NATIONAL ELECTRIC POWER REGULATORY
AUTHORITY
(NEPRA)
GUIDELINES FOR
POWER SAFETY CODE
FOR
TRANSMISSION & DISTRIBUTION
LICENSEES
First Edition
November, 2014
PSC
POWER SAFETY CODE
TABLE OF CONTENTS
Sr #
Code
Description
Page
PSC-1
Purpose
PSC-2
General Instructions of Power Safety
PSC- 3
Non-Compliance of Safety Code
PSC- 4
Responsibilities & Duties of Safety Management Team
from Power Safety Point of View
3
4
PSC- 5
Implementation of Safety Manual
PSC- 6
Detailed Instructions of Power Safety
to be considered while preparing the Power Safety Manual.
PSC- 6.1 Purpose, Scope & Philosophy of Safety Policy
PSC- 6.2 Basic Safety Guidelines
PSC- 6.3 General Provisions for Safety
PSC- 6.4 Safety Policy for Electrical Equipments & Materials from
Design & Execution Point Of view
PSC-6.5
Safety Measures from Operation & Maintenance
Point of View
A.
General Safety Requirements
B.
Safety Precautions for work on or near High Voltage
Systems
C:
Procedures for work on particular items of plant,
Apparatus or conductors.
D:
Safety Precautions for High Voltage Live Line work
on High Voltage Over Head lines.
E:
11
12
Safety Precautions for the Testing of High Voltage
Systems.
13
PSC
Sr #
Code
Description
F:
Page
Safety Precautions and procedures applicable to Low
Voltage Systems.
13
PSC- 6.6 Safety for Power Plants
14
PSC- 6.7 Safety Policy for Transportation
14
PSC- 6.8 First Aid Procedures
15
PSC- 6.9 Resuscitation & Rescue Procedures
16
PSC- 6.10 Data Base of Power Safety and Operation & Charts
16
PSC- 7
Glossary of Terms used in Power Safety Manual
II
17
PSC
POWER SAFETY CODE
PSC-1
Purpose
The purpose of this safety code is to ensure that the licensees networks are
planned, developed, operated and maintained in an efficient & safe way
without compromising on safety of any kind related to the systems, personnel
& others.
In this Power Safety Code, guidelines/instructions have been provided in
each section with sufficient details. On the basis of this Safety Code, a
Safety Manual shall be prepared by each licensee depending upon its own
requirements and shall be approved by NEPRA.
{Similarly a safety manual shall be prepared by other users of the
transmission & distribution system & approved by Licensee when carrying
out works or tests at the operational interface with the licensee.}
PSC-2
General Instructions of Power Safety
The licensee shall abide by the safety requirements as set out in Power
Safety Code, Distribution Code, Power Safety Manual, Performance
Standards (Distribution) Rules -2005, Grid Code & other applicable
documents.
The licensee shall promote a healthy & safe culture and provide all
employees, contractors, and the people concerned and the public with
a safe & healthy place to work. The Licensee shall ensure that Safe
working is integrated into every aspect and area of business. Moreover
safety culture shall be based on personal leadership, collaboration and
involvement.
The licensee shall adhere to the highest standards in all work practices
so as to ensure protection of employees & any other affected by what
licensee do. Each Licensee shall ensure in day to day work that
PSC
Facilities /support programmers are provided to safe guard the health,
welfare & well being of their staff.
-
The licensee shall foster openness and dialogue, and be open to the
concerns of employees, contractors and other concerned. It shall also
be ensured that Safety Standards and policies are known, understood
and implemented/applied.
The licensee shall treat all injuries, occupational illnesses & safety
incidents as preventable & set out goals for all of them as zero. Each
licensee shall make necessary arrangements for accurately reporting all
unsafe incidents in a timely manner to all concerned & CEO/Head of
organization also, and shall encourage near miss reporting.
The licensee shall ensure investigation of unsafe incidents/near misses,
to communicate what Licensee learn widely not to make the same
mistake twice.
The licensee shall ensure compliance with these commitments.
The licensee shall ensure audit commitment to safety to demonstrate
adherence is everywhere and by everyone.
The licensee shall ensure reorganization of training in awareness of
and application of best safety practices, ensure their availability and
use.
The licensee shall ensure, Activeness in communicating safety policy
to contractors, visitors, customers & communities where Licensees
have operations.
The licensee shall ensure that the safety policy statements setout the
respective responsibilities of Licensee personnel for health and safety
policy, systems procedures and their implementation and for
monitoring and auditing the effectiveness of the policy statements.
The licensee shall ensure that the policy statement are reviewed
annually by review panel and amended to reflect changes in the
organization or statuary requirements.
PSC
The licensee shall ensure compliance with relevant laws & regulations
& take any additional measures considered necessary.
PSC- 3
Non-Compliance of Safety Code
Any act of non-compliance of any of the provisions of this Safety Code by
any of the user or entity shall be subject to penalties as per Authority Fees &
Fines Rules 2002. Provided however, no such penalties shall be imposed for
non-compliance with the provisions of this Code up-to two years
from
the
date of approval thereof by Authority.
PSC- 4
Responsibilities & Duties of Safety Management Team from Power
Safety Point of View
The power safety management team shall be independent in all its functions
under the direct control of chief executive officer of each DISCO/Head of the
licensee. Responsibilities & duties of safety management team from power
safety point of view shall be clearly defined from all respective point of view
as mentioned below.
Responsibilities for preparation of power safety manual
Responsibilities for implementation of power safety manual
Responsibilities for Compliance of safety procedures/manuals
Auditing of safety procedures/manuals
Responsibilities for reporting for non compliance
Responsibilities for suggested measures for preventive Actions
Responsibilities for maintenance of all relevant record & onward
submission to NEPRA.
PSC
PSC- 5
Implementation of Safety Manual
Each Licensee shall ensure implementation of safety manual by means of :a)
Equipment
Through high engineering and maintenance standards, so that the
equipment is fit for purpose.
b)
Procedures
Through locally prepared, documented procedures and/or other
systems
c)
People
Through training, involvement and other programmes to help people
contribute to safety, security, health and environment
PSC- 6
Detailed Instructions of Power Safety to be considered while preparing
the Power Safety Manual
PSC-6.1
Purpose, Scope & Philosophy of Safety Policy
Each licensee shall elaborate the purpose & scope of overall
safety policy, vision of the licensee about safety, fundamentals
of the power safety and the issuance of power safety manual to
all concerns.
Duties & responsibilities of safety team/safety directorate &
others regarding training, record, implementation, auditing and
preventive action shall be clearly defined by each Licensee.
The Licensee shall provide such records to NEPRA as and
when required.
PSC
PSC-6.2
Basic Safety Guidelines
The licensee shall provide the basic safety guidelines primarily
for persons who have not been appointed as competent persons
under power safety code or persons who work beyond their
scope of competence.
The basic safety guidelines shall comprise but not limited to
the following:-
General Principals
Operations
Fire Precautions & work in confined space
Work in Substations & Compounds
The general basic principles of safety shall also be observed
i.e:-
Identification of Hazards
Elimination of Hazards
Controlling of Hazards
Protection against injuries
Minimizing the severeity of injury
Avoiding for future occurrences
Unsafe conditions or unsafe acts shall be clearly defined, as the
good operation is only the safe operation.
Examples of un-safe conditions be clarified i.e,
-
Improper Guarding
Defective material or equipment
Hazardous arrangements
PSC
Insufficient lighting
Improper ventilation
Unsafe Clothing
Unsafe Design & Construction
Examples of Un-Acts be clarified i.e:-
Operating without Authority or Warning
Operating or Working at unsafe Speed
Making safety devices In-operative
Use of unsafe equipment or improper use of equipment
Unsafe Loading
Placing or Leaving Objects
Mixing improper Packing
Taking unsafe Position or Posture
Working
on
equipment
without
taking
proper
precautions
-
Distracting, Teasing or Startling
Failure to use safe clothing or protective equipment
From operation point of view, other factors be also considered
i.e :-
Shift Duties
Reporting of duty in unfit condition
Assistance from employees not on duty
Inspection of Grid Station Equipment
Weather information
Interference of animals
Visitors
Working of employees of other organizations
Identification of operating equipment
PSC
PSC-6.3
General Provisions for Safety
The general provisions of safety shall be provided by each
licensee covering the followings:-
The provisions for workers /operators to object to doing
work on safety grounds.
The use & wearing of safety equipment & protective
clothing.
Physical fitness & personal conduct of the worker before
and during on job
Arrangement and procedure of job briefing before the work
is started
Requirements to safe guard the public and property when
work in progress
Requirements for house keeping in a safe working in
conditions
Arrangements and requirements of Fire protection
Requirements, arrangements and use of proper tools and
plants for the proper and safe storage lifting and carrying of
different types of material
Procedure and reporting requirements of patrolling of lines
Procedure for tree trimming
List of common protective devices and equipments use for
the safety purposes.
PSC
PSC-6.4
Safety Policy for Electrical Equipments & Materials from
Design & Execution Point Of view
Each Licensee shall establish the design section, which shall be
responsible for complete detailed engineering design and
execution of electrical equipments and materials from power
safety point of view. All design aspects/design criteria shall be
provided to NEPRA as & when required and complete record
shall be maintained by each Licensee.
Detail regarding improvement in existing electrical protective
equipments shall be clearly provided i.e :-
Protective measures as per IEC or international engineering
standards in 11KV Panels in order to diagnose the fault in
case the live conductor falls on rocks or any dry surface
and in result may cause damage to people or property.
Protection of Transformers
Protection of 11KV lines with protective devices
Protection of cables against fires, as in some instances
cable may become a carrier of fire.
PSC
PSC-6.5
Safety Measures from Operation & Maintenance Point of
View
Safety measures for operation & maintenance shall cover but
not limited to the following:-
A.
General Safety Requirements
Access to and work in operational premises,
underground chambers & confined spaces
Working with vessels that contain oil or flammable
liquids.
Access to & work in fire protected areas.
Climbing of Poles, towers & structures
Access to high voltage apparatus and structures
Arrangements for high voltage switching operations
The use of voltage testing devices
The procedure to follow when excavating near live
cables.
The use of mobile plant and equipment near
overhead lines.
B.
Safety Precautions for work on or near High
Voltage Systems
This section includes the all precautionary measures
and procedures to be followed while working on or
near any high voltage system;
The general safety principles to follow to ensure
safe working
PSC
The arrangements for insuring safe isolation if
apparatus and conductors
The methods to be used to discharge and earth high
voltage equipments
The procedure to follow when approaching live
high voltage conductor and insulators supporting
them.
The procedure to follow for work in substation and
switching substations containing exposed live high
voltage conductors
Permits to Work
Sanctions for Tests
Limitations of Access
For Permit to work (PTW), specimen shall be provided
by each DISCO/NTDC in the safety manual covering
the following but not limited to the following:-
Application of PTW
Issuance of PTW
Receipt of PTW
Clearance of PTW
Cancellation of PTW
For sanction of test & the limited work certificate the
following points most be considered:-
Preparation
Issues and receipt
Transfer
Clearness and cancellation
Requirement:- Each Licensee shall provide the PTWs
with the minimum details as mentioned above.
10
PSC
C:
Procedures for work on particular items of plant,
Apparatus or Conductors
Each licensee shall cover operations which require
procedures to be followed which are additional to the
general ones.
-
General safety precautions to be taken
for use of cleaning solvents, Handling of toxic or
hazardous materials, Glass fiber thermal insulation,
Explosives, radio actives and radiations, High
voltage
testing,
leak
checking,
pressure
vessels/cylinders, underground man-holes.
-
Procedures for safe working of remotely and
automatically
established
control
by
equipment
each
shall
DISCO/NTDC
be
after
consultation with NPCC or RCC which ever case is
applicable & shall be provided in power safety
manual.
-
With-drawable apparatus
Bus-bars, bus-bar spouts and bus-bar connections of
multiple panel /switchboards
High voltage apparatus and plant operated by or
containing compressed air with other gases or
operated by hydraulic power
Transformers
High voltage static capacitors
High voltage cables
The type & classification of cables along with
voltage rating shall be clearly defined by each
DISCO/NTDC
High voltage over head lines
11
PSC
Single or multiple circuit, high voltage over head
lines, with all conductors dead
Double circuit, high voltage over head line, with
one circuit live
High voltage regulator
Industrial panels/grid end panels as per prevailing
voltage levels
D:
DC station batteries
Disconnect switches/isolators
Instrument transformer (CTs, PTs, and CVTs)
Insulting oils, oil tanks, SF6 gas and gas cylinders,
Safety Precautions for High Voltage Live Line work
on High Voltage Over Head lines
It shall include:-
The authorization requirements for staff carrying
out the operations
The live line tools and equipments to be used and
the arrangements for keeping them in good
condition must be clearly defined such that:-
Complete package of T & P (hand tools and
machine tools), extension ladder fiber, adjustable
strain pole, conducive shoes, conductive sit (Socks,
gloves, trousers, shirt etc.), torsion, nut, torsion
ratchet wrench, strain link stick, hot-end suspension
yoke, cotter key pusher, strain pole carrier, moisture
eater, abrasive cleaning pad, hot-stick tester, hit-test
insulator tester, generator 5 KW, live-line rope etc.
The general safety precaution to follow
12
PSC
E:
Safety Precautions for the Testing of High Voltage
Systems
This shall consist of the followings:-
F:
General precautions to take
Work under a sanction for test
The testing of high voltage apparatus
Safety Precautions and procedures applicable to
Low Voltage Systems
General requirements for work on dead low voltage
apparatus and lines
Additions precautions for work on dead low voltage
cables
Additional precautions for work on dead low
voltage over head lines
Precaution for work on live low voltage apparatus
Precaution for work on live low voltage over head
lines
Precaution for work on live low voltage cables
Testing of low voltage apparatus
Calibration of electrical testing equipments
13
PSC
PSC-6.6
Safety for Power Plants
Each licensee shall cover the specific safety requirement for
the power plant working environment and shall include but not
limited to the followings;
-
Boiler operation
Boiler maintenance
Turbo generator operation & maintenance
Import plant auxiliaries
Water plant treatment
Workshop of the power plant
SOPs in case of spillage in the plant & in case of fire
accident.
PSC-6.7
Work permit electrical maintenance section
Works permit for maintenance section
Works permit for instrument/control section
Safety Policy for Transportation
Each licensee shall cover the all procedures related to
-
General Instructions
SOPs for checking/maintenance
Driving
Parking
Operation of trucks, trailers & forklift trucks
SOPs, to be followed in case of accident.
Speed limits inside the premises of NTDC/DISCO
works/sites & on general public roads/areas.
Training of drivers
Motivational methodologies for drivers
14
PSC
PSC-6.8
First Aid Procedures
First aid procedures shall cover the procedures, guidelines,
implementation strategies and complete data base & suggested
measures for preventive action and shall include but not limited
to the followings:-
General instructions
Hemorrhage (bleeding) and including the measures for
internal hemorrhage, nose bleeding
Physical/electric shock
And also the informative charts describing the effects with
respect to current level, human body resistance and the
other factors that affect the human body
Sun stroke, head stroke
Fainting
Fractures (broken bones)
Transportation/shifting of the victims
Wounds
Splinters or foreign substances in the body
Animal/snake bites
Burns (thermal, electrical & chemical)
Eye injuries
Sprains/strains,
Bruises
Frost bite
Heimlich maneuver
15
PSC
PSC-6.9
Resuscitation & Rescue Procedures
Resuscitation & rescue procedures shall include but not limited
to the followings:-
General instructions
Methods of pole top rescue
Artificial respiration
Requirement:-These shall be defined by each Licensee with
detailed procedures and understandable diagrams/pictures and
methodology for training of person to perform such activity.
PSC-6.10
Data Base of Power Safety and Operation and Maintenance
Charts
Each licensee shall cover the complete information regarding
operation and maintenance charts and these shall be readily
accessible to all concerned. There shall be no confusion from
tagging/marking point of view for electrical equipments &
materials.
In addition to this other charts i.e.
-
Charts related to clearances form electrical equipment &
material functioning point of view
Safety signs/signals charts at required locations/places
Exit signs
Charts for safety instructions for visitors/contractors/others
Charts for useful knots
Charts for strengths & weight of material
Charts for safe loads on different types of ropes
Charts for safe working of cranes
16
PSC
Operation and maintenance charts
Fire extinguishers
Road signs
Warning signs
Danger signs
Charts for allowable factor of safety, clearances & other
applicable data.
Permit to works (PTWs)
Charts for motivation of staff /persons
Maintenance & inspection schedules
Charts for conversion tables and
others required as per standard engineering practices
These charts shall be under-standble to workers/labours in
Urdu also, in addition to English.
PSC- 7
Glossary of Terms used in Power Safety Manual
Each licensee shall cover the complete glossary of all
important terms & words being used in power safety manual.
No technical item shall be overlooked.
17
PSC
PSC 3.1 The Safety Code Review Panel Safety Manual
All the Licensees shall jointly establish & maintain the Panel within
two months of the notification of the code, which shall be a standing
body to undertake the functions as detailed below.
The panel shall function in accordance with the rules and procedures
to conduct business duly approved by NEPRA. Subsequent to the
establishment of the panel, it shall formulate its rules and procedures
to conduct business and submit to NEPRA within three months of the
establishment of the Panel.
The panel shall consist of the following and shall meet at least two
times in a year:a.
A Chairman with one member appointed by each Transmission
&
Distribution Licensee (Chairmanship will be on rotation basis)
b.
A person appointed by the Authority.
c.
The following members:i).
1 person representing Consumers Protection Group
(CPG)
18
PSC
ii).
1 person from the Industry or Engineering Institution or
PEC
iii).
One representative from PSQCA
iv).
One representative/POI of each province
v).
A representative of each provincial consumer
protection council
The Panel:a.
Keep the Safety Code & its working under review.
b.
Review all suggestions for amendments to the Safety Code
which any
the Panel
consumer through the representative of CPG in
may wish
to
submit
to
a Licensee
for
Consideration by the Panel.
c.
Publish recommendations as to amendments to the Safety Code
that a Licensee or the Panel believes to be desirable and the
reasons for the recommendations.
d.
Submit the agreed recommendations to NEPRA for approval.
e.
Issue guidance on the Safety Code and its implementation,
performance and interpretation , as and when requested by any
user.
g.
Consider what changes are necessary to the Distribution Code
arising out of any un-foreseen circumstances as referred by the
Licensee.
h.
The Transmission/Distribution Licensee shall inform the
proposed amendments to the Code to its users through wide
circulation in the press and if possible comment in writing with
those who are liable to be affected by any proposed
amendments to the Panel for Discussion prior to such
consultation.
PSC 3.3
Code Administration
19
PSC
Transmission/Distribution Licensee shall be responsible for the
enforcement and administration of the Safety Code.
PSC 3.4
Force Majeure Conditions
Certain Provisions of the Safety Code may be suspended in
whole or in part pursuant to any directive given by the
Authority under Force Majeure conditions. Licensee shall
inform NEPRA within 07days of its initiation about a Force
Majeure Condition.
20