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R2E250 AT06 19 Datasheet

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0% found this document useful (0 votes)
253 views9 pages

R2E250 AT06 19 Datasheet

Uploaded by

Ademar Fuke
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

R2E250-AT06-19

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES


Bachmühle 2
D-74673 Mulfingen Please read these operating instructions carefully before starting to work
Phone +49 (0) 7938 81-0 with the device. Observe the following warnings to prevent malfunctions
Fax +49 (0) 7938 81-110 or physical damage to both property and people.
info1@[Link] These operating instructions are to be regarded as part of this device.
[Link] If the device is sold or transferred, the operating instructions must
accompany it.
CONTENTS These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
1. SAFETY REGULATIONS AND NOTES 1
1.1 Levels of hazard warnings
1.1 Levels of hazard warnings 1
These operating instructions use the following hazard levels to indicate
1.2 Staff qualification 1 potentially hazardous situations and important safety regulations:
1.3 Basic safety rules 1
DANGER
1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not
1.5 Safety and protective functions 2 avoided, will result in death or serious injury. Compliance with
1.6 Electromagnetic radiation 2 the measures is mandatory.

1.7 Mechanical movement 2 WARNING


Indicates a potentially hazardous situation which, if not avoided,
1.8 Emission 2
could result in death or serious injury. Exercise extreme
1.9 Hot surface 2 caution while working.
1.10 Transport 2 CAUTION
1.11 Storage 2 Indicates a potentially hazardous situation which, if not avoided,
1.12 Disposal 2 may result in minor or moderate injury or damage of property.
NOTE
2. PROPER USE 3
A potentially harmful situation can occur and, if not avoided, can
3. TECHNICAL DATA 4 lead to property damage.
3.1 Product drawing 4 1.2 Staff qualification
3.2 Nominal data 5
Only specialised electrical personnel may install the device, perform the
3.3 Technical features 5 test run and work on the electrical system.
3.4 Mounting data 5 Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
3.5 Transport and storage conditions 5
in any other manner.
4. CONNECTION AND START-UP 6
1.3 Basic safety rules
4.1 Connecting the mechanical system 6
Any safety hazards stemming from the device must be re-evaluated
4.2 Connecting the electrical system 6
once it is installed in the end device.
4.3 Connection of the cables 6 Observe the following when working on the unit:
4.4 Connection screen 7
Translation of the original operating instructions

; Do not make any modifications, additions or conversions to the


4.5 Checking the connections 8 device without the approval of ebm-papst.
4.6 Switch on device 8
1.4 Electrical voltage
4.7 Switching off the device 8
; Check the electrical equipment of the device at regular intervals, refer
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 8 to chapter 5.2 Safety test.
CAUSES AND REMEDIES ; Replace loose connections and defective cables immediately.
5.1 Cleaning 9
DANGER
5.2 Safety test 9 Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 1 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]
R2E250-AT06-19
Operating instructions

CAUTION 1.8 Emission


In the event of failure, there is electric voltage at the
rotor and impeller WARNING
The rotor and impeller are base insulated. Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
→ Do not touch the rotor and impeller once they are installed.
Danger of noise-induced hearing loss
CAUTION → Take appropriate technical safety measures.
The motor restarts automatically when operating voltage
→ Protect operating personnel with appropriate safety
is applied, e.g. after a power failure.
equipment, e.g. hearing protection.
Danger of injury
→ Also observe the requirements of local agencies.
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains 1.9 Hot surface
supply voltage and secure the latter from being switched on
again. CAUTION
→ Wait until the device stops. High temperature at the motor housing
Danger of burn injuries
1.5 Safety and protective functions → Ensure that sufficient protection against accidental contact is
provided.
DANGER
Missing safety device and non-functioning safety device 1.10 Transport
If there is no safety device, you could be seriously injured, for
example by reaching into the running device with your hands. NOTE
→ Operate the device only with a fixed and isolating safety Transport of device
protection and a fixed guard grille. The guard must withstand → Transport the device in its original packaging only.
the kinetic energy of a fan blade detaching at maximum → Secure the device so that it does not slip, e.g. by using a
speed. clamping strap.
→ The device is a built-in component. You, the owner/
operator, are responsible for providing adequate protection for 1.11 Storage
the device. ; Store the device, partially or fully assembled, in a dry and
→ Shut down the device immediately if you detect a weatherproof manner in the original packing in a clean environment.
missing or ineffective protective feature. ; Protect the device from environmental impacts and dirt until the final
installation.
1.6 Electromagnetic radiation
; We recommend storing the device for a maximum up to one year to
Interference from electromagnetic radiation is possible, e.g. in conjunction guarantee proper operation and longest possible service life.
with open and closed-loop control devices. ; Even devices explicitly suited for outdoor use are to be stored as
If unacceptable emission intensities occur when the fan is installed, described prior to being commissioned.
appropriate shielding measures have to be taken by the user.
; Maintain the storage temperature, see
NOTE chapter 3.5 Transport and storage conditions.
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's 1.12 Disposal
side.
When disposing of the device, please comply with all relevant
Translation of the original operating instructions

→ Verify that the entire setup is EMC compliant. requirements and regulations applicable in your country.
1.7 Mechanical movement
DANGER
Rotating device
Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 2 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]
R2E250-AT06-19
Operating instructions

2. PROPER USE
The device is exclusively designed as a built-in device for moving air
according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
● Moving air with a density of 1.2 kg/m³.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.5 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.

Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
● Using the device as a safety component or for taking on safety-
related functions.
● Operation with completely or partially disassembled or modified
protective features.
● In addition, all application options that are not listed under proper use.
Translation of the original operating instructions

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 3 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]
R2E250-AT06-19
Operating instructions

3. TECHNICAL DATA

3.1 Product drawing

All measures have the unit mm.

1 Connection line PFA, 4x brass lead tips crimped


2 Accessory part: Inlet nozzle 96359-2-4013, not included in the standard scope of delivery
3 Depth of screw max. 10 mm
Translation of the original operating instructions

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 4 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]
R2E250-AT06-19
Operating instructions

3.2 Nominal data 3.4 Mounting data


Motor M2E074-EI For depth of screw, see chapter 3.1 Product drawing
; Secure the mounting screws against accidentally coming loose (e.g.
Phase 1~ 1~ 1~ by using self-locking screws).
Nominal voltage / VAC 230 230 230
Strength class for 8.8
Frequency / Hz 50 60 60
mounting screws
Type of data definition fa fa fa
You can obtain additional mounting data from the product drawing if
Valid for approval / CE CE UL 2111 necessary.
standard
Speed / min-1 2800 3200 3200 3.5 Transport and storage conditions
Power input / W 215 345 360
; Use the device in accordance with its protection type.
Current draw / A 0.95 1.51 1.58
Motor capacitor / µF 5 5 5 Max. permissible + 80 °C
Capacitor voltage / VDB 450 450 450 ambient motor temp.
Min. back pressure / Pa 0 0 0 (transp./ storage)
Max. ambient - 50 50 Min. permissible - 40 °C
temperature / °C ambient motor temp.
Starting current / A 3.1 2.75 2.75 (transp./storage)
ml = max. load · me = max. efficiency · fa = running at free air
cs = customer specs · cu = customer unit
Subject to alterations

3.3 Technical features


Mass 4.1 kg
Size 250 mm
Surface of rotor Coated in black
Material of impeller Plastic PA6, fibreglass-reinforced
Number of blades 11
Direction of rotation Clockwise, seen on rotor
Type of protection IP 54
Insulation class "F"
Humidity class F2-2
Mounting position Any
Condensate discharge Rotor-side
holes
Operation mode S1
Motor bearing Ball bearing
Touch current acc. < 0.75 mA
IEC 60990 (measuring
Translation of the original operating instructions

network Fig. 4, TN
system)
Motor protection Thermal overload protector (TOP) wired
internally
Cable exit Variable
Protection class I (if protective earth is connected by
customer)
Product conforming EN 60335-1; CE
to standard
Approval CCC; UL 1004-1; CSA C22.2 Nr.100
For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 5 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]
R2E250-AT06-19
Operating instructions

4. CONNECTION AND START-UP Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
4.1 Connecting the mechanical system
4.2.1 Prerequisites
CAUTION
Cutting and crushing hazard when removing the fan ; Check whether the data on the type plate agree with the connection
from the packaging data and the data of the operating capacitor.
→ Carefully hold the impeller to remove the device from its ; Before connecting the device, ensure that the supply voltage matches
packaging. Make sure to avoid any shock. the operating voltage of the device.
→ Wear safety shoes and cut-resistant safety gloves. ; Only use cables designed for current according to the type plate.
; Check the device for transport damage. Damaged devices must no For determining the cross-section, follow the basic principles in
longer be installed. accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
; Install the undamaged device according to your application. section.
We recommend the use of 105°C cables. Ensure that the minimum
4.2 Connecting the electrical system
cable cross-section is at least
DANGER AWG26/0.13 mm².
Electric voltage on the device
4.2.2 Voltage control
Electric shock
→ Always install a protective earth first. With open loop speed control using transformers or electronic
→ Check the protective earth. voltage regulators (e.g. phase angle control), excessive current
may occur.
DANGER In addition, noises can occur with phase angle control
Incorrect insulation depending on the mounting situation.
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation 4.2.3 Frequency inverter
requirements for voltage, current, insulation material, load etc. Fit sinusoidal filters that work on all poles (live-live and live-
→ Route cables such that they cannot be touched by any earth) between the frequency inverter and the motor for
rotating parts. operation with frequency inverters.
DANGER Depending on how the device is installed, noises may occur.
Electrical load (>50 µC) between mains wire and
4.3 Connection of the cables
protective earth connection after switching of the supply
when switching multiple devices in parallel. External leads are brought out of device.
Electric shock, risk of injury ; First connect the "PE" (protective earth) connection.
→ Make sure that sufficient protection against accidental contact ; Connect the lines according to your application. When doing so,
is provided. observe chapter 4.4 Connection screen.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.
CAUTION
Electrical voltage
The fan is a built-in component and features no electrically
Translation of the original operating instructions

isolating switch.
→ Only connect the fan to circuits that can be switched off with
an all-pole separating switch.
→ When working on the fan, you must switch off the
installation/machine in which the fan is installed and secure it
from being switched on again.
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry
environment.

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 6 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]
R2E250-AT06-19
Operating instructions

4.4 Connection screen

U1 blue
Z brown
U2 black
PE green/yellow
Translation of the original operating instructions

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 7 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]
R2E250-AT06-19
Operating instructions

4.5 Checking the connections 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE


; Make sure that the power is off (all phases). CAUSES AND REMEDIES
; Secure it from being switched on again. Do not perform any repairs on your device. Return the device to ebm-
; Check the correct fit of the connection lines. papst for repair or replacement.

4.6 Switch on device WARNING


Terminals and connections have voltage even with a
WARNING unit that is shut off
Hot motor housing Electric shock
Fire hazard → Wait five minutes after disconnecting the voltage at all poles
→ Ensure that no combustible or flammable materials are before opening the device.
located close to the fan.
CAUTION
; Inspect the device for visible external damage and the proper function Electrical load on the capacitor after device is switched off
of the protective features before switching it on. Electric shock, risk of injury
; Check the air flow paths of the fan for foreign objects and remove any → Discharge the capacitors before working on the device.
that are found.
CAUTION
; Apply the nominal voltage to the voltage supply.
The motor restarts automatically when operating voltage
4.7 Switching off the device is applied, e.g. after a power failure.
Danger of injury
; Disconnect the device from the supply voltage at the main switch for → Keep out of the danger zone of the device.
the supply line.
→ When working on the device, switch off the mains
; When disconnecting, be sure to disconnect the earth wire connection supply voltage and secure the latter from being switched on
last. again.
→ Wait until the device stops.
If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.
Malfunction/error Possible cause Possible remedy
Impeller running Imbalance in rotating Clean the device; if
roughly parts imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
Translation of the original operating instructions

remove them
afterwards.
Motor does not turn Mechanical blockage Switch off, de-
energise, and
remove mechanical
blockage.
Mains supply Check mains supply
voltage faulty voltage,
restore power
supply.
Faulty connection De-energise, correct
connection, see
connection diagram.
Thermal overload Allow motor to cool
protector responded off, locate and rectify
cause of error, if
necessary cancel
restart lock-out

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 8 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]
R2E250-AT06-19
Operating instructions

Unacceptable Check operating point Check the ball Manual check At least every Replace
operating point bearings to by turning the 6 months device in case
Overtemperature of Ambient temperature Lower ambient ensure they rotor in shut-off of noise,
motor too high temperature if possible are quiet, can state difficulty of
Insufficient cooling Improve cooling move easily movement or
and are free of clearance of
If you have any other problems, contact ebm-papst. play the bearings

5.1 Cleaning
NOTE
Damage to the device during cleaning.
Malfunction possible
→ Do not clean the device using a water jet or high-pressure
washer.
→ Do not use any cleaners containing acids,
bases or solvents.
→ Do not use any pointed or sharp-edged objects to clean.

5.2 Safety test


What has to How to test? Frequency Which
be tested? measure?
Check the Visual inspection At least every Repair or
protective 6 months replacement of
casing against the device
accidental
contact for
damage and to
ensure that it is
intact
Check the Visual inspection At least every Replacement
device for 6 months of the device
damage to
blades and
housing
Mounting the Visual inspection At least every Fasten
connection lines 6 months
Mounting of Visual inspection At least every Fasten
protective 6 months
Translation of the original operating instructions

earth connection
Check the Visual inspection At least every Replace wires
insulation of 6 months
the wires for
damage
Impeller for Visual inspection At least every Clean or
wear/deposits/ 6 months replace impeller
corrosion and
damage
Condensate Visual inspection At least every Open bore holes
discharge 6 months
holes for
clogging, as
necessary

Item no. 10505-5-9970 · Revision - · Release 2009-07-15 · Page 9 / 9

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@[Link] · [Link]

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