1ZSE 5492-133 en, Rev.

3, 2004-04-15

On-load tap-changers, types UCG, UCL, UCC and UCD

with motor-drive mechanisms, types BUE and BUL

Spare Parts List

This document must not be copied without our written permission, and the
contents thereof must not be imparted to a third party nor be used for any
unauthorized purpose. Contravention will be prosecuted.
Before You Order
Check the identification of the on-load tap-changer. The type and serial number are
always required for identification. Check this data on the rating plate on the tap-
changer if you are not sure. Do not try to order spares without this information.
It is very important that you give a complete identification for each and every part you
order to have trouble-free delivery. The lists in this documentation together with the
identification as described above give you all information required for correct ordering.

WARNING, CAUTION and NOTE

WARNING
A WARNING provides information which, if disregarded, could cause injury or
death.

CAUTION
A CAUTION provides information which, if disregarded, could cause damage to the
equipment.

NOTE: A NOTE provides additional information to assist in carrying out the work
described.

Safety Precautions
WARNING
This documentation is intended for procurement of spare parts only.

Only personnel familiar with repairs of transformers and accessories should

carry out replacement of parts. Electrical and other safety regulations at the
repair site must be strictly adhered to.

iii
Contents
1 Introduction ____________________________________________ 7
1.1 Type Designation and Serial Number ________________________ 7
1.2 Item Number ___________________________________________ 7
1.3 Name of Item ___________________________________________ 7
1.4 Quantity _______________________________________________ 7
1.5 Remarks _______________________________________________ 7
2 General Arrangement ____________________________________ 8
2.1 Standard Spare Parts _____________________________________ 8
2.2 Special Spare Parts ______________________________________ 8
3 Spare Parts for On-Load Tap-Changer _______________________ 10
3.1 Type UCG _____________________________________________ 10
3.2 Type UCL _____________________________________________ 12
3.3 Types UCC and UCD ____________________________________ 14
4 Accessories for On-Load Tap-Changer _______________________ 16
5 Spare Parts for Motor-Drive Mechanism type BUE _____________ 18
5.1 Electrical Details ________________________________________ 18
5.2 Mechanical Details ______________________________________ 20
6 Spare Parts for Motor-Drive Mechanism type BUL _____________ 24
6.1 Electrical Details ________________________________________ 24
6.2 Multi Position Switches___________________________________ 26
6.3 Mechanical Details ______________________________________ 28
7 Recommended Set of Spare Parts for Motor-Drive Mechanisms ___ 30
1 Introduction

1 Introduction
This spare parts list has been compiled to help you with procurement of spares. To
obtain trouble-free deliveries you should note a few things which are explained in the
following text.
The breakdown level and general contents of this list have been worked out to cover
normal customer requests. Our spares sales people will be happy to assist if you
require any specific item that is not included in the list.

1.1 Type Designation and Serial Number

The rating plate on the on-load tap-changer (OLTC) shows the type and serial number
of the device you are ordering spares for. It is important to have this information,
because the manufacture of parts gradually changes as materials and manufacturing
technology improves. ABB makes every effort to supply spares that should fit your
requirements. Some parts of later manufacture than those you are replacing may need
some adaptation to fit into your device. Our spare parts sales people need to know the
type designation and serial number to supply exactly what you require.

1.2 Item Number

Item numbers are shown on the drawings and lists. As you will observe, one item
number is used for several items of the same general type. These items have a specific
specification for each and every variant of OLTC, hence you need to specify type and
serial number in addition to the item number to obtain the appropriate spare.

1.3 Name of item

The name should be specified when ordering to make sure the right type of item is
ordered.

1.4 Quantity
The figures given represent the number of items that are fitted to one OLTC.

1.5 Remarks
Information pertinent to different variants of the OLTC is given in this column. Your
model should be one of those shown.

7
2 General Arrangement

2 General Arrangement
The general arrangement of an UC type on-load tap-changer is shown in fig. 1.

2.1 Standard Spare Parts

The rugged design of ABB OLTCs means that only the fixed and moving contacts of
the diverter switch might require replacement during lifetime of the transformer. This
spare parts list tells you the part number of the contacts when ordering for your
replacement requirements.

2.2 Special Spare Parts

If you need parts other than the contacts in the lists, our staff will be happy to assist
you. Please use fig. 1 as a reference when discussing your requirements. As usual, the
type designation and serial number are essential for ordering.

8
2 General Arrangement

Diverter switch housing Cover

Oil valve

Pressure relay
Bevel gear

Position indicator
Top-section
Serial No.
1)
Shielding-ring
Earthing terminal

Connection flange for Draining tube

gas operated relay
Insulating cylinder
Insulating shaft
Diverter switch
1)
Shielding-ring
2)
Shielding-ring
Transition resistors Plug-in contacts

Fixed and moving

contacts

Serial No. Bottom section

Guide-pins
Current terminal

Driving disc for the

diverter switch Tap selector

Bottom valve for

drying process

Intermediate gear
Geneva gear

1)
Change-over
Only at impulse withstand
selector
voltage to earth of 650 kV
and 1050 kV

2)
Not on UCG of the short type Moving fine-
selector contacts Current collector

Fixed fine-selector
contacts

Fig. 1. General arrangement of on-load tap-changer, type UC.

9
3 Spare Parts for On-Load Tap-Changer

3 Spare Parts for On-Load

Tap-Changer
3.1 Type UCG

Item No. Name of item Quantity Remarks

1 Contact set 1 set UCG.E .../300

UCG.E .../500
1 Contact set 3 sets UCG.T .../300
UCG.T .../500
1 Contact set 3 sets UCGYD .../300
UCGYD .../500
1 Contact set 1 set UCG.E .../600
1 Contact set 3 sets UCG.T .../600
1 Contact set 3 sets UCGYD .../600
1 Contact set 1 set UCG.N .../300
1 Contact set 1 set UCG.N .../500
1 Contact set 1 set UCG.E .../1200
1 Contact set 3 sets UCG.T .../1200
1 Contact set 3 sets UCGYD .../1200
1 Contact set 1 set UCG.N .../600
1 Contact set 1 set UCG.E .../1500
1 Contact set 3 sets UCG.T .../1500
1 Contact set 3 sets UCGYD .../1500
Complete diverter switch 1
Complete tap selector 1

10
3 Spare Parts for On-Load Tap-Changer

Fig. 2. Diverter switch for UCG with replacement contacts.

NOTE: This picture shows a neutral point type. Single phase types have not always
contacts in all the three poles of the diverter switch.

11
3 Spare Parts for On-Load Tap-Changer

3.2 Type UCL

Item No. Name of item Quantity Remarks

1 Contact set 1 set UCL.E .../600, UCL.E .../900

3 sets When the step voltage is outside
the envelope for the 900 A type
1 Contact set 3 sets UCL.E .../1800, UCL.E .../2400
1 Contact set 3 sets UCL.N .../600, UCL.N .../900
1 Contact set 3 sets UCL.T .../600, UCL.T .../900
9 sets When the step voltage is outside
the envelope for the 900 A type
1 Contact set 9 sets UCL.T .../1800, UCL.T .../2400
1 Contact set 3 sets UCL.B .../600, UCL.B .../900
Complete diverter switch 1
Complete tap selector 1

12
3 Spare Parts for On-Load Tap-Changer

Fig. 3. Diverter switch for UCL with replacement contacts.

13
3 Spare Parts for On-Load Tap-Changer

3.3 Types UCC and UCD

Item No. Name of item Quantity Remarks

1 Contact set 1 set UCC.N .../800

UCC.N .../1200
UCC.N .../1600
UCC.E .../3600
UCC.E .../4500

UCD.N .../1000
UCD.E .../2400
Complete diverter switch 1
Complete tap selector 1

14
3 Spare Parts for On-Load Tap-Changer

Fig. 4. Diverter switch for UCC and UCD with replacement contacts.

15
4 Accessories for On-Load Tap-Changer

4 Accessories for On-Load

Tap-Changer
Item No. Name of item Quantity Remarks

1 Pressure relay 1
2 Pressure relay with 1
test valve
3 Pressure relief valve 1
4 Oil valve 1
5 Vent 1
6 Cover for connection 1
to oil conservator
7 Bottom valve key 1

16
4 Accessories for On-Load Tap-Changer

fm_00283

Fig. 5. Accessories (The figure shows type UCG).

17
5 Spare Parts for Motor-Drive Mechanism type BUE

5 Spare Parts for Motor-Drive

Mechanism type BUE
Item No. Name of item Quantity Remarks

Complete motor-drive mechanism 1

with cabinet

5.1 Electrical Details

Item No. Name of item Quantity Remarks

1 Control selector switch 1

2 Control switch raise/lower 1
3 Motor contactor 1 Raise
4 Motor contactor 1 Lower
5 Starting contact 1
6 Maintaining contact 1
7 Motor 1
8 Limit switch 1
11 Interlocking switch 1
12 Heater 50 W 1
14 Position transmitter 1
15 Continuation contact 1
19 Motor-protective switch 1
21 Step-by-step contactor 1
26 Terminal blocks 1
27 Heater 100 W
28 Thermostat 1
29 Switch for heater 1
31 Tap-changer for current transformer 1
33 Tap-changer for voltage transformer 1
36 Lamp for cabinet light 1
37 Door-operated switch 1
83 Master switch 1
84 Follower switch 1
86 Odd-even switch 1

18
5 Spare Parts for Motor-Drive Mechanism type BUE

fm_00136

Fig. 6. Electrical details.

19
5 Spare Parts for Motor-Drive Mechanism type BUE

5.2 Mechanical Details

Item No. Name of item Quantity Remarks

101 Toothed belt 1

102 Conical toothed wheel 1
103 Outgoing shaft 1
104 Hand crank 1
105 Operating shaft 1
106 Gear 1
107 One turn shaft 1
108 Geneva drive with shaft 1
109 Conical toothed wheel 1
110 Hand for position indication 1
111 Coupling 1 +1 for each cont. plate
112 Geneva drive with shaft 1 For pot. transmitter
112 Geneva drive with shaft 1 For other cont. device
113 End stop, cam disc 1
114 Shear pin 1
115 Cam disc 1
116 Arm 1
117 Brake 1
118 Brake disc 1
119 Front plate 1
120 Operation counter 1
121 Pulley 1
122 Pulley 1
123 Conical toothed wheel 1
124 Cylindrical toothed wheel 1
125 Geneva wheel 1
126 Geneva wheel with arm 1 For double contact
127 Contact guide device 1
128 Cam bar 1
129 Brake for maintaining contact 1
(item No. 6)
130 Cam disc for starting contact 1
(item No. 5)
131 Driving disc for item No. 130 1
136 Screw for end stop 1

20
5 Spare Parts for Motor-Drive Mechanism type BUE

fm_00137

Fig. 7. Mechanical details.

21
5 Spare Parts for Motor-Drive Mechanism type BUE

Item No. Name of item Quantity Remarks

132 Cabinet 1 For BUE 1

132 Cabinet 1 For BUE 2
133 Gasket for door 1 For BUE 1
133 Gasket for door 1 For BUE 2
134 Hand knob 1
135 Air vent 1
140 Cover 1
141 Gasket 1
142 Vibration damper 4
143 Coupling 1
145 Shaft for maintaining contact 1
(item No. 6)
146 Shaft for starting contact 1
(item No. 5)
147b Lever 1
148 Drive 1
149 Shaft 1
150b Toothed wheel 1
151 Drive 1
152 Shaft 1
153 Shaft 1
154 Panel 1 For DAG motor-switch
155 Brake disc 2
156 Spring 2
157 Brake disc 1
158 Spring 1
159b Sleeve 1
160 Nave 1
161 Operating wire for operation counter 1
(item No. 120)
180 Door with window 1 For BUE 1
180 Door with window 1 For BUE 2

22
5 Spare Parts for Motor-Drive Mechanism type BUE

135 143 132

134

133

180

142

146

151

161

141
154
156

140

155

159b
157
150b

158
160

148

149

147b
152
fm_00274

153 Fig. 8. Mechanical details (cont.).

23
6 Spare Parts for Motor-Drive Mechanism type BUL

6 Spare Parts for Motor-Drive

Mechanism type BUL
Item No. Name of item Quantity Remarks

Complete motor-drive mechanism 1

with cabinet

6.1 Electrical Details

Item No. Name of item Quantity Remarks
1)
B1 Thermostat 1
1)
B2 Hygrostat 1
E1 Anti-condensation heater 1 50 W
E2 Extra heater 1 100 W 1)
1)
E3 Cabinet light, Hand lamp 1
K1 Step-by-step relay 1
M1 Motor 1 1
Q1 Motor protective switch 1
Q2 Contactor, Raise 1
Q3 Contactor, Lower 1
S1 Control selector switch 1 Local-0-Remote
S2 Control switch 1 Lower-0-Raise
S3+S4 Maintaining, interlocking and 1 Raise and lower,
auxiliary contacts assembled on a mounting
plate
S5 Interlocking switch 1 For handcrank
S6 Limit switch, Upper tap position 1 Including mounting plate
with arm and roller
S7 Limit switch, Lower tap position 1 Including mounting plate
with arm and roller
1)
S9 Door operated switch 1
S10 Switch for extra heater 1
U1 Measuring amplifier 1
X1-17 Terminal blocks
X38 Outlet 1

1)
When ordering, it must be stated for this optional item, if it was already installed in the motor-
drive mechanism. If it is not the case, other assembly details will be included in the order.

24
6 Spare Parts for Motor-Drive Mechanism type BUL

S6

S3 + S4
S7
B2

B1

S10
M1

X38 S5

K1

X1-17 U1

S2 Q3

S1
Q2

Q1
E2

E1

E3

S9
fm_00246

Fig. 9. Electrical details, type BUL.

25
6 Spare Parts for Motor-Drive Mechanism type BUL

6.2 Multi Position Switches

Item No. Name of item Quantity Remarks

S14, S24 Position transmitter,

potentiometer
S15 Continuation contact
S20-S23 Auxiliary contacts,
break before make
S25-S28 Auxiliary contacts,
make before break
S86, S87 Step switch for parallel control

111.1 Coupling half

111.2 Torque disc
112 Shaft <3 circuit cards
4–5 circuit cards
164 Transparent cover
165 Distance screw L=10, L=20, L=35 or L=60
166 Terminal, plug part 4-pole, 8-pole

26
6 Spare Parts for Motor-Drive Mechanism type BUL

111.1

111.2

111.1

112

164

S14 (S24)
165 S15
S20 (S21, S22, S23)
S25 (S26, S27, S28)
S86 (S87)

166
fm_00247

Fig. 10. Multi Position Switches, type BUL.

27
6 Spare Parts for Motor-Drive Mechanism type BUL

6.3 Mechanical Details

Item No. Name of item Quantity Remarks

101 Toothed belt 1

104 Hand crank 1
110 Pointer with drag hands for 1
position indicator
120 Operation counter 1 Arm included
121 Pulley for toothed belt 1 Key, screw, washer included
131 Hinges 2 Screws, washers, shims
included
132 Cabinet 1
134 Handknob with fasteners 2 Screws, washers, shims
included
135 Air vent 2
167 Gasket for cabinet 1
168 Thread bushing with nuts 4+8
170 Blank, FL 21 1
171 Gasket, FL 21 1
180 Door with window 1

28
6 Spare Parts for Motor-Drive Mechanism type BUL

168 131 180

132

134

167

104

135

171
101
170

120 121

110

fm_00248

Fig. 11. Mechanical details, type BUL.

29
7 Recommended Set of Spare Parts

7 Recommended Set of Spare Parts

for Motor-Drive Mechanisms
One set consists of the following parts:

For type BUE:

„ Item 3, pages 14 and 15 Motor contactor, raise
Item 4, pages 14 and 15 Motor contactor, lower
„ Item 7, pages 14 and 15 Motor
„ Item 19, pages 14 and 15 Motor-protective switch
„ Item 101, pages 16 and 17 Toothed belt

For type BUL:

„ Item Q2, pages 19 and 20 Motor contactor, raise
Item Q3, pages 19 and 20 Motor contactor, lower
„ Item M1, pages 19 and 20 Motor
„ Item Q1, pages 19 and 20 Motor-protective switch
„ Item 101, pages 25 and 26 Toothed belt

30
1ZSE 5492-133 en, Rev. 3, 2004-04-15

ABB Power Technologies AB

Components
Visiting address: Lyviksvägen 10
Postal address: SE-771 80 Ludvika, SWEDEN
Tel.+46 240 78 20 00
Fax +46 240 121 57
E-mail: sales@[Link]
[Link]/electricalcomponents