Vertical Machining Center

GRAPHITE MACHINING
CONFIGURATION
Shorter machining times for
Graphite electrodes and parts

Reduction of machining times for various Graphite electrode shapes

Optimally suited to the production of electrodes whose hard-to-machine shapes

would require many hours of machining if made of copper.

Advantages of graphite electrodes

• Easy-to-cut allows high-speed machining

• Outstanding rough machining performance
(1.5 to 3 times faster that of copper electrodes)
• Light weight (1/5 times the specific gravity of copper)

DEDICATED FOR • Easy to polish

• Small thermal expansion rate (1/4 times of copper)
• Graphite more suitable for thin rib Machining

GRAPHITE MACHINING 100%

Machining time reduction

Created for high-performance graphite machining, the F3 / F5 Vertical Machining Center with Graphite
configuration uses a dry cutting process and a powerful dust collection adaptation to maintain a clean Machining times have been reduced by as much as 80% compared
working environment. High Speed 20K spindle and optional 30K spindle in synergy with Makino’s unique with the 1990s, thanks to improved technologies for high feed rate
SGI.5 Control Technology substantially shortens machining time and enhances machining accuracy. control and the use of high-speed spindles.
47%

20%

1998 2008 2020

02 Graphite Machining Graphite Machining 03

STRUCTURE & AXIS THERMAL STABILITY

Machine Building Ball screw core cooling

Finite Element Analysis (FEA) design techniques were employed
• Cooling oil controlled to the machine temperature is circulated through the inside of the ball screws to minimise or control heat
to optimize structural rigidity and torsional stiffness for ultimate
generation during high-speed movement.
performance and consistent results. This structural rigidity
• In addition, cooling oil is also circulated to the support bearings providing the dual effect of cooling and increasing the life.
is the foundation for superior cutting performance, provides
vibration free machining and sustained accuracy for the life of
Motor flange cooling
the machine.
• Cooling oil is circulated through the motor flange to prevent motor heat from being transferred to the machine.

Achieving Accuracy Through Mechanical Means OUT

Parts are accurately manufactured, meticulously adjusted

and assembled with exacting precision. Minimal scrapping is
incorporated in the machine assembly in order to achieve better
profile accuracy and surface matching. Higher mechanical
accuracy further enhances the overall performance and
increases the machine life at the same time.

IN

High performance linear motion guideways provide extremely precise, anti-friction motion. In addition, pre-tensioned, dual
supported, large diameter ball screws and powerful, direct-coupled, digital servo motors - tuned for peak performance - provide the
stiffness and rigidity for the most challenging applications.
Anti-dust design for feed mechanism
Fine ball screw motion provides greater precision for blends, matches and complex geometry applications.
Highly dustproof Double wipers
ball screws
Special seal
Spindle

Same
LM GUIDEWAY
0
C
Special seals and wipers are provided for the LM guideways and ball screws to
prevent the unlikely incursion of graphite dust. Bed Axis

04 Graphite Machining Graphite Machining 05

ADVANCE SPINDLE TECHNOLOGY

Makino’s leadership in spindle technology is renowned throughout the world. Spindle rigidity, higher rpm, constant pre-load, 50 ~ 20,000 rpm Spindle
multi-plane balancing, minimizing vibration, and controlling thermal growth are all issues that Makino has solved through years of
This high-speed spindle is ideal for high-speed machining.
experience and application of spindle design, manufacture, and assembly.
Versatile for handling a wide range of medium to small diameter
Cooling oil
tools.
support port

Both 20,000 rpm & Optional 30,000 rpm spindles incorporate

Makino’s patented spindle technology: 25kW (S3 25%)
25 40

• Spindle core cooling 35

• Under-race bearing lubrication 31.8Nm(S3 25%)
20
• Closed loop oilmatic temperature control 18.5kW (S2 15%)
30

TORQUE (Nm)
POWER (kW)
15kW (S2 30min)
The spindle provides characteristics required in any number 15 23.6Nm(S2 15%) 25

of high-speed machining applications typical of the die and 19.1Nm(S2 30min) 20

mold industry. The two-range, unique integral design provides Cooling oil exit 11kW (S1)
10
wide-range capability with stiffness and rigidity at lower ranges 14Nm(S1) 15

(roughing operations) to vibration & chatter-free production of

10
small details and fine features when using small tools at a high 5 7.16Nm

rpm. 5

0 0
0 2,500 5,000 7,500 10,000 12,500 15,000 17,500 20,000

Spindle Temperature Controller SPINDLE SPEED (min-1) Base speed 7,500 rpm

The F-series machine is the only machine of its class to

combine a large capacity, heat dissipating spindle chiller, and
the Makino technologies mentioned above. This maintains
tight control over the spindle, bearings, and motor area, thus
minimizing any spindle thermal growth effects upon spindle
pre-load that impacts spindle stiffness and rigidity, tool life,
50 ~ 30,000 rpm Spindle
surface finish, and ultimately final part accuracy. This new high-speed spindle is ideal for high-speed machining
with small diameter tools, such as hair-line machining.

HSK-A63 holder HSK-F63 holder

*Available for *Available for 40
New Version of 30,000 rpm spindle 20,000 rpm spindle 30,000 rpm spindle
25
35.8Nm(S3 10%) 22kW (S3 25%)
35
PREVIOUS VERSION
20
F SERIES 29.2Nm(S3 15%) 30
15kW (S3 15%/ 18.5kW

TORQUE (Nm)
S3 10%)

POWER (kW)
24.7Nm(S3 25%)
As shown in the diagram, the ideal bearing layout is achieved 15kW (S1) 25
15
by reducing the distance (L1) between the bearings to obtain a S3 10%

uniform arrangement. This layout effectively suppresses spindle 20

16.9Nm(S1) 11kW (S3 25%)
L1
vibration at high speed. 10
16.2Nm(S3 25%) 11kW
15
7.5kW (S1)
11Nm(S1)
The overall length of the new 30,000 rpm spindle was
10
substantially shortened to reduce the 25% compared with 5
previous version. This markedly reduces spindle vibration for 5.89Nm
5
L2 enhanced machined surface quality and longer tool life. The 3.50Nm

overall spindle weight was also lightened by 30% to reduce lost 0 0

motion in the XY axes of spindle travel. 0 5,000 6,500 10,000 15,000 20,000 25,000 30,000

SPINDLE SPEED (min-1) Base speed 6,500 rpm

06 Graphite Machining Graphite Machining 07

MOTION TECHNOLOGY CLEAN WORKING ENVIRONMENT

Super Geometric Intelligence (SGI.5) software - developed specifically for high The fully enclosed splash guard contains the graphite dust. The dust is collected into the dust collector by the powerful
feedrate, tight tolerance machining of complex, 3D-contoured shapes involving suction system. The differential pressure between outside and inside of the machine ensure that the dust does not escape
continuous tiny blocks of NC data. It ensures production rates faster than standard into the working environment.
CNC systems while maintaining high profile accuracy. SGI.5 facilitates improved
cycle times. G.I. & S.G.I. Clean Air
• Fine motion control even at high feedrate • Enhanced cutting point accuracy Light powder
• F-series provides advanced acceleration and deceleration • Cutting mode selection Heavy chip
• CMD optimized machine
control technology
• High-Speed & High-Accuracy machining made possible
• Look ahead
• AICC II (Artificial Intelligence Contour Control)

8 YZ Plane

Technology by others
6
F-series Technology
4
XY Plane

Dynamic Calibration of 3 Axes

Professional 6

Easy to see with larger

15 inch LCD
Dust Collection Philosophy
Multi touch screen to
adapt both flick and Zero chip (or dust) incursion due to both spindle face cleaning and spindle taper cleaning
pinches operations
Full Keyboard A A A A
assignment
as same as PC

Simplified operation
panel with minimum
number of buttons and Designed for
dials Zero Chip Incursion
Easy to see 100%
position with LED (HSK Spindle) Air for cleaning the cone Cone face cleaning air is
indicator is discharged when tools discharged until the tool
A : Spindle face and Taper cleaning air are changed holder is secured tightly
to the end face

Portable MPG
is standard

08 Graphite Machining Graphite Machining 09

EASE OF OPERATON AUTOMATION READY

Robot integration for unattended continuous operation provides numerous opportunities to improve the efficiency of the mold
machining multi-fold.

The chip and splashguard doors, as well as the machine The machine controller is on a pivot that provides 90° of swing.
ceiling, open together to facilitate easy handling of large, heavy This assures the operator will always have easy access to the
workpieces that require an overhead crane. Combined with the controller during set-up, program prove-out, operation, and even
movement of the table, and the convenient table loading height, manual tool loading through the front of the machine.
the F-series machine significantly reduces part exchange load
times and operator fatigue.

GRAPHITE SAMPLES
• Deep cavity machining
• Long overhang tools

• Fine features machining

• Small Diameter tools
The tool changer door provides ready access for easy Centralized panel has the pneumatic, hydraulic & lubrication
loading and unloading of tooling to the machine magazine. An points for ease of maintenance.
ATC control panel is located adjacent to the tool changer door to
assist the operator in manual operation of the tool magazine.
Pneumatic driven auto tool clamp & unclamp push button is • Profile machining
ergonomically located for convenient operation. • Perfect matching between different tools

10 Graphite Machining Graphite Machining 11

www.makino.com.sg

*The specifications in this catalog may be changed without prior notice to incorporate improvements resulting from ongoing R&D programs.
*The machines displayed in this catalog are fitted with optional equipment.
*The accuracy and output of machine may vary according to conditions of working environment.
*This product, including technical data and software, may be subjected to the Singapore Foreign Exchange and Foreign Trade Law.
*Prior to any re-sale or re-export of controlled items, please contact Makino to obtain any required authorization or approval.

Printed in Singapore AH010Ed 2002/2 (C/D)

Vertical Machining Center for Graphite Machining
F3 • F5

Machine Specifications F3 F5
X x Y x Z axes mm 650 x 500 x 450 900 x 500 x 450
Travels
Distance from table surface to spindle gauge line plane mm 150 ~ 600
Table working area (WxD) mm 850 x 500 1,000 x 500
Table Maximum table load (Evenly distributed) kg 800 1,000
Table surface configuration 5 x T-slots, size 18H8 mm, pitch 100 mm
Spindle speed range rpm 50 ~ 20,000
Spindle taper hole HSK - A63
Spindle Spindle drive motor power (25% ED / cont.) kW 25 / 11
Spindle drive motor torque (25% ED / cont.) Nm 31.8 / 14
Spindle bearing diameter (inner/outer) mm Ø65 / Ø100
Rapid traverse mm/min 20,000
Feedrates
Cutting feed mm/min 1 - 20,000
Tool storage capacity 30 tools
Maximum tool diameter (with adjacent pots occupied) mm Ø75
Automatic tool changer Maximum tool diameter (with adjacent pots empty) mm Ø125
Maximum tool length mm 300
Maximum tool weight kg 8
Tank capacity L 160
Coolant tank
Flowrate L/min 80
Incoming Voltage V 380 - 440, 3 Phase, 50 / 60 Hz
Power supply (Standard)
Installation kVA 52
Pressure MPa Min 0.5 ~ 0.8
Air supply
Installation / Avg. Consumption L/min 950 / 850
±0.0025 / ±0.0015 (JIS B 6336);
Machine accuracy Positioning (Full stroke without / with scale feedback) mm
≤0.010 / ≤0.006 (ISO 230.2 - 2006)
(Tolerance measured at
Makino's assembly plant) ±0.0014 / ±0.0010 (JIS B 6336);
Repeatability (Full stroke without / with scale feedback) mm
<0.006 / <0.004 (ISO 230.2 - 2006)
Height (H) mm 3,250
Machine size (Standard) Floor space (W x D) mm 2,440 x 4,300 2,565 x 4,300
Weight kg 7,300 7,500

■ Standard Specifications
■ 20,000 min-1, HSK-A63 spindle ■ Rigid tapping
■ 30-tool ATC ■ Professional 6 controller
■ Spindle temperature controller ■ Super GI.5 control
■ Ballscrew core cooling ■ Linear interpolation positioning
■ Ballscrew support bearings cooling ■ User memory 2GB + 1GB
■ Motor flange cooling ■ 1,000 Registerable programs
■ LED lighting within splash guard ■ Tool offset memory type C
■ 3 layer signal light ■ Tool offset 400 pairs
■ Splash guard and ATC door inter-lock ■ Custom macro variables, 600 numbers
with lock ■ Auto power out
■ Automatic air blow ■ ECO mode functions
■ Centralized auto grease ■ Power fail monitor
■ Through Spindle Air ■ Portable manual pulse generator
■ Dust collector interface with the handle enable button

Printed in Singapore AH010Ed 2002/2 (C/D)

Vertical Machining Center for Graphite Machining
F3 • F5
• Optional Specification & ▲Equipment
• 60-tool ATC on F5 ▲ Air dryer
• HSK-F63 Spindle (for 30,000rpm spindle) ▲ MTC cabinet door interlock
• i-Setup ▲ Coolant temperature controller
▲ 4th Axis NC rotary table interface ▲ Scale feedback 0.05 um (X, Y & Z axes)
▲ 4+1 Axis NC tilting rotary table interface ▲ Robot interface
▲ ATLM (Automatic tool length measuring device) ▲ Spindle active care
▲ AWM (Automatic workpiece measuring device) ▲ GI smoothing
▲ Graphite dust collector ▲ Collision safeguard

• Optional specification: Not retrofittable

▲ Optional equipment: Retrofittable

Machine Table T-Slots Details

18H8

22
37
100 100 100 100 50
14
500
1

DETAIL A
16

32

Machine Layout

3,250
3,064

F3GR: 2,440 I F5GR: 2,565 F3GR I F5GR: 4,300

Note: Dimensions in mm
Printed in Singapore AH010Ed 2002/2 (C/D)