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Operating Instructions US - K3G710PW0601 KM277818

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0% found this document useful (0 votes)
68 views13 pages

Operating Instructions US - K3G710PW0601 KM277818

Uploaded by

MJ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

K3G710-PW06-01

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION


Bachmühle 2
D-74673 Mulfingen Read these operating instructions carefully before starting work on the
Phone +49 (0) 7938 81-0 device. Observe the following warnings to prevent malfunctions or
Fax +49 (0) 7938 81-110 danger to persons.
[email protected] These operating instructions are to be regarded as part of the device.
www.ebmpapst.com The device is only to be sold or passed on together with the operating
instructions.
CONTENTS These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1. SAFETY REGULATIONS AND INFORMATION 1
1.1 Hazard levels for warnings
1.1 Hazard levels for warnings 1
1.2 Staff qualifications 1 These operating instructions use the following hazard levels to indicate
1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations:
1.4 Voltage 2
DANGER
1.5 Safety and protective features 2
Indicates an imminently hazardous situation which will result in
1.6 Electromagnetic radiation 2
death or serious injury if the specified actions are not taken.
1.7 Mechanical movement 2
Compliance with the instructions is imperative.
1.8 Emissions 2
1.9 Hot surface 2 WARNING
1.10 Transport 2 Indicates a potentially hazardous situation which can result in
1.11 Storage 3 death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
2. INTENDED USE 3
CAUTION
3. TECHNICAL DATA 4 Indicates a potentially hazardous situation which can result in
3.1 Product drawing 4 minor or moderate injury or damage to property if the specified
3.2 Nominal data 5 actions are not taken.
3.3 Data according to Commission Regulation (EU) 327/2011 5 NOTE
3.4 Technical description 5 A potentially harmful situation can occur and, if not avoided, can
3.5 Mounting data 6 lead to property damage.
3.6 Transport and storage conditions 6
3.7 Electromagnetic compatibility 6 1.2 Staff qualifications
4. CONNECTION AND STARTUP 6 The device may only be transported, unpacked, installed, operated,
4.1 Mechanical connection 6 maintained and otherwise used by suitably qualified, trained and
4.2 Electrical connection 7 authorized technical staff.
4.3 Connection in terminal box 8 Only authorized specialists are permitted to install the device, to carry
4.4 Connection diagram 9 out a test run and to perform work on the electrical installation.
4.5 Checking connections 10
1.3 Basic safety rules
4.6 Switching on the device 10
4.7 Switching off the device 10 The safety hazards associated with the device must be assessed again
following installation in the final product.
5. INTEGRATED PROTECTIVE FEATURES 10 The locally applicable industrial safety regulations are always to be
Translation of the original operating instructions

observed when working on the device.


6. MAINTENANCE, MALFUNCTIONS, POSSIBLE 11 Keep the workplace clean and tidy. Untidiness in the work area
CAUSES AND REMEDIES increases the risk of accidents.
6.1 Vibration testing 11 Note the following when working on the device:
6.2 Cleaning 12
; Do not perform any modifications, additions or conversions on the
6.3 Safety inspection 12
device without the approval of ebm-papst.
6.4 Disposal 12
WARNING
To reduce the risk of fire, electric shock or injury to people, do
not use any replacement or add-on parts that have not been
approved by ebm-papst (e.g. parts manufactured with a 3D
printer).

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 1 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

1.4 Voltage 1.7 Mechanical movement


; Check the device's electrical equipment at regular intervals; see DANGER
Chapter 6.3 Safety inspection. Rotating device
; Replace loose connections and defective cables immediately. Risk of injury to body parts coming into contact with the rotor or
the impeller.
DANGER
Electrically charged device → Secure the device against accidental contact.
Risk of electric shock → Before working on the system/machine, wait until all
→ When working on an electrically charged device, stand on a parts have come to a standstill.
rubber mat. DANGER
WARNING Ejected parts
Live terminals and connections even with device Missing protective devices may cause balancing weights or
switched off broken fan blades to be ejected and cause injuries.
Electric shock → Take appropriate safety measures.
→ Wait five minutes after disconnecting the voltage at all poles WARNING
before opening the device. Rotating device
CAUTION Long hair and dangling items of clothing, jewelry and the like
In the event of a fault, the rotor and the impeller will be can become entangled and be pulled into the device. Injuries
energized can result.
The rotor and the impeller have basic insulation. → Do not wear any loose-fitting or dangling clothing or jewelry
→ Do not touch the rotor and impeller once installed. while working on rotating parts.
→ Protect long hair with a cap.
CAUTION
If control voltage or a stored speed set value is applied, 1.8 Emissions
the motor will restart automatically, e.g. after a power
failure. WARNING
Risk of injury Depending on the installation and operating conditions,
→ Keep out of the device’s danger zone. the sound pressure level may exceed 70 dB(A).
Risk of noise-induced hearing loss
→ When working on the device, switch off the line voltage
and ensure that it cannot be switched back on. → Take appropriate technical safety measures.
→ Wait until the device comes to a stop. → Protect operating personnel with appropriate safety
equipment such as hearing protection.
→ After working on the device, remove any tools or other
objects from the device. → Also observe the requirements of local agencies.

1.5 Safety and protective features 1.9 Hot surface

DANGER CAUTION
Guard missing and guard not functioning High temperature on electronics housing
Without a guard, hands may become caught up in the device Risk of burns
during operation for example, resulting in serious injury. Loose → Ensure sufficient protection against accidental contact.
parts or items of clothing could be drawn in.
Translation of the original operating instructions

→ The device is a built-in component. As the owner, you are 1.10 Transport
responsible for ensuring that the device is adequately WARNING
safeguarded.# Operate the device only with a fixed Transporting the fan
protective device and guard grill. Injuries from tipping or slipping
→ Stop the device immediately if a protective device is → The fan is always to be transported with care and in its
found to be missing or ineffective. original packaging.
1.6 Electromagnetic radiation → If set down too hard or at an angle for example, the
impact can lead to bearing damage or deformation of the
Interference from electromagnetic radiation is possible, e.g. in conjunction frame or impeller.
with open- and closed-loop control devices.
→ It must be ensured that the fans cannot tip over during
If impermissible radiation levels occur following installation, appropriate
transportation and handling.
shielding measures have to be taken by the user.
→ Secure the fan(s) with appropriate equipment such as a
NOTE lashing strip so that nothing can slip or tip, especially when
Electrical or electromagnetic interference after installing stacking multiple fans.
the device in customer equipment.
→ Also make allowance for possible wind forces.
→ Verify that the entire setup is EMC-compliant.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 2 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

1.11 Storage 2. INTENDED USE


WARNING The device is exclusively designed as a built-in device for conveying
Storing the fan air according to its technical data.
Injuries from tipping or slipping Any other usage above and beyond this does not conform with the
→ The fans must always be stored and handled so that they intended purpose and constitutes misuse of the device.
cannot tip over. Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
→ Secure the fan(s) with appropriate equipment such as a entire service life of the equipment in which this product is installed.
lashing strip so that nothing can slip or tip, especially when
stacking multiple fans. Intended use also includes
→ Also take possible wind forces into consideration. ● The device is only to be used in power systems with grounded
; Store the device, partially or fully assembled, in a dry place, neutral (TN/TT power systems), in power systems with phase
protected against the weather and free from vibration, in the original conductor grounding, or in IT power systems.
packaging in a clean environment. ● The device is to be used in networks with network quality
; Protect the device against environmental effects and dirt until final characteristics as per EN 50160.
installation. ● Using the device only in stationary systems.
; We recommend storing the device for no longer than one year in ● Performing all maintenance work.
order to guarantee trouble-free operation and the longest possible ● Conveying air at an ambient air pressure between 800 mbar and
service life. 1050 mbar.
; Even devices explicitly intended for outdoor use are to be stored as ● Using the device within the permitted ambient temperature range; see
described prior to commissioning. Chapter 3.6 Transport and storage conditions and
; Maintain the storage temperature, see Chapter 3.2 Nominal data.
Chapter 3.6 Transport and storage conditions. ● Operating the device with all protective devices.
; Make sure that all cable glands are fitted with dummy plugs. ● Following the operating instructions.

Improper use
In particular, operating the device in the following ways is prohibited and
could be hazardous:
● Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
● Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.
● Operation in medical equipment with a life-sustaining or life-support
function.
● Conveying solids in the flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
Translation of the original operating instructions

● Standing or walking on the device


● Conveying air that contains abrasive particles.
● Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
● Conveying air with high dust content, e.g. suctioning off sawdust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
● Using the device as a safety component or to perform safety-related
functions.
● Operation with completely or partially disassembled or manipulated
protective devices.
● In addition, all applications not listed among the intended uses.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 3 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

3. TECHNICAL DATA

3.1 Product drawing

All dimensions in mm.

1 Inlet ring with pressure tap (k-factor: 545)


2 Mounting position for vibration-absorbing elements, tightening torque max. 40 Nm
3 Cable diameter min. 5 mm, max. 13 mm; tightening torque 6 ± 0.9 Nm
4 Cable diameter min. 16 mm, max. 20.5 mm, tightening torque 6 ± 0.9 Nm
5 Tightening torque 3.5 ± 0.5 Nm
Translation of the original operating instructions

6 Attachment holes for FlowGrid 50710-2-2957 (not included in scope of delivery)


7 Motor support plate
Installation position: Only base mounting, shaft horizontal (motor support plate must be vertical!).
Rotor on top or rotor on bottom on request
The drawing shows the dimensions only and does not represent the installation position

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 4 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

3.2 Nominal data 3.4 Technical description


Motor M3G200-QA Weight 153.5 kg
Size 710 mm
Phase 3~ Motor size 200
Nominal voltage / VAC 400 Rotor surface Painted black
Nominal voltage 380 .. 480 Electronics housing Die-cast aluminum
range / VAC material
Frequency / Hz 50/60 Impeller material Sheet aluminum
Method of obtaining ml Support plate material Sheet steel, galvanized
data Spacer material Aluminum
Speed (rpm) / min-1 1680 Inlet nozzle material Sheet steel, galvanized
Power consumption / W 11450 Number of blades 5
Current draw / A 17.7 Direction of rotation Clockwise, viewed toward rotor
Min. ambient -40 Degree of protection IP55
temperature / °C Insulation class "F"
Max. ambient 40 Moisture (F) / H1
temperature / °C Environmental (H)
ml = Max. load · me = Max. efficiency · fa = Free air protection class
cs = Customer specification · ce = Customer equipment Ambient temperature Occasional start-up at temperatures
Subject to change note between -40°C and -25°C is permitted.
For continuous operation at ambient
3.3 Data according to Commission Regulation (EU) 327/ temperatures below -25°C (such as
2011 refrigeration applications), use must be
made of a fan design with special low-
Actual Req. 2015
temperature bearings.
01 Overall efficiency ηes / % 69.1 62.1
Installation position See legend on product drawing
02 Measurement category A
Condensation On rotor side
03 Efficiency category Static
drainage holes
04 Efficiency grade N 69 62
Mode S1
05 Variable speed drive Yes
Motor bearing Ball bearing; (sealed)
06 Year of manufacture The year of manufacture is specified on the
product's rating label. Technical features - Output 10 VDC, max. 10 mA
07 Manufacturer ebm-papst Mulfingen GmbH & Co. KG - Output 20 VDC, max. 50 mA
Amtsgericht (court of registration) Stuttgart · - Output for slave 0-10 V
HRA 590344
D-74673 Mulfingen - Operation and alarm display
08 Type K3G710-PW06-01 - Input for sensor 0-10 V or 4-20 mA
- External 24 V input (parameter setting)
09 Power consumption Ped / kW 11.5
- External release input
09 Air flow qv / m³/h 21600
- Alarm relay
09 Pressure increase total pfs / 1283
- Integrated PID controller
Pa
- Power limiter
10 Speed (rpm) n / min-1 1670 - Motor current limitation
Translation of the original operating instructions

11 Specific ratio* 1.01 - PFC, passive


12 Recycling/disposal Information on recycling and disposal is
provided in the operating instructions.
- RS-485 MODBUS-RTU
13 Maintenance Information on installation, operation and - Soft start
maintenance is provided in the operating - EEPROM write cycles: 100,000
instructions. maximum
14 Additional components Components used to calculate the energy
efficiency that are not apparent from the
- Control input 0-10 VDC / PWM
measurement category are detailed in the - Control interface with SELV potential
CE declaration. safely disconnected from the mains
* Specific ratio = 1 + pfs / 100 000 Pa - Temperature derating
- Thermal overload protection for
Data obtained at optimum efficiency level. The efficiency values displayed for achieving
conformity with the Ecodesign Regulation EU 327/2011 has been reached with defined air electronics/motor
duct components (e.g. inlet rings). The dimensions must be requested from ebm-papst. If - Line undervoltage / phase failure
other air conduction geometries are used on the installation side, the ebm-papst evaluation
loses its validity/the conformity must be confirmed again. The product does not fall within detection
the scope of Regulation (EU) 2019/1781 due to the exception specified in Article 2 (2a) Touch current <= 3.5 mA
(motors completely integrated into a product).
according to IEC
60990 (measuring
circuit Fig. 4, TN
system)
Electrical hookup Terminal box
Motor protection Reverse polarity and locked-rotor
protection

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 5 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

Protection class I; If a protective earth is connected by If several devices are connected in parallel on the supply side
assignment the customer so that the line current of the arrangement is in the range 16 - 75
This component for installation may A, this arrangement conforms to IEC 61000-3-12, provided that
have several local protection classes. the short-circuit power Ssc at the connection point of the
This information relates to this customer system to the public power grid is greater than or
component’s basic design. equal to 250 times the rated output of the arrangement. It is the
The final protection class is based on responsibility of the installation engineer or operator/owner of the
the component’s intended installation and device to ensure, if necessary after consultation with the
connection. network operator, that this device is only connected to a
Conformity with EN 61800-5-1; CE; UKCA connection point with an Ssc value greater than or equal to 250
standards times the rated output of the arrangement.
Approval EAC; UL 1004-7 + 60730-1; CSA
C22.2 No. 77 + CAN/CSA-E60730-1
With regard to cyclic speed loads, note that the rotating parts of
4. CONNECTION AND STARTUP
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection
support. DANGER
; Use the device in accordance with its degree of protection. Heavy and unwieldy device.
Crushing hazard
Information on surface quality
→ Do not grasp or transport the device by the fan impeller.
The surfaces of the products conform to the generally applicable industrial Move the device with a crane using ropes or cloth straps.
standard. The surface quality may change during the production period. There are holes drilled in the support structure that can be
This has no effect on strength, dimensional stability and dimensional used for transport.
accuracy.
The color pigments in the paints used perceptibly react to UV light over → After installation, ensure that the blades on the fan
the course of time. The product is to be protected against UV radiation to impeller are not deformed or bent.
prevent the formation of patches and fading. Changes in color are not a
reason for complaint and are not covered by the warranty. UV radiation
in the frequency range and the intensity of natural solar radiation has no
effect on the technical properties of the products.

3.5 Mounting data


Further mounting data can be taken from the product drawing or Chapter
4.1 Mechanical connection as required.
Strength class of 10.9
screws
; Secure the screws against unintentional loosening (e.g. use self- Fig. 1: Make sure the RadiPac fan is firmly secured when transporting
locking screws). on a pallet. The impeller is not to be subjected to load. If the impeller is
3.6 Transport and storage conditions subjected to load (e.g. during transportation), the fan could be severely
damaged!
Translation of the original operating instructions

Max. permitted +80 °C


ambient temp. for CAUTION
motor (transport/ Risk of cutting and crushing when removing device
storage) from packaging
Min. permitted -40 °C → Carefully remove the device from the packaging by grasping
ambient temp. for hold of the frame. Never subject to any impact.
motor (transport/ → Wear safety shoes and cut-resistant safety gloves.
storage)
CAUTION
3.7 Electromagnetic compatibility Device weighs over 25 kg! Heavy load when unpacking
device.
EMC immunity to According to EN 61000-6-2 (industrial Risk of physical injury, such as back injuries.
interference environment) → Use suitable hoisting equipment to remove the device from
EMC interference According to EN 61000-6-4 (industrial its packaging.
emission environment) ; The fan may not be handled in the area around the inlet nozzle during
transport and installation.
There is a risk of damage to the impeller.
; Check the device for transport damage. Damaged devices are not to
be installed.
; Install the undamaged device in accordance with your application.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 6 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

CAUTION 4.2.1 Requirements


Possible damage to the device
; Check whether the information on the nameplate matches the
If the device slips during installation, serious damage can result.
connection data.
→ Ensure that the device is securely positioned at its place of
; Before connecting the device, make sure the power supply matches
installation until all fastening screws have been tightened.
the device voltage.
● The fan must not be strained on fastening.
; Only use cables designed for the current level indicated on the
4.2 Electrical connection nameplate.
For determining the cross-section, note the sizing criteria according
DANGER to EN 61800-5-1. The protective earth must have a cross-section
Voltage on the device equal to or greater than that of the phase conductor.
Electric shock We recommend the use of 105 °C cables. Ensure that the minimum
→ Always connect a protective earth first. cable cross-section is at least
AWG 26 / 0.13 mm².
→ Check the protective earth.
NOTE
DANGER Using a harmonic filter can result in harmful electromagnetic
Faulty insulation resonance effects.
Risk of fatal injury from electric shock
→ If filters like these are to be used, please utilize support from
→ Use only cables that meet the specified installation ebm-papst.
regulations for voltage, current, insulation material, capacity,
etc. Protective earth contact resistance according to EN 61800-5-1
→ Route cables so that they cannot be touched by any Compliance with the resistance specifications according to EN 61800-5-
rotating parts. 1 for the protective earth connection circuit must be verified in the end
DANGER application. Depending on the installation situation, it may be necessary
Electrical charge (>50 µC) between phase conductor and to connect an additional protective earth conductor by way of the extra
protective earth connection after switching off supply protective earth terminal provided on the device. The protective earth
with multiple devices connected in parallel. terminal is located on the housing and provided with a protective earth
Electric shock, risk of injury symbol and a hole.
→ Ensure sufficient protection against accidental contact. 4.2.2 Supply connection and fuses
Before working on the electrical hookup, short the supply
Assignment of supply cable cross-sections and their required fuses (line
and PE connections.
protection only, no equipment protection).
CAUTION
Nominal Fuse Automatic Cable Cable
Voltage
voltage circuit cross- cross-
The fan is a built-in component and has no disconnecting switch.
breaker section section
→ Only connect the fan to circuits that can be switched off with VDE UL VDE mm² *AWG
an all-pole disconnection switch.
3/PE AC 25 A 25 A C25A 4.0 12
→ When working on the fan, secure the system/machine in 380-480
which the fan is installed so as to prevent it from being VAC
switched back on.
* AWG = American Wire Gauge
NOTE
Translation of the original operating instructions

Device malfunctions possible 4.2.3 Reactive currents


Route the device's control lines separately from the supply line.
Because of the EMC filter integrated for compliance with EMC
→ Maintain the greatest possible clearance.
limits (interference emission and immunity to interference),
Recommendation: clearance > 10 cm (separate cable
reactive currents can be measured in the supply line even
routing)
when the motor is at a standstill and the line voltage is switched
NOTE on.
Water ingress into wires or cables ● The values are typically in the range < 500 mA.
Water ingress at the customer end of the cable can damage the
● At the same time, the effective power in this operating state
device.
(operational readiness) is typically < 6 W.
→ Make sure the end of the cable is connected in a dry
environment.
Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 7 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

4.2.4 Residual current circuit breaker (RCCB) 4.3.3 Cable routing


If the use of a residual current device (RCD) is required in your Water must be prevented from reaching the cable gland along the cable.
installation, only AC/DC-sensitive residual current devices NOTE
(type B or B+) are permissible. As with variable frequency Damage caused by moisture penetration.
drives, residual current devices cannot provide personal safety Moisture can penetrate into the terminal box if water is
while operating the device. When the device power supply is constantly present at the cable glands.
switched on, pulsed charging currents from the capacitors in the
→ To prevent the constant accumulation of water at the cable
integrated EMC filter can lead to the instant tripping of residual
glands, the cable should be routed in a U-shaped loop
current devices. We recommend the use of residual current
wherever possible.
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K). → If this is not possible, a drip edge can be produced by
fitting a cable tie directly in front of the cable gland for example.
4.2.5 Leakage current
For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection


Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing cables for connection


Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.
NOTE
Tightness and strain relief are dependent on the cable
used.
→ This must be checked by the user.

4.3.2 Connecting wires to terminals


WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
Translation of the original operating instructions

; Remove the cap from the cable gland.


Only remove caps where cables are fed in.
; Route the wire(s) (not included in scope of delivery) into the terminal
box.
; First connect the "PE" (protective earth).
; Connect the wires to the corresponding terminals.
Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.
; Seal the terminal box.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 8 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

4.4 Connection diagram

No. Conn. Designation Function/assignment


KL 1 1 L1 Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz
KL 1 2 L2 Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz
KL 1 3 L3 Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz
PE PE Ground connection, PE connection
KL 2 1 NO Status relay, floating status contact, make for failure
KL2 2 COM Status relay, floating status contact; changeover contact; common connection; contact rating 250 VAC / max.
2 A (AC1) / min. 10 mA
KL2 3 NC Status relay, floating status contact, break for failure
KL 3 1 RSA Bus connection RS485, RSA, MODBUS RTU
KL 3 2 RSB Bus connection RS485, RSB, MODBUS RTU
KL 3 3 / 10 GND Reference ground for control interface
KL 3 4 Ain1 U Analog input 1 (set value), 0-10 V, Ri = 100 kΩ, adjustable curves, only usable as alternative to input Ain1I
KL 3 5 + 10 V Fixed voltage output 10 VDC, +10 V ±3%; max. 10 mA; short-circuit-proof; power supply for external
devices (e.g. pot)
KL 3 6 Ain1 I Analog input 1 (set value), 4-20 mA, Ri = 100 Ω, adjustable curves, only usable as alternative to input Ain1U
KL 3 7 Din1 Digital input 1: enable electronics, enable: pin open or applied voltage 5...50 VDC: disable: bridge to GND or
applied voltage < 1 VDC; reset function: triggers software reset after a level change to < 1 V
KL 3 8 Din2 Digital input 2: Switching parameter sets 1/2; according to EEPROM setting, the valid or used parameter set
can be selected via bus or via digital input DIN2. Parameter set 1: pin open or applied voltage 5-50 VDC;
parameter set 2: bridge to GND or applied voltage < 1 VDC
KL 3 9 Din3 Digital input 3: according to EEPROM setting, the integrated controller's direction of action can be selected as
normal/inverse via bus or digital input; normal: pin open or applied voltage 5-50 VDC inverse: bridge to GND
Translation of the original operating instructions

or applied voltage < 1 VDC


KL 3 11 Ain2 U Analog input 2, measured value 0-10 V, Ri = 100 kΩ, adjustable curve, only usable as alternative to input Ain2I
KL 3 12 + 20 V Fixed voltage output 20 VDC, 20 V +25/-10%, max. 50 mA, short-circuit-proof power supply for external
devices (e.g. sensors)
KL 3 13 Ain2 I Analog input 2, measured value: 4-20 mA, Ri = 100 Ω, adjustable curve, only usable as alternative to input
Ain2U
KL 3 14 Aout Analog output 0-10 V, max. 5 mA, output of current motor modulation level / of the current motor speed.
Adjustable curve.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 9 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

4.5 Checking connections 4.7 Switching off the device


; Ensure isolation from supply (all phases). Switching off the device during operation:
; Make sure a restart is impossible ; Switch off the device via the control input.
; Check the cables for proper fit. ; Do not switch the motor (e.g. in cyclic operation) on and off via power
; Screw the terminal box cover back on again. Terminal box tightening supply.
torque, see Chapter 3.1 Product drawing. Switching off the device for maintenance:
; Route the cables in the terminal box so that the terminal box cover ; Switch off the device via the control input.
closes without resistance. ; Do not switch the motor (e.g. in cyclic operation) on and off via power
; Use all screw plugs. Insert the screws by hand to avoid damage to supply.
the threads. ; Disconnect the device from the power supply.
; Make sure the terminal box is completely closed and sealed and that ; When disconnecting, be sure to disconnect the ground connection last.
all screws and cable glands have been properly tightened.

4.6 Switching on the device


5. INTEGRATED PROTECTIVE FEATURES
The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety The integrated protective functions cause the motor to switch off
mechanisms and professional electrical hookup. This also applies for automatically in the event of the faults described in the table.
devices which have already been equipped with plugs and terminals or Fault Safety feature description/
similar connectors by the customer. function
WARNING Rotor position detection error An automatic restart follows.
Hot motor housing Blocked rotor ; After the blockage is
Risk of fire removed, the motor restarts
automatically.
→ Ensure that no combustible or flammable materials are
located close to the fan. Line undervoltage (line voltage ; If the line voltage returns to
outside of permitted nominal permitted values, the motor
; Before switching on, check the device for visible external damage voltage range) restarts automatically.
and make sure the protective devices are functional.
Phase failure A phase of the supply voltage
; Check the fan's air flow paths for foreign matter and remove any fails for at least 5 s.
foreign matter found. ; When all phases are correctly
; Apply the nominal supply voltage. supplied again, the motor
; Start the device by changing the input signal. automatically restarts after 10-40
s.
NOTE
Damage to the device from vibration
Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the
entire speed control range.
→ Severe vibration can arise for instance from inexpert
handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.
Translation of the original operating instructions

→ Speed ranges with excessively high vibration levels and


possibly resonant frequencies must be determined in the
course of fan commissioning.
→ Either run through the resonant range as quickly as
possible with speed control or find another remedy.
→ Operation with excessively high vibration levels can
lead to premature failure.

→ The maximum permissible vibration severity must not


exceed 3.5 mm/s and should be checked at intervals of 6
months. #It is to be determined at the motor mount at the
motor support plate at least in axial direction and
transversely to this. #Measurement of the vibration in all
three axes is recommended and should be performed over
the entire speed range in order to obtain a complete picture of
the vibrations occurring in the application, see Chapter 6.
Maintenance, malfunctions, possible causes and remedies.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 10 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Deficient cooling Improve cooling. Let


the device cool down.
CAUSES AND REMEDIES To reset the error
Do not perform any repairs on your device. Send the device to ebm- message, switch off
papst for repair or replacement. the line voltage for at
least 25 s and then
WARNING switch it on again.
Live terminals and connections even with device Alternatively, reset
switched off the error message by
Electric shock applying a control
→ Wait five minutes after disconnecting the voltage at all poles signal of < 0.5 V to
before opening the device. Din1 or by shorting
CAUTION Din1 to GND.
If control voltage or a stored speed set value is applied, Ambient temperature Reduce the ambient
the motor will restart automatically, e.g. after a power too high temperature. Let the
failure. device cool down.
Risk of injury To reset the error
message, switch off
→ Keep out of the device’s danger zone.
the line voltage for at
→ When working on the device, switch off the line voltage least 25 s and then
and ensure that it cannot be switched back on. switch it on again.
→ Wait until the device comes to a stop. Alternatively, reset
→ After working on the device, remove any tools or other the error message by
objects from the device. applying a control
signal of < 0.5 V to
NOTE Din1 or by shorting
If the device is not operated for a lengthy period in installed Din1 to GND.
condition in a dry environment, it is to be started up and Impermissible point of Correct the operating
operated at full speed for one hour at least every four months. If operation (e.g. back point. Let the device
the device is not operated for a lengthy period in installed pressure too high) cool down.
condition in a damp environment (e.g. outdoors), it is to be To reset the error
started up and operated at full speed for at least four hours once message, switch off
a month to move the bearings and allow any condensate that the line voltage for at
may have ingressed to evaporate. least 25 s and then
Malfunction/fault Possible cause Possible remedy switch it on again.
Impeller not Imbalance in rotating Clean the device; Alternatively, reset
running smoothly parts replace it if imbalance the error message by
persists after cleaning. applying a control
Make sure no signal of < 0.5 V to
weight clips are Din1 or by shorting
removed during Din1 to GND.
cleaning.
In the event of further malfunctions, contact ebm-papst.
Translation of the original operating instructions

Motor not turning Mechanical blockage Switch off, isolate


from supply and
remove mechanical
blockage. 6.1 Vibration testing
Line voltage faulty Check line voltage, Checking of fan for mechanical vibration based on ISO 14694.
restore power supply. Recommendation: Every 6 months. Max. vibration severity is 3.5 mm/
Attention! The error s, measured at the motor fastening diameter on the motor support plate in
message resets the direction of the motor axis of rotation and perpendicular to this.
automatically.
Device restarts
automatically without
warning.
Faulty connection Isolate from supply,
correct connection;
see connection
diagram.
Broken motor winding Replace device

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 11 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

6.3 Safety inspection


NOTE
High-voltage test
The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the
legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.
What to check How to check How often What action?
Contact Visual inspection At least every Repair or
protection 6 months replacement of
cover for device
intactness or
damage
Device for Visual inspection At least every Replacement of
Fig. 2: Example illustrating vibration measurement. The arrangement of
damage to 6 months device
the sensors depends on the device concerned and the installation
blades and
situation. housing
Fastening the Visual inspection At least every Fasten
6.2 Cleaning
cables 6 months
To ensure a long service life, check the fans regularly for proper Insulation of Visual inspection At least every Replace cables
operation and soiling. The frequency of checking is to be adapted cables for 6 months
accordingly depending on the degree of soiling. damage
DANGER Impeller for Visual inspection At least every Clean impeller
Risk of injury from rotating fan. wear/deposits/ 6 months or replace device
corrosion and
→ Only clean when not in motion. Do not disconnect the fan damage
from the power supply, just switch it off via the control input.
Tightness of Visual inspection At least every Retighten,
This will prevent start-up of the fan.
cable gland 6 months replace if
; Dirt deposits on the motor housing can cause overheating of the motor. damaged
; Soiling of the impeller can cause vibration that will shorten the service Condensation Visual inspection At least every Open holes
life of the fan. drainage holes 6 months
; Severe vibration can destroy the fan. for clogging,
where necessary
; In such cases, switch off the fan immediately and clean it.
Abnormal acoustic At least every Replace device
; The preferred method of cleaning is dry cleaning, e.g. using bearing noise 6 months
compressed air. Vibration test Vibration tester, Recommended Clean impeller
; Do not use aggressive cleaning agents! start-up or every 6 months or replace device
NOTE deceleration
measurement
Translation of the original operating instructions

Damage to the device during cleaning


Malfunction possible
6.4 Disposal
→ Do not clean the device using a high-pressure cleaner.# Do
not use acid, alkali or solvent-based cleaning agents. For ebm-papst, environmental protection and resource preservation are
→ Do not use any pointed or sharp-edged objects for top priority corporate goals.
cleaning. ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
; Completely remove any cleaning agents used.
around the world on the basis of German standards.
; If severe corrosion is visible on load-bearing or rotating parts, switch Right from the development stage, ecological design, technical safety
off the device immediately and replace it. and health protection are fixed criteria.
; Repair of load-bearing or rotating parts is not permitted! The following section contains recommendations for ecological disposal
; Operate the fan for 2 hours at maximum speed so that any water that of the product and its components.
has ingressed can evaporate.
; If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.
; The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.
; Adapt the maintenance intervals to the actual level of dust exposure.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 12 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
K3G710-PW06-01
Operating instructions

6.4.1 Country-specific legal requirements


NOTE
Country-specific legal requirements
Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.

6.4.2 Disassembly
Disassembly of the product must be performed or supervised by
qualified personnel with the appropriate technical knowledge.
The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.
WARNING
Heavy parts of the product may drop off. Some of the
product components are heavy. These components
could drop off during disassembly.
This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.

6.4.3 Component disposal


The products are mostly made of steel, copper, aluminum and plastic.
Metallic materials are generally considered to be fully recyclable.
Separate the components for recycling into the following categories:
● Steel and iron
● Aluminum
● Non-ferrous metal, e.g. motor windings
● Plastics, particularly with brominated flame retardants, in accordance
with marking
● Insulating materials
● Cables and wires
● Electronic scrap, e.g. circuit boards
Only ferrite magnets and not rare earth magnets are used in external
rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
; Ferrite magnets can be disposed of in the same way as normal iron
and steel.
Electrical insulating materials on the product, in cables and wires are
made of similar materials and are therefore to be treated in the same
Translation of the original operating instructions

manner.
The materials concerned are as follows:
● Miscellaneous insulators used in the terminal box
● Power cables
● Cables for internal wiring
● Electrolytic capacitors
Dispose of electronic components employing the proper procedures for
electronic scrap.

→ Please contact ebm-papst for any other questions on disposal.

Item no. 55789-5-9970 · ENU · Change 277818 · Approved 2023-09-06 · Page 13 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

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