XK7132

CNC MILLING MACHINE

Instruction Manual

Serial No.：

ISO 9001:2000 CERTIFIED FACTORY

Dear users：
Thank you for choosing our CNC machining center.
Please read carefully this operating instruction before using the machine
tool ,so that you can have a comprehensive understanding of it and operate it
safely.

△ Notice：
1. To ensure that the requirements of machine tool in accordance with
instructions received good power, and the correct and reliable grounding.
2. turning off the power before adjusting and repairing the machine.
3. Spindle belt replacement should be carried out in the parking off state.
4. to ensure that the workpieceol are installed in place and clamped firmly
before starting the mchine tool.
5. Do not knock the knives, knife handle and the spindle end which has been
installed in place。
6. you must take out the rod which is supporting the balance hammer when
you start the machine first time.
7. all protective doors must be closed when machine tool is working.
8. Please keep workplace clean and dry and avoid corrosive gas or liquid
damaging machine tools, especially the electrical system.
9. Please fill the electrical pump with oil in accordance with lubrication
requirement in time.
10. Keep fingers away from revolving parts and cutting tools while operating
machine.
11. Remove tie, rings, watches, other jewelry, keep the sleeves and the edges
of the work uniform tight. and confine long hair before operating the
machine. Do not wear gloves.
12. Failure to comply with all of these warnings may result in serious injury.
CONTENTS

1. Application………………………………………………....1

2. Structure and feature………………………………………..1

3. Technical parameters……………………………………….4

4. Drive system and rolling bearing…………………………...5

5. Lubrication and cooling……………………………………11

6. Transportation,unpacking and installation…………………14

7. Trial run, operation, adjustment and maintenance…………18

8. Common breakdown and solution………………………….25

9. Accuracy test list……………………………………………26

10. Packing list………………………………………………...27

11. Drive system diagram………………………………………28

1. Application
The machine is a newly developed minitype CNC machining center. which
has fully enclosed guard, automatic toochange function, automatic lubrication
system and cooling system.It has SINUMERIK 802C servo system, FANUC 0i
MATE MD and so on. The structure of whole machine is reasonable, and quality
of machine is reliable. It is suitable for auto, internal combustion engine, textile
machinery, chemical industry, petroleum, electron and other industry.
2. Structure and feature
2.1 Structure of machine
The machine is composed of base, table, column, headstock, outside and
inside guard, lubrication, coolant, electric and CNC operating system, etc.(see
Fig 1.1、Fig 1.2).
Headstock connects with column through rectangle guideway, and it can
move vertically along the rectangle guideway. Elevating motor is at the top of
column, which drive the lead screw through coupling to drive headstock to
move. Saddle connects with base through rectangle guideway. X direction drive
motor is on the right of table, which drive the table to move longitudinally. Y
direction drive motor is in the base, which drive the table to move transversely.
Lubrication pump locates on the right of guard, lubricate the headstock and
guideways through pipe. Coolant box locates in the back of the base and filter
plates are placed on both ends of the coolant box, cooling pump is at the back of
it.
2.2 feature of machine
1. The machine has high machining accuracy ability of straight line, oblique
line and arc and so on.
2. Table has cross structure.
3. The spindle is driven by belt, so noise is low.
4. The structure of machine is compact, so space usage is small.
5. Machine adopts precision ball lead screw, so machining accuracy is high.
6. The machine adopts infinitely variable speeds.
S pindle part
O utside t he CN C P art
pr ot ective par t

Wi thin t he
T able part prote ctive part

Fig 1.1
Column section

Electr ical Par t

Lubrication section

Base part

Fig 1.2
3. Technical parameters

Table size 920x320 mm

X axis travel 620 mm
Y axis travel 350 mm
Z axis travel 500 mm
Diatance from spindle end to work table 100-600 mm
Distance from spindle center to column 395 mm
"T" solt size 3X14X85 mm
Table load 300 kg
Spindle motor 3.7/5.5 kw
Maximum Spindle torque 26.3/48 Nm
Air pressure 0.5 Mpa
X/Y/Z feed motor 1.2/1.2/1.4 kw
Spindle taper BT40
Speed Range 40 - 6000 rpm
X/Y/Z cutting feed rate 1-10000 m/min
X/Y/Z rapid feed 18/18/18 m/min
Positioning accuracy ±0.005/300JIS mm
/Repeat/Repositioning accuracy ±0.003 JIS mm
Weight 2700 kg
Overall Dimensions 2180x2052x2600 mm

Tip：These parameters are the base parameters of machine tool. If the

actual parameters that clients requires inconsistent to this parameter
chart, the parameters are subject to the actual parameters and without
notice, please forgive us !
4. Drive system and rolling bearing
4.1 Drive system
4.1.1 Main drive system
Spindle power that Vertical inverter motor on the headstock input is
delivered to Spindle by synchronous belt.(see Fig 4.1)

Inve rter Mo tor

S yn chron ous belt

Spindl e

Fig 4.1
4.1.2 Table feed（X、Y direction）
Drive motor of longitudinal table feed is fixed on the left of table; Drive
motor of lateral table feed is under the column. Ball lead screws adopt
pretension mode at one end of them, pretension bearings are installed in
motor bracket. Motors connect with lead screws through elastic coupling.
X direction feed (see Fig 4.2)；
Y direction feed (see Fig 4.3)；
4.1.3 Headstock feed（z direction）
(1) Feeding system
Feed motor installed on the top of column drives the headstock to
vertically move through synchronous belt and the Motor is accompanied
with brake system.（See Fig 4.4）
(2) Balancing system
In order to ensure the headstock movement precision and stationarity,
the machine tool is installed the vertical balancing structure. The balance
weight in the colume and connects with headstock through two chains.
Caution:
1.Changing spindle unit ,bearing ,lead screw and adding grease must be
operated by professional.
2. The two washers respectively locate in middle of bearings in the front of
spindle and at the pretension end on lead screw, Thickness of washers
may be adjusted when changing bearings according to practical situation
in order to get best effect.
3. Must change lock washer during repairing the spindle or lead screw.
4. Tightening lock nut properly when reinstalling the spindle or lead
screw. The bearings on spindle or lead screw will be damaged if
pretightening force is too big; the machine will miss accuracy if
pretightening force is too small.
5. Must support the headstock and balancing weight when repairing spindle
balancing structure. Ball lead screw has not self lock function.
6. Often check lubrication of drive system and lead screw.
4.2 Bearing list

NO. Name Specification Qty Remark

1 bearing 7205B U 12
2 synchronous belt 8YU-720 1
3 coupling SFC-05SA2-19-19 3
4 bearing 6004-Z 8
5
6
7
8
- X +

Fig 4.2
- Y +

Fig 4.3
+ Z -

Fig 4.4
5. Lubrication and cooling
5.1 Lubrication
Life of the machine depends largely on the reasonableness of the
lubrication.(See Fig 5.1)
1. Lubricating oil must be clean, nonacid, anhydrous and with no hard solid, and
lubricate machines strictly according to the requirement of lubrication.
2. Often check the lubrication pump, pour oil into oil tank in time and eliminate
the malfunction if find the abnormal phenomenon.

Notice: Check the grease periodically, change the grease

generally once a year or according to practical situation.
Recommended lubricating oil and grease
Grease: lithium base grease。
Lubricating oil：summer：32# engine oil; winter：20# engine oil.
5.1 Cooling
Cooling box locates under the guard of the machine, chip trays locates at
left-right two sides of water tank, cooling pump locates on the left of water tank.
Filter is fixed at the bottom of chip tray. Cooling switch is on the operation panel,
Switch on the cooling pump, high pressure cooling liquid sprays cutting area
through cooling pipe. Cooling liquid return flows to cooling tank via filter.
Switch of the cooling pump may be controlled by the program too. (see Fig 5.2)
Caution:
1. Cleaning the cutting scrap in chip tray in time to avoid jam.
2. Often check cooling liquid of cooling tank, add cooling liquid in time when
the cooling liquid is lower than the scale.
3. First switch the regulatory switch of nozzle before switching on the cooling
pump.
4. Often check cooling liquid of cooling tank because the cooling liquid is apt to
deteriorate in summer.
5. Supporting stilts of cooling tank should touch the ground avoid the damage
of universal wheel when the machine works.
6. Cutting liquid can not be directly drained, it should be reclaimed and
processed under the laws and regulations.

Ⅲ
Ⅲ

Ⅰ
Ⅱ

Fig 5.1
A-A
Filter plate

A A

Fig 5.2
P um p

One-way valve
Three-way valve
Ball valve
6. Transportation, unpacking and installation
6.1 Transportation
6.1.1 Box transportation
The forklift scoops are inserted into the bottom of base from the box
face printed scraper logo and focus logo, and all scoops must through the
bottom of the box vertically. (See Fig 6.1.a)
6.1.2 Machine transportation
Separate scoops of forklift when conveying the machine, and insert
scoops of the forklift into bottom of base from electrical box side. (see Fig
6.1b)

！ 铣床X
数控 K71
24
m 工
24
0 作 宽
台
度 ：
出 编
厂
号 ：
山东威达重 出
工 日
厂
期 ：
司 股 份
有 限
公

意：
注床运
机
支撑
用
锤棍固定，
第一
在 输时
次平通
床
机 衡
务必
后
电按说明中
法将
方 支撑
棍取
下则
否
，将对机床
成伤
造 害。

Fig 6.1
Caution:
1. Other parts of forklift must not touch the machine except the scoops of
forklift.
2. Keep the machine’s balance.
3. Do not lift the machine too high when moving the machine with forklift.
4. The length of scoops of forklift is at least 1.5m.
5. Must adopt corresponding protection when conveying the machine by other
conveyable mode.
6.2 Unpacking
Please open the box carefully, otherwise the paint of the machine surface
will be scratched. After opening the box, check whether there is something
damaged on respective protrudable parts and sides, operation panel; Check
water tank, chip tray, cooling pump, two ends covers are all complete as they are
respectively fixed. check all the accessories according to the packing list; ,
please inform dealer or manufacturer in time in order to solve it well.
Caution:
Packing box should be reclaimed after opening the packing box. We do not
answer for the resulting damage if packing box is improperly processed .
6.3 Installation
6.3.1 Installation to the ground
In order to make the machine run stably and keep the high working
precision, the machine must be installed on the concrete foundation, which
should be built according to the dimension of the foundation Fig6.2.The
machine has four sizing blocks, whose thickness approximately are 50mm, and
adjustable range is 10mm. Specific steps are as follows：
1. Ready relatively flat concrete ground and it must be big and thick enough in
order to guarantee accuracy of the machine tool.
2. Height of all sizing blocks should be accordant.
3. Putting the machine tool on the four sizing blocks and the bolt of sizing block
must through the hole of base.,then fix washers and nuts, but the nuts are not
locked. (See Fig 6.3)
4. Adjusting the sizing blocks to make sure the Longitudinal and lateral
accuracy of the table is under 0.02/400, then locking the nuts.
6.4 Installation of discrete parts
1. Please connect cooling pipe to cooling pump and clamp the joint of
cooling pipe with steel wire.
2. Place the cooling pump to right position.
3. Place the chip trays to right position.
4. Pour coolant into water tank to proper depth, then push water tank till under
the guard, and set up four supporting stilts of water tank.
5. Connect plug of cooling pump to corresponding position of electrical box.

1200
830

200 485 485

1400

Fig 6.2
Ba se Nu t

T h re aded s lee v e

Si zin g b l o ck

A n ch o r b o l t

400
500

Fig 6.3
Co n cre te

P eb b le s o r s t o n es

1 50
1700
7. Trial run, operation, adjustment and maintenance
7.1 Trial run
7.1.1 Clean antirust oil
Before trial run, please clean the antirust oil on some parts of the machine
carefully, then coat thin lubricating-oil on the outer surface.
7.1.2 Take out the support stick
In order to avoid the balance weight cloliding column and shock
damaging chains during transport, the balance weight was supported by stick.
Please take out the support stick before trial running. Specific steps are as
follows：
1. Turn on the power after wiping.start the system in accordance with
instructions,then put it aside for 1 hour or so.
2. Read the instructions carefully and be familiar with the operation of
machine tool.
3. Raise the headstock slightly,then take out the wood block which support
headstock.
4. Fall the headstock slightly until the support stick no longer subject to
the heavy hammer, then take out it.
Notice: Do not operate the machine and Inform dealer and adjuster in time
while finding fault of chains.
7.2 Operation
7.2.1 Read the manual and CNC system operating manual carefully before
operating the machine, make familiar with structure of the machine, functions of
each handle, and buttons, coolant & lubrication, transmission system and
electrical system. Check whether electrical equipments are normal, whether
grounding wire is correct and reliable.(The yellow and the green wires are
grounding wire)
7.2.2 Cutter installation (See Fig 7.1)
High speed spindle unit is installed in the machine, which automatically can
clamp and loosen cutter. Tool magazine is controlled by system to automatically
finish changing cutter. Tool magazine consists of tool pan, tool clamp, motor, air
cylinder, travel controlled elements, bracket and guard and so on. Motor drives
tool pan to change tool, air cylinder pushes tool magazine to realize
reciprocating movement, spindle can up and down move. To adopt the nearest
choosing cutter mode to reduce the time of choosing cutter.
Assemble cutter and corresponding tool shank together first, then one hand
takes hold of tool shank, and the other hand presses loosening tool button in
front of headstock, draw bar move down to mount the tool shank to end of
spindle rightly, slack loosening tool button, air cylinder resets, draw bar pulls
upward retention knob, don’t slack the tool shank until the tool shank is reliable
and fixed.
One hand takes hold of tool shank, the other hand presses the loosening cutter
button when demounting cutter. Draw bar moves down to slack the retention
knob, take the tool shank off, then slack the loosening cutter button.
Tool magazine is located on the left of machine, may see tool pan part when
opening left door, portiforium of tool pan guard faces to one tool clmap on the
tool pan, directly mount tool shank on the tool pan in the position.
There are three buttons at the back of the guard, two buttons on the upper side
control the turn of tool pan, left button controls the left turn of tool pan, right
button controls the right turn of tool pan. The buttons is inching mode, tool pan
will turn one tool position when pressing the button one time, and nether button
is emergency stop button. Choose proper tool position, then location groove of
tool shank aims at the key on the tool pan, and press the tool shank into tool
clamp forcibly.
Notice:
1. Must stop the machine before loading or unloading the cutter.
2. No knocking on tool, tool shank, spindle end. Must correctly connect tool
with tool shank.
3. Must clean taper part of tool shank and inner taper bore of spindle.
4. Process scratch, hard point on tool shank in time while find them, or will
damage spindle.
5. Must close the headstock guard front cover before starting spindle, and make
sure tool and tool shank lock absolutely. Must not hurt the table and workpiece
when loading and unloading the tool.

dr aw bar

spi ndle

tool shank

cut te r

t ool cl am p

ke y sl ot ke y

Fig 7.1
7.3 Adjustment of machine
7.3.1 Adjustment of spindle belt
If adjust the spindle belt tension, please operat as follows: (See Fig7.2)
1. Loosen screw on the side 1 and take the side 1 off.
2. Loosen screw 3 on the motor bracket 2.
3. Adjust screw 4 to Push the motor according to the arrow direction in
order to ensure the belts have proper tension, and tighten set screw 3.
4. Install the side 1.
Caution:
1. Must stop the machine when changing and adjusting belts.
2. The machine will make noise and belts get a lot of wear and tear if the
belts are tight.
3. Check belts every three months and adjust them if necessary.
7.3.2 Adjust the amount of pressing cutter
When machine tool in the factory, the amount of pressing cutter had
been adjusted to appropriate distance.but due to long-term use, the amount
of pressing cutter may change,so that the cutter can not be installed, so you
must Adjust the amount of pressing cutter. the amount of pressing cutter is
adjusted by changing the gap size. (See Fig 7.2)

Caution: The amount of pressing cutter is not too large, otherwise the long-term
work will damage the spindle.
2 1 Gap
3

Fig 7.2
7.3.3 Gaps adjustment of longitudinal, lateral, vertical guide ways
Lateral and vertical guide ways is rectangular, longitudinal guide way is
dovetail. First loosen screw on the small end of gib, then adjust screw on the
big end to proper position, tighten screw on the small end of gap properly
finally.(see Fig.7.3)

Z direction
X direction

Adjusting screw

Y direction

Fig 7.3
7.4 Maintenance
To a great extent, scientific maintenance is important for accuracy ands
capability of machine.
1. Often check the moving parts periodically and add lubricant in time.
2. Often change clamping position of workpiece to avoid concentrated wear.
3. Do not operating the electrical switches by dirty hands.
4. Often check the lubrication pump, pour oil into oil tank in time.
5. Clean the chips and dirt on the machine after finishing work every day. Coat a
thin layer of engine oil. Cut off power supply before leaving.
6. Check the gaps every month, adjust them properly if necessary.
7. Check the screws every month, adjust them properly if necessary.
8. Check whether the all plugs, switches are loose or damaged, tighten or repair
them if necessary.

8.. Common breakdown and soluti

1.. Check whether the main s tch is switched on when the motor does not turn.
2.. Check whether all plugs are put in th sockets or some of plugs are bad when
system display does not show X axis, Y axis, Z axis or displays error, repair
or change them.
3. Adjust the backlash of gib when the table feeds unsteadily.
4. Adjust the backlash of gib when the headstock feeds unsteadily.
5.. Check whether the main switch i switched on when cooling pump does not
run. Check whether the cooling valve is turned on, or there is not coolant in
the cooling tank, or cooling pump is bad when the coolant is not spurted out
from the nozzle after switching on the main switch.
Mac hin e d riv e s yst em di agr am

Y、 Z d ire cti on and sp ind le dri ve s

2
X d ire ct ion dr ive
6
3
4 5

10 11 12

7 8 9