S2D300-BD02-02

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION

Bachmühle 2
D-74673 Mulfingen Read these operating instructions carefully before starting work on the
Phone +49 (0) 7938 81-0 device. Observe the following warnings to prevent malfunctions or
Fax +49 (0) 7938 81-110 danger to persons.
[email protected] These operating instructions are to be regarded as part of the device.
www.ebmpapst.com The device is only to be sold or passed on together with the operating
instructions.
CONTENTS These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1. SAFETY REGULATIONS AND INFORMATION 1
1.1 Hazard levels for warnings
1.1 Hazard levels for warnings 1
1.2 Staff qualifications 1 These operating instructions use the following hazard levels to indicate
1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations:
1.4 Voltage 1
DANGER
1.5 Safety and protective features 2
Indicates an imminently hazardous situation which will result in
1.6 Mechanical movement 2
death or serious injury if the specified actions are not taken.
1.7 Emissions 2
Compliance with the instructions is imperative.
1.8 Hot surface 2
1.9 Transport 2 WARNING
1.10 Storage 2 Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
2. INTENDED USE 3 Exercise extreme caution while working.

3. TECHNICAL DATA 4 CAUTION

3.1 Product drawing 4 Indicates a potentially hazardous situation which can result in
3.2 Nominal data 5 minor or moderate injury or damage to property if the specified
3.3 Data according to Commission Regulation (EU) 327/2011 5 actions are not taken.
3.4 Technical description 5 NOTE
3.5 Mounting data 6 A potentially harmful situation can occur and, if not avoided, can
3.6 Transport and storage conditions 6 lead to property damage.
4. CONNECTION AND STARTUP 6 1.2 Staff qualifications
4.1 Mechanical connection 6
4.2 Electrical connection 6 The device may only be transported, unpacked, installed, operated,
4.3 Connecting the cables 7 maintained and otherwise used by suitably qualified, trained and
4.4 Connection diagram 8 authorized technical staff.
4.5 Checking connections 9 Only authorized specialists are permitted to install the device, to carry
4.6 Switching on the device 9 out a test run and to perform work on the electrical installation.
4.7 Switching off the device 9
1.3 Basic safety rules
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 9 The safety hazards associated with the device must be assessed again
CAUSES AND REMEDIES following installation in the final product.
5.1 Cleaning 9 The locally applicable industrial safety regulations are always to be
Translation of the original operating instructions

5.2 Safety inspection 10 observed when working on the device.

5.3 Disposal 10 Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.

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S2D300-BD02-02
Operating instructions

WARNING 1.7 Emissions

Live terminals and connections even with device
switched off WARNING
Electric shock Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).
→ Wait five minutes after disconnecting the voltage at all poles
Risk of noise-induced hearing loss
before opening the device.
→ Take appropriate technical safety measures.
CAUTION
→ Protect operating personnel with appropriate safety
In the event of a fault, the rotor and the impeller will be
equipment such as hearing protection.
energized
The rotor and the impeller have basic insulation. → Also observe the requirements of local agencies.
→ Do not touch the rotor and impeller once installed. 1.8 Hot surface
CAUTION
The motor restarts automatically when operating voltage CAUTION
is applied, e.g. after a power failure. High temperature on motor housing
Risk of injury Risk of burns
→ Keep out of the device's danger zone. → Ensure sufficient protection against accidental contact.
→ When working on the device, switch off the line voltage 1.9 Transport
and ensure that it cannot be switched back on.
→ Wait until the device comes to a stop. NOTE
Transporting the device
1.5 Safety and protective features → Transport the device in its original packaging only.
DANGER → Secure the device so it cannot slip, e.g. by using a
Guard missing and guard not functioning lashing strip.
Without a guard, hands may become caught up in the device
1.10 Storage
during operation for example, resulting in serious injury. Loose
parts or items of clothing could be drawn in. ; Store the device, partially or fully assembled, in a dry place,
→ The device is a built-in component. As the owner, you are protected against the weather and free from vibration, in the original
responsible for ensuring that the device is adequately packaging in a clean environment.
safeguarded.# Operate the device only with a fixed ; Protect the device against environmental effects and dirt until final
protective device and guard grill. installation.
→ Stop the device immediately if a protective device is ; We recommend storing the device for no longer than one year in
found to be missing or ineffective. order to guarantee trouble-free operation and the longest possible
service life.
1.6 Mechanical movement ; Even devices explicitly intended for outdoor use are to be stored as
DANGER described prior to commissioning.
Rotating device ; Maintain the storage temperature, see
Risk of injury to body parts coming into contact with the rotor or Chapter 3.6 Transport and storage conditions.
the impeller.
→ Secure the device against accidental contact.
Translation of the original operating instructions

→ Before working on the system/machine, wait until all

parts have come to a standstill.
WARNING
Rotating device
Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry
while working on rotating parts.
→ Protect long hair with a cap.

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S2D300-BD02-02
Operating instructions

2. INTENDED USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Intended use also includes
● Using the device only in power systems with grounded neutral (TN/
TT power systems).
● Conveying air at an ambient air pressure between 800 mbar and
1050 mbar.
● Using the device within the permitted ambient temperature range; see
Chapter 3.6 Transport and storage conditions and
Chapter 3.2 Nominal data.
● Operating the device with all protective devices.
● Following the operating instructions.

Improper use
In particular, operating the device in the following ways is prohibited and
could be hazardous:
● Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
● Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.
● Operation in medical equipment with a life-sustaining or life-support
function.
● Conveying solids in the flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Conveying air that contains abrasive particles.
● Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
● Conveying air with high dust content, e.g. suctioning off sawdust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
Translation of the original operating instructions

● Using the device as a safety component or to perform safety-related

functions.
● Operation with completely or partially disassembled or manipulated
protective devices.
● In addition, all applications not listed among the intended uses.

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S2D300-BD02-02
Operating instructions

3. TECHNICAL DATA

3.1 Product drawing

All dimensions in mm.

1 Direction of air flow "A"

2 Cable PVC 7G 0.5 mm², 7x crimped splices
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S2D300-BD02-02
Operating instructions

3.2 Nominal data 3.4 Technical description

Motor M2D068-EC Weight 3.3 kg
Size 300 mm
Phase 3~ 3~ 3~ 3~ Motor size 68
Nominal voltage / VAC 230 230 400 400 Rotor surface Painted black
Wiring Δ Δ Y Y Blade material Sheet steel, painted black
Frequency / Hz 50 60 50 60 Guard grille material Steel, coated with black plastic (RAL
Method of obtaining fa fa fa fa 9005)
data Number of blades 5
Valid for approval/ CE CE CE CE Airflow direction A
standard Direction of rotation Clockwise, viewed toward rotor
Speed (rpm) / min-1 2650 2800 2650 2800 Degree of protection IP44; installation- and position-dependent
Power consumption / W 180 270 180 270 as per EN 60034-5
Current draw / A 0.54 0.71 0.31 0.41 Insulation class "B"
Max. back pressure / Pa 150 100 150 100 Moisture (F) / H1
Min. ambient -25 -25 -25 -25 Environmental (H)
temperature / °C protection class
Max. ambient 60 35 60 35 Installation position Shaft horizontal or rotor on bottom; rotor
temperature / °C on top on request
Starting current / A 1.75 1.65 1.0 0.95 Condensation On rotor side
ml = Max. load · me = Max. efficiency · fa = Free air drainage holes
cs = Customer specification · ce = Customer equipment Mode S1
Subject to change Motor bearing Ball bearing
Touch current < 0.75 mA
3.3 Data according to Commission Regulation (EU) 327/ according to IEC
2011 60990 (measuring
circuit Fig. 4, TN
Actual Req. 2015
system)
01 Overall efficiency ηes / % 32.4 29.3
with cable Lateral
02 Measurement category A
Protection class I (with customer connection of protective
03 Efficiency category Static earth)
04 Efficiency grade N 43.1 40 Conformity with EN 60335-1, motor does not have
05 Variable speed drive No standards factory-installed overheating protection; CE
06 Year of manufacture The year of manufacture is specified on the
product's rating label. Approval EAC
07 Manufacturer ebm-papst Mulfingen GmbH & Co. KG
Amtsgericht (court of registration) Stuttgart ·
With regard to cyclic speed loads, note that the rotating parts of
HRA 590344 the device are designed for a maximum of one million load
D-74673 Mulfingen cycles. If you have special questions, consult ebm-papst for
08 Type S2D300-BD02-02 support.
09 Power consumption Pe / kW 0.2 ; Use the device in accordance with its degree of protection.
09 Air flow qv / m³/h 1705
Translation of the original operating instructions

09 Pressure increase total psf / 141 Information on surface quality

Pa The surfaces of the products conform to the generally applicable industrial
10 Speed (rpm) n / min-1 2525 standard. The surface quality may change during the production period.
11 Specific ratio* 1.00 This has no effect on strength, dimensional stability and dimensional
12 Recycling/disposal Information on recycling and disposal is accuracy.
provided in the operating instructions.
The color pigments in the paints used perceptibly react to UV light over
13 Maintenance Information on installation, operation and
maintenance is provided in the operating the course of time. This does not however in any way affect the
instructions. technical properties of the products. The product is to be protected against
14 Additional components Components used to calculate the energy UV radiation to prevent the formation of patches and fading. Changes in
efficiency that are not apparent from the color are not a reason for complaint and are not covered by the warranty.
measurement category are detailed in the
CE declaration.
* Specific ratio = 1 + pfs / 100 000 Pa
Data obtained at optimum efficiency level. The ErP data is determined using a motor-impeller
combination in a standardized measurement setup.

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S2D300-BD02-02
Operating instructions

3.5 Mounting data 4.2 Electrical connection

Strength class of 8.8 DANGER
screws Voltage on the device
For screw clearance, see Chapter 3.1 Product drawing Electric shock
; Secure the screws against unintentional loosening (e.g. use self- → Always connect a protective earth first.
locking screws). → Check the protective earth.
Any further mounting data required can be taken from the product DANGER
drawing or Section Chapter 4.1 Mechanical connection. Faulty insulation
Risk of fatal injury from electric shock
3.6 Transport and storage conditions
→ Use only cables that meet the specified installation
Max. permitted + 80 °C regulations for voltage, current, insulation material, capacity,
ambient temp. for etc.
motor (transport/ → Route cables so that they cannot be touched by any
storage) rotating parts.
Min. permitted - 40 °C
CAUTION
ambient temp. for
Voltage
motor (transport/
The fan is a built-in component and has no disconnecting switch.
storage)
→ Only connect the fan to circuits that can be switched off with
an all-pole disconnection switch.
4. CONNECTION AND STARTUP → When working on the fan, secure the system/machine in
which the fan is installed so as to prevent it from being
4.1 Mechanical connection switched back on.
NOTE
CAUTION
Water ingress into wires or cables
Cutting and crushing hazard when removing fan from
Water ingress at the customer end of the cable can damage the
packaging
device.
→ Carefully remove the device from its packaging, by the
→ Make sure the end of the cable is connected in a dry
guard grille. Strictly avoid shocks.
environment.
→ Wear safety shoes and cut-resistant safety gloves.
Only connect the device to circuits that can be switched off with
NOTE an all-pole disconnection switch.
Damage to the device from vibration
Bearing damage, shorter service life
4.2.1 Requirements
→ The fan must not be subjected to force or excessive vibration
from sections of the installation. ; Check whether the information on the nameplate matches the
connection data.
→ If the fan is connected to air ducts, the connection should
be isolated from vibration, e.g. using compensators or similar ; Before connecting the device, make sure the power supply matches
elements. the device voltage.
→ Ensure stress-free attachment of the fan to the ; Only use cables designed for the current level indicated on the
Translation of the original operating instructions

substructure. nameplate.
For determining the cross-section, note the sizing criteria according
; Check the device for transport damage. Damaged devices are not to
to EN 61800-5-1. The protective earth must have a cross-section
be installed.
equal to or greater than that of the phase conductor.
; Install the undamaged device in accordance with your application. We recommend the use of 105 °C cables. Ensure that the minimum
CAUTION cable cross-section is at least
Possible damage to the device AWG 26 / 0.13 mm².
If the device slips during installation, serious damage can result.
Protective earth contact resistance according to EN 60335
→ Ensure that the device is securely positioned at its place of
Compliance with the resistance specifications according to EN 60335 for
installation until all fastening screws have been tightened.
the protective earth connection circuit must be verified in the end
● The fan must not be strained on fastening. application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device.

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S2D300-BD02-02
Operating instructions

4.2.2 Voltage control Fans installed upright

NOTE
Current overshoots may occur if speed control is implemented
by transformers or electronic voltage regulators (e.g. phase
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase
control. Vibration can lead to bearing damage and thus
premature failure.
Heating-up of the motor when using voltage control must be checked by
the customer following installation in the end device.

4.2.3 Variable frequency drive

Please use a variable frequency drive only after consultation with ebm-
papst.
For operation with variable frequency drives, install sinusoidal
filters that work on all poles (phase-phase and phase-ground)
between the drive and the motor.
During operation with variable frequency drives, an all-pole Fig. 2: Cable routing for fans installed upright. The cables must always
sine filter protects the motor against high-voltage transients that be routed downward.
can destroy the coil insulation system, and against harmful
4.3.2 Motor protection
bearing currents.
Heating-up of the motor when using a variable frequency drive must be WARNING
checked by the customer following installation in the end device. Device has no overheating protection
The device is supplied without any automatic overheating
4.3 Connecting the cables protection. The device can become hot and catch fire.
The device has external leads. → For the version without thermal overload protector, also
; First connect the "PE" (protective earth). install a suitable motor protection switch.
● Connect the cables according to your application. When doing so,
observe Chapter 4.4 Connection diagram.

4.3.1 Cable routing

Water must be prevented from reaching the cable exit along the cable.
NOTE
Damage caused by moisture penetration.
Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable
glands, the cable should be routed in a U-shaped loop
wherever possible.
Translation of the original operating instructions

→ If this is not possible, a drip edge can be produced by

fitting a cable tie directly in front of the cable gland for example.

Fans installed lying flat

Fig. 1: Fan installed lying flat, cable routed in a U-shaped loop.

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S2D300-BD02-02
Operating instructions

4.4 Connection diagram

Change of rotation direction by reversing two phases

Three-phase motor
Δ Delta connection
Y Star connection
L1 = U1 = black
L2 = V1 = blue
L3 = W1 = brown
U2 green
V2 white
W2 yellow
PE green/yellow
Translation of the original operating instructions

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S2D300-BD02-02
Operating instructions

4.5 Checking connections 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE

; Ensure isolation from supply (all phases). CAUSES AND REMEDIES
; Make sure a restart is impossible Do not perform any repairs on your device. Send the device to ebm-
; Check the cables for proper fit. papst for repair or replacement.

4.6 Switching on the device WARNING

Live terminals and connections even with device
The device may only be switched on if it has been installed properly and switched off
in accordance with its intended use, including the required safety Electric shock
mechanisms and professional electrical hookup. This also applies for
→ Wait five minutes after disconnecting the voltage at all poles
devices which have already been equipped with plugs and terminals or
before opening the device.
similar connectors by the customer.
CAUTION
WARNING
The motor restarts automatically when operating voltage
Hot motor housing
is applied, e.g. after a power failure.
Risk of fire
Risk of injury
→ Ensure that no combustible or flammable materials are
→ Keep out of the device's danger zone.
located close to the fan.
→ When working on the device, switch off the line voltage
; Before switching on, check the device for visible external damage
and ensure that it cannot be switched back on.
and make sure the protective devices are functional.
→ Wait until the device comes to a stop.
; Check the fan's air flow paths for foreign matter and remove any
foreign matter found. If the device is out of use for some time, e.g. when in storage,
; Apply the nominal supply voltage. we recommend switching it on for at least two hours to allow
any condensation to evaporate and to move the bearings.
NOTE
Damage to the device from vibration Malfunction/fault Possible cause Possible remedy
Bearing damage, shorter service life Impeller not Imbalance in rotating Clean the device;
running smoothly parts replace it if imbalance
→ Low-vibration operation of the fan must be ensured over the
persists after cleaning.
entire speed control range.
Make sure no
→ Severe vibration can arise for instance from inexpert weight clips are
handling, transportation damage and resultant imbalance or removed during
be caused by component or structural resonance. cleaning.
→ Speed ranges with excessively high vibration levels and Motor not turning Mechanical blockage Switch off, isolate
possibly resonant frequencies must be determined in the from supply and
course of fan commissioning. remove mechanical
→ Either run through the resonant range as quickly as blockage.
possible with speed control or find another remedy. Line voltage faulty Check line voltage,
restore power supply.
→ Operation with excessively high vibration levels can
lead to premature failure. Faulty connection Isolate from supply,
correct connection;
4.7 Switching off the device see connection
Translation of the original operating instructions

diagram.
; Disconnect the device from the power supply at the supply line's Impermissible point of Check point of
main switch. operation operation
; When disconnecting, be sure to disconnect the ground connection last. Motor Ambient temperature Reduce ambient
overtemperature too high temperature if possible
Deficient cooling Improve cooling

In the event of further malfunctions, contact ebm-papst.

5.1 Cleaning
To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

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S2D300-BD02-02
Operating instructions

DANGER Condensation Visual inspection At least every Open holes

Risk of injury from rotating fan. drainage holes 6 months
→ Only clean when not in motion. Interrupt the power supply, for clogging,
secure against renewed switch-on. Secure against start-up, where necessary
prevent air flow. Welds for crack Visual inspection At least every Replace device
formation 6 months
; Dirt deposits on the motor housing can cause overheating of the motor.
Abnormal acoustic At least every Replace device
; Soiling of the impeller can cause vibration that will shorten the service bearing noise 6 months
life of the fan.
; Severe vibration can destroy the fan. 5.3 Disposal
; In such cases, switch off the fan immediately and clean it.
For ebm-papst, environmental protection and resource preservation are
; The preferred method of cleaning is dry cleaning, e.g. using top priority corporate goals.
compressed air. ebm-papst operates an environmental management system which is
; Do not use aggressive cleaning agents! certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
NOTE
Right from the development stage, ecological design, technical safety
Damage to the device during cleaning
and health protection are fixed criteria.
Malfunction possible
The following section contains recommendations for ecological disposal
→ Do not clean the device using a water jet or high-pressure of the product and its components.
cleaner.
5.3.1 Country-specific legal requirements
→ Do not use any acid, alkali or solvent-basedcleaning
agents. NOTE
→ Do not use any pointed or sharp-edged objects for cleaning Country-specific legal requirements
Always observe the applicable country-specific legal
; Completely remove any cleaning agents used.
regulations with regard to the disposal of products or waste
; If severe corrosion is visible on load-bearing or rotating parts, switch occurring in the various phases of the life cycle. The
off the device immediately and replace it. corresponding disposal standards are also to be heeded.
; Repair of load-bearing or rotating parts is not permitted!
5.3.2 Disassembly
; Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate. Disassembly of the product must be performed or supervised by
; If cleaning does not eliminate vibrations, the fan may need to be qualified personnel with the appropriate technical knowledge.
rebalanced. To have it rebalanced, contact ebm-papst. The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.
; The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000 WARNING
hours. Heavy parts of the product may drop off. Some of the
; If bearing replacement is necessary after that period, contact ebm- product components are heavy. These components
papst. could drop off during disassembly.
This can result in fatal or serious injury and material damage.
; Adapt the maintenance intervals to the actual level of dust exposure.
→ Secure components before unfastening to stop them falling.
5.2 Safety inspection
5.3.3 Component disposal
Translation of the original operating instructions

What to check How to check How often What action? The products are mostly made of steel, copper, aluminum and plastic.
Contact Visual inspection At least every Repair or Metallic materials are generally considered to be fully recyclable.
protection 6 months replacement of Separate the components for recycling into the following categories:
cover for device
● Steel and iron
intactness or
damage ● Aluminum
Device for Visual inspection At least every Replacement of ● Non-ferrous metal, e.g. motor windings
damage to 6 months device ● Plastics, particularly with brominated flame retardants, in accordance
blades and with marking
housing
● Insulating materials
Fastening the Visual inspection At least every Fasten
cables 6 months ● Cables and wires
Fastening the Visual inspection At least every Fasten ● Electronic scrap, e.g. circuit boards
protective earth 6 months Only ferrite magnets and not rare earth magnets are used in external
terminal rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
Insulation of Visual inspection At least every Replace cables ; Ferrite magnets can be disposed of in the same way as normal iron
cables for 6 months and steel.
damage
Electrical insulating materials on the product, in cables and wires are
made of similar materials and are therefore to be treated in the same
manner.

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S2D300-BD02-02
Operating instructions

The materials concerned are as follows:

● Miscellaneous insulators used in the terminal box
● Power cables
● Cables for internal wiring
● Electrolytic capacitors
Dispose of electronic components employing the proper procedures for
electronic scrap.

→ Please contact ebm-papst for any other questions on disposal.

Translation of the original operating instructions

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