S4D500-AM01-03

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES

Bachmühle 2
D-74673 Mulfingen Please read these operating instructions carefully before starting to work
Phone +49 (0) 7938 81-0 with the device. Observe the following warnings to prevent malfunctions
Fax +49 (0) 7938 81-110 or physical damage to both property and people.
[email protected] These operating instructions are to be regarded as part of this device.
www.ebmpapst.com If the device is sold or transferred, the operating instructions must
accompany it.
CONTENTS These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
1. SAFETY REGULATIONS AND NOTES 1
1.1 Levels of hazard warnings
1.1 Levels of hazard warnings 1
These operating instructions use the following hazard levels to indicate
1.2 Staff qualification 1 potentially hazardous situations and important safety regulations:
1.3 Basic safety rules 1
DANGER
1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not
1.5 Safety and protective functions 2 avoided, will result in death or serious injury. Compliance with
1.6 Mechanical movement 2 the measures is mandatory.

1.7 Emission 2 WARNING

Indicates a potentially hazardous situation which, if not avoided,
1.8 Hot surface 2
could result in death or serious injury. Exercise extreme
1.9 Transport 2 caution while working.
1.10 Storage 2 CAUTION
1.11 Disposal 2 Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
2. PROPER USE 3
NOTE
3. TECHNICAL DATA 4 A potentially harmful situation can occur and, if not avoided, can
3.1 Product drawing 4 lead to property damage.
3.2 Nominal data 5 1.2 Staff qualification
3.3 Data according to ErP directive 5
The device may only be transported, unpacked, installed, operated,
3.4 Technical features 5 maintained and otherwise used by qualified, trained and authorised
3.5 Mounting data 6 technical staff.
Only authorised specialists are permitted to install the device, to carry
3.6 Transport and storage conditions 6
out a test run and to perform work on the electrical installation.
4. CONNECTION AND START-UP 6
1.3 Basic safety rules
4.1 Connecting the mechanical system 6
Any safety hazards stemming from the device must be re-evaluated
4.2 Connecting the electrical system 6
once it is installed in the end device.
4.3 Connection in terminal box 7 Observe the following when working on the unit:
4.4 Connection screen 9
Translation of the original operating instructions

; Do not make any modifications, additions or conversions to the

4.5 Open additional screwed cable glands 10 device without the approval of ebm-papst.
4.6 Checking the connections 10
1.4 Electrical voltage
4.7 Switch on device 10
; Check the electrical equipment of the device at regular intervals, refer
4.8 Switching off the device 10 to chapter 5.2 Safety test.
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 11 ; Replace loose connections and defective cables immediately.
CAUSES AND REMEDIES DANGER
5.1 Cleaning 11 Electrical load on the device
5.2 Safety test 11 Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.

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S4D500-AM01-03
Operating instructions

CAUTION 1.7 Emission

In the event of failure, there is electric voltage at the
rotor and impeller WARNING
The rotor and impeller are base insulated. Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
→ Do not touch the rotor and impeller once they are installed.
Danger of noise-induced hearing loss
CAUTION → Take appropriate technical safety measures.
The motor restarts automatically when operating voltage
→ Protect operating personnel with appropriate safety
is applied, e.g. after a power failure.
equipment, e.g. hearing protection.
Danger of injury
→ Also observe the requirements of local agencies.
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains 1.8 Hot surface
supply voltage and secure the latter from being switched on
again. CAUTION
→ Wait until the device stops. High temperature at the motor housing
Danger of burn injuries
→ Insert the brought-out thermal overload protector into the
control circuit so that the cooled off motor does not switch on → Ensure that sufficient protection against accidental contact is
independently after a fault. provided.

1.5 Safety and protective functions 1.9 Transport

DANGER NOTE
Missing safety device and non-functioning safety device Transport of device
If there is no safety device, you could be seriously injured, for → Transport the device in its original packaging only.
example if you reach into the running device or your hands are → Secure the device so that it does not slip, e.g. by using a
sucked into it. clamping strap.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille. 1.10 Storage
The guard must withstand the kinetic energy of a fan blade ; Store the device, partially or fully assembled, in a dry and
detaching at maximum speed. weatherproof manner in the original packing in a clean environment.
→ The device is a built-in component. You, the owner/ ; Protect the device from environmental impacts and dirt until the final
operator, are responsible for providing adequate protection for installation.
the device.
; We recommend storing the device for a maximum up to one year to
→ Shut down the device immediately if you detect a guarantee proper operation and longest possible service life.
missing or ineffective protective feature.
; Even devices explicitly suited for outdoor use are to be stored as
1.6 Mechanical movement described prior to being commissioned.
; Maintain the storage temperature, see
DANGER chapter 3.6 Transport and storage conditions.
Rotating device
; Please make sure that all screwed cable glands are fitted with
Body parts that come into contact with the rotor and impeller
dummy plugs.
can be injured.
Translation of the original operating instructions

→ Secure the device against accidental contact. 1.11 Disposal

→ Before working on the system/machine, wait until all When disposing of the device, please comply with all relevant
parts have come to a standstill. requirements and regulations applicable in your country.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4D500-AM01-03
Operating instructions

2. PROPER USE
The device is exclusively designed as a built-in device for moving air
according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
● Use the device in power systems with earthed neutral (TN/TT power
systems) only.
● Only using the device in stationary systems.
● Carrying out all maintenance.
● Moving air with a density of 1.2 kg/m³.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.

Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Operation with external vibrations.
● Moving solids content in flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
Translation of the original operating instructions

● Using the device as a safety component or for taking on safety-

related functions.
● Operation with completely or partially disassembled or modified
protective features.
● In addition, all application options that are not listed under proper use.

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S4D500-AM01-03
Operating instructions

3. TECHNICAL DATA

3.1 Product drawing

All measures have the unit mm.

1 Direction of air flow "V"

2 Tightening torque 1.5±0.2 Nm
3 Cable diameter: min. 6 mm, max. 12 mm, tightening torque: 2±0.3 Nm
Translation of the original operating instructions

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4D500-AM01-03
Operating instructions

3.2 Nominal data Actual Request Request

Motor M4D110-GF 2013 2015
Overall efficiency ηes / % 33.3 28.5 32.5
Phase 3~ 3~ 3~ 3~ Efficiency grade N 40.8 36 40
Nominal voltage / VAC 230 230 277 400 Power input Pe / kW 0.66
Connection Δ Δ Δ Y Air flow qv / m³/h 5985
Frequency / Hz 50 60 60 50 Pressure increase total psf / Pa 134
Type of data definition ml ml ml ml Speed n / min-1 1355
Data definition with optimum efficiency.
Valid for approval / CE CE CE CE
standard The ErP data is determined using a motor-impeller combination in a standardised
measurement configuration.
Speed / min-1 1350 1510 1590 1350
Power input / W 690 950 1050 690
3.4 Technical features
Current draw / A 2.34 2.77 2.72 1.35
Max. back pressure / Pa 155 145 160 155 Mass 13 kg
Min. ambient temperature -40 -40 -40 -40 Size 500 mm
/ °C Surface of rotor Coated in black
Max. ambient 65 60 60 65 Material of terminal box PC / ABS plastic
temperature Material of blades Press-fitted sheet steel blank, sprayed
/ °C with PP plastic
Starting current / A 10 Material of guard grille Steel, coated in black plastic (RAL9005)
Maximum safe operating 1920 1920 1920 1920 Number of blades 5
speed / min-1 @ 55 °C @ 55 °C @ 55 °C @ 55 °C Direction of air flow "V"
Phase 3~ 3~ Direction of rotation Counter-clockwise, seen on rotor
Nominal voltage / VAC 400 480 Type of protection IP 54
Connection Y Y Insulation class "F"
Frequency / Hz 60 60 Humidity class F4-1
Mounting position Shaft horizontal or rotor on bottom; rotor
Type of data definition ml ml on top on request
Valid for approval / CE CE Condensate discharge Rotor-side
standard holes
Speed / min-1 1510 1590 Operation mode S1
Power input / W 950 1050 Motor bearing Ball bearing
Current draw / A 1.6 1.57 Touch current acc. <= 3.5 mA
Max. back pressure / Pa 145 160 IEC 60990 (measuring
Min. ambient temperature -40 -40 network Fig. 4, TN
/ °C system)
Max. ambient 60 60 Electrical leads Via terminal box
temperature Motor protection Thermal overload protector (TOP)
/ °C brought out
Starting current / A 9.6
Translation of the original operating instructions

Cable exit Axial

Maximum safe operating 1920 1920 Protection class I (if protective earth is connected by
speed / min-1 @ 55 °C @ 55 °C customer)
ml = Max. load · me = Max. efficiency · fa = Running at free air Product conforming EN 61800-5-1; CE
cs = Customer specs · cu = Customer unit to standard
Subject to alterations Approval EAC; UL 1004-1; VDE; CCC; CSA
C22.2 Nr.100
3.3 Data according to ErP directive
For cyclic speed loads, note that the rotating parts of the device
Installation category A are designed for maximum one million load cycles. If you have
Efficiency category Static specific questions, contact ebm-papst for support.
Variable speed drive No
Specific ratio* 1.00
* Specific ratio = 1 + pfs / 100 000 Pa

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S4D500-AM01-03
Operating instructions

3.5 Mounting data 4. CONNECTION AND START-UP

; Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws). 4.1 Connecting the mechanical system
Strength class for 8.8 CAUTION
mounting screws Cutting and crushing hazard when removing the fan
from the packaging
You can obtain additional mounting data from the product drawing if
necessary. → Carefully remove the device from its packaging, only
touching the guard grille. Make sure to avoid any shock.
3.6 Transport and storage conditions → Wear safety shoes and cut-resistant safety gloves.
; Use the device in accordance with its protection type. CAUTION
Max. permissible + 80 °C Heavy load when taking out the device
ambient motor temp. Bodily harm, e.g. back injuries, are possible.
(transp./ storage) → Two people should remove the device out of its packaging
Min. permissible - 40 °C together.
ambient motor temp. ; Check the device for transport damage. Damaged devices must no
(transp./storage) longer be installed.
; Do not make any modifications, additions or renovations to the
device. Replacing the terminal box is not permitted.
; Install the undamaged device according to your application.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device
Electric shock
→ Always install a protective earth first.
→ Check the protective earth.
DANGER
Incorrect insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
requirements for voltage, current, insulation material, load etc.
→ Route cables such that they cannot be touched by any
rotating parts.
DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.
Translation of the original operating instructions

Electric shock, risk of injury

→ Make sure that sufficient protection against accidental contact
is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.
CAUTION
Electrical voltage
The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with
an all-pole separating switch.
→ When working on the fan, you must switch off the
installation/machine in which the fan is installed and secure it
from being switched on again.
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4D500-AM01-03
Operating instructions

→ Make sure that the cable end is connected in a dry 4.3 Connection in terminal box
environment.
4.3.1 Preparing connection lines for the connection
Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch. Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
4.2.1 Prerequisites Product drawing.
; Check whether the data on the type plate agree with the connection
data.
; Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.
; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm². 4.3.2 Connecting cables with terminals

Earth wire contact resistance to EN 61800-5-1 ; Remove the cap from the screwed cable gland.

Compliance with the impedance specifications to EN 61800-5-1 for the Remove the cap only in those places where cables are inserted.
protective earth circuit must be verified in the end application. ; Insert the line(s) (not included in the standard scope of delivery) into
Depending on the installation situation, it may be necessary to install an the terminal box.
additional protective earthing conductor via the additional protective earth ; First connect the "PE" (protective earth) connection.
connection point available on the device. ; Connect the lines to the corresponding terminals.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole. ; Connect the thermal overload protector (TOP).
Use a screwdriver to do so.
4.2.2 Residual current operated device During the connection work, ensure that no cables splice off.
The terminal strip is equipped with a penetration prevention device.
Only pulse-current sensitive and/or universal RCD protective
devices (Type A or B) are permitted. Like frequency inverters, ; Insert the strands until they meet resistance.
RCD protective devices cannot provide personal safety while ; Seal the terminal box.
operating the device.
4.3.3 Cable routing
4.2.3 Voltage control
No water may penetrate along the cable in the direction of the cable gland.
With open loop speed control using transformers or electronic Fans installed lying flat
voltage regulators (e.g. phase angle control), excessive current
Make sure that the cable is routed in the form of a loop (water trap).
may occur.
In addition, noises can occur with phase angle control
depending on the mounting situation.
Translation of the original operating instructions

4.2.4 Frequency inverter

Please use a frequency converter only after consultation with ebm-papst.
When a frequency converter is used for speed adjustment, the
maximum safe operating speed (see 3.2 Nominal data) may not be
exceeded.
Fit sinusoidal filters that work on all poles (live-live and live-
earth) between the frequency inverter and the motor for
operation with frequency inverters.
Depending on how the device is installed, noises may occur.
Heating of the motor due to use of a frequency converter must be
checked in the application by the customer.
Fig. 2: Fan installed lying flat, cable routed as a water trap.

Fans installed in upright position

When routing the cable, ensure that the screwed cable glands are
arranged at the bottom. The cables must always be routed downwards.

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S4D500-AM01-03
Operating instructions

Fig. 3: Cable routing for fans installed upright.

4.3.4 Motor protection

CAUTION
Voltage
The device is a built-in component with no isolating switch.
→ Connect the device to a suitable tripping device.
→ Only connect the device to circuits which can be de-
energised with an all-pole disconnection switch.
→ When working on the device, the system/machine in
which the device is installed must be secured so as to
prevent it from being switched back on.
NOTE
Lack of motor protection
Without motor protection, the motor can overheat and suffer
damage.
→ Connect up the thermal overload protector installed in the coil.
The motors are equipped with thermal overload protectors to protect the
devices.
Check to make sure that the thermal overload protector is correctly
connected before each operation.
Failure to connect up the thermal overload protector correctly will
invalidate your warranty claim.
Translation of the original operating instructions

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S4D500-AM01-03
Operating instructions

4.4 Connection screen

Δ Delta connection
Y Star connection
L1 = V1 = blue
L2 = U1 = black
L3 = W1 = brown
W2 yellow
U2 green
V2 white
TOP 2 x grey
PE green/yellow
Translation of the original operating instructions

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4D500-AM01-03
Operating instructions

4.5 Open additional screwed cable glands 4.8 Switching off the device
You have the ability to break a second cable gland opening through on ; Disconnect the device from the supply voltage at the main switch for
the terminal box. the supply line.
WARNING ; When disconnecting, be sure to disconnect the earth wire connection
In event of a fault, the screwed cable gland is under last.
electrical voltage
Electric shock
→ Do not use metal cable glands for plastic terminal
boxes.
; Screw the cable gland into the pre-cut thread using a screwdriver.
When doing so, note the tightening torques, see chapter 3.1 Product
drawing.
; Remove the plastic tab that falls off when the wire is pressed through
into the terminal box.

Fig. 4: Screwed cable gland opening

4.6 Checking the connections

; Make sure that the power is off (all phases).
; Secure it from being switched on again.
; Check the correct fit of the connection lines.
; Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.
; Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical connection. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
Translation of the original operating instructions

WARNING
Hot motor housing
Fire hazard
→ Ensure that no combustible or flammable materials are
located close to the fan.
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Check the air flow paths of the fan for foreign objects and remove any
that are found.
; Apply the nominal voltage to the voltage supply.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4D500-AM01-03
Operating instructions

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE Overtemperature of Ambient temperature Lower ambient

motor too high temperature if possible
CAUSES AND REMEDIES Insufficient cooling Improve cooling
Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement. If you have any other problems, contact ebm-papst.

WARNING
Terminals and connections have voltage even with a 5.1 Cleaning
unit that is shut off
Electric shock NOTE
→ Wait five minutes after disconnecting the voltage at all poles Damage to the device during cleaning.
before opening the device. Malfunction possible
→ Do not clean the device using a water jet or high-pressure
CAUTION
washer.
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure. → Do not use any cleaners containing acids,
Danger of injury bases or solvents.
→ Keep out of the danger zone of the device. → Do not use any pointed or sharp-edged objects to clean.
→ When working on the device, switch off the mains 5.2 Safety test
supply voltage and secure the latter from being switched on
again. What has to How to test? Frequency Which
→ Wait until the device stops. be tested? measure?
→ Insert the brought-out thermal overload protector into the Check the Visual inspection At least every Repair or
control circuit so that the cooled off motor does not switch on protective 6 months replacement of
independently after a fault. casing against the device
accidental
If the device remains out of use for some time, e.g. when in
contact for
storage, we recommend switching the device on for at least
damage and to
two hours to allow any condensate to evaporate and to move
the bearings. ensure that it is
intact
Malfunction/error Possible cause Possible remedy Check the Visual inspection At least every Replacement
Impeller running Imbalance in rotating Clean the device; if device for 6 months of the device
roughly parts imbalance is still damage to
evident after blades and
cleaning, replace the housing
device. Mounting the Visual inspection At least every Fasten
If you have connection lines 6 months
attached any weight Mounting of Visual inspection At least every Fasten
clips during cleaning, protective 6 months
make sure to earth connection
remove them Check the Visual inspection At least every Replace wires
afterwards.
Translation of the original operating instructions

insulation of 6 months
Motor does not turn Mechanical blockage Switch off, de- the wires for
energise, and damage
remove mechanical Tightness of Visual inspection At least every Retighten,
blockage. screwed cable 6 months replace if
Mains supply Check mains supply gland damaged
voltage faulty voltage, Condensate Visual inspection At least every Open bore holes
restore power discharge 6 months
supply. holes for
Faulty connection De-energise, correct clogging, as
connection, see necessary
connection diagram. Weld seams Visual inspection At least every Replace device
Thermal overload Allow motor to cool for crack 6 months
protector responded off, locate and rectify formation
cause of error, if
necessary cancel
restart lock-out
Unacceptable Check operating point
operating point

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