Technical Staff Safety Guide
Technical Staff Safety Guide
Operating instructions
1.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
2. INTENDED USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Intended use also includes
● Using the device solely outside of the EU.
● Using the device only in stationary systems.
● Performing all maintenance work.
● Conveying air at an ambient air pressure between 800 mbar and
1050 mbar.
● Using the device within the permitted ambient temperature range; see
Chapter 3.5 Transport and storage conditions and
Chapter 3.2 Nominal data.
● Operating the device with all protective devices.
● Following the operating instructions.
Improper use
In particular, operating the device in the following ways is prohibited and
could be hazardous:
● Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
● Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.
● Operation in medical equipment with a life-sustaining or life-support
function.
● Conveying solids in the flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Conveying air that contains abrasive particles.
● Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
● Conveying air with high dust content, e.g. suctioning off sawdust.
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
3. TECHNICAL DATA
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
3.2 Nominal data Electrical hookup Terminal box; Capacitor integrated and
connected
Motor M4E110-IA Motor protection Thermal overload protector (TOP) with
basic insulation
Phase 1~
with cable Axial
Nominal voltage / VAC 230
Protection class I (with customer connection of protective
Frequency / Hz 50
earth)
Method of obtaining ml Motor capacitor S0
data according to EN 60252-
Valid for approval/ - 1 in safety protection
standard class
Speed (rpm) / min-1 1275 Conformity with EN 60034-1 (2010)
Power consumption / W 1090 standards
Current draw / A 4.76 Approval VDE; EAC
Capacitor / µF 20 With regard to cyclic speed loads, note that the rotating parts of
Capacitor voltage / VDB 450 the device are designed for a maximum of one million load
Max. back pressure / Pa 160 cycles. If you have special questions, consult ebm-papst for
Min. ambient -40 support.
temperature / °C ; Use the device in accordance with its degree of protection.
Max. ambient 55
temperature / °C Information on surface quality
ml = Max. load · me = Max. efficiency · fa = Free air The surfaces of the products conform to the generally applicable industrial
cs = Customer specification · ce = Customer equipment
standard. The surface quality may change during the production period.
Subject to change
This has no effect on strength, dimensional stability and dimensional
3.3 Technical description accuracy.
The color pigments in the paints used perceptibly react to UV light over
Weight 16.2 kg the course of time. This does not however in any way affect the
Size 560 mm technical properties of the products. The product is to be protected against
Motor size 110 UV radiation to prevent the formation of patches and fading. Changes in
Rotor surface Cast in aluminum color are not a reason for complaint and are not covered by the warranty.
Terminal box material PP plastic
3.4 Mounting data
Blade material Sheet aluminum insert, sprayed with PP
plastic Strength class of 8.8
Guard grille material Steel, coated with black plastic (RAL screws
9005) ; Secure the screws against unintentional loosening (e.g. use self-
Number of blades 5 locking screws).
Blade pitch -5°
Any further mounting data required can be taken from the product
Airflow direction V
drawing or Section Chapter 4.1 Mechanical connection.
Direction of rotation Counterclockwise, viewed toward rotor
Degree of protection IP54 3.5 Transport and storage conditions
Insulation class "F"
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
Motor capacitor
→ The product is equipped with a motor capacitor with safety
protection class P0/S0 according to EN 60252-1. Take this 4.2.1 Requirements
into consideration when fitting it to the end product on the ; Check whether the information on the nameplate matches the
basis of applicable regulations. connection data.
CAUTION ; If the motor run capacitor was not installed by ebm-papst, check
Possible damage to the device whether the information on the motor run capacitor matches the
If the device slips during installation, serious damage can result. information on the nameplate.
→ Ensure that the device is securely positioned at its place of ; Before connecting the device, make sure the power supply matches
installation until all fastening screws have been tightened. the device voltage.
● The fan must not be strained on fastening. ; Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
4.2.2 Residual current circuit breaker (RCCB) 4.3.2 Connecting wires to terminals
If the use of a residual current device (RCD) is required in your ; Remove the cap from the cable gland.
installation, only pulse-current sensitive and/or AC/DC- Only remove caps where cables are fed in.
sensitive residual current devices (type A or B) are ; Route the wire(s) (not included in scope of delivery) into the terminal
permissible. As with variable frequency drives, residual current box.
devices cannot provide personal safety while operating the
; First connect the "PE" (protective earth).
device.
; Connect the wires to the corresponding terminals.
4.2.3 Voltage control ; Connect the thermal overload protector (TOP).
NOTE Use a screwdriver to do so.
Current overshoots may occur if speed control is implemented When connecting, ensure that no wire ends fan out.
by transformers or electronic voltage regulators (e.g. phase ; Seal the terminal box.
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase 4.3.3 Cable routing
control. Vibration can lead to bearing damage and thus Water must be prevented from reaching the cable gland along the cable.
premature failure.
Heating-up of the motor when using voltage control must be checked by NOTE
the customer following installation in the end device. Damage caused by moisture penetration.
Moisture can penetrate into the terminal box if water is
4.2.4 Variable frequency drive constantly present at the cable glands.
Please use a variable frequency drive only after consultation with ebm- → To prevent the constant accumulation of water at the cable
papst. glands, the cable should be routed in a U-shaped loop
wherever possible.
For operation with variable frequency drives, install sinusoidal
→ If this is not possible, a drip edge can be produced by
filters that work on all poles (phase-phase and phase-ground)
fitting a cable tie directly in front of the cable gland for example.
between the drive and the motor.
During operation with variable frequency drives, an all-pole Fans installed lying flat
sine filter protects the motor against high-voltage transients that
Make sure the cable is routed in a U-shaped loop.
can destroy the coil insulation system, and against harmful
bearing currents.
Heating-up of the motor when using a variable frequency drive must be
checked by the customer following installation in the end device.
When routing the cable, make sure that the cable glands are located at
used.
the bottom. The cables must always be routed downward.
→ This must be checked by the user.
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
L = U1 = blue
Z brown
N = U2 = black
PE green/yellow
TOP gray
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
Malfunction/fault Possible cause Possible remedy ; If severe corrosion is visible on load-bearing or rotating parts, switch
Impeller not Imbalance in rotating Clean the device; off the device immediately and replace it.
running smoothly parts replace it if imbalance ; Repair of load-bearing or rotating parts is not permitted!
persists after cleaning.
; Operate the fan for 2 hours at maximum speed so that any water that
Make sure no
has ingressed can evaporate.
weight clips are
removed during ; If cleaning does not eliminate vibrations, the fan may need to be
cleaning. rebalanced. To have it rebalanced, contact ebm-papst.
Motor not turning Mechanical blockage Switch off, isolate ; The fan is equipped with maintenance-free ball bearings. The lifetime
from supply and lubrication of the ball bearings is designed for a service life of 40,000
remove mechanical hours.
blockage. ; If bearing replacement is necessary after that period, contact ebm-
Line voltage faulty Check line voltage, papst.
restore power supply. ; Adapt the maintenance intervals to the actual level of dust exposure.
Faulty connection Isolate from supply,
correct connection; 5.2 Safety inspection
see connection
diagram. What to check How to check How often What action?
Thermal overload Allow motor to cool Contact Visual inspection At least every Repair or
protector activated off, locate and rectify protection 6 months replacement of
cause of error, cover for device
release restart lockout intactness or
if necessary damage
Impermissible point of Check point of Device for Visual inspection At least every Replacement of
operation operation damage to 6 months device
Motor Ambient temperature Reduce ambient blades and
overtemperature too high temperature if possible housing
Deficient cooling Improve cooling Fastening the Visual inspection At least every Fasten
cables 6 months
In the event of further malfunctions, contact ebm-papst. Fastening the Visual inspection At least every Fasten
protective earth 6 months
terminal
5.1 Cleaning Insulation of Visual inspection At least every Replace cables
cables for 6 months
To ensure a long service life, check the fans regularly for proper damage
operation and soiling. The frequency of checking is to be adapted Tightness of Visual inspection At least every Retighten,
accordingly depending on the degree of soiling. cable gland 6 months replace if
DANGER damaged
Risk of injury from rotating fan. Condensation Visual inspection At least every Open holes
drainage holes 6 months
→ Only clean when not in motion. Interrupt the power supply,
for clogging,
secure against renewed switch-on. Secure against start-up,
where necessary
prevent air flow.
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
S4E560-AQ01-01
Operating instructions
5.3.2 Disassembly
Disassembly of the product must be performed or supervised by
qualified personnel with the appropriate technical knowledge.
The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.
WARNING
Heavy parts of the product may drop off. Some of the
product components are heavy. These components
could drop off during disassembly.
This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.
manner.
The materials concerned are as follows:
● Miscellaneous insulators used in the terminal box
● Power cables
● Cables for internal wiring
● Electrolytic capacitors
Dispose of electronic components employing the proper procedures for
electronic scrap.
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com