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Technical Staff Safety Guide

This document provides safety instructions for operating an ebm-papst Mulfingen GmbH & Co. KG device. It outlines hazard levels and qualifications for technical staff working with the device. The instructions discuss safe transport, connection, startup and maintenance of the device. Safety features are described to prevent injury and ensure safe operation.

Uploaded by

Mahmoud Ali
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© © All Rights Reserved
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0% found this document useful (0 votes)
186 views12 pages

Technical Staff Safety Guide

This document provides safety instructions for operating an ebm-papst Mulfingen GmbH & Co. KG device. It outlines hazard levels and qualifications for technical staff working with the device. The instructions discuss safe transport, connection, startup and maintenance of the device. Safety features are described to prevent injury and ensure safe operation.

Uploaded by

Mahmoud Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

S4E560-AQ01-01

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION


Bachmühle 2
D-74673 Mulfingen Read these operating instructions carefully before starting work on the
Phone +49 (0) 7938 81-0 device. Observe the following warnings to prevent malfunctions or
Fax +49 (0) 7938 81-110 danger to persons.
[email protected] These operating instructions are to be regarded as part of the device.
www.ebmpapst.com The device is only to be sold or passed on together with the operating
instructions.
CONTENTS These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1. SAFETY REGULATIONS AND INFORMATION 1
1.1 Hazard levels for warnings
1.1 Hazard levels for warnings 1
1.2 Staff qualifications 1 These operating instructions use the following hazard levels to indicate
1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations:
1.4 Voltage 1
DANGER
1.5 Safety and protective features 2
Indicates an imminently hazardous situation which will result in
1.6 Mechanical movement 2
death or serious injury if the specified actions are not taken.
1.7 Emissions 2
Compliance with the instructions is imperative.
1.8 Hot surface 2
1.9 Transport 2 WARNING
1.10 Storage 2 Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
2. INTENDED USE 3 Exercise extreme caution while working.

3. TECHNICAL DATA 4 CAUTION


3.1 Product drawing 4 Indicates a potentially hazardous situation which can result in
3.2 Nominal data 5 minor or moderate injury or damage to property if the specified
3.3 Technical description 5 actions are not taken.
3.4 Mounting data 5 NOTE
3.5 Transport and storage conditions 5 A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
4. CONNECTION AND STARTUP 6
4.1 Mechanical connection 6 1.2 Staff qualifications
4.2 Electrical connection 6
4.3 Connection in terminal box 7 The device may only be transported, unpacked, installed, operated,
4.4 Connection diagram 9 maintained and otherwise used by suitably qualified, trained and
4.5 Opening additional cable glands 10 authorized technical staff.
4.6 Checking connections 10 Only authorized specialists are permitted to install the device, to carry
4.7 Switching on the device 10 out a test run and to perform work on the electrical installation.
4.8 Switching off the device 10
1.3 Basic safety rules
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 10 The safety hazards associated with the device must be assessed again
CAUSES AND REMEDIES following installation in the final product.
5.1 Cleaning 11 The locally applicable industrial safety regulations are always to be
Translation of the original operating instructions

5.2 Safety inspection 11 observed when working on the device.


5.3 Disposal 11 Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

CAUTION 1.6 Mechanical movement


Electric charge on capacitor after device is switched off
Electric shock, risk of injury DANGER
Rotating device
→ Discharge the capacitors before working on the device.
Risk of injury to body parts coming into contact with the rotor or
WARNING the impeller.
Live terminals and connections even with device → Secure the device against accidental contact.
switched off
→ Before working on the system/machine, wait until all
Electric shock
parts have come to a standstill.
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device. WARNING
Rotating device
CAUTION Long hair and dangling items of clothing, jewelry and the like
In the event of a fault, the rotor and the impeller will be can become entangled and be pulled into the device. Injuries
energized can result.
The rotor and the impeller have basic insulation.
→ Do not wear any loose-fitting or dangling clothing or jewelry
→ Do not touch the rotor and impeller once installed. while working on rotating parts.
CAUTION → Protect long hair with a cap.
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure. 1.7 Emissions
Risk of injury
WARNING
→ Keep out of the device's danger zone. Depending on the installation and operating conditions,
→ When working on the device, switch off the line voltage the sound pressure level may exceed 70 dB(A).
and ensure that it cannot be switched back on. Risk of noise-induced hearing loss
→ Wait until the device comes to a stop. → Take appropriate technical safety measures.
→ Install the externally wired thermal overload protector in → Protect operating personnel with appropriate safety
the control circuit so that following a malfunction the motor equipment such as hearing protection.
does not switch on again automatically after cooling off. → Also observe the requirements of local agencies.
1.5 Safety and protective features 1.8 Hot surface
DANGER CAUTION
Guard missing and guard not functioning High temperature on motor housing
Without a guard, hands may become caught up in the device Risk of burns
during operation for example, resulting in serious injury. Loose
parts or items of clothing could be drawn in. → Ensure sufficient protection against accidental contact.
→ The device is a built-in component. As the owner, you are 1.9 Transport
responsible for ensuring that the device is adequately
safeguarded.# Operate the device only with a fixed NOTE
protective device and guard grill. Transporting the device
→ Stop the device immediately if a protective device is → Transport the device in its original packaging only.
found to be missing or ineffective.
Translation of the original operating instructions

→ Secure the device so it cannot slip, e.g. by using a


WARNING lashing strip.
Damage to guard grill, parts flying out
1.10 Storage
The guard grill is not suitable for heavy loads. Parts lying on the
guard grill or falling through the guard grill may be thrown out by ; Store the device, partially or fully assembled, in a dry place,
the fan when in operation. protected against the weather and free from vibration, in the original
→ Never step on the guard grill or subject the guard grill to load. packaging in a clean environment.
→ Do not place any objects on the guard grill. ; Protect the device against environmental effects and dirt until final
installation.
→ There must be sufficient space around the fan to be able
to get past the fan. ; We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.
; Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.
; Maintain the storage temperature, see
Chapter 3.5 Transport and storage conditions.
; Make sure that all cable glands are fitted with dummy plugs.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

2. INTENDED USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Intended use also includes
● Using the device solely outside of the EU.
● Using the device only in stationary systems.
● Performing all maintenance work.
● Conveying air at an ambient air pressure between 800 mbar and
1050 mbar.
● Using the device within the permitted ambient temperature range; see
Chapter 3.5 Transport and storage conditions and
Chapter 3.2 Nominal data.
● Operating the device with all protective devices.
● Following the operating instructions.

Improper use
In particular, operating the device in the following ways is prohibited and
could be hazardous:
● Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
● Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.
● Operation in medical equipment with a life-sustaining or life-support
function.
● Conveying solids in the flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Conveying air that contains abrasive particles.
● Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
● Conveying air with high dust content, e.g. suctioning off sawdust.
Translation of the original operating instructions

● Operating the device close to flammable materials or components.


● Operating the device in an explosive atmosphere.
● Using the device as a safety component or to perform safety-related
functions.
● Operation with completely or partially disassembled or manipulated
protective devices.
● In addition, all applications not listed among the intended uses.

Item no. 10855-5-9970 · ENU · Change 204077 · Approved 2019-09-09 · Page 3 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

3. TECHNICAL DATA

3.1 Product drawing

All dimensions in mm.

1 Direction of air flow "V"


2 Tightening torque 1.5 ± 0.2 Nm
3 Cable diameter min. 6 mm, max. 12 mm, tightening torque 2 ± 0.3 Nm
Translation of the original operating instructions

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

3.2 Nominal data Electrical hookup Terminal box; Capacitor integrated and
connected
Motor M4E110-IA Motor protection Thermal overload protector (TOP) with
basic insulation
Phase 1~
with cable Axial
Nominal voltage / VAC 230
Protection class I (with customer connection of protective
Frequency / Hz 50
earth)
Method of obtaining ml Motor capacitor S0
data according to EN 60252-
Valid for approval/ - 1 in safety protection
standard class
Speed (rpm) / min-1 1275 Conformity with EN 60034-1 (2010)
Power consumption / W 1090 standards
Current draw / A 4.76 Approval VDE; EAC
Capacitor / µF 20 With regard to cyclic speed loads, note that the rotating parts of
Capacitor voltage / VDB 450 the device are designed for a maximum of one million load
Max. back pressure / Pa 160 cycles. If you have special questions, consult ebm-papst for
Min. ambient -40 support.
temperature / °C ; Use the device in accordance with its degree of protection.
Max. ambient 55
temperature / °C Information on surface quality
ml = Max. load · me = Max. efficiency · fa = Free air The surfaces of the products conform to the generally applicable industrial
cs = Customer specification · ce = Customer equipment
standard. The surface quality may change during the production period.
Subject to change
This has no effect on strength, dimensional stability and dimensional
3.3 Technical description accuracy.
The color pigments in the paints used perceptibly react to UV light over
Weight 16.2 kg the course of time. This does not however in any way affect the
Size 560 mm technical properties of the products. The product is to be protected against
Motor size 110 UV radiation to prevent the formation of patches and fading. Changes in
Rotor surface Cast in aluminum color are not a reason for complaint and are not covered by the warranty.
Terminal box material PP plastic
3.4 Mounting data
Blade material Sheet aluminum insert, sprayed with PP
plastic Strength class of 8.8
Guard grille material Steel, coated with black plastic (RAL screws
9005) ; Secure the screws against unintentional loosening (e.g. use self-
Number of blades 5 locking screws).
Blade pitch -5°
Any further mounting data required can be taken from the product
Airflow direction V
drawing or Section Chapter 4.1 Mechanical connection.
Direction of rotation Counterclockwise, viewed toward rotor
Degree of protection IP54 3.5 Transport and storage conditions
Insulation class "F"
Translation of the original operating instructions

Moisture (F) / H2 Max. permitted +80 °C


Environmental (H) ambient temp. for
protection class motor (transport/
Ambient temperature Occasional start-up at temperatures storage)
note between -40°C and -25°C is permitted. Min. permitted -40 °C
For continuous operation at ambient ambient temp. for
temperatures below -25°C (such as motor (transport/
refrigeration applications), use must be storage)
made of a fan design with special low-
temperature bearings.
Installation position Shaft horizontal or rotor on bottom; rotor
on top on request
Condensation On rotor side
drainage holes
Mode S1
Motor bearing Ball bearing
Touch current <= 3.5 mA
according to IEC
60990 (measuring
circuit Fig. 4, TN
system)

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

4. CONNECTION AND STARTUP 4.2 Electrical connection


DANGER
4.1 Mechanical connection
Voltage on the device
CAUTION Electric shock
Cutting and crushing hazard when removing fan from → Always connect a protective earth first.
packaging → Check the protective earth.
→ Carefully remove the device from its packaging, by the
DANGER
guard grille. Strictly avoid shocks.
Faulty insulation
→ Wear safety shoes and cut-resistant safety gloves. Risk of fatal injury from electric shock
CAUTION → Use only cables that meet the specified installation
Heavy load when unpacking device regulations for voltage, current, insulation material, capacity,
Risk of physical injury, such as back injuries. etc.
→ Two people should work together to remove the device from → Route cables so that they cannot be touched by any
its packaging. rotating parts.
CAUTION DANGER
The blades of the impeller could be damaged. Electrical charge (>50 µC) between phase conductor and
→ Carefully set down the fan on a soft surface. Make sure the protective earth connection after switching off supply
blades are not subjected to load. with multiple devices connected in parallel.
Electric shock, risk of injury
→ Following installation, make sure the impeller moves
easily and that the blades of the impeller are not deformed or → Ensure sufficient protection against accidental contact.
bent and do not catch at any point. Before working on the electrical hookup, short the supply
and PE connections.
NOTE
Damage to the device from vibration CAUTION
Bearing damage, shorter service life Voltage
The fan is a built-in component and has no disconnecting switch.
→ The fan must not be subjected to force or excessive vibration
from sections of the installation. → Only connect the fan to circuits that can be switched off with
an all-pole disconnection switch.
→ If the fan is connected to air ducts, the connection should
be isolated from vibration, e.g. using compensators or similar → When working on the fan, secure the system/machine in
elements. which the fan is installed so as to prevent it from being
switched back on.
→ Ensure stress-free attachment of the fan to the
substructure. NOTE
; Check the device for transport damage. Damaged devices are not to Water ingress into wires or cables
be installed. Water ingress at the customer end of the cable can damage the
device.
; Install the undamaged device in accordance with your application.
→ Make sure the end of the cable is connected in a dry
; Do not perform any modifications, additions or conversions on the
environment.
device. Replacing the terminal box is not permitted.
Only connect the device to circuits that can be switched off with
NOTE
an all-pole disconnection switch.
Translation of the original operating instructions

Motor capacitor
→ The product is equipped with a motor capacitor with safety
protection class P0/S0 according to EN 60252-1. Take this 4.2.1 Requirements
into consideration when fitting it to the end product on the ; Check whether the information on the nameplate matches the
basis of applicable regulations. connection data.
CAUTION ; If the motor run capacitor was not installed by ebm-papst, check
Possible damage to the device whether the information on the motor run capacitor matches the
If the device slips during installation, serious damage can result. information on the nameplate.
→ Ensure that the device is securely positioned at its place of ; Before connecting the device, make sure the power supply matches
installation until all fastening screws have been tightened. the device voltage.
● The fan must not be strained on fastening. ; Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

4.2.2 Residual current circuit breaker (RCCB) 4.3.2 Connecting wires to terminals
If the use of a residual current device (RCD) is required in your ; Remove the cap from the cable gland.
installation, only pulse-current sensitive and/or AC/DC- Only remove caps where cables are fed in.
sensitive residual current devices (type A or B) are ; Route the wire(s) (not included in scope of delivery) into the terminal
permissible. As with variable frequency drives, residual current box.
devices cannot provide personal safety while operating the
; First connect the "PE" (protective earth).
device.
; Connect the wires to the corresponding terminals.
4.2.3 Voltage control ; Connect the thermal overload protector (TOP).
NOTE Use a screwdriver to do so.
Current overshoots may occur if speed control is implemented When connecting, ensure that no wire ends fan out.
by transformers or electronic voltage regulators (e.g. phase ; Seal the terminal box.
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase 4.3.3 Cable routing
control. Vibration can lead to bearing damage and thus Water must be prevented from reaching the cable gland along the cable.
premature failure.
Heating-up of the motor when using voltage control must be checked by NOTE
the customer following installation in the end device. Damage caused by moisture penetration.
Moisture can penetrate into the terminal box if water is
4.2.4 Variable frequency drive constantly present at the cable glands.
Please use a variable frequency drive only after consultation with ebm- → To prevent the constant accumulation of water at the cable
papst. glands, the cable should be routed in a U-shaped loop
wherever possible.
For operation with variable frequency drives, install sinusoidal
→ If this is not possible, a drip edge can be produced by
filters that work on all poles (phase-phase and phase-ground)
fitting a cable tie directly in front of the cable gland for example.
between the drive and the motor.
During operation with variable frequency drives, an all-pole Fans installed lying flat
sine filter protects the motor against high-voltage transients that
Make sure the cable is routed in a U-shaped loop.
can destroy the coil insulation system, and against harmful
bearing currents.
Heating-up of the motor when using a variable frequency drive must be
checked by the customer following installation in the end device.

4.3 Connection in terminal box

4.3.1 Preparing cables for connection


Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing. Fig. 2: Fan installed lying flat, cable routed in a U-shaped loop.
NOTE Fans installed upright
Tightness and strain relief are dependent on the cable
Translation of the original operating instructions

When routing the cable, make sure that the cable glands are located at
used.
the bottom. The cables must always be routed downward.
→ This must be checked by the user.

Fig. 3: Cable routing for fans installed upright.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

4.3.4 Motor protection


CAUTION
Voltage
The device is a built-in component and has no disconnecting
switch.
→ Connect the device to a suitable tripping unit.
→ Only connect the device to circuits that can be switched
off with an all-pole disconnection switch.
→ When working on the device, secure the system/
machine in which the device is installed so as to prevent it
from being switched back on.
NOTE
Lack of motor protection
Without motor protection, the motor can overheat and suffer
damage.
→ Connect the thermal overload protector installed in the
winding.
The motors are equipped with thermal overload protectors to protect the
devices.
Check to make sure that the thermal overload protector is correctly
connected before each operation.
Failure to connect the thermal overload protector correctly will
invalidate your warranty claim.
Translation of the original operating instructions

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

4.4 Connection diagram

L = U1 = blue
Z brown
N = U2 = black
PE green/yellow
TOP gray
Translation of the original operating instructions

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

4.5 Opening additional cable glands NOTE


Damage to the device from vibration
A second cable gland opening can be made in the terminal box.
Bearing damage, shorter service life
WARNING → Low-vibration operation of the fan must be ensured over the
In the event of a fault, the cable gland is energized entire speed control range.
Electric shock
→ Severe vibration can arise for instance from inexpert
→ Do not use metal cable glands with plastic terminal boxes. handling, transportation damage and resultant imbalance or
; Screw the cable gland into the precut thread using a wrench. When be caused by component or structural resonance.
doing so, take note of the tightening torques; see Chapter 3.1 Product → Speed ranges with excessively high vibration levels and
drawing. possibly resonant frequencies must be determined in the
; Remove the plastic tab that fell off inside the terminal box when it was course of fan commissioning.
penetrated. → Either run through the resonant range as quickly as
possible with speed control or find another remedy.
→ Operation with excessively high vibration levels can
lead to premature failure.

4.8 Switching off the device


; Disconnect the device from the power supply at the supply line's
main switch.
Fig. 4: Cable gland opening ; When disconnecting, be sure to disconnect the ground connection last.
NOTE
Tightness and strain relief are dependent on the cable
used. 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
→ This must be checked by the user. CAUSES AND REMEDIES
4.6 Checking connections Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.
; Ensure isolation from supply (all phases).
; Make sure a restart is impossible WARNING
Live terminals and connections even with device
; Check the cables for proper fit. switched off
; Screw the terminal box cover back on again. Terminal box tightening Electric shock
torque, see Chapter 3.1 Product drawing. → Wait five minutes after disconnecting the voltage at all poles
; Make sure the terminal box is completely closed and sealed and that before opening the device.
all screws and cable glands have been properly tightened.
CAUTION
4.7 Switching on the device Electric charge on capacitor after device is switched off
Electric shock, risk of injury
The device may only be switched on if it has been installed properly and
→ Discharge the capacitors before working on the device.
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for CAUTION
devices which have already been equipped with plugs and terminals or The motor restarts automatically when operating voltage
Translation of the original operating instructions

similar connectors by the customer. is applied, e.g. after a power failure.


Risk of injury
WARNING
Hot motor housing → Keep out of the device's danger zone.
Risk of fire → When working on the device, switch off the line voltage
→ Ensure that no combustible or flammable materials are and ensure that it cannot be switched back on.
located close to the fan. → Wait until the device comes to a stop.
; Before switching on, check the device for visible external damage → Install the externally wired thermal overload protector in
and make sure the protective devices are functional. the control circuit so that following a malfunction the motor
; Check the fan's air flow paths for foreign matter and remove any does not switch on again automatically after cooling off.
foreign matter found. NOTE
; Apply the nominal supply voltage. If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

Malfunction/fault Possible cause Possible remedy ; If severe corrosion is visible on load-bearing or rotating parts, switch
Impeller not Imbalance in rotating Clean the device; off the device immediately and replace it.
running smoothly parts replace it if imbalance ; Repair of load-bearing or rotating parts is not permitted!
persists after cleaning.
; Operate the fan for 2 hours at maximum speed so that any water that
Make sure no
has ingressed can evaporate.
weight clips are
removed during ; If cleaning does not eliminate vibrations, the fan may need to be
cleaning. rebalanced. To have it rebalanced, contact ebm-papst.
Motor not turning Mechanical blockage Switch off, isolate ; The fan is equipped with maintenance-free ball bearings. The lifetime
from supply and lubrication of the ball bearings is designed for a service life of 40,000
remove mechanical hours.
blockage. ; If bearing replacement is necessary after that period, contact ebm-
Line voltage faulty Check line voltage, papst.
restore power supply. ; Adapt the maintenance intervals to the actual level of dust exposure.
Faulty connection Isolate from supply,
correct connection; 5.2 Safety inspection
see connection
diagram. What to check How to check How often What action?
Thermal overload Allow motor to cool Contact Visual inspection At least every Repair or
protector activated off, locate and rectify protection 6 months replacement of
cause of error, cover for device
release restart lockout intactness or
if necessary damage
Impermissible point of Check point of Device for Visual inspection At least every Replacement of
operation operation damage to 6 months device
Motor Ambient temperature Reduce ambient blades and
overtemperature too high temperature if possible housing
Deficient cooling Improve cooling Fastening the Visual inspection At least every Fasten
cables 6 months
In the event of further malfunctions, contact ebm-papst. Fastening the Visual inspection At least every Fasten
protective earth 6 months
terminal
5.1 Cleaning Insulation of Visual inspection At least every Replace cables
cables for 6 months
To ensure a long service life, check the fans regularly for proper damage
operation and soiling. The frequency of checking is to be adapted Tightness of Visual inspection At least every Retighten,
accordingly depending on the degree of soiling. cable gland 6 months replace if
DANGER damaged
Risk of injury from rotating fan. Condensation Visual inspection At least every Open holes
drainage holes 6 months
→ Only clean when not in motion. Interrupt the power supply,
for clogging,
secure against renewed switch-on. Secure against start-up,
where necessary
prevent air flow.
Translation of the original operating instructions

Welds for crack Visual inspection At least every Replace device


; Dirt deposits on the motor housing can cause overheating of the motor. formation 6 months
; Soiling of the impeller can cause vibration that will shorten the service Abnormal acoustic At least every Replace device
life of the fan. bearing noise 6 months
; Severe vibration can destroy the fan.
; In such cases, switch off the fan immediately and clean it. 5.3 Disposal
; The preferred method of cleaning is dry cleaning, e.g. using For ebm-papst, environmental protection and resource preservation are
compressed air. top priority corporate goals.
; Do not use aggressive cleaning agents! ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
NOTE around the world on the basis of German standards.
Damage to the device during cleaning Right from the development stage, ecological design, technical safety
Malfunction possible and health protection are fixed criteria.
→ Do not clean the device using a water jet or high-pressure The following section contains recommendations for ecological disposal
cleaner. of the product and its components.
→ Do not use any acid, alkali or solvent-basedcleaning
agents.
→ Do not use any pointed or sharp-edged objects for cleaning
; Completely remove any cleaning agents used.

Item no. 10855-5-9970 · ENU · Change 204077 · Approved 2019-09-09 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions

5.3.1 Country-specific legal requirements


NOTE
Country-specific legal requirements
Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.

5.3.2 Disassembly
Disassembly of the product must be performed or supervised by
qualified personnel with the appropriate technical knowledge.
The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.
WARNING
Heavy parts of the product may drop off. Some of the
product components are heavy. These components
could drop off during disassembly.
This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.

5.3.3 Component disposal


The products are mostly made of steel, copper, aluminum and plastic.
Metallic materials are generally considered to be fully recyclable.
Separate the components for recycling into the following categories:
● Steel and iron
● Aluminum
● Non-ferrous metal, e.g. motor windings
● Plastics, particularly with brominated flame retardants, in accordance
with marking
● Insulating materials
● Cables and wires
● Electronic scrap, e.g. circuit boards
Only ferrite magnets and not rare earth magnets are used in external
rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
; Ferrite magnets can be disposed of in the same way as normal iron
and steel.
Electrical insulating materials on the product, in cables and wires are
made of similar materials and are therefore to be treated in the same
Translation of the original operating instructions

manner.
The materials concerned are as follows:
● Miscellaneous insulators used in the terminal box
● Power cables
● Cables for internal wiring
● Electrolytic capacitors
Dispose of electronic components employing the proper procedures for
electronic scrap.

→ Please contact ebm-papst for any other questions on disposal.

Item no. 10855-5-9970 · ENU · Change 204077 · Approved 2019-09-09 · Page 12 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

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