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712.300. Separator WESTFALIA

The document contains installation guidelines for the Westfalia Separator, specifically for the mineral oil separator project at Taizhou Wuzhou Shipyard. It outlines safety precautions, material requirements, installation procedures, and general guidelines for constructing and operating the separator. The document emphasizes the importance of adhering to specific installation instructions and the use of genuine parts to ensure safety and functionality.

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© © All Rights Reserved
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0% found this document useful (0 votes)
132 views122 pages

712.300. Separator WESTFALIA

The document contains installation guidelines for the Westfalia Separator, specifically for the mineral oil separator project at Taizhou Wuzhou Shipyard. It outlines safety precautions, material requirements, installation procedures, and general guidelines for constructing and operating the separator. The document emphasizes the importance of adhering to specific installation instructions and the use of genuine parts to ensure safety and functionality.

Uploaded by

gotokef825
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Westfalia Separator

Mineraloil Systems GmbH


Mechanical Separation
Division

Approval Drawings
Customer: Taizhou Wuzhou Shipyard

Hull / Project: WZL0501-0503

WS-Ordernumber: 402.483738/ …

Mineral Oil Separator

Prepared : P. Lammers

Checked by : H. Bisping
22.05.2006
Contents

1. Installation Guidelines, Graphical Symbols

2. HFO/ DO

3. LO-ME
Westfalia Separator
Mineraloil Systems GmbH I

Installation Guidelines

No. 2058-9601-010

Edition 1005

Separators

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH II

Subject to modification!

GEA Westfalia Separator Mineraloil Systems GmbH reserves the right to


modifications without notice.
The authors will always be grateful for any comments on possible errors and
faults and for suggestions to improve this documentation.
Copies of this documentation can be obtained from our local agencies.
Published by: GEA Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde

© 2002 – GEA Westfalia Separator

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH III

Preface
These installation guidelines
are part of the overall documentation compiled for the separator.
describe the procedures for constructing, manufacturing and
designing separators.
contain fundamantal instructions for installing separator
installations.
contain general guidelines for separator installations.

These guidelines specify the minimum specifications for designing


and constructing frames, tanks, piping and the electrical
installation.

Putting together and installing the installation components must be


carried out in accordance with the order-specific documents:
Installation diagram and equipment list
Dimensioned drawing (notes on required space for operating and
servicing, minimum clearance from walls/pillars or other machines)

We reserve the right to carry out technical modifications on


the separator!
Strictly adhere to the operating, maintenance and assembly
instructions for all units and fittings!

For your safety

Strictly adhere to instructions marked with this symbol.


This avoids damage to the separator and other equipment.

Take special care when carrying out operations marked with


this symbol -
otherwise danger to life.

Use only genuine parts from Westfalia Separator!


Otherwise safety risks may arise.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH IV

1 General 1

1.1 Safety precations ..................................................................................... 1


1.2 Material .................................................................................................... 1
1.3 Installation................................................................................................ 1
1.4 Storage .................................................................................................... 3
1.4.1 Installation and operation of control units ................................................ 3
1.5 Transport ................................................................................................. 5
1.5.1 Transporting the separator ...................................................................... 6
1.6 Preservation to be done on site............................................................. 11

2 Separator 12

2.1 Space requirement for separators ......................................................... 12


2.1.1 Separators with gear drive..................................................................... 12
2.1.2 Separators with belt drive ...................................................................... 14
2.2 Bowl weights.......................................................................................... 16
2.3 Required hoist specifications for separators.......................................... 16
2.4 Ventilating the separator room .............................................................. 17
2.5 Foundations ........................................................................................... 18

3 Securing the separators 20

3.1.1 Separators OTC 2, OTC 3, OSD 2 ........................................................ 20


3.1.2 Separators OSD 6, OSD 18, OSD 35, OSD 60..................................... 21
3.1.3 Separators OTB 3, OTC 9, OSC 5 ........................................................ 22
3.1.4 Separators OSC 15, OTB 18, OSC 30, OSC 50 .................................. 23
3.1.5 Important mounting instructions ............................................................ 24
3.1.6 Dimensions of the studs ........................................................................ 25
3.2 Welding instructions for fastening the foundation frames...................... 26
3.3 Installation of the separator ................................................................... 27
3.4 Vibration................................................................................................. 28
3.5 Pipelines on the separator..................................................................... 29
3.5.1 Product line............................................................................................ 29
3.5.2 Operating, filling and displacement water lines ..................................... 29

4 Operating, filling and displacement water 30

4.1 Water quality.......................................................................................... 30


4.2 Supply pressure and temperature ......................................................... 30
4.3 Water connection for operating, filling and displacement water............ 31
4.4 Dimensions and number of consumers ................................................. 31
4.5 Water quantity........................................................................................ 32

5 Compressed air 33

5.1 Compressed air quality .......................................................................... 33


5.2 Supply pressure..................................................................................... 33
5.3 Compressed-air consumption of the OSC / OSD / OTB separators .... 33

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH V

6 Product lines 34

6.1 General .................................................................................................. 34


6.2 Pipeline cross sections .......................................................................... 34
6.3 Functional description............................................................................ 35
6.4 Information on pressure monitoring....................................................... 35
6.5 Piping ..................................................................................................... 37
6.6 Maximum suction head.......................................................................... 39
6.6.1 Pressure line.......................................................................................... 39
6.6.2 Pre-filter ................................................................................................. 39
6.7 Feed pump............................................................................................. 39
6.8 Oil pre-heater......................................................................................... 40
6.9 Installation examples ............................................................................. 40
6.9.1 Steam-heated plate heat exchanger with PI controller.......................... 40
6.9.2 Steam-heated tubular heat exchanger with PI controller ...................... 41
6.9.3 Thermal oil-heated plate heat exchanger with PI controller .................. 41
6.9.4 Thermal-oil-heated tubular heat exchanger with PI controller............... 42
6.10 Securing plate heat exchangers ............................................................ 43
6.11 Safety valve ........................................................................................... 44

7 Solids tank 45

7.1 Recommended criteria for solids tank ................................................... 45


7.1.1 Tank vent ............................................................................................... 46
7.1.2 Layout of the solids-tank vent................................................................ 47
7.2 Solids discharge lines ............................................................................ 48
7.2.1 Solids discharge lines with shut-off valves ............................................ 49
7.2.2 Standard installation of shut-off valves.................................................. 49
7.2.3 Installation recommendation of shut-off valves ..................................... 51
7.3 Operating- and dirty water discharge lines ............................................ 52

8 Electrical installation 54

8.1 Control cabinet....................................................................................... 54


8.1.1 Electrical connection.............................................................................. 55
8.1.2 External voltages ................................................................................... 55
8.1.3 Shipboard operation .............................................................................. 56
8.1.4 Onshore operation ................................................................................. 56
8.2 Electromagetically compatible installation ............................................. 57
8.3 Valves .................................................................................................... 58
8.3.1 Solenoid valve block .............................................................................. 58
8.3.2 Terminal box .......................................................................................... 59
8.3.3 Separator with UNITROL monitoring function ....................................... 59
8.4 Temperature guard ................................................................................ 60
8.5 Dual-purpose thermometer.................................................................... 60
8.5.1 Electrical connection.............................................................................. 61
8.6 Electrical installation of transmitters and electric motors....................... 62
8.7 Electrical execution................................................................................ 63
8.7.1 Earthing the separator ........................................................................... 63
8.7.2 Voltage equalisation of the separator .................................................... 63
8.7.3 Voltage equalisation of the electric heater............................................. 64
8.7.4 Voltage equalisation of the foundation frame ........................................ 64
8.7.5 Voltage equalisation of the control cabinet............................................ 65
8.8 Electric motors procured by the customer ............................................. 66
8.9 Installation and operation of control units .............................................. 67

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH VI

Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 1

1 General

1.1 Safety precations Pay special attention to the safety precautions contained in the overall
documentation compiled for the separator!

1.2 Material The specified material must conform to the standards set out in these
installation guidelines as a minimum requirement.
• All materials used must be new and from the same series.

1.3 Installation

Fig. 1

1 Separator: 7 Solids tank venting


2 Separator foundation 8 Crane
3 Control unit 9 Reinigungstisch
4 Control cabinet 10 Aeration
5 Preheater 11 Venting
6 Solids tank

Special regulations and standards issued by classification societies


or other authorised societies must be observed.
• All lubricating points and the gear / drive housing of the separator must be
easily accessible without having to remove pipes or gratings.
• All operating elements must be within comfortable reach of the operator and
at a suitable height.
• Operating elements must not be mounted high than 1800 mm above the
working platform.
• All units must be arranged so that they do not cramp the working area and
so that they can be safely serviced and operated.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 2

• All fixed piping and fittings must be safely supported to reduced vibrations
and movement to a minimum.
• Contact points or supports must be fitted so that the pipes are able to move
with changing temperatures without creating tension in the pipes.
• Pipes and pipe connections must be accessible for maintenance.
• Pipes must not be used for supporting distributors or appliances.
• This does not apply to small purpose-built parts whose durability,
accessibility and operation are not influenced. They must be fitted in
accordance with the manufacturer's recommendations.
• In Produktführenden Leitungen (z. B. Schweröl-, Dieselöl-, Schmieröl-,
Dampf-, und Thermalölleitungen) dürfen keine verzinkten Teile eingebaut
werden. This does not apply if type-tested pipe joints are fitted in pipe trace
heating systems.
• Y-strainers should preferably be fitted horizontally with the strainer insert
pointing downwards or to the side (turned through 90°).
• If this is not possible for space reasons, the dirt pan can be fitted vertically
with a through flow from top to bottom. In this case, ensure that the strainer
can be dismantled.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 3

1.4 Storage Parts may be stored only in original Westfalia Separator transport packaging.
• A storage time of more than 12 months is only possible after consulting the
manufacturer.
• The storage site should be a closed, dry room.
• The storage temperature must not be below 5°C (41 F) and must not
exceed 50 °C (122 °F).
• Outdor exposure is not admissible!
• Select the installation site so that
1.4.1 Installation and
• the control unit is not exposed to dust and aggressive atmosphere.
operation of control
units • the control unit is not installed in an excessively humid environment or
damp area.
• the sun cannot shine on the control panel or displays making operation and
observation more difficult.
• heating up of the control unit is avoided.
• Where appropriate, check [Link] and plug-type connectors for secure
contact.
• Connect thermostatically controlled cabinet heating to external voltage and
switch it on.
• The control cabinet heating must switch on before the temperature drops
below the dew point.

Bedewing can occur during the night which is not good for electronic apparatus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:

Voltage fluctuations +/- 10 % of the line voltage


Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 40 °C (41 to 104 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (20.00 °C)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)

IMPORTANT:
Improper installation and operation discharges the supplier from the
warranty obligation.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 4

Pay attention to the following points on storage and transport packaging.

Handle fragile goods with care!

Protect the goods against moisture and humidity.

Protect the goods against heat.

Watch for proper installation of the goods.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 5

1.5 Transport
• The adjacent packing illustrates a
seaworthy packaging from
Westfalia Separator.

Fig.2

• After removing the side boards


and filling material, the bottom
board can be used as a special
pallet for fork lift trucks.

Fig.3

• If no fork lift trucks are available,


transport the case with the aid of a
crane (see next figure).
• Attach the ropes to the transport
package according to the marks
seen on the package.

Fig.4

• Attach ropes round the case and


hang them into the load hook of
the crane.
• Attention!
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.

Fig.5

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 6

1.5.1 Transporting the To avoid damage, the bowl must be


separator removed from the separator before
transport.
• The separator is normally
delivered without installed bowl.

Exception:
The OTC 2, OTC 3, and OSD 2
separators are delivered and
transported with installed bowl.

Fig.6

Attention!
Prevent accidents by using suitably rated hoists for transport and installation.

When transporting rope, make sure


that one piece of rope is wound twice
round the hook to prevent the ropes
from slipping.
• The rope must be properly
attached to the separator.
• Ensure that no pulling or pushing
forces act on machine parts whn
using ropes.

Fig.7

The following examples show how the transport ropes must be attached
on the different frame designs.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 7

Separator with gear drive


• Hang the ropes into the eye bolts
and load hook of the hoist as
illustrated.
• Do not use the eye bolt of the
motor to suspend the separator.
• Make sure the machine touches
down gently.

Fig.8

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 8

For OSD 6 / 18
(Separator with belt drive)

• Screw transport bolt 1 into the


hole in the frame.

Fig.9

• Attach the transport ropes around


the machine as shown and hang
them into the load hook of the
hoist.
• Make sure that the ropes do not
damage any machine
components.
• Do not use the eye bolt of the
motor to suspend the separator.
• Make sure the machine touches
down gently.

Fig.10

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 9

For OSD 35
(Separator with belt drive)

• Screw two eye bolts 1 into the


upper section of the frame.
• Screw transport bolt 2 into the
hole in the frame.

Fig.11

• Put the ropes around the transport


bolt – as illustrated - hang them
ropes into the eye bolts and load
hook of the hoist.

• Make sure that the ropes do not


damage any machine
components.

• Do not use the eye bolt of the


motor to suspend the separator.
• Make sure the machine touches
down gently.

Fig.12

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 10

For OSD 60
(Separator with belt drive)

• Check that
- two eye bolts 1 are screwed into
the upper section of the frame.
- Screw two eye bolts 2 with
washers 3 into the intermediate
flange / frame holes.

Fig.13

• Attach the transport ropes


- Thread through the four eye bolts
and
- hang them into the load hook of
the hoist as illustrated.
• Make sure that the ropes do not
damage any machine components.

• Do not use the eye bolt of the


motor to suspend the separator.

• Make sure the machine touches


down gently.

Fig.14

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 11

1.6 Preservation to be done After installation until commissioning


on site
• All parts such as tools, spare parts and bowl must be stored in the original
packaging in a suitable place until commissioning.
• The parts must be stored at 5 to 50 °C (41 - 122 °F) in dry, weatherproof
rooms to prevent the packaging from getting damaged.
• The spindle and gear/drive chamber are lubricated at the factory which
protects them for a period of 12 months.
• Bei einer Lagerung und Stillstandszeit von mehr als 12 Monaten sind vor
der Inbetriebnahme die Zeitabhängigen Wartungsinterwale gemäß
Betriebsanleitung einzuhalten.
• After this time (12 months) has expired, it must be checked at 12 monthly
intervals that all bearings and the spindle have sufficient lubrication.
Oil to be used:
- Shell oil S.7294 (SAE 30/SAE 50) for bearings and spindle,
- roller bearing grease for the spindle cap.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 12

2 Separator

2.1 Space requirement for No piping may be laid in the operating area apart from the feed and discharge
separators lines for the separator.

2.1.1 Separators with gear The hatched area represents the operating area.
drive See the following table to determine the operating area.

Before installing the separator, pay special attention to the removal dimension X
for the electric motors!

Front view of separator

Fig.15
Side view of separator

Fig.16
Top view of separator

Fig.17

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 13

Table for determining the operating area for separators with gear drive:

Separator Dimensions in mm
model A B D E F G X
OTB 3 1160 400 1220 500 1030 410 120
OTB 9 1150 360 1310 500 980 500 120
OSC 5 1150 360 1350 500 1090 550 120
OSC 30 1890 450 1450 700 1400 790 220
OSC 50 2120 390 1500 700 2030 920 250

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 14

2.1.2 Separators with belt The hatched area represents the operating area.
drive See the following table to determine the operating area.

Before installing the separator, pay special attention to the removal dimension X
for the electric motors!

Front view of separator

Fig.18

Side view of separator

Fig.19

Top view of separator

Fig.20

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 15

Table for determining the operating area for separators with belt drive:

Separator Dimensions in mm
model A B D E F G X Y
OTB 18 1400 600 1600 550 1600 540 180 200
OTC 2 800 300 800 120 - 280 100 150
OTC 3 800 300 800 120 - 280 100 150
OSC 15 1400 600 1600 550 1600 540 180 200
OSD 2 800 300 800 200 - 280 100 150
OSD 6 1400 600 1400 550 1450 540 180 150
OSD 18 1400 600 1400 550 1550 630 180 150
OSD 35 1800 700 1800 650 1950 850 230 200
OSD 60 2000 800 2000 700 2500 1000 300 200

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 16

2.2 Bowl weights Table with data for rating the lifting device:
Separator Bowl weight
b h
model [kg]

OTB 3 210 190 16


OTB 9 258 243 50
OTB 18 350 300 75
OSC 5 275 256 48
OSC 15 300 320 72
OSC 30 425 420 190
OSC 50 536 530 360
OSD 6 255 270 42
OSD 18 300 320 72
OSD 35 425 420 190
OSD 60 536 530 360

2.3 Required hoist Gear separators


specifications for
separators • The hoist must be travel-type or swivel-type.
• The hoist must be arranged so as to enable the following:
- Vertical fitting and removal of the bowl (see section 2.1.1, table - dimension
F).
- Horizontal removal and fitting of the drive motor (see section 2.1.1, table -
dimension X).
Flat belt separators
• The hoist must be travel-type or swivel-type.
• The hoist must be arranged so as to enable the following:
- Vertical fitting and removal of the bowl
(see section 2.1.2 , table - dimension F).
- Vertical removal and fitting of the drive motor
(see section 2.1.2, table - dimension X).

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 17

2.4 Ventilating the - Pay attention to the correct arrangement of the air feed and discharge lines
separator room so that
- the separator rooom is efficiently ventilated,
- the admissible room temperature – normally
max. 45 °C (113 °F) – is not exceeded.
The rating of the electrical apparatus is critical in this respect.
- Attention:
Should the permissible temperatures be exceeded, additional measures
must be taken; maintenance intervals and maintenance work may have to
be adapted as well.

Installation example of a ventilation


system

1 Aeration
2 Venting

Fig.21

Approximate values for air exchange

For small closed separator rooms 30 - 50 h-1


For large separator rooms 15 -20 h-1
For niches in engine rooms 50 -70 h-1

Table for air volumes

Separator Air volume


model [m³/h]
OTC 2 10
OTC 3 10
OTB 3 10
OTB 9 10
OTB 18 30
OSC 5 10
OSC 15 30
OSC 30 100
OSC 50 150
OSD 2 10
OSD 6 10
OSD 18 30
OSD 35 100
OSD 60 150

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 18

2.5 Foundations In order to avoid the influence of external vibrations,


foundations and foundation frames for Westfalia separators must not be rigidly
connected to other foundations.
Attention:
If the foundation is not sufficientily rigid and flexurally strong, the right of
warranty might be void.

Installation example for a


foundation frame

1 Foundation

Fig.22

The foundation frames must be


designed so that dimensions a and b
in the table below are adhered to.
• When using other sections, the
section modulus of the U-sections
must not be lower than the value
specified in DIN 1026.
• The foundation must be built
flexurally strong, with a max.
permissible flexion of 1:250.
• The separator feet must be
Fig.23 fastened on the neutral axis of the
frame supports.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 19

Table for dimensioning foundation frames:

Separator Dimensions in mm
model a b
OTB 3 80 60
OTB 9 80 60
OTB 18 140 60
OTC 2 80 60
OTC 3 80 60
OSC 5 140 60
OSC 15 140 60
OSC 30 180 70
OSC 50 180 70
OSD 2 80 60
OSD 6 140 60
OSD 18 140 60
OSD 35 180 70
OSD 60 180 70

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 20

3 Securing the separators

The following sections show how to secure the different separators:

3.1.1 Separators OTC 2, OTC


Fitting the separators on steel
3, OSD 2
foundation frames using vibration
absorbers

Fig.24

Screw rubber-metal cushions 4 into


foundation 5.
• Screw studs 2 into rubber-metal
cushions 4.
• Place plate 3 over the studs.
• Place the separator on plate 3 and
• bolt tight with hexagon nuts 1.

Fig.25

Attention!

The M10 screw should be tightened up to a 30 Nm torque.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 21

3.1.2 Separators OSD 6, Align separator 1 with feet 2 and


OSD 18, OSD 35, plates 3 on foundation 4.
OSD 60
• Tack plates 3.
• Unscrew screws 5.
• Lift separator with feet (see
section 0).
• Weld plates 3 to foundation 4.
• Place the separator onto plates 3
and firmly tighten hex head
screws 5.
• Screw tight hex head screws 6.

Fig.26

Attention!

The screw Pos. 6 should be tightened to the torques stated in the following table.

Separator model: Screw: Torque:

OSD 6 / 18 M12 52 Nm

OSD 35 / 60 M16 100 Nm

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 22

3.1.3 Separators OTB 3, Fastening the separators with studs


OTC 9, OSC 5 (see 3.1.6) on a steel foundation frame

1 Stud
2 Bottom disk
3 Rubber cushion
4 Top disk
5 Cup springs
6 Nut
7 Bush

Fig.27

1 Steel foundation

Fig.28

Mount the nuts as shown on page 29.


• IMPORTANT:
Pay attention to correct fitting of the
cup springs!

Fig.29

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 23

3.1.4 Separators OSC 15, Fastening the separators with studs


OTB 18, OSC 30, (see 3.1.6) on a steel foundation frame
OSC 50

1 Stud
2 Bottom disk
3 Rubber cushion
4 Top disk
5 Cup springs
6 Nut

Fig.30

1 Steel foundation

Fig.31

Mount the nuts as shown on page 29.


• IMPORTANT:
Pay attention to correct fitting of the
cup springs!

Fig.32

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 24

3.1.5 Important mounting Tighten the nut by hand.


instructions

Fig.33

Tighten the nut through a further 180°.

Fig.34

Tighten the second nut by hand.


• Lock the nuts.

Fig.35

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 25

3.1.6 Dimensions of the Installation example on steel


studs foundation
• The dimensions for selecting the
studs are given in the table below:

Fig.36

Separator Dimensions in mm
model L1 M
OTB 3 96 12
OTB 9 96 12
OTB 18 96 16
OSC 5 96 12
OSC 15 96 16
OSC 30 135 20
OSC 50 135 20

• When installing the separator, make sure the surface is absolutely even!
• Uneven surfaces can be levelled using shims which, however, must have a
close fit.

The separators must not be warpd or


twisted when installed on the
foundation.

Fig.37

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 26

3.2 Welding instructions The welding instructions for fastenng the foundation frames are given in the
for fastening the following chapters.
foundation frames

Installation of the separator plants on


board of a ship

• The foundation frame can be


welded directly to the steel
structure provided by the
shipbuilder.

Foundation

Fig.38

Example 1

• The weld seams should be 100


mm long.
• The distance between the weld
seams should be about 350 mm.
• This means that three 100 mm
long weld seams are made along
1 metre.

Example 2

• The foundation frame can also be


welded circumferentially.

Fig.39
Detail view
View “X“
• This figure shows an example for
welding the foundation frame to
the steel structure.

Fillet weld

Fig.40

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 27

3.3 Installation of the separator

Installation of the separator plants on


board of a ship

• The frames should be fitted


underneath the separator feet.
• The distance a between the
frames should be strictly
observed.
• The correct position of the
separator feet can be seen in
chapters 2.1.1 and 2.1.2.

Fig.41

• For the separator model in


question the distance a between
the frames can be seen in the
following table

Fig.42

Dimension a
Separator model
in mm
OTB 3 320 mm
OTB 9 370 mm
OTB 18 640 mm
OTC 2 452 mm
OTC 3 452 mm
OSD 2 452 mm
OSC 5 370 mm
OSC 15 640 mm
OSC 30 550 mm
OSC 50 600 mm
OSD 6 350 mm
OSD 18 425 mm
OSD 35 555 mm
OSD 60 700 mm

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Westfalia Separator
Mineraloil Systems GmbH 28

3.4 Vibration

c
d

Separator model Tolerable vibration values at Tolerable vibration Limit values for Vibro 1
the separator installation values at the with probe installed e
surfacec reference point d [mm/s]
max [mm/s] [mm/s]
OTB3 1.8 2.8 2.8
OTB 9 1.8 2.8 2.8
OTB18 2.8 4.5 4.5
OTC 2 1.8 2.8 2.8
OTC 3 1.8 2.8 2.8
OSC 5 1.8 2.8 2.8
OSC15 2.8 4.5 4.5
OSC30 2.8 4.5 4.5
OSC50 2.8 4.5 4.5
OSD 2 1.8 2.8 2.8
OSD 6 1.8 2.8 2.8
OSD18 2.8 4.5 4.5
OSD35 2.8 4.5 4.5
OSD60 2.8 4.5 4.5
c measured with separators at standstill and under
normal shipboard operating conditions

d measured with separators in operation

e the Vibro probe is fitted in this area

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Mineraloil Systems GmbH 29

3.5 Pipelines on the The following sections describe the general set-up of the piping system in the
separator separator installation:

3.5.1 Product line Product lines must be laid


- in accordance with the guidelines of Westfalia Separator or
- in accordance with the requirements of the classification societies.
• Use only genuine parts from Westfalia Separator!

The lines must be flushed before commissioning to protect the valves and units.
• The following lines must have no rigid connection with the separator in order
to prevent vibrations:
- Product feed and discharge
- Water connection
- Solids discharge
- Dirty water discharge
- Frame drain
• This can be realised by means of hoses or compensators, whereby there
are special requirements for shockproof separators.
• Hose pipes must be laid so that they cannot be twisted, kinked, clamped or
rubbed.
• Use only hoses from Westfalia Separator!

3.5.2 Operating, filling and General


displacement water
lines • Water lines must be laid so that they can be completely drained at the
lowest point with no dismantling.
• Y-strainers are fitted horizontally at the factory – with the strainer insert
pointing downwards. See chapter 1.3 – Installation.
• The solenoid valves for operating, filling and displacement water to the
separator are fitted so that the hose between the separator and solenoid
valves cannot empty.

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Mineraloil Systems GmbH 30

4 Operating, filling and displacement water

4.1 Water quality


• The water should be as pure as possible and meet the following standards:

Hardness:
up to 55 °C separating temperature < 12° dH
above 55 °C separating temperature < 6° dH
Note:
When using demineralized water or if condensate forms, corrosion might
occur.
Boiler feed water is NOT allowed.
Land water cannot be recommended because the hardness values are
usually too high.
To convert the hardness values stated, use the following equation:
1° dH = 1,79° fH = 1,25° eH = 17,9 ppm CaCO3
pH 6,5 - 8,5
Chlorine ions < 100 mg/l
Suspended matter max. 10 mg/l
Particle size max. 50 µm

4.2 Supply pressure and


temperature

Fig.43

Note: With operating-water ventil open, the pressure behind the water pressure
reducer must not sink below 2 bar.
• The supply pressure and the temperature for the operating, filling and
displacement water must meet the following specifications:

Temperature min. 10 °C (50 °F)


max. 85 °C (185 °F)
Supply pressure 3 – 10 bar

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Mineraloil Systems GmbH 31

4.3 Water connection for Pay special attention to section 3.5!


operating, filling and
displacement water
4.4 Dimensions and • Collective lines must be dimensioned so that the separators are always
number of consumers supplied with an adequate water volume to assure perfect functioning.
• When laying the lines make sure that the manual overrides of valves
can be actuated and the filter can be exchanged.
• The maximum length between pressure reducer and solenoid valve
must not exceed 5 m.

In the case of 1 consumer, the


collective line must have the same
nominal diameter as the feed lines to
the separator.
• The nominal diameter R is given in
the table below.

Fig.44

Fig.45
In the case of 2 consumers, the collective line must have a nominal diameter S
and the supply lines to the separator a nominal diameter R.
• The nominal widths R and S are given in the table below.

Note:
When two separators request water at different times, the water supply can be
rated as for one separator.

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Mineraloil Systems GmbH 32

In the case of 3 consumers:


he collective line must have a nominal diameter of DN 32.
the supply lines to the separator must have a nominal diameter R (see table).

Table for selecting the nominal diamters S and R.

Nominal diameter (DN)


Separator model Collective line Supply line
S R
OSC 5 25 20
OSC 15 25 20
OSC 30 32 20
OSC 50 32 20
OSD 2 25 20
OSD 6 25 20
OSD 18 25 20
OSD 35 32 20
OSD 60 32 20

4.5 Water quantity For exact program control, with simultaneous actuation of the valves, the
following water quantities are required:

V2 V2 V3 Total con-
Total con- sumption
Separator Displacement Operating sumption per cycle,
Filling water per cycle without
model water water
filling water
l/s l/s l/s litres, approx.
OSC 5 0.1 0.1 0.5 3 2
OSC 15 0.1 0.1 0.8 5 3.5
OSC 30 0.1 0.1 0.8 10 6.5
OSC 50 0.1 0.1 0.8 23 13
OSD 2 0.25 0.25 0.25 2 1.5
OSD 6 0.1 0.1 0.5 3 2
OSD 18 0.1 0.1 0.8 5 3.5
OSD 35 0.1 0.1 0.8 10 6.5
OSD 60 0.1 0.1 0.8 23 13
* Ejection cycle = Σ (filling water + displacement water + operating water)

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Mineraloil Systems GmbH 33

5 Compressed air

5.1 Compressed air quality The compressed air must be dry and free from impurities.

5.2 Supply pressure Recommended set-up of compressed air line per treatment system.

- for OSC / OTB


separators

Fig.46

- for OSD
separators

Fig.47

A supply pressure of 3 to max. 10 bar is admissible.


• After the reducer station 3 bar must still be available to the consumers.
• Note:
For OSD separators, the compressed air control unit is no longer included in
the standard scope of delivery.
• When using other separate pneumatic components, the correcponding
instructions concerning air quality and air lubrication must be adhered to.
5.3 Compressed-air The maximum compressed air consumption per separator is approx.
consumption 0.01 Nm3/h.
of the OSC / OSD / OTB
separators

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Mineraloil Systems GmbH 34

6 Product lines

6.1 General Pay special attention to section 1.3!


• The suction lines should be as short as possible to avoid pressure losses.
• The pipes must be installed with adequate clearance from the electronic
parts.
• Water pockets must be avoided! (water must be able to flow off freely).
• When different products are run through the same separator, it must be
ensured that the corresponding product lines cannot be interchanged.

6.2 Pipeline cross sections All pipes, valves, fittings and instruments must be laid so that an insulation of
40 mm is possible.
• Dimensioning of the pipes is specified on the respctive P&ID.
• The pipes can be selected with the aid of the following diagram. The
specifications on the P&Ids have priority!
• Pipe resistances must be kept as low as possible.
• Taking into account the total pressure losses, the flow velocities must be
between 0.5 m/s and <1 m/s in suction lines,
between 1 m/s and 3 m/s in pressure lines.

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Mineraloil Systems GmbH 35

6.3 Functional description - The liquid is discharged from the separator with a centripetal pump,
hereinafter called pump. This can be achieved pressureless at low
throughput rates; at higher rates, however, the pump, thus getting deeper
immersed into the liquid, produces the pressure required to send the liquid
from the separator through the downstream lines. The pressure values can
be very different; the general rule is: with smaller separators these values
are lower than with large separators; they also depend on factors like
throufhput, system resistance (valve settings, tank position), product
characteristics and process requirements.
-

6.4 Information on pressure • When the liquid is discharged from the separator with pressure, the operator
monitoring knows that the bowl is hydraulically closed.
• At constant throughput the pressure establishes itself or is set to the desired
value by throttling the discharge.
• In a standard application, the pressure sensor responds to decrease in
discharge pressure; an alarm is triggered via the control unit. In altenative
configurations the control unit can respond to increase in pressure in view of
triggering an alarm.
• Normally the discharge pressure is set to 1 – 2 bar. The pressure can be
different when the separator size, capacities, product characteristics and
process conditions require; more details can be read in the project-specific
documentation.
• The discharge pressure may vary due to the following conditions:
o change in feed rate
o change in product conditions such as temperature, density,
viscosity
o change in flow resistance
o leakage from the separator bowl
This is important information for the operator.

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Mineraloil Systems GmbH 36

Selection Diagram

Fig.48

Q Flow
v Velocity in m/s

Example:
A flow rate of 5 m3/h produces a velocity of 1.2 m/s with a nominal diameter
of 40.

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Mineraloil Systems GmbH 37

6.5 Piping

Fig. 49 – Lube oil schematic

LO tank
When separating lube oil, the return line of the 3/2-way valve can be led into the
product discharge line of the separator.

Fig. 50 – Diesel oil schematic

DO tank
2 Service tank

• When separating diesel oil, the return line of the 3/2-way valve MUST
be led into the DO tank 1.
WS cannot allow to lead the return line into the suction side of the
pump.

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Westfalia Separator
Mineraloil Systems GmbH 38

Fig. 51 – Heavy oil schematic

1 Settling tank
2 Service tank

When separating heavy oil, the return line of the 3/2-way valve must be lead
into the settling tank 1.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 39

6.6 Maximum suction head The [Link] head of the feed pump (gear pump) is 0.4 bar.
The [Link] head of the feed pump (screw pump) is 0.5 bar.
• The viscosity of the oil to be conveyed must be kept < 1 000 cSt, if
necessary by adequate pre-heating and trace heating.
• When dimensioning the suction line, it must be ensured that the total
pressure loss in the pipe does not exceed the maximum suction head of the
pump.
• The maximum feed pressure in the suction line must not exceed 0.5 bar.
6.6.1 Pressure line The pressure head of the feed pump is set to approx. 3 bar.
• The pressure line from the feed pump via the pre-set valve, the pre-heater
and the 3/2-way valve to the separator must be kept as short as possible.
• When dimensioning the pressure line, it must be ensured that the total
pressure loss in the pipes does not exceed the maximum pressure head of
the pump.
6.6.2 Pre-filter The pre-filters are fitted in the suction line of the feed pump to protect it from
coarse impurities.
When installing, make sure to provide access for operation purposes.
Use only strainers with a mesh width
of the strainer insert of 1 to 1.6 mm.
Pay special attention to section 1.3!

Fig.52

Use only pre-strainers with a mesh


width of the strainer insert of 0.63 mm.

Fig. 53

6.7 Feed pump To prevent the pre-heater from overheating,


a pump post-running time must be programmed for pump units and product pre-
heating.

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Mineraloil Systems GmbH 40

6.8 Oil pre-heater It must be installed so that there is no heat dissipation to the control cabinet.

Ablaufleitungen von Entlüftungsventilen müssen bis mindestens Flurplattenhöhe


verlegt werden, damit beim Entlüften keine Unfallgefahr während des
Austretens von heißen Dämpfen und Flüssigkeiten besteht.

Discharge lines of safety valves must be laid so that there is no danger of


accident when the valve responds due to discharging liquid.
• The discharge line must be laid so that it can always be observed. It must
not be concealed by pipes, valves or other units!
• Steam traps
- must be fitted horizontally between two unions and
- should not be insulated to assure correct functioning
- should be so installed that no condensate build-up can develop in the pre-
heaters.

6.9 Installation examples The following sections show installation examples for
- Tubular heat exchanger
- steam-heated plate heat exchanger with PI controller
- steam-heated tubular heat exchanger with PI controller
- thermal oil-heated plate heat exchanger with PI controller
- thermal-oil-heated tubular heat exchanger with PI controller

6.9.1 Steam-heated plate


heat exchanger with PI
controller

Fig.54
A Oil inlet 0.1 Spring safety valve
B Oil outlet 1.0 Plate heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Spherical float, condensate trap

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 41

6.9.2 Steam-heated tubular


heat exchanger with PI
controller

Fig.55

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Tubular heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Spherical float, condensate trap

6.9.3 Thermal oil-heated


plate heat exchanger
with PI controller

Fig.56

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Plate heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve

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Mineraloil Systems GmbH 42

6.9.4 Thermal-oil-heated
tubular heat exchanger
with PI controller

Fig.57

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Tubular heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve

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Mineraloil Systems GmbH 43

6.10 Securing plate heat exchangers Installation instructions for soldered plate heat
exchangers

1) Prepare a mounting-plate support and


weld it onto the foundation.
2) Fasten mounting plate (50) on the
mounting-plate support using screws
(70) and nuts (80). The mounting plate
must be positioned perpendicular to the
pipeline axis. Welding the mounting
plate onto the support is not permitted!
3) Fasten the heat exchanger on the
mounting plate using gaskets (40,60),
counter-flanges (30), lock washers (20)
and screws (10).
4) Fix the pipelines by provisionally
ffastening the counterflanges.
5) Remove heat exchanger and gaskets.
6) Fasten the pipelines definitely by
welding the counter flanges.
7) Then re-fit the items mentioned in step
3.
ATTENTION!
Be sure to avoid any draft or other load on
the soldered points!
The pipelines must be supported and fixed
accordingly.

Fig.58

Pos. /
10 20 30 40 50 60 70 80
Type

Cylindr. Lock Grooved Gasket Plate Gasket Hex-head Hex-head


screw washer flange 32.92 x 313 x 125 59 x 70 x screw nut ISO
B 10 ISO 4762 - DIN127 - 1 in - 3.53 x 12 (1 pc.) 1.5 (4 pcs.) ISO 4017 - 3032 -
M10 x 45 B10 SAE3000P (4 pcs.) M12 x 40 M12 x 40
(16 pcs.) (16 pcs.) SI (4 pcs.) (2 pcs.) (2 pcs.)
Cylindr. Lock Grooved Gasket Plate Gasket Hex-head Hex-head
screw washer flange 2 in- 56.74 x 427 x 264 97 x 102 x screw: nut ISO
B 35 ISO 4762 - DIN127 - SAE3000P 3.53 x 12 1.5 ISO 4017 - 3032 -
M12 x 55 B12 SI (4 pcs.) (4 pcs.) (1 pc.) (4 pcs.) M12 x 40 M12 x 40
(16 pcs.) (16 pcs.) (2 pcs.) (2 pcs.)
Cylindr. Lock Grooved Gasket Plate Gasket Hex-head Hex-head
screw washer flange 2 in- 56.74 x 559 x 264 97 x 102 x screw nut ISO
B 45 ISO 4762 - DIN127 - SAE3000P 3.53 x 12 1.5 ISO 4017 - 3032 -
M12 x 55 B12 SI (4 pcs.) (4 pcs.) (1 pc.) (4 pcs.) M12 x 40 M12 x 40
(16 pcs.) (16 pcs.) (2 pcs.) (2 pcs.)

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Mineraloil Systems GmbH 44

6.11 Safety valve Safety valve fitted in vertical position

Fig.59

The medium leaving the safety valve


should be discharged via a funnel,
pos. “I”. A discharge line is welded to
the funnel to evacuate the medium.
Be sure NOT to use galvanized
components and hoses.

Fig.60

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 45

7 Solids tank

7.1 Recommended criteria Note: The following instructions do not apply for Sludge Transfer Units in
for solids tank Compact Units.

There should always be separate solids tanks for the lube oil and fuel systems.
• Tank heating should be installed in dependence of product viscosity /
ambiant temperature.
• General versions and designs have to comply with prevailing rules and
regulations.
1 Monitoring
2 Venting
3 Tank heating
4 active volume

Fig.61

Minimum solids tank volume


Volume Maximum active volume
Separator model
[l] [%]
OSC 5 200 60
OSC 15 200 60
OSC 30 300 60
OSC 50 300 60
OSD 2 80 60
OSD 6 200 60
OSD 18 200 60
OSD 35 300 60
OSD 60 300 60

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Westfalia Separator
Mineraloil Systems GmbH 46

7.1.1 Tank vent In the case of one or more separators which are connected to a solids tank, the
nominal widths (DN) to be used are given in the table below:
Note: Connect the tank vent to the on-board venting system.
Separators Tank vent
per solids DN in mm
tank OSC 5 OSC 15 OSC 30 OSC 50
1 100 100 125 125
2 100 125 150 150
≥3 2x125 2x150 2x150 2x150

OSD 2 OSD 6 OSD 18 OSD 35 OSD 60


1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150

In the case of a combination of separator models on one solids tank


- the total number of all separators must be taken as a basis
- and the nominal width of the largest model used.
- For the tank vent, the following criteria must be taken nto account.
• Installation in accordance with specifications of the classification authorities
• controlled evacuation of oil vapours must be provided
• uncontrolled evacuation of the sludge should be prevented
• The vent lines must be laid to prevent any chimney effect.
• All loops in the vent line must be arranged stepwise.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 47

7.1.2 Layout of the solids- Solids tank with one separator


tank vent
• The nominal width DN is given in
the table above.

Fig.62

Solids tank with several separators


• The nominal width DN is given in
the table above.

Fig.63

Solids tank with wash plates


A solids tank with wash plates is
required when movements of the ship
cause faulty functioning of the level
monitoring.

When using wash plates, each section


must be vented.
• The vent lines must be brought
together.

Fig.64

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Westfalia Separator
Mineraloil Systems GmbH 48

7.2 Solids discharge lines The solids discharge lines should be


vertical if possible.
• The solids discharge must always
end 50 - 100 mm below the tank
top.
• The maximum level in the solids
tank must be monitored by means
of a float switch.
• The piping for the solids discharge
should be without reduction and
with vibration compensators.
• The length of 2 m may not be
exceeded without trace heating.

Fig.65

If there is a deviation from the vertical,


an angle of 45° must not be exceeded.

Fig.66

This piping arrangement is not


admissible!

Fig.67

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 49

7.2.1 Solids discharge lines A shut-off valve installed in the solids discharge line prevents vapours from
with shut-off valves penetrating into a shut-down separator during bowl ejection of a separator in
operation.
• Shut-off valve must be installed by yard, when using common sludge tank
for more than one purifier.
• Shut-off valves are not included in Westfalia Separator’s scope of supply,
but can be ordered from Westfalia Separator.
• The CP units / Modules supplied by Westfalia Separator and which are
equipped with more than one separator are delivered with shut-off valves as
standard.

7.2.2 Standard installation


of shut-off valves

Separators of the
C-generation • Discharges I, II and III must
be designed in accordance
with the Picture (Fig. 68).
• See section 7.1.1, table IV
for tank vent connection.

Fig.68
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
V Shut-off valve

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Westfalia Separator
Mineraloil Systems GmbH 50

D-Type separators
• Discharges I and II must be
designed in accordance with
the Picture (Fig. 69).
• See section 7.1.1, table III for
tank vent connection.

Fig.69
I Solids discharge
II Hood and frame drain
III Tank vent
IV Shut-off valve

ATTENTION!
It must be ensured that the shut-off valves are open while the separator is in operation.

2058-9601-010/1005
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Mineraloil Systems GmbH 51

7.2.3 Installation
recommendation of
shut-off valves

The solids discharge must always


end below the tank top.
See section 7.2, for scale “X”

Fig.70
I Shut-off valve
II Flange
III Pipe
IV Hose (belongs to Separator)
V Tank cover

Fig.71

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Westfalia Separator
Mineraloil Systems GmbH 52

7.3 Operating- and dirty • The discharges for operating and dirty water can be conveyed into a separate
water discharge lines tank for oily water.
• The piping for the operating and dirty water discharge should be vertical,
without reduction and with vibration compensators. There is no upper length
limit.

Attention:
Operating and dirty water discharges may not be discharged into public canals,
draining ditches and waters!

Separators of the
C-generation • The water discharges must be
submerged under all conditions
(roll/pitch).
• Dimension h is:
min. 50 mm for shipboard
operation,
min. 20 mm for stationary plants.
-
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
Fig.72

D-Type separators
• The water discharges must be
submerged under all conditions
(roll/pitch).
• Dimension h is:
min. 50 mm for shipboard
operation,
min. 20 mm for stationary plants.
-
I Hood and frame drain
II Solids discharge
III Tank vent
-
Fig.73

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Westfalia Separator
Mineraloil Systems GmbH 53

Separators of the
C-generation • When a siphon is installed, the
frame drain need not be
submerged below the minimum
level because a liquid seal is
assured.
• Dimensions h1 and h2 are given
in the table below.

I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
Fig.74
V Siphon for frame drain
VI Siphon for hood outlet

Table for defining siphon length, dimension h1 and h2:


Siphon length [mm]
Separator model
h2 h1
OSC 5 / OSC 15 250 500
OSC 30 / OSC 50 300 800

D-Type separators
• When a siphon is installed, the
frame drain need not be
submerged below the minimum
level because a liquid seal is
assured.
• Dimension h1 is given in the table
below.

I Solids discharge
II Hood and frame drain
III Tank vent
IV Siphon for hood and frame drain
Fig.75

Table for defining siphon length, dimension h1:


Siphon length [mm]
Separator model
h1
OSD 6 / OSD 18 500
OSD 35 / OSD 60 800

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Westfalia Separator
Mineraloil Systems GmbH 54

8 Electrical installation

8.1 Control cabinet Control cabinet configuration

1A1 Control cabinet


S1 Main switch

Fig. 76 – Front view

SC Screening
PE Earthed conductor

1U1 Power supply unit


1F1 Safety cutout
1U3 Measuring transducer
1K11 Interface relay
1X... Strip terminals

Fig. 77 – View of interior

Mounting example

1 Gasket 10,5x23x5
2 Threaded bolt M 8
(embedded in the wall)
3 Washer
4 Rear panel of control cabinet
5 Washer
6 Wall

mm

Fig.78

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Westfalia Separator
Mineraloil Systems GmbH 55

The control cabinet


- must be allocated to the corresponding separator by means of its
designation.
- must be mounted on a frame or wall in the vicinity of the separator.
- conforms to enclosure IP 54.
• It must be possible to open the control cabinet door wide so that the door
latch can lock into place.
• Select the installation site so that
- it can be easily operated and observed.
- an ambient temperature of 50 °C (122 °F) is not exceeded. If necessary,
make sure there is an adequate supply of fresh air.
• If the control cabinet is mounted on a wall, a wall clearance of 20 m must be
observed to achieve a vibration-free fastening arrangement.
• Although buttons and switches and the electronic control unit is protected
against moisture by protective foil and door seal, the cabinet must
nevertheless not be installed in an excessively humid environment or damp
area.
• To keep the temperature inside the unit constant after commissioning, the
main switch should be kept turned on even when the separator is at a
standstill.

8.1.1 Electrical connection Th control unit is designed for a connected voltage as indivated on the
nameplate inside the control cabinet.
• In the case of a version without motor starter, the connection voltage is 115
VAC or 230 VAC which must be protected by a 6 A slow-blow fuse.

8.1.2 External voltages The voltage-free contacts of the output modules


- carry external voltage (even when the main switch is off!)
- can be identified by the orange coloured wiring.
- can be used in external control systems up to 250 VAC.
• A cross-section of 1,5 mm2 Cu is adequate for all control and interlocking
lines.

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Westfalia Separator
Mineraloil Systems GmbH 56

8.1.3 Shipboard operation For shipboard operation


- only armoured lines type "MGCH" according to DIN 89 158 may be used.
- brass unions according to DIN 89 280 must be used.
- load and control lines can be laid jointly without clearance.
• In the case of HFO separators in series operation, the signal exchange
between the control cabinets as per the terminal diagram for the connecting
cable must be taken into account (see section ).

Cable glands for shipboard installation

Outer ∅ of cable Earthing device + inner parts -


Female thread Cable gland
[mm] type of design

M 20 x 1.5 7.0 - 8.5 M 24 x 1.5 for data cable without screen


M 20 x 1.5 8.5 - 10.5 M 24 x 1.5 A4 + Z10
M 20 x 1.5 10.5 - 12.5 M 24 x 1.5 A6 + Z12
M 20 x 1.5 12.5 - 14.5 M 24 x 1.5 A6 + Z14
M 25 x 1.5 14.5 - 16.5 M 24 x 1.5 A7 + Z16
M 25 x 1.5 16.5 - 17.5 M 24 x 1.5 A8 + Z17
M 25 x 1.5 17.5 - 18.5 M 30 x 2 A9 + Z18
M 32 x 1.5 18.5 - 20.5 M 30 x 2 A10 + Z20
M 32 x 1.5 20.5 - 22.5 M 36 x 2 A 11 + Z22
M 40 x 1.5 22.5 - 24.5 M 36 x 2 A12 + Z24
M 40 x 1.5 24.5 - 26.5 M 36 x 2 A13 + Z26
M 40 x 1.5 27 - 28.5 M 45 x 2 A14 + Z28
M 40 x 1.5 30.5 - 32.5 M 45 x 2 A15 + Z32
M 50 x 1.5 39.0 - 41.5 M 56 x 2 A17 + Z41

8.1.4 Onshore operation The local rules and regulations of the operator must be observed!
• for onshore operation
- normally armoured "ölflex"cables are used and "NSSHÖU" for outside
installation.
- commercially available cable glands can be used.
- separate cable routing must be used for the load and control lines.
• Cable entries with plastic or metal glands are admissible.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 57

8.2 Electromagetically The control cabinet is designed to be electromagnetically compatible.


compatible installation
• The folloiwng must be taken into account with electromagnetically compatible
installations:
earthing straps,
voltage equalization
screening of lines
separate line arrangement,
use of erase elements in case of inductances.

In the case of HFO series operation, proceed in accordance with the following
wiring diagram:

Fig.79

A Switch ON D Connecting terminals


B Control cabinet HFO No. 1 F Cable type
C Control cabinet HFO No. 2 E Customer-site shipboard installation

Attention:
Use only data cable UNITRONIC-BUS-FD P L2/F.I.P
(1 x 2 x 0.25 mm² + screen).
Do not lay data cables directly next to load cables as this can cause problems
with electromagnetic compatability.

Pay attention to the different software status on the C7 units:


- 1. unit has the MPI addresses 1 / 2
- 2. unit has the MPI addresses 3 / 4
- 3. unit has the MPI addresses 5 / 6
• Faulty or broken cable connections are displayed with error code no. 551.
• Check all connections.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 58

8.3 Valves Only original valves from Westfalia Separator with integrated Löschdioden and
reverse battery protection in the connection head may be used in filling,
displacement and operating water lines.

8.3.1 Solenoid valve block This diagram shows an original valve


block from Westfalia Separator which
is used in filling, displacement and
operating water lines.

Fig.80

Connections

A Connecting terminal + 24 V DC
B Connecting terminal + 0 V DC
C Earth
D Status LED

Fig.81

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 59

8.3.2 Terminal box All valves and monitoring instruments


are installed ready-to-connect on a
local terminal box.
• The connection to the control
cabinet must be carried out by
means of a joint cable in accordance
with the adjacent connection
diagram.

A Control cabinet
B Product discharge pressure
C Self-thinker system
D Water sensor
E Circuit valve
F Water discharge valve
G Filling, displacement water valve
H Operating water valve

Fig.82

8.3.3 Separator with


UNITROL monitoring
function

Fig.83

When using separators with UNITROL system for fuel oil treatment (WMS/SMS
monitoring functions), the componets on the hood are wired to the distribution
box.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 60

8.4 Temperature guard The temperature guard (min./max.) serves to monitor the temperature of the
dirty oil after the pre-heater.

Fitting proposal

1 Dirty oil to 3-way


piston control valve
2 Dirty oil to pre-heater
3 Temperature guard

Fig.84

• The dual-purpose thermometer


- must always be fitted before the 3-way piston control valve
- in such a way that the immersion sleeve is always flushed with oil.

8.5 Dual-purpose - The dual-purpose thermometer is used for monitoring the dirty-oil
thermometer temperature after the pre-heater and for local temperature displaying.
- The dual-purpose thermometer is only valid in combination with a C7 control
unit.

The dual-purpose thermometer must


always be fitted before the 3-way
piston control valve.
• All sensors must be installed so that
they are continuously flushed with
oil.

Fig. 85 – Fitting proposals

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 61

8.5.1 Electrical connection

Fig.86

A C7-control unit
B Analogue input A1-3 for product temperature monitoring
C Screened line
D Potentiometer for max. temperature adjustment
E Measuring transducer PT 100 / 4 – 20 mA
F Feelers
G Internal connection
H Potentiometer for max. temperature adjustment
K Bridge
L CAUTION: Pay attention to polarity!

Use only screened cable and pay attention to correct connection of the
measuring transducer in accordance with the connection diagram.

Follow the wiring instructions in the circuit diagrams and connection diagram on
the terminal box of the thermometer.

When replacing the thermometer, be sure to turn off the main swich on the unit.
Otherwise the analogue inputs will be destroyed by bonding with the connecting
lines (wiring 24 VDC!)

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 62

8.6 Electrical installation The connection of motors and transmitters by means of cable loop enables easy
of transmitters and replacement and function testing of the components.
electric motors

Example 1

Fig.87

Example 2

Fig.88

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 63

8.7 Electrical execution The electrical execution must be in accordance with the following standards and
recommendations in so far as specifications and standards issued by the
classification societies do not have to be met.
The applicable standards at Westfalia Separator are
- the European standard EN 60 204 – Part 1 or
- VDE 0113 – Part 1

8.7.1 Earthing the separator The separator must always be


earthed.
The earthing connection A is always
located on the motor side beneath the
motor flange.

Fig.89

8.7.2 Voltage equalisation of Including the insulated installed


the separator separator in the voltage equalisation of
the installation is done via the voltage
equalisation connection on the motor
side. This applies always.
If there is no protective conductor in
multicore cables and leads (e.g. in the
armoured marine cable), the drive
motor must likewise be included in the
voltage equalisation.
The same applies for pump motors
and electric pre-heaters.
Fig.90

The cross-section of the voltage


equalisation conductor, normally
insilated green-yellow, is dimensioned
to the largest external conductor on
the respective consumer.
In practice, table 1 in EN 60204-1 is
used for this.
Westfalia Separator selects:
10 mm2 < S < 25 mm2 Cu

Fig.91

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 64

8.7.3 Voltage equalisation of


the electric heater

Fig.92

8.7.4 Voltage equalisation of The foundation frame must be fitted


the foundation frame with a marked connecting bolt for
voltage equalisation by the customer.

Fig.93

Fig.94

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 65

8.7.5 Voltage equalisation of The connection is via the PE-bar or terminal inside the cabinet to the frame
the control cabinet connection.

PE connection

Fig.95

PE connection

Fig.96

PE connection

Fig.97

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 66

8.8 Electric motors When the motors are procured by the customer, they must have the following
procured by the specifications and comply with the following standards:
customer

Design IM B5* nach IEC 34 - Teil 7

Rating Classification according to IEC 72 – Part 2

Enclosure IM B5 according to IEC 34 – Part 5

Vibration severity Quality level N* / S* according to IEC 34 – Part 14,


Full-wedge * / half-wedge balancing *
Synchronous speed 50 Hz 60 Hz
3000 * / 1500 * 3600 * / 1800 *
Type of cooling 1C411 according to IEC 34 – Part 6

Flange dimensions according to IEC 72

Shaft dimensions according to IEC 72

Direction of rotation according to IEC 34 – Part 8

Insulation material F according to IEC 34 – Part 1


class
Motor protection PTC thermistors as full motor protection

• The PTC thermistors – one for each branch –


must be incorporated in the end windings.
• PTC thermistors fitted on the winding from the
outside are not acceptable.
Operating mode SI according to IEC 34 – Part 1

* = depending on separator type

Attention!
Consequential damage on the separator caused by motors procured by
the customer cannot be accepted as a warranty claim by Westfalia
Separator.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 67

8.9 Installation and Outdoor exposure is not admissible!


operation of control
units • Select the installation site so that
- the control unit is not exposed to dust and aggressive atmosphere.
- the control unit is not installed in an excessively humid environment or
damp area.
- the sun cannot shine on the control panel or displays making operation and
observation more difficult.
- heating up of the control unit is avoided.
• Where appropriate, check [Link] and plug-type connectors for secure
contact.
• Connect thermostatically controlled cabinet heating to external voltage and
switch it on.

• The control cabinet heating must switch on before the temperature drops
below the dew point.
Bedewing can occur during the night which is not good for electronic
apparatus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:

Voltage fluctuations +/- 10 % of the line voltage


Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 40 °C (41 to 104 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (20.00 °C)
Installation height above sea level up to 1000 m
Transport temperatures – 25 bis + 55 °C (–13 bis 131 °F)

IMPORTANT:
Improper installation and operation discharges the supplier from the
warranty obligation.

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 68

Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 69

Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note

2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 70

Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division

A company of mg technologies group

Westfalia Separator Mineraloil Systems GmbH • Werner-Habig-Straße 1 • D-59302 Oelde •


Phone +49 (0) 25 22 / 77-0 • Fax +49 (0) 25 22 / 77-2394 •

[Link] / mailto: info@[Link]

2058-9601-010/1005
Contents
2. HFO/ DO
Data sheet P402483738-9913-PDS000A
P402483738-9913-PDS001A
P&ID P402483738-9913-PID000A
Equipment list P402483738-9913-DVL000A
Dimensioned drawing P402483738-9913-3DM000A
Detail drawings:
Gear pump unit:
Dimensioned drawing for gear pump unit
Circuit diagram 8105-2012-072
8105-2012-073

Commissioning equipment, spare parts and tools list


Westfalia Separator
Mechanical Separation Mineraloil Systems GmbH
Division

Process Condition Data Sheet Rev. A


Manufacurer: Westfalia Separator Mineraloil Systems, D-59302 Oelde, F.R. Germany
Customer: Taizhou Wuzhou Shipyard WS Order No: 402.483738/...
Hull No.: WZL0501-03 Projekt No.: 34014
Drawing No.: P402483738-9913-PDS000

Oil to be Processed Operating Water


Application: HFO Hardness: < 55°C 12° dH
Viscosity: 380 mm²/s 50°C > 55°C 6° dH
Density: 1,01 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 40 °C PH - Value: 6,5 - 7,5
Separating Temperature: 98 °C Temperature: +10°C up to +85°C
[Link] capacity: 2.350 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,8 l/s

Consumption / Ejection: 3-5 l


Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: OSD18-0136-/10 Unitrol Type: M2AA 132 SB 2
Operation Mode: Voltage: 440 Volt
Ejection Method: total Frequency: 60 Hz
Clean Oil Discharge: 1,5 - 2 bar g Output: 8,6 kW
Finish color: RAL 6026 Speed: 3600 rpm
Total weight: 310 kg Weight: 37 kg
Bowl speed 10000 rpm
Bowl weight 72 kg
Control Unit Feed Pump
Type: D 10 Type: R35/31,5
Infeed voltage: 440 Volt Rated Capacity: 2.920 l/h
Frequency: 60 Hz Suction Height: 4 m Ws
Valve Voltage: DC Delivery Height: 20 m Ws
Control Voltage: Volt Voltage: 440 Volt
Finish Color: RAL 7035 Frequency: 60 Hz
Weight: kg Output: 1,3 kW
Weight: 30 kg
Heating Medium Thermal Oil
Pressure Inlet: 6 bar abs
Temperature Inlet: 185 °C
Temperature Outlet: 145 °C
Consumption: 3815 l/h
Adjustment ID No. Set Points
Temperature TC *0-9-006 98 °C
Controler
Temperature TAH *0-9-008 108 °C
Alarm max.
Temperature TAL *0-9-008 88 °C
Alarm min.
Water Pressure PCV *9-7-001 3 -10 bar g
Reducer
Pressure Alarm low PAL 0,3 bar below
Clean Oil Discharge *1-9-002 discharge pressure
Pressure Switch PSL 0,5 bar below
Sludge Monitoring System *0-9-014 sensing pressure

Subject to technical modification 4420/La 22.05.2006


Westfalia Separator
Mechanical Separation Mineraloil Systems GmbH
Division

Process Condition Data Sheet Rev. A


Manufacurer: Westfalia Separator Mineraloil Systems, D-59302 Oelde, F.R. Germany
Customer: Taizhou Wuzhou Shipyard WS Order No: 402.483738/...
Hull No.: WZL0501-03 Projekt No.: 34014
Drawing No.: P402483738-9913-PDS001

Oil to be Processed Operating Water


Application: DO Hardness: < 55°C 12° dH
Viscosity: 13 mm²/s 50°C > 55°C 6° dH
Density: 0,85 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: °C PH - Value: 6,5 - 7,5
Separating Temperature: 40 °C Temperature: +10°C up to +85°C
[Link] capacity: 2.350 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,8 l/s

Consumption / Ejection: 3-5 l


Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: OSD18-0136-/10 Unitrol Type: M2AA 132 SB 2
Operation Mode: Voltage: 440 Volt
Ejection Method: total Frequency: 60 Hz
Clean Oil Discharge: 1,5 - 2 bar g Output: 8,6 kW
Finish color: RAL 6026 Speed: 3600 rpm
Total weight: 310 kg Weight: 37 kg
Bowl speed 10000 rpm
Bowl weight 72 kg
Control Unit Feed Pump
Type: D 10 Type: R35/31,5
Infeed voltage: 440 Volt Rated Capacity: 2.920 l/h
Frequency: 60 Hz Suction Height: 4 m Ws
Valve Voltage: DC Delivery Height: 20 m Ws
Control Voltage: Volt Voltage: 440 Volt
Finish Color: RAL 7035 Frequency: 60 Hz
Weight: kg Output: 1,3 kW
Weight: 30 kg
Heating Medium Thermal Oil
Pressure Inlet: 6 bar abs
Temperature Inlet: 185 °C
Temperature Outlet: 145 °C
Consumption: 3815 l/h
Adjustment ID No. Set Points
Temperature TC *0-9-006 40 °C
Controler
Temperature TAH *0-9-008 50 °C
Alarm max.
Temperature TAL *0-9-008 30 °C
Alarm min.
Water Pressure PCV *9-7-001 3 -10 bar g
Reducer
Pressure Alarm low PAL 0,3 bar below
Clean Oil Discharge *1-9-002 discharge pressure
Pressure Switch PSL 0,5 bar below
Sludge Monitoring System *0-9-014 sensing pressure

Subject to technical modification 4420/La 22.05.2006


Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-34420_483738_HFO_DO
Mineraloil Systems GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

Quotation-No.: 34014

Global Comments: ---

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Date: 22.05.2006 Dept.: 4420

Type: Marine Corr. Drawing: P402483738-9913-PID000A Belongs to: ---

Repl. for: --- Repl. by: --- Std. checked: --- ---

Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = Loose scope of supply by WS

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL000A A 1/8

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL000A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-34420_483738_HFO_DO
Mineraloil Systems GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

09-7-001 1 Stk Pressure reducer --- --- 0018-1741-000 --- --- L


G1''
10-1-001 1 Stk Separator OSD 18-0136-067 /10 8,60 kW --- --- L
---
10-1-001/A1 1 Stk Motor M2AA 132SB-2 8,60 kW 5889-7428-189 --- --- L
---
10-3-001 1 Stk Gear pump unit R35/31.5 FL-DBI-G 1,30 kW 8069-3250-390 --- --- W
1 1/2''
10-5-001 1 Stk Heat exchanger, plate type, soldered B10 / 60 --- insulated 9990- --- --- L
---
10-7-001 1 Stk Globe valve --- --- --- L
DN25
10-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2''
10-7-005 1 Stk Pre-set valve --- --- 2163-2806-000 --- --- L
DN40
10-7-006 1 Stk 3/2 way piston valve 2002 --- 0018-7781-010 --- --- L
DN25
10-7-010 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''
10-7-011 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''
10-9-006/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
10-9-007/B1 1 Stk PI-Temperature Regulator --- --- --- --- L
includet in the Control Unit --- TC
10-9-008/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
10-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1159-600 --- --- L
--- FI

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL000A A 2/8

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL000A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-34420_483738_HFO_DO
Mineraloil Systems GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-9-010/B1 1 Stk Temperature Element --- --- --- --- L


installed in Motor --- TE
10-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL
10-9-013/B1 1 Stk Conductivity sensor --- --- 0005-1347-100 --- --- L
--- CS
10-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
10-9-015/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
11-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
11-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
11-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
12-7-001 1 Stk Non-return valve --- --- --- L
DN25
16-7-001 1 Stk Globe valve --- --- --- --- L
DN25
16-7-003 1 Stk Control valve 23.471 / Kvs 4 --- 9990- --- --- L
DN25
16-7-007 1 Stk Globe valve --- --- --- L
DN15
17-7-004 1 Stk Globe valve --- --- --- --- L
DN25
17-7-005 1 Stk Globe valve --- --- --- L
DN15
19-7-002 1 Stk Solenoid Valve Assembly compl. --- --- 0018-6654-000 --- --- L
3/4''

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL000A A 3/8

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL000A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-34420_483738_HFO_DO
Mineraloil Systems GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

19-7-004 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 19-7-002 3/4''
19-7-005 1 Stk 2/2 way Solenoid valve --- --- --- --- L
belongs to 19-7-002 3/4''
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-002 3/4''
20-1-001 1 Stk Separator OSD 18-0136-067 /10 8,60 kW --- --- L
---
20-1-001/A1 1 Stk Motor M2AA 132SB-2 8,60 kW 5889-7428-189 --- --- L
---
20-3-001 1 Stk Gear pump unit R35/31.5 FL-DBI-G 1,30 kW 8069-3250-390 --- --- W
1 1/2''
20-5-001 1 Stk Heat exchanger, plate type, soldered B10 / 60 --- insulated 9990- --- --- L
---
20-7-001 1 Stk Globe valve --- --- --- L
DN25
20-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2''
20-7-005 1 Stk Pre-set valve --- --- 2163-2806-000 --- --- L
DN40
20-7-006 1 Stk 3/2 way piston valve 2002 --- 0018-7781-010 --- --- L
DN25
20-7-010 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''
20-7-011 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''
20-9-006/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
20-9-007/B1 1 Stk PI-Temperature Regulator --- --- --- --- L
includet in the Control Unit --- TC

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL000A A 4/8

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL000A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-34420_483738_HFO_DO
Mineraloil Systems GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

20-9-008/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
20-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1159-600 --- --- L
--- FI
20-9-010/B1 1 Stk Temperature Element --- --- --- --- L
installed in Motor --- TE
20-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL
20-9-013/B1 1 Stk Conductivity sensor --- --- 0005-1347-100 --- --- L
--- CS
20-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
20-9-015/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
21-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
21-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
21-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
22-7-001 1 Stk Non-return valve --- --- --- L
DN25
26-7-001 1 Stk Globe valve --- --- --- --- L
DN25
26-7-003 1 Stk Control valve 23.471 / Kvs 4 --- 9990- --- --- L
DN25
26-7-007 1 Stk Globe valve --- --- --- L
DN15
27-7-004 1 Stk Globe valve --- --- --- --- L
DN25

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL000A A 5/8

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL000A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-34420_483738_HFO_DO
Mineraloil Systems GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

27-7-005 1 Stk Globe valve --- --- --- L


DN15
29-7-002 1 Stk Solenoid Valve Assembly compl. --- --- 0018-6654-000 --- --- L
3/4''
29-7-004 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 29-7-002 3/4''
29-7-005 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 29-7-002 3/4''
29-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 29-7-002 3/4''
30-1-001 1 Stk Separator OSD 18-0136-067 /10 8,60 kW --- --- L
---
30-1-001/A1 1 Stk Motor M2AA 132SB-2 8,60 kW 5889-7428-189 --- --- L
---
30-3-001 1 Stk Gear pump unit R35/31.5 FL-DBI-G 1,30 kW 8069-3250-390 --- --- W
1 1/2''
30-5-001 1 Stk Heat exchanger, plate type, soldered B10 / 60 --- insulated 9990- --- --- L
---
30-7-001 1 Stk Globe valve --- --- --- L
DN25
30-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2''
30-7-005 1 Stk Pre-set valve --- --- 2163-2806-000 --- --- L
DN40
30-7-006 1 Stk 3/2 way piston valve 2002 --- 0018-7781-010 --- --- L
DN25
30-7-010 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''
30-7-011 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL000A A 6/8

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL000A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-34420_483738_HFO_DO
Mineraloil Systems GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

30-9-006/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
30-9-007/B1 1 Stk PI-Temperature Regulator --- --- --- --- L
includet in the Control Unit --- TC
30-9-008/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
30-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1159-600 --- --- L
--- FI
30-9-010/B1 1 Stk Temperature Element --- --- --- --- L
installed in Motor --- TE
30-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL
30-9-013/B1 1 Stk Conductivity sensor --- --- 0005-1347-100 --- --- L
--- CS
30-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
30-9-015/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
31-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
31-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
31-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
32-7-001 1 Stk Non-return valve --- --- --- L
DN25
36-7-001 1 Stk Globe valve --- --- --- --- L
DN25
36-7-003 1 Stk Control valve 23.471 / Kvs 4 --- 9990- --- --- L
DN25

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL000A A 7/8

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL000A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-34420_483738_HFO_DO
Mineraloil Systems GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

36-7-007 1 Stk Globe valve --- --- --- L


DN15
37-7-004 1 Stk Globe valve --- --- --- --- L
DN25
37-7-005 1 Stk Globe valve --- --- --- L
DN15
39-7-002 1 Stk Solenoid Valve Assembly compl. --- --- 0018-6654-000 --- --- L
3/4''
39-7-004 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 39-7-002 3/4''
39-7-005 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 39-7-002 3/4''
39-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 39-7-002 3/4''

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL000A A 8/8

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL000A
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division

Commissioning Equipment,
Tools and Spare Parts List

HFO/ DO

OSD18-0136-067/10
Quantity: Part No.: Description:
3 2059-9769-060 Set of commissioing equipment
1 2059-9901-020 Set of tools and accessories
3 2059-9902-210 Set of spare parts for bowl and
hood (1 year or 8000h)
3 2059-9902-220 Set of spare parts for drive
(1 year or 8000h)

A company of GEA group

NOTE: SUBJECT TO MODIFICATION 22.05.06


Contents
3. LO-ME
Data sheet P402483738-9913-PDS010A
P&ID P402483738-9913-PID010A
Equipment list P402483738-9913-DVL010A
Dimensioned drawing P402483738-9913-3DM010A
Detail drawings:
Gear pump unit:
Dimensioned drawing for gear pump unit
Circuit diagram 8105-2012-074

Commissioning equipment, spare parts and tools list


Westfalia Separator
Mechanical Separation Mineraloil Systems GmbH
Division

Process Condition Data Sheet Rev. A


Manufacurer: Westfalia Separator Mineraloil Systems, D-59302 Oelde, F.R. Germany
Customer: Taizhou Wuzhou Shipyard WS Order No: 402.483738/...
Hull No.: WZL0501-03 Projekt No.: 34014
Drawing No.: P402483738-9913-PDS010

Oil to be Processed Operating Water


Application: Mild alkaline oils f. cross head engineHardness: < 55°C 12° dH
SAE: 30 > 55°C 6° dH
Density: max. 0,9 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 50 °C PH - Value: 6,5 - 7,5
Separating Temperature: 90 °C Temperature: +10°C up to +85°C
[Link] capacity: 1.350 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,5 l/s

Consumption / Ejection: 3-4 l


Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: OSD6-91-/5 Type: M3AA 100 LB 2
Operation Mode: Voltage: 440 Volt
Ejection Method: total Frequency: 60 Hz
Clean Oil Discharge: 1,5 - 2 bar g Output: 4,6 kW
Finish color: RAL 6026 Speed: 3600 rpm
Total weight: 200 kg Weight: 25 kg
Bowl speed 12000 rpm
Bowl weight 42 kg
Control Unit Feed Pump
Type: D 10 Type: R25/16
Infeed voltage: 440 Volt Rated Capacity: 1.450 l/h
Frequency: 60 Hz Suction Height: 4 m Ws
Valve Voltage: DC Delivery Height: 20 m Ws
Control Voltage: Volt Voltage: 440 Volt
Finish Color: RAL 7035 Frequency: 60 Hz
Weight: kg Output: 0,66 kW
Weight: 20 kg
Heating Medium Thermal Oil
Pressure Inlet: 6 bar abs
Temperature Inlet: 185 °C
Temperature Outlet: 145 °C
Consumption: 1341 l/h
Adjustment ID No. Set Points
Temperature TC *0-9-006 90 °C
Controler
Temperature TAH *0-9-008 100 °C
Alarm max.
Temperature TAL *0-9-008 80 °C
Alarm min.
Water Pressure PCV *9-7-001 3 -10 bar g
Reducer
Pressure Alarm low PAL 0,3 bar below
Clean Oil Discharge *1-9-002 discharge pressure

Pressure Alarm high PAH *0-9-014 preset to 1 bar

Subject to technical modification 4420/La 22.05.2006


Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-24420_483738_LO
Engineering GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

Quotation-No.: 34014

Global Comments: ---

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Date: 22.05.2006 Dept.: 4420

Type: Marine Corr. Drawing: P402483738-9913-PID010A Belongs to: ---

Repl. for: --- Repl. by: --- Std. checked: --- ---

Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = Loose scope of supply by WS

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL010A A 1/5

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL010A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-24420_483738_LO
Engineering GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

09-7-001 1 Stk Pressure reducer --- --- 0018-1741-000 --- --- L


G1''
10-1-001 1 Stk Separator OSD 6-091-067 /5 4,60 kW --- --- L
---
10-1-001/M1 1 Stk Motor M3AA 100LB-2 4,60 kW 5889-7425-139 --- --- L
---
10-3-001 1 Stk Gear pump unit R25/16 FL-DBI-G 0,66 kW 8069-3250-360 --- --- W
1''
10-5-001 1 Stk Heat exchanger, plate type, soldered B10 / 20 --- insulated 9990- --- --- L
---
10-7-001 1 Stk Globe valve --- --- --- L
DN25
10-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2''
10-7-005 1 Stk Pre-set valve --- --- 0821-2806-000 --- --- L
DN25
10-7-006 1 Stk 3/2-way piston valve 2002 --- 0018-7780-010 --- --- L
3/4''
10-9-006/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
10-9-007/B1 1 Stk PI-Temperature Regulator --- --- --- --- L
includet in the Control Unit --- TC
10-9-008/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
10-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1158-600 --- --- L
--- FI
10-9-010/B1 1 Stk Temperature Element --- --- --- --- L
installed in Motor --- TE
10-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL010A A 2/5

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL010A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-24420_483738_LO
Engineering GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSH
11-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
11-9-001/B1 1 Stk Manometer 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
11-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
12-7-001 1 Stk Non-return valve --- --- --- L
3/4''
16-7-001 1 Stk Globe valve --- --- --- --- L
DN20
16-7-003 1 Stk Control valve 23.471 / Kvs 2,5 --- 9990- --- --- L
DN20
17-7-004 1 Stk Globe valve --- --- --- --- L
DN20
19-7-002 1 Stk Solenoid Valve Assembly compl. --- --- 0018-6654-000 --- --- L
3/4''
19-7-004 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 19-7-002 3/4''
19-7-005 1 Stk 2/2 way Solenoid valve --- --- --- --- L
belongs to 19-7-002 3/4''
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-002 3/4''
20-1-001 1 Stk Separator OSD 6-091-067 /5 4,60 kW --- --- L
---
20-1-001/M1 1 Stk Motor M3AA 100LB-2 4,60 kW 5889-7425-139 --- --- L
---
20-3-001 1 Stk Gear pump unit R25/16 FL-DBI-G 0,66 kW 8069-3250-360 --- --- W
1''

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL010A A 3/5

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL010A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-24420_483738_LO
Engineering GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

20-5-001 1 Stk Heat exchanger, plate type, soldered B10 / 20 --- insulated 9990- --- --- L
---
20-7-001 1 Stk Globe valve --- --- --- L
DN25
20-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2''
20-7-005 1 Stk Pre-set valve --- --- 0821-2806-000 --- --- L
DN25
20-7-006 1 Stk 3/2-way piston valve 2002 --- 0018-7780-010 --- --- L
3/4''
20-9-006/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
20-9-007/B1 1 Stk PI-Temperature Regulator --- --- --- --- L
includet in the Control Unit --- TC
20-9-008/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
20-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1158-600 --- --- L
--- FI
20-9-010/B1 1 Stk Temperature Element --- --- --- --- L
installed in Motor --- TE
20-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL
20-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSH
21-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
21-9-001/B1 1 Stk Manometer 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
21-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL010A A 4/5

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL010A
Customer: Taizhou Wuzhou Shipyard Project-/Order No: 483738 /
Westfalia Separator Location: WZL0501-0503 Project-title: CP-24420_483738_LO
Engineering GmbH
Mechanical Separation Division

Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

22-7-001 1 Stk Non-return valve --- --- --- L


3/4''
26-7-001 1 Stk Globe valve --- --- --- --- L
DN20
26-7-003 1 Stk Control valve 23.471 / Kvs 2,5 --- 9990- --- --- L
DN20
27-7-004 1 Stk Globe valve --- --- --- --- L
DN20
29-7-002 1 Stk Solenoid Valve Assembly compl. --- --- 0018-6654-000 --- --- L
3/4''
29-7-004 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 29-7-002 3/4''
29-7-005 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 29-7-002 3/4''
29-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 29-7-002 3/4''

Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:

By: 4420LA By: 4420LA By: P402483738-9913-DVL010A A 5/5

Copyright. © All rights reserved Issued for: ,


Filename: sv010022/WS4420/Kundenaufträge/Marine/China/Taizhou Wuzhou Shipyard/Proj. 34014 - Kom. 402483738 - WZL0501-3/4420_483738.prj@sv010022/Projekt/Dokumentablage/Basic and Process Engineering/Equipmentlisten/P402483738-9913-DVL010A
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division

Commissioning Equipment,
Tools and Spare Parts List

LO-ME

OSD6-91-067/5
Quantity: Part No.: Description:
2 2058-9769-040 Set of commissioing equipment
1 2058-9901-020 Set of tools and accessories
2 2058-9902-110 Set of spare parts for bowl and
hood (1 year or 8000h)
2 2058-9902-130 Set of spare parts for drive
(1 year or 8000h)

A company of GEA group

NOTE: SUBJECT TO MODIFICATION 22.05.06

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