Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
History:
1864
1868
1909
1930
1943
1967
1968
1971
Foundation
Manufacture of the first european positive displacement
blower
more than 130 years of experience!!!
The Aerzen workshops supply blower no. 10.000
Production start for rotary piston gas meters
Production start for screw compressors
Development and supply of special screw compressors
for air compression
Serial production of oil injected screw compressors
for refrigeration industry
Development and supply of oil injected screw
compressors for compressed air industry
Aerzener Maschinenfabrik GmbH
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
1978
The worlds largest positive displacement blower
(conveying volume 84.000 m/h) built for steel
production
1984
The worlds largest screw compressors (conveying
volume 65.000 m/h) built for and supplied to
chemical industry
1987
Aerzen develops positive displacement blowers
with internal pulsation dampening
1989
Blower no. 250.000 ready for delivery
Aerzener Maschinenfabrik GmbH
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Aerzen Positive Displacement Blowers
Aerzen Positive Displacement Blowers of standard design
GM 3S bis GM 1080L, DN 50 up to DN 800
22 sizes, intake volume flows from approx. 30 to 65.000 m/h
p = max. 1000 mbar
Aerzen DELTA BLOWER (blower units of standard design)
3-lobe type blowers, GM 3S bis GM 240S, DN 50 up to DN 400
16 sizes, intake volume flows from approx. 30 to 15.000 m/h
max. p = 1000 mbar pressure service, max. - 500 mbar vacuum
Aerzen bulk vehicle blowers
4 sizes, intake volume flows from approx. 600 to 2.250 m/h
p = 1000 mbar, 1200 mbar max. dsign, up to max. - 500 mbar vacuum
Aerzener Maschinenfabrik GmbH
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Operating range of Aerzen blowers and screw compressors
DELTA SCREW series
DELTA BLOWER series
Aerzener Maschinenfabrik GmbH
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Rangeof
ofapplication
applicationof
ofAerzener
AerzenerPositive
PositiveDisplacement
DisplacementBlowers
Blowers
Range
Sewage water
technique
Aeration
basin
Water
treatment
Pneumat.
transport
Ventilat.
Rivers/
Lakes
Vacuum
operation
Aerzener Maschinenfabrik GmbH
Chem./ foodstuff indus
Gas
supply
Chem./process
gas industry
Vacuum
technique
Sewage
gas
Oxidation
air
Grit
chamber
Filter
flushing
Flue gas
desulfurization
Increase
of gas
pressure
Bulk
goods
Techn.
gas
Mixed gases
Pump stands
Pressure
operation
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Mech. - biological sewage treatment
Mechanical stage
Grit chamber
Oil and grease trap
Primary settlement tank
Waste water
Screen
Sludge
Biogas
Aeration by
Aerzen PD
blowers
Aeration basin
Fowling tower
Secondary settlement tank
Gas reservoir
Treated water
Aerzen PD blowers
(biogas arrangement)
for the gas supply to
the gas motor or
burner
Aerzener Maschinenfabrik GmbH
Sludge
Biological stage
Oxidation air (O2) by Aerzen PD
blowers or screw compressors
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Waste water treatment application
Screen
waste water
Aeration
basin
Grit chamber
Clarification
treated water
air
air (O2)
Plant`s structure of costs
1.) Costs of investment
2.) Power consumption
Appr. 60% of the energy
Consumption of the aeration
system
Aerzener Maschinenfabrik GmbH
3.) Costs for maintenance / repairs
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Waste water treatment application
Aerzen Blowers for the aeration of the biological part and the grit chamber
Aerzener Maschinenfabrik GmbH
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Waste water treatment application
Distribution of air in the aeration basin
Aerzener Maschinenfabrik GmbH
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Waste water treatment application
Usual blow in depths:
municipal plants 4...8 mWS
industrial plants 10...20 mWS
Blow in depth
Aerzener Maschinenfabrik GmbH
basin
10
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Waste water treatment application
pressure
increase
dirty
diffusor
clean
pressure loss piping
blow in depth
Demand on pressurized
air:
air flow
By pollution of the diffusor system the
pressure can increase by 20% !
Aerzener Maschinenfabrik GmbH
11
oil free
stable performance curve
ability of flow control
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Waste water treatment
application
Why is the air flow to be
controlled ?
O2 content in the aeration basin
4
3,5
3
mg O2/l
2,5
Reihe1
2
1,5
1
0,5
00
:0
0
22
:0
0
20
:0
0
18
:0
0
16
:0
0
14
:0
0
12
:0
0
10
:0
0
08
:0
0
06
:0
0
04
:0
0
02
:0
0
daytime
Aerzener Maschinenfabrik GmbH
12
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Waste water treatment application
Delta Blower GM 3S for the aeration of the grit chamber
Aerzener Maschinenfabrik GmbH
13
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Waste water treatment application
Delta Blower Gen. 5, GM 60S in STP Sports City Dubai, UAE
Aerzener Maschinenfabrik GmbH
14
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Subjects
1. Blower and DELTA BLOWER
- Operating ranges of Positive Displacement Blowers and Srew Compressors
- Range of application of Aerzen Positive Displacement Blowers
- 3-lobe blowers with pre-inlet channel, working principle
- History of Aerzen blower units
- Package Delta Blower: advantages, scope of supply, modifications
2. Delta Blower Generation 5
- Noise study
- Construction of units, constructive modifications
- Advantages and customer benefit
- Possibilities to deliver
- Possible modifications
3. ATEX-solutions from Aerzen
Aerzener Maschinenfabrik GmbH
15
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
The third dimension of
air conveyance
Aerzener Maschinenfabrik GmbH
16
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Conveying cycle of a two-lobe blower
Aerzener Maschinenfabrik GmbH
17
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Conveying cycle of a two-lobe blower
4 partial conveying gas
volumes per revolution of
the drive shaft
The PD blower operates acc. to the displacement principle without internal
compression (only isochore ), therefore the counter system pressure only
determines the amount of compression and consequently the power consumption.
Alteration of volume flow can only be achieved by speed control.
Vibrations and pulsations !
Aerzener Maschinenfabrik GmbH
18
Bombas Bornemann S.R.L.
blower
units
Seminario sobre Seleccin deAerzen
Equipos
y Mantenimiento
Preventivo
Lp12 = Lp1 + Lp2 (2-lobe)
Lp1: Sqeeze-impuls
Lp2: Pressure-impuls 2-lobe
Aerzener Maschinenfabrik GmbH
19
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Aerzens Patent
The application of the Interference process to
the construction of rotary lobe blowers has
been patented by the Aerzener
Maschinenfabrik under the registration
number DE 3527292 C2
Aerzener Maschinenfabrik GmbH
20
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Conveying cycle of a three-lobe blower
6 partial conveying gas
volumes per revolution of
the drive shaft
Intake
Gas enters the open
conveying chamber of
the blower via the
intake opening
Aerzener Maschinenfabrik GmbH
Conveying cycle
By rotors`rotation closing of the
intake opening and displacement of
the conveying gas volume to
discharge side is proceeded.
21
Outpouring
The rotor opens the discharge
socket, the conveying gas
volume is pushed into the
system.
Bombas Bornemann S.R.L.
blower
units
Seminario sobre Seleccin deAerzen
Equipos
y Mantenimiento
Preventivo
Lp12 = Lp1 + Lp2 (2-lobe)
Lp13 = Lp1 + Lp3 = 0 (3-lobe)
Lp1: Sqeeze-impuls
Lp2: Pressure-impuls 2-lobe
Lp3: Pressure-impuls 3-lobe
Aerzener Maschinenfabrik GmbH
22
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages of the 3-lobe-blower
with pre-inlet channels
Pulsations are cancelled directly in the blower stage
The vibration loading of the bearings, timing gears and casing is
much more lower than regarding a two-lobe-blower
The noise energy in the discharge piping is about 25 dB lower
Lower investment outlays for buildings and system components
Aerzener Maschinenfabrik GmbH
23
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Cross sectional drawing of a 3lobe blower GM 35S
Aerzener Maschinenfabrik GmbH
24
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
An Aerzen three-lobe blower.....
Ring retainers....
Sealed by O-rings against shafts
Large neutral chambers to avoid
oil mist leakage into conveying
chamber
Timing gears....
Helical, hardened and ground
Fixed on shaft ends by conicalpress-on taper
Removable by oil pressure
Housing consists of...
Cylinder
Side plates
Gear- and housing cover
Adjusted by conical pins and boltet !
Aerzener Maschinenfabrik GmbH
25
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Inlet and outlet conditions, blower sizing
Intake conditions:
t1 = 40 C
P1 = 1,0 bar abs.
m = 1000 kg/h
Q1 = 900 m/h
p1 * Q1
T1
Aerzener Maschinenfabrik GmbH
Outlet conditions:
t2 = 104 C
P2 = 1,6 bar abs.
m = 1000 kg/h
Q2 = 676 m/h
p2 * Q2
T2
26
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Performance curve of blower GM 35S, pressure service
Q1
Pressure service
intake volume flow at
intake pressure
p1 = 1,0 bar abs.
intake temperature t1 = 20 C
p
t
n
P
pressure difference
temperature difference
blower speed
power consumption
Mechanical limits
max. speed
min. speed
max. pressure
max. outlet temperature
max. temperature difference
Aerzener Maschinenfabrik GmbH
27
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Blower sizing
Pth = (nG * q0 * dp) / 600.000
Losses included in PK :
Pressure loss filter silencer
Power loss of bare shaft blower
Pressure loss of base frame
Pressure loss of non return flap
PK = Pth + PV bare shaft + PV access
Aerzener Maschinenfabrik GmbH
28
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Blower sizing
Pth = (nG * q0 * dp) / 600.000
Losses not included in Pk:
Belt drive
Ventilation fan
PK = Pth + PV bare shaft + PV access
Aerzener Maschinenfabrik GmbH
29
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Compressed-air production with positive displacement blowers
Machine selection and design: Evaluation of operating data
Stipulations: QN = 1936 Nm/h
(based on: 1,013 bar abs. + 0 C)
m = 2503 kg/h
Winter operation
Sommer operation
Intake temperature
t1 = 35 C
Intake temperature
t1 = -15 C
Intake pressure
p1 = 1,0 bar abs.
Intake pressure
p1 = 1,0 bar abs.
Relative humidity
RF = 70%
Relative humidity
RF = 70%
Intake volume flow
Q1 = 35,70 m/min
Intake volume flow
Q1 = 30,93 m/min
Aerzener Maschinenfabrik GmbH
30
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Single Circuit control: Continous control of volume flow
with one blower unit
transmitter
power consumtion
controller with
setpoint
aeration basin
frequency
converter
intake volume
Positive displacement blower GM 35S
drive motor with frequency converter
intake volume flow Q1 = 9,1...35,7 m/min
absorbed power at coupling PK = 14...47 kW
Aerzener Maschinenfabrik GmbH
31
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Blower package: demands on the unit
Necessary scope of supply:
Aerzener Maschinenfabrik GmbH
32
Positive displacement blower
Filter silencer
Discharge silencer
Non-return flap
Belt drive
Pressure valve
Flexible machinery mountings
Flexible piping connection
Start-up unloading device
Drive motor
Acoustic hood
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
Intake filter silencer:
Silencing
2.
Filtering
To avoid pollution of the system
by absorption material
1.
Aerzener Maschinenfabrik GmbH
33
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
Intake filter silencer:
Silencing
2.
Filtering
To avoid pollution of the system
by absorption material
1.
Filter class G4 (EU 4) acc. EN779
Average Filtration efficiency: 92 %
Synthetic material: polyester microfibres
Food-genuinly and regenerable
Aerzener Maschinenfabrik GmbH
34
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
Base frame with integrated
discharge silencer
Reactive type without any absorption
material
To avoid pollution of the system by
absorbtion material
Discharge silencer acc. to pressure
vessel equipment directive 97/23/EG
Aerzener Maschinenfabrik GmbH
35
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
Base frame with integrated
discharge silencer
Aerzener Maschinenfabrik GmbH
36
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
Belt tensioning
Hinged motor support
Aerzener Maschinenfabrik GmbH
37
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
Belt tensioning
Example: Blower GM 150S
Nominal bore DN 300
Motor 200 kW
Totally closed belt guard
Aerzener Maschinenfabrik GmbH
38
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
Start-up unloading valve
....only neccessary, if the motor must be started in Star-Delta
and the blower starts against full back pressure (aeration basin)
Aerzener Maschinenfabrik GmbH
39
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
Compact IV design !
Acoustic hood:
Indoor execution or
Outdoor execution or
Execution for higher noise dampening:
25 dB(A).
Oil level check can be done without
opening of the acoustic hood
Aerzener Maschinenfabrik GmbH
40
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Driving motor
Aerzen motors
Motors acc. to IEC - STD.
Driving motors acc. to IEC and works STD TNO 1159
Name plate:
Aerzener Maschinenfabrik
Operating manual:
4PG-702-D-XU
make: WEG
2 - pole:
1,5....37 kW
make: WEG
45....160 kW
make: WEG
4 - pole:
75....160 kW
Motors should fulfill the stipulations of works STD.
TNO 1159
Extracts from works standard TN0 1159:
Insulation class F
Type of protection IP 55
Junction box on top, cable entry from fan side
Motors must be suitable for frequency converter operation, speed range 1 :3
Admissible radial vibration velocity of rotor: 11 mm/sec
Bearing of the rotors in single row ball bearings
Admissible lateral load: 1,1 x motor weight
Defined regreasing intervals (2000h for 2-pole, 4000 h for 4-pole motors
Nominal bearing lifetime: 25000 h
Aerzener Maschinenfabrik GmbH
41
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
2006: The new ones there...
Aerzener Maschinenfabrik GmbH
42
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Sound level
Stipulated sound pressure levels: dp = 700 mbar
DN 50
< 65 dB(A)
DN 80
65.70 dB(A)
DN 100
70.73 dB(A)
DN 125
70.73 dB(A)
DN 150
max. 75 dB(A)
DN 200
max. 78 dB(A)
Aerzener Maschinenfabrik GmbH
43
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Noise Study DELTA Blower Generation 5,
GM 7L / 700 mbar
79
78
77
Machine noise Lp(A) [dB(A)]
76
75
74
73
72
71
70
69
68
67
66
65
2
Intake volum e flow Q1[m /m in]
GM 7L/DN 80 brochure
Aerzener Maschinenfabrik GmbH
44
GM 7L-G5/DN 80 measured
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Noise study DELTA Blower Generation 5,
GM 25S / 1000 mbar
86
Machine noise Lp(A) [dB(A)]
84
82
80
78
76
74
72
70
68
66
5
10
15
20
25
Intake volum e flow Q1[m /m in]
GM 25S/DN 125 Prospekt
Aerzener Maschinenfabrik GmbH
GM 25S-G5/DN 125 gemessen
45
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Sound pressure level of the machine noise by 6...9 dB(A) lower than the previously
documented level
Schallstudie DELTA Blow er Generation 5,
GM 50L / 700 m bar
Maschinengerusch Lp(A) [dB(A)]
84
Customer benefit:
82
80
78
76
74
72
70
68
15
20
25
30
35
40
Ansaugvolum enstrom Q1[m /m in]
GM 50L/DN 150 Prospekt
Aerzener Maschinenfabrik GmbH
GM 50L-G5/DN 150 Messw erte
46
Reduced sound emission
and -damage to the
environment.
Special acoustic hoods are
not necessary, the
investment charges are
considerably reduced!
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Simple operation and maintenance: Transport with fork lift truck/stacker lift truck,
the maintenance work oil and filter are effected from the front. The oil level
check can be carried out with running blower.
Main-operation side
Aerzener Maschinenfabrik GmbH
47
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Simple operation and maintenance: Transport with fork lift truck/stacker lift truck,
the maintenance work oil and filter are effected from the front. The oil level
check can be carried out with running blower.
Main-operation side
Aerzener Maschinenfabrik GmbH
48
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Simple operation and maintenance: Transport mit fork lift truck/stacker lift truck,
the maintenance work oil und filter are effected from the front. The oil level
check can be carried out with running blower.
Main-operation side
Aerzener Maschinenfabrik GmbH
49
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Simple operation and maintenance: Transport mit fork lift truck/stacker lift truck,
the maintenance work oil and filter are effected from the front. The oil level
check can be carried out from the outside with running (DN 80....DN 200)
Customer benefit:
Easy handling of
assembly/commissioning.
The time- and expenditure
for operation and
maintenance work is
considerably minimized.
Aerzener Maschinenfabrik GmbH
50
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DN 50 unit: constructive design
Accessibility
Aerzener Maschinenfabrik GmbH
51
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Hood ventilation by mechanical fan
Customer benefit:
Considerable reduction of the
investment charges as an
auxiliary drive has not to be
installed electrically.
In case of ATEX-applications
the Aerzener solution is costneutral as an ex-proof motor
has not to be used.
Aerzener Maschinenfabrik GmbH
52
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Acoustic hoods / Units: Special space-saving design
Customer benefit:
Smallest possible bases
reduce the space requirement
and consequently the machine
room size. The variant Side
by Side is designed for
special tricky space
proportions.
Aerzener Maschinenfabrik GmbH
53
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Acoustic hoods / Units: Special space-saving design
800
800
800
800
GM 10S / DN 100
Delta Blower
GM 10S / DN 100
Delta Blower
GM 10S / DN 100
Delta Blower
1296
1296
1296
required width: 7088 mm
800
GM 10S / DN 100
Delta Blower Gen. 5
GM 10S / DN 100
Delta Blower Gen. 5
GM 10S / DN 100
Delta Blower Gen. 5
1250
1250
1250
Dimensions
shall be as
small as
possible
required width: 4550 mm
Aerzener Maschinenfabrik GmbH
54
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Acoustic hood inlet air (Process and ventilation): at the cold side of the unit,
exhaust air of the hood at the warm side.
Customer benefit:
Operational reliability !
Optimal ventilation of the unit
also with critical
environmental conditions.
Aerzener Maschinenfabrik GmbH
55
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Acoustic hood inlet air (process and ventilation): at the cold side of the unit,
exhaust air of the hood at the warm side.
Customer benefit:
Operational reliability !
Optimal ventilation of the unit
also with critical
environmental conditions.
Aerzener Maschinenfabrik GmbH
56
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
The belt re-tensioning is effected really automatically, i.e. without spring construction
Customer benefit:
After initial installation the
belt tensioning has not to be
controlled any longer.
Saving with installation- and
maintenance costs.
Aerzener Maschinenfabrik GmbH
57
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Driving motor in efficiency class EFF 1, with re-lubricating nipples
Customer benefit:
Motors with the highest
possible efficiency reduce the
energy costs considerably.
Re-lubricating devices
increase the lifetime of the
motor bearing.
Aerzener Maschinenfabrik GmbH
58
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Discharge silencer and pressure valve correspond to the pressure device guideline
PED
Customer benefit:
No uncertainties during unit
planning and realization.
Aerzener units fulfill the
stipulated regulation.
Aerzener Maschinenfabrik GmbH
59
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Discharge silencers certified as spark trap: ATEX-applications
Customer benefit:
Positive displacement blowers
show as potential ignition
spark producer a risk area in
many cases of application. At
site, costly spark traps are not
necessary any longer.
Aerzener Maschinenfabrik GmbH
60
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Advantages
Acoustic hood applicable for indoor- and outdoor installation (modified)
Customer benefit:
Outdoor installation is
possible on a favourable line
on costs. Reduction of the
investment charges.
Aerzener Maschinenfabrik GmbH
61
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Value analysis
New: different fasteners
Measures.....
New: Front panels reach
ground floor
Aerzener Maschinenfabrik GmbH
62
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Value analysis
New base frame and
connecting housing,
pressure service DN 100
Aerzener Maschinenfabrik GmbH
63
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER : biogas / landfill gas, pressure service
Only available as compact IV, not Generation 5
Options blower:
Options accessories:
Combined rotor chamber sealing
Intake silencer, base frame and pipings made from
Internal parts protected with ChemCoat-Coating
Stainless steel
Aerzener Maschinenfabrik GmbH
64
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
DELTA BLOWER
biogas / landfill gas, pressure service
DELTA BLOWER Package
consisting of:
blower GM 3S.....GM 240S,modified and w. options
intake silencer
base frame with integrated discharge silencer
hinged motor support
elast. Machinery mountings
connecting housing
non-return flap
saety valve or bypass controller incl. Bypass
flange compensator for intake / discharge side
flange compensator for bypass pipe
V-belt drive
belt guard if blower is equipped w/o acoustic hood
Accessories (Options)
Acoustic hood, incl. ventilation fan
indoor execution
or outdoor execution
or for higher noise dampening
special execution
Aerzener Maschinenfabrik GmbH
Driving motor
Motors acc. to IEC - std.
explosion proof
65
Instrumentation: (Ex i or ex-proof)
pressure gauge intake / discharge
pressure switch intake / discharge
temperature switch
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Subjects
1. DELTA BLOWER
- Operating ranges of Positive Displacement Blowers and Srew Compressors
- Range of application of Aerzen Positive Displacement Blowers
- 3-lobe blowers with pre-inlet channel, working principle
- History of Aerzen blower units
- Package Delta Blower: advantages, scope of supply, modifications
2. Delta Blower Generation 5
- Noise study
- Construction of units, constructive modifications
- Advantages and customer benefit
- Possibilities to deliver
- Possible modifications
3. ATEX-solutions
Aerzener Maschinenfabrik GmbH
66
Bombas Bornemann S.R.L.
Fb 617-0/4-08/02
Seminario sobre Seleccin de Equipos y Mantenimiento
Preventivo
Geblse Verdichter Gaszhler
Machine groups, categories and zones acc. to 94/9/EG
Procedures with conformity evaluation for non-electrical machines
Group I
Group II
mining below ground,
risks caused by explosive atmosphere from gas/air- or dust/air mixtures, dust or steams
risks caused by mine gas and dust
Category M
Category 1
G
(gas)
(zone 0)
For machines applied in
underground mines as
well as in plants above
ground offering a high
degree of safety. The
operation must also be
ensured in case of rare
failures.
For machines in
underground mines as
well as in plants above
ground offering a high
degree of safety. In case
of explosive atmosphere
a shutdown is possible.
Category 2
D
(dust)
(zone 20)
G
(gas)
(zone 1)
For machines ensuring safety to a high
degree. Applied for the constant, longterm or frequent operation in hazardous
areas
(more than 1000 h/year, frequently).
Also in case of rare failures the
machines do not show any effective
source of ignition.
Annex II / Nr.: 2.0.1 resp. 2.0.2
Annex II / no.: 2.1
EU-type inspection
by indicated position acc. to annex III
EU-type inspection
by indicated position acc. to annex III
For the certification of these orders an
external position is necessary. For costs
and delivery time please contact our
technical department.
Category 3
D
(dust)
(zone 21)
G
(gas)
(zone 2)
D
(dust)
(zone 22)
For machines ensuring safety to a high
degree. Destined for cases where it has to
be reckoned with an explosive
atmosphere (10-1000 h/year rarely). Also
in case of rare failures the machines do not
show any effective source of ignition.
For machines ensuring a normal degree of
safety. Destined in case it has to be
reckoned - only rarely and if only for a
short time - with an explosive
atmosphere (0-10 h/year, very rarely).
Machines does not show any effective
ignition source at normal operation.
Annex II / no.: 2.2
Internal production control acc. to annex
VIII + storage of technical documents at
the manufacturer and deposit at an
indicated position for 10 years (min.) after
manufacturing of the last product or
individual inspection acc. to annex IX
Annex II / no.: 2.3
Internal production control acc. to annex
VIII
Certification can be carried out by AM.
For standard machines construction kits are available.
Special machines are certified separately via an individual analysis.
Necessary scope of documentation for non-electrical and electrical machines and operation means depending on zone and category
Machine group II
Category
Zone
1
2
3
0
1
2
EU-type inspection
electrical
non-electrical
x
x
Internal production control
electrical
non-electrical
x
x
x
x
*)
x
x
x
Conformity certification
electrical
non-electrical
x
x
x
*) complete documentation, incl. risk analysis are to be stored at an indicated position.
Aerzener Maschinenfabrik GmbH
67
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
New ATEX-solutions from Aerzen
Certified base support:
Air inlet
Air deflection
Air outlet
The Aerzener base support - also discharge silencer - exclusively
functions by means of deflections! Absorption material will not
be used (combustible and not suitable for the food industry)!
Aerzener Maschinenfabrik GmbH
68
Bombas Bornemann S.R.L.
Seminario sobre Seleccin de Equipos y Mantenimiento Preventivo
Aerzen one step ahead!
Aerzener Maschinenfabrik GmbH
69
Bombas Bornemann S.R.L.
