2225Ø BLIND FLANGE BILL OF MATERIAL

4THK R/L
20-28Ø DR. HOLES 19 47 45 46 OD (FOR N6,N10 & N13) WT.
2000 ID P.NO. DESCRIPTION QTY. MAT. kgs

GASKET
N2 PCD
1275Ø 90 1 BASE PL. 12THK X 2225 Ø 1 M.S. 366

12THK
12NOS 30Ø X 750L.G. 51

3THK
T
1100Ø 8 1220Ø 8 10 50 2 SHELL PL. 10THK X 6315 X 1250 1 M.S. 620
70 FOUNDATION BOLT 34Ø 52

4
5 3 SHELL PL. 8THK X 6308 X 4730 1 M.S. 1874

(300 FOR N6 ONLY)

150

30Ø FOUNDATION

5
25
45Ø 4 SHELL PL. 8THK X 6308 X 2534 1 M.S. 1004
8T BOLT X 750LG 56 55 49 48

8
HK
150
5 FOUNDATION BOLT M27 X 750L.G. 12 M.S. 43
18 12 70 5 7 54 53 N . MØ DR. HOLES

(FULL RING) 12THK

14 20 6 2 6 RIB PL. 12THK X 273 X 100 24 M.S. 62
1050

N4 1119 ID FLG. EQUI. SPACED

(TYP)
95 64

300
900

7 RING PL. 12 THK X 2225OD X 2024 ID 1 M.S. 163

150
600
8 1100 ID N.B.
12NOS 34Ø DR. 40 41 42 43 44 63 8 PAD PL. 12THK X 90 X 70 12 M.S. 7

ID
50 HOLES

12
9 MIST SEPARATOR DRG. NO 1 M.S. -
DETAILS AT 'A'
13

10 50 mm P.P. SADDLE PACKING- 7.85 m3 -

(DET. OF NOZ. N1 & N2) NOZ. NOZ. N. OF HOLE 11 RIB PL. 8THK x 170 X 150 CUT 8 M.S. 13
MIST SEPARATOR DETAILS AT 'G' 2120 PCD O/D I/D RFD PCD THK
MKD I/D N.B. HOLES Ø 12 RIB PL. 8THK X 150 X 122 CUT 4 M.S. 46
9 1 2225Ø BASE PLATE N1, N2 1100 1275 1119 1186 1220 20 28Ø 25
DETAILS 36-28Ø DRILLED 13 RING PL. 12THK X 1997 OD X 1850 ID 2 M.S. 83
1000

AT 'D' & 'B' HOLES N3, N5 500 698.5 515 584 635 20 28Ø 25 14 CONE PL. 8THK SEE DETAILS 326
9 - 12 THK RIBS
16
DETAILS AT 'X' 600 812.8 615 692 749 20 28Ø 15 RIBS 12THK X 150 X 92 CUT 27 M.S. 35
EQUI-SPACED 25

°
N4, N11

45
4
239 16 BOLT WITH NUT & WASHER M25 X 90 L.G. 72 M.S.

X
150 15 N6,N8,N9 50 152.4 62 92.1 120.6 4 19Ø 20
R1

10
2120 PCD 17 FLG. RING PL. 25THK X 2200 OD X 2019 ID 4 M.S. 471

5
N7A/B,N10 40 127 49.5 73 98.4 4 16Ø 16

R224
1850Ø 18 N1 & N2 FLG. PL. 25THK X 1275 OD X 1119 ID 2 M.S. 115
N12 250 406.4 276.3 323.8 361.9 12 25Ø 25

400
19 BOLT WITH NUT & WASHER M25 X 90 L.G. 20 M.S. -
2550

25 25
650

500 ID N13 200 342.9 221.5 269.9 298.4 8 22Ø 25 20 N2 PL. 8THK X 3480 X 144 1 M.S. 31
N3
65 177.8 74.7 127 139.7 4 19Ø 20 21 N3 & N5 PAD PL. 8THK X 710 OD X 513 ID 2 M.S. 24
250

N14,N15
500 NB

8
4
13
P.P. SPRAY 2000 ID SHELL N16 300 482.6 327.1 381 431.8 12 25Ø 25 22 N4 & N11 PAD PL. 8THK X 830 OD X 613 ID 2 M.S. 31
N5 17
NOZZLE HANDLE ROD 23 N1 PAD PL. 8THK X 1550 OD X 1119 ID 1 M.S. 57
2019 ID FLG.

150
2NOS FOR N3,N5 36 37 24 N3 & N5 8THK X 1596 X 136 2 M.S. 27
1150

2200 OD FLG. @200APART

150 170° 25 N4 & N11 8THK X 1910 X 136 2 M.S. 32
2NOS FOR N4 & N11
26 N1 PL. 8YHK X 3480 X200 1 M.S. 44
25 DEVELOPMENT OF CONE @400APART
900

134

150 27 N3 & N5 FLG. PL. 25THK X 710 OD X 519 ID 2 M.S. 72

8 12Ø 28 N4 & N11FLG. PL. 25THK X 770 OD X 619 ID 2 M.S. 65
DETAILS AT 'D'
13

29 N1,N2 FLG. PL. 48THK X 1275 OD X 1118 ID 2 M.S. 116

100

NOZ. ID
FLG. ID
35 30 N4 & N11BLIND FLG. 25THK X770Ø 2 M.S. 183

D1
125 150 26 25

PCD
75 31 N5 BLIND FLG. 25THK X 700Ø 1 M.S. 96

OD
DETAILS AT 'D' 24

D2
36-28Ø DRILLED STD. FLG. BS10'D' 4THK R/L 4THK R/L 61 62
16 6 32 N4 & N11 8THK X 109 X 109 16 M.S. 12
50MM P.P. SADDLES 8 HOLES (FROM HDPE) FLANGE 20THK X BLIND FLANGE 33 N3 & N5 8THK X 109 X 99 CUT 16 M.S. 11

THK
PACKED HT. 2500mm 78 ID X 165 OD
14 58
S.S. BOLT FOR N4,N5 & N11 34 N1 RIB PL. 8THK X117 X 86 CUT 14 M.S. 9
10 17 4T M6 TAPPED
M16 X 80LG 31 30

65 NB PIPE
HK 35 HANDLE ROD 12Ø X 250L.G. 6 M.S. 1
25

TELL TALE HOLE

R/L 60 STD. 90° BEND 27 28
9626 O/ALL

(FROM HDPE) 36 N5 GASKET 5THK X 700 OD X 513 ID 1 RUBBER -

29
4

2000 ID 25 4-18Ø DR. HOLES 32 33 34 37 N4,N11 GASKET 5THK X 770 OD X 613 ID 2 RUBBER -
T 5THK
2650

3mm GASKET ON 127PCD T 38 BOLT WITH NUT & WASHER M20 X 120L.G. 12 M.S. -
2019 ID FLG.
2500

4THK R/L GASKET 8THK 2000 ID SHELL 39 BOLT WITH NUT & WASHER M25 X 120L.G. 32 M.S. -

800
2120 PCD 2000 ID 8THK 8THK RIB 12 8
N = NO OF HOLES 40 N6 50 N.B. CL'C' X 287L.G. 1 M.S. 2
2200 OD FLG. 8THK RIBS 8NOS FOR N3,N4,N5
K = Ø OF HOLES
90 HDPE 4THK RUBBER & N11 14NOS FOR N1 ONLY 41 N9,N8,PIPE 50 N.B. CL'C' X 137L.G. 2 M.S. 2
59 38 39
DETAILS AT 'B' 4THK RUBBER LINING
LINING(ALL OVER) 42 N10,N7A/B PIPE 40 N.B. CL'C' X 137L.G. 3 M.S. 2
200 43 N12 PIPE 250 N.B. CL'C' X 137L.G. 1 M.S. 7
1850Ø NOTES :- 44 N13 PIPE 200 N.B. CL'C' X 137L.G. 1 M.S. 5
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE NOTED.
DETAILS OF NOZZLE 45 N6 BLIND FLG. 10THK X 152Ø 1 M.S. 1
300

P.P. SUPPORT PLATE

12
16

N16 2. ALL SHARP CORNERS TO BE ROUNDED. 46 N10 BLIND FLG. 8THK X 133Ø 1 M.S. 1
16THK X 1975Ø
300

N14 & N15 3. ALL INSIDE WELDS ARE TO BE GROUND SMOOTH TO 47 N13 BLING FLG. 12THK X 336Ø 1 M.S. 8
8
1850Ø SUIT RUBBER LINING. 48 BOLT WITH NUT & WASHER M16 X 70L.G. 12 M.S. -
4

13
4. ALL M.S. PLATES & STRUCTURE AS PER I.S. 226 49 BOLT WITH NUT & WASHER M12 X 50L.G. 4 M.S. -
2000 ID
6000

DETAILS 'C'
700

RUBBER LINING - 4MM THK ALL OVER INSIDE ALL PIPES & FITTINGS AS PER I.S. 1239 50 N6 GASKET 3THK X 152 OD X 63 ID 1 RUBBER -
150
ALL BOLTS & NUTS AS PER I.S. 1364 51 N10 GASKET 3THK X 133 OD X 51 ID 1 RUBBER -
DETAILS AT 'C' TOTAL AREA R. LINING - 80.0SQ.M.
1100Ø

5. RUBBER LINING - 52 N12 GASKET 3THK X 336 OD X 222 ID 1 RUBBER -

N1 53 N6,N8,N9 FLG. 10THK 152 OD X 63 ID 3 M.S. 3
NATURAL HARD RUBBER, DENSITY : 1.2 TO 1.5
REF. DRGS :
11 N7A N14 A.P.T. SIDE 1. MIST SEPARATOR
TENSILE STRENGTH : 200 - 600 KG/CM2 54 N10,N7A/B FLG. 8THK X 133 OD X 51 ID 3 M.S. 3
ELONGATION AT FRACTURE : 3 - 50% 55 N12 FLG. 20THK X 406 OD X 277 ID 1 M.S. 11
180 N13 2. P.P. SPRAY NOZZLE ARRANGEMENT
N10 N15 N8 N9 HARDNESS : ASTM D65 - 85 56 N13 FLG. 12THK X 336 OD X 222 ID 1 M.S. 5
18 550 550 3. P.P. SUPPORT PLATE (1975Ø)
TEMP. RESISTANCE UPTO 85° C 57 N14 & N15 PIPE 65 N.B. CL'C' X 265L.G. 2 IS 1239 4
N9 N16
WATER LEVEL 6. ALL FLANGE ARE AS PER ASA 150 OTHERWISE NOTED 58 BOLT WITH NUT & WASHER M16 X 80L.G. 8 SS316 -
10THK
N8 59 PIPE 90 OD HDPE X 800L.G. 2 HDPE -
10RIBS 2000 ID 150 NOZZLE SCHEDULE 60 STD. 90° BEND 90 OD HDPE 2 HDPE -
8THK RIBS N1 N10
150 MKD. SIZE QTY. DESCRIPTION 61 FLG. 20THK X 165 OD X 78 ID 2 M.S. 3
3 N11 N14
2650

1000

N1 1100 1 GAS INLET 62 BOLT,NUT & WASHER M16 X 80L.G. 8 M.S. -

N15 N14 2000 ID
20

8 N2 1100 1 GAS OUTLET 63 NECK N14,N15 65 N.B. X 265L.G. 2 IS 1239 4

°
1800

N15
64 FLG. N14,N15 165 OD X 12THK 4 M.S. 2
30°

10 THK N6 N3 500 ID 1 FOR SPRAY NOZZLE & MANHOLE

800
2000 ID 2
20°

N11 N4 600 ID 1 MANHOLE 65 N16 PIPE 300 NB CL'C' X 250 L.G. 1 IS 1239 5
150
1800

N5 N5 500 1 INSPECTION HOLE 66 N16 FLG. 300 NB STD. 1 M.S. 15

W.L.
1250

N6 50 NB 1 DRAIN 67 N16 BLIND FLG. 300 NB 20 THK 1 M.S. 30

30°

N4

1800
300
200

N7A/B 40 NB 2 LEVEL INDICATOR TOTAL WEIGHT : 6152 KG

900

600 ID

180 N8 50 NB 1 RETURN FROM Ph INDICATOR

N11
N12 N13 N7B N9 50 NB 1 RETURN FROM DENSITY INDICATOR
N2 N7A SULPHURIC ACID PLANT - ROHA
1250
250NB

N10 40 NB 1 SPARE WITH B/F

N6
700

N7B
160

150 N11 600 ID 1 MANHOLE

40

DETAILS N12 250 NB 1 OUTLET

ALKALI SCRUBBER
12

200 NB

AT 'X' 2225Ø (BASE PLATE) N13 200 NB 1 SPARE WITH B/F

150 N13
200
200

N14 65 NB 1 WATER INLET

N15 65 NB 1 ALKALI INLET
N3 N12 THE DHARAMSI MORARJI CHEMICAL CO. LTD.
12

1 N16 300 NB 1 HAND NOZZLE WITH B/F

ELEVATION
BASE PLATE
NOZZLE ORIENTATION
RH-SA-02-60