712.300. Separator WESTFALIA
712.300. Separator WESTFALIA
Approval Drawings
Customer: Taizhou Wuzhou Shipyard
WS-Ordernumber: 402.483738/ …
Prepared : P. Lammers
Checked by : H. Bisping
22.05.2006
Contents
2. HFO/ DO
3. LO-ME
Westfalia Separator
Mineraloil Systems GmbH I
Installation Guidelines
No. 2058-9601-010
Edition 1005
Separators
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH II
Subject to modification!
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Westfalia Separator
Mineraloil Systems GmbH III
Preface
These installation guidelines
are part of the overall documentation compiled for the separator.
describe the procedures for constructing, manufacturing and
designing separators.
contain fundamantal instructions for installing separator
installations.
contain general guidelines for separator installations.
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Mineraloil Systems GmbH IV
1 General 1
2 Separator 12
5 Compressed air 33
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6 Product lines 34
7 Solids tank 45
8 Electrical installation 54
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Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
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1 General
1.1 Safety precations Pay special attention to the safety precautions contained in the overall
documentation compiled for the separator!
1.2 Material The specified material must conform to the standards set out in these
installation guidelines as a minimum requirement.
• All materials used must be new and from the same series.
1.3 Installation
Fig. 1
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• All fixed piping and fittings must be safely supported to reduced vibrations
and movement to a minimum.
• Contact points or supports must be fitted so that the pipes are able to move
with changing temperatures without creating tension in the pipes.
• Pipes and pipe connections must be accessible for maintenance.
• Pipes must not be used for supporting distributors or appliances.
• This does not apply to small purpose-built parts whose durability,
accessibility and operation are not influenced. They must be fitted in
accordance with the manufacturer's recommendations.
• In Produktführenden Leitungen (z. B. Schweröl-, Dieselöl-, Schmieröl-,
Dampf-, und Thermalölleitungen) dürfen keine verzinkten Teile eingebaut
werden. This does not apply if type-tested pipe joints are fitted in pipe trace
heating systems.
• Y-strainers should preferably be fitted horizontally with the strainer insert
pointing downwards or to the side (turned through 90°).
• If this is not possible for space reasons, the dirt pan can be fitted vertically
with a through flow from top to bottom. In this case, ensure that the strainer
can be dismantled.
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1.4 Storage Parts may be stored only in original Westfalia Separator transport packaging.
• A storage time of more than 12 months is only possible after consulting the
manufacturer.
• The storage site should be a closed, dry room.
• The storage temperature must not be below 5°C (41 F) and must not
exceed 50 °C (122 °F).
• Outdor exposure is not admissible!
• Select the installation site so that
1.4.1 Installation and
• the control unit is not exposed to dust and aggressive atmosphere.
operation of control
units • the control unit is not installed in an excessively humid environment or
damp area.
• the sun cannot shine on the control panel or displays making operation and
observation more difficult.
• heating up of the control unit is avoided.
• Where appropriate, check [Link] and plug-type connectors for secure
contact.
• Connect thermostatically controlled cabinet heating to external voltage and
switch it on.
• The control cabinet heating must switch on before the temperature drops
below the dew point.
Bedewing can occur during the night which is not good for electronic apparatus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:
IMPORTANT:
Improper installation and operation discharges the supplier from the
warranty obligation.
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1.5 Transport
• The adjacent packing illustrates a
seaworthy packaging from
Westfalia Separator.
Fig.2
Fig.3
Fig.4
Fig.5
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Exception:
The OTC 2, OTC 3, and OSD 2
separators are delivered and
transported with installed bowl.
Fig.6
Attention!
Prevent accidents by using suitably rated hoists for transport and installation.
Fig.7
The following examples show how the transport ropes must be attached
on the different frame designs.
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Fig.8
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For OSD 6 / 18
(Separator with belt drive)
Fig.9
Fig.10
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For OSD 35
(Separator with belt drive)
Fig.11
Fig.12
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For OSD 60
(Separator with belt drive)
• Check that
- two eye bolts 1 are screwed into
the upper section of the frame.
- Screw two eye bolts 2 with
washers 3 into the intermediate
flange / frame holes.
Fig.13
Fig.14
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2 Separator
2.1 Space requirement for No piping may be laid in the operating area apart from the feed and discharge
separators lines for the separator.
2.1.1 Separators with gear The hatched area represents the operating area.
drive See the following table to determine the operating area.
Before installing the separator, pay special attention to the removal dimension X
for the electric motors!
Fig.15
Side view of separator
Fig.16
Top view of separator
Fig.17
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Table for determining the operating area for separators with gear drive:
Separator Dimensions in mm
model A B D E F G X
OTB 3 1160 400 1220 500 1030 410 120
OTB 9 1150 360 1310 500 980 500 120
OSC 5 1150 360 1350 500 1090 550 120
OSC 30 1890 450 1450 700 1400 790 220
OSC 50 2120 390 1500 700 2030 920 250
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2.1.2 Separators with belt The hatched area represents the operating area.
drive See the following table to determine the operating area.
Before installing the separator, pay special attention to the removal dimension X
for the electric motors!
Fig.18
Fig.19
Fig.20
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Table for determining the operating area for separators with belt drive:
Separator Dimensions in mm
model A B D E F G X Y
OTB 18 1400 600 1600 550 1600 540 180 200
OTC 2 800 300 800 120 - 280 100 150
OTC 3 800 300 800 120 - 280 100 150
OSC 15 1400 600 1600 550 1600 540 180 200
OSD 2 800 300 800 200 - 280 100 150
OSD 6 1400 600 1400 550 1450 540 180 150
OSD 18 1400 600 1400 550 1550 630 180 150
OSD 35 1800 700 1800 650 1950 850 230 200
OSD 60 2000 800 2000 700 2500 1000 300 200
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2.2 Bowl weights Table with data for rating the lifting device:
Separator Bowl weight
b h
model [kg]
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2.4 Ventilating the - Pay attention to the correct arrangement of the air feed and discharge lines
separator room so that
- the separator rooom is efficiently ventilated,
- the admissible room temperature – normally
max. 45 °C (113 °F) – is not exceeded.
The rating of the electrical apparatus is critical in this respect.
- Attention:
Should the permissible temperatures be exceeded, additional measures
must be taken; maintenance intervals and maintenance work may have to
be adapted as well.
1 Aeration
2 Venting
Fig.21
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1 Foundation
Fig.22
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Separator Dimensions in mm
model a b
OTB 3 80 60
OTB 9 80 60
OTB 18 140 60
OTC 2 80 60
OTC 3 80 60
OSC 5 140 60
OSC 15 140 60
OSC 30 180 70
OSC 50 180 70
OSD 2 80 60
OSD 6 140 60
OSD 18 140 60
OSD 35 180 70
OSD 60 180 70
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Fig.24
Fig.25
Attention!
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Fig.26
Attention!
The screw Pos. 6 should be tightened to the torques stated in the following table.
OSD 6 / 18 M12 52 Nm
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1 Stud
2 Bottom disk
3 Rubber cushion
4 Top disk
5 Cup springs
6 Nut
7 Bush
Fig.27
1 Steel foundation
Fig.28
Fig.29
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1 Stud
2 Bottom disk
3 Rubber cushion
4 Top disk
5 Cup springs
6 Nut
Fig.30
1 Steel foundation
Fig.31
Fig.32
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Fig.33
Fig.34
Fig.35
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Fig.36
Separator Dimensions in mm
model L1 M
OTB 3 96 12
OTB 9 96 12
OTB 18 96 16
OSC 5 96 12
OSC 15 96 16
OSC 30 135 20
OSC 50 135 20
• When installing the separator, make sure the surface is absolutely even!
• Uneven surfaces can be levelled using shims which, however, must have a
close fit.
Fig.37
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3.2 Welding instructions The welding instructions for fastenng the foundation frames are given in the
for fastening the following chapters.
foundation frames
Foundation
Fig.38
Example 1
Example 2
Fig.39
Detail view
View “X“
• This figure shows an example for
welding the foundation frame to
the steel structure.
Fillet weld
Fig.40
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Fig.41
Fig.42
Dimension a
Separator model
in mm
OTB 3 320 mm
OTB 9 370 mm
OTB 18 640 mm
OTC 2 452 mm
OTC 3 452 mm
OSD 2 452 mm
OSC 5 370 mm
OSC 15 640 mm
OSC 30 550 mm
OSC 50 600 mm
OSD 6 350 mm
OSD 18 425 mm
OSD 35 555 mm
OSD 60 700 mm
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3.4 Vibration
c
d
Separator model Tolerable vibration values at Tolerable vibration Limit values for Vibro 1
the separator installation values at the with probe installed e
surfacec reference point d [mm/s]
max [mm/s] [mm/s]
OTB3 1.8 2.8 2.8
OTB 9 1.8 2.8 2.8
OTB18 2.8 4.5 4.5
OTC 2 1.8 2.8 2.8
OTC 3 1.8 2.8 2.8
OSC 5 1.8 2.8 2.8
OSC15 2.8 4.5 4.5
OSC30 2.8 4.5 4.5
OSC50 2.8 4.5 4.5
OSD 2 1.8 2.8 2.8
OSD 6 1.8 2.8 2.8
OSD18 2.8 4.5 4.5
OSD35 2.8 4.5 4.5
OSD60 2.8 4.5 4.5
c measured with separators at standstill and under
normal shipboard operating conditions
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3.5 Pipelines on the The following sections describe the general set-up of the piping system in the
separator separator installation:
The lines must be flushed before commissioning to protect the valves and units.
• The following lines must have no rigid connection with the separator in order
to prevent vibrations:
- Product feed and discharge
- Water connection
- Solids discharge
- Dirty water discharge
- Frame drain
• This can be realised by means of hoses or compensators, whereby there
are special requirements for shockproof separators.
• Hose pipes must be laid so that they cannot be twisted, kinked, clamped or
rubbed.
• Use only hoses from Westfalia Separator!
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Hardness:
up to 55 °C separating temperature < 12° dH
above 55 °C separating temperature < 6° dH
Note:
When using demineralized water or if condensate forms, corrosion might
occur.
Boiler feed water is NOT allowed.
Land water cannot be recommended because the hardness values are
usually too high.
To convert the hardness values stated, use the following equation:
1° dH = 1,79° fH = 1,25° eH = 17,9 ppm CaCO3
pH 6,5 - 8,5
Chlorine ions < 100 mg/l
Suspended matter max. 10 mg/l
Particle size max. 50 µm
Fig.43
Note: With operating-water ventil open, the pressure behind the water pressure
reducer must not sink below 2 bar.
• The supply pressure and the temperature for the operating, filling and
displacement water must meet the following specifications:
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Fig.44
Fig.45
In the case of 2 consumers, the collective line must have a nominal diameter S
and the supply lines to the separator a nominal diameter R.
• The nominal widths R and S are given in the table below.
Note:
When two separators request water at different times, the water supply can be
rated as for one separator.
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4.5 Water quantity For exact program control, with simultaneous actuation of the valves, the
following water quantities are required:
V2 V2 V3 Total con-
Total con- sumption
Separator Displacement Operating sumption per cycle,
Filling water per cycle without
model water water
filling water
l/s l/s l/s litres, approx.
OSC 5 0.1 0.1 0.5 3 2
OSC 15 0.1 0.1 0.8 5 3.5
OSC 30 0.1 0.1 0.8 10 6.5
OSC 50 0.1 0.1 0.8 23 13
OSD 2 0.25 0.25 0.25 2 1.5
OSD 6 0.1 0.1 0.5 3 2
OSD 18 0.1 0.1 0.8 5 3.5
OSD 35 0.1 0.1 0.8 10 6.5
OSD 60 0.1 0.1 0.8 23 13
* Ejection cycle = Σ (filling water + displacement water + operating water)
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5 Compressed air
5.1 Compressed air quality The compressed air must be dry and free from impurities.
5.2 Supply pressure Recommended set-up of compressed air line per treatment system.
Fig.46
- for OSD
separators
Fig.47
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6 Product lines
6.2 Pipeline cross sections All pipes, valves, fittings and instruments must be laid so that an insulation of
40 mm is possible.
• Dimensioning of the pipes is specified on the respctive P&ID.
• The pipes can be selected with the aid of the following diagram. The
specifications on the P&Ids have priority!
• Pipe resistances must be kept as low as possible.
• Taking into account the total pressure losses, the flow velocities must be
between 0.5 m/s and <1 m/s in suction lines,
between 1 m/s and 3 m/s in pressure lines.
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6.3 Functional description - The liquid is discharged from the separator with a centripetal pump,
hereinafter called pump. This can be achieved pressureless at low
throughput rates; at higher rates, however, the pump, thus getting deeper
immersed into the liquid, produces the pressure required to send the liquid
from the separator through the downstream lines. The pressure values can
be very different; the general rule is: with smaller separators these values
are lower than with large separators; they also depend on factors like
throufhput, system resistance (valve settings, tank position), product
characteristics and process requirements.
-
6.4 Information on pressure • When the liquid is discharged from the separator with pressure, the operator
monitoring knows that the bowl is hydraulically closed.
• At constant throughput the pressure establishes itself or is set to the desired
value by throttling the discharge.
• In a standard application, the pressure sensor responds to decrease in
discharge pressure; an alarm is triggered via the control unit. In altenative
configurations the control unit can respond to increase in pressure in view of
triggering an alarm.
• Normally the discharge pressure is set to 1 – 2 bar. The pressure can be
different when the separator size, capacities, product characteristics and
process conditions require; more details can be read in the project-specific
documentation.
• The discharge pressure may vary due to the following conditions:
o change in feed rate
o change in product conditions such as temperature, density,
viscosity
o change in flow resistance
o leakage from the separator bowl
This is important information for the operator.
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Selection Diagram
Fig.48
Q Flow
v Velocity in m/s
Example:
A flow rate of 5 m3/h produces a velocity of 1.2 m/s with a nominal diameter
of 40.
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6.5 Piping
LO tank
When separating lube oil, the return line of the 3/2-way valve can be led into the
product discharge line of the separator.
DO tank
2 Service tank
• When separating diesel oil, the return line of the 3/2-way valve MUST
be led into the DO tank 1.
WS cannot allow to lead the return line into the suction side of the
pump.
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1 Settling tank
2 Service tank
When separating heavy oil, the return line of the 3/2-way valve must be lead
into the settling tank 1.
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6.6 Maximum suction head The [Link] head of the feed pump (gear pump) is 0.4 bar.
The [Link] head of the feed pump (screw pump) is 0.5 bar.
• The viscosity of the oil to be conveyed must be kept < 1 000 cSt, if
necessary by adequate pre-heating and trace heating.
• When dimensioning the suction line, it must be ensured that the total
pressure loss in the pipe does not exceed the maximum suction head of the
pump.
• The maximum feed pressure in the suction line must not exceed 0.5 bar.
6.6.1 Pressure line The pressure head of the feed pump is set to approx. 3 bar.
• The pressure line from the feed pump via the pre-set valve, the pre-heater
and the 3/2-way valve to the separator must be kept as short as possible.
• When dimensioning the pressure line, it must be ensured that the total
pressure loss in the pipes does not exceed the maximum pressure head of
the pump.
6.6.2 Pre-filter The pre-filters are fitted in the suction line of the feed pump to protect it from
coarse impurities.
When installing, make sure to provide access for operation purposes.
Use only strainers with a mesh width
of the strainer insert of 1 to 1.6 mm.
Pay special attention to section 1.3!
Fig.52
Fig. 53
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6.8 Oil pre-heater It must be installed so that there is no heat dissipation to the control cabinet.
6.9 Installation examples The following sections show installation examples for
- Tubular heat exchanger
- steam-heated plate heat exchanger with PI controller
- steam-heated tubular heat exchanger with PI controller
- thermal oil-heated plate heat exchanger with PI controller
- thermal-oil-heated tubular heat exchanger with PI controller
Fig.54
A Oil inlet 0.1 Spring safety valve
B Oil outlet 1.0 Plate heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Spherical float, condensate trap
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Fig.55
Fig.56
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6.9.4 Thermal-oil-heated
tubular heat exchanger
with PI controller
Fig.57
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6.10 Securing plate heat exchangers Installation instructions for soldered plate heat
exchangers
Fig.58
Pos. /
10 20 30 40 50 60 70 80
Type
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Fig.59
Fig.60
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7 Solids tank
7.1 Recommended criteria Note: The following instructions do not apply for Sludge Transfer Units in
for solids tank Compact Units.
There should always be separate solids tanks for the lube oil and fuel systems.
• Tank heating should be installed in dependence of product viscosity /
ambiant temperature.
• General versions and designs have to comply with prevailing rules and
regulations.
1 Monitoring
2 Venting
3 Tank heating
4 active volume
Fig.61
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7.1.1 Tank vent In the case of one or more separators which are connected to a solids tank, the
nominal widths (DN) to be used are given in the table below:
Note: Connect the tank vent to the on-board venting system.
Separators Tank vent
per solids DN in mm
tank OSC 5 OSC 15 OSC 30 OSC 50
1 100 100 125 125
2 100 125 150 150
≥3 2x125 2x150 2x150 2x150
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Fig.62
Fig.63
Fig.64
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Fig.65
Fig.66
Fig.67
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7.2.1 Solids discharge lines A shut-off valve installed in the solids discharge line prevents vapours from
with shut-off valves penetrating into a shut-down separator during bowl ejection of a separator in
operation.
• Shut-off valve must be installed by yard, when using common sludge tank
for more than one purifier.
• Shut-off valves are not included in Westfalia Separator’s scope of supply,
but can be ordered from Westfalia Separator.
• The CP units / Modules supplied by Westfalia Separator and which are
equipped with more than one separator are delivered with shut-off valves as
standard.
Separators of the
C-generation • Discharges I, II and III must
be designed in accordance
with the Picture (Fig. 68).
• See section 7.1.1, table IV
for tank vent connection.
Fig.68
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
V Shut-off valve
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D-Type separators
• Discharges I and II must be
designed in accordance with
the Picture (Fig. 69).
• See section 7.1.1, table III for
tank vent connection.
Fig.69
I Solids discharge
II Hood and frame drain
III Tank vent
IV Shut-off valve
ATTENTION!
It must be ensured that the shut-off valves are open while the separator is in operation.
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7.2.3 Installation
recommendation of
shut-off valves
Fig.70
I Shut-off valve
II Flange
III Pipe
IV Hose (belongs to Separator)
V Tank cover
Fig.71
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7.3 Operating- and dirty • The discharges for operating and dirty water can be conveyed into a separate
water discharge lines tank for oily water.
• The piping for the operating and dirty water discharge should be vertical,
without reduction and with vibration compensators. There is no upper length
limit.
Attention:
Operating and dirty water discharges may not be discharged into public canals,
draining ditches and waters!
Separators of the
C-generation • The water discharges must be
submerged under all conditions
(roll/pitch).
• Dimension h is:
min. 50 mm for shipboard
operation,
min. 20 mm for stationary plants.
-
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
Fig.72
D-Type separators
• The water discharges must be
submerged under all conditions
(roll/pitch).
• Dimension h is:
min. 50 mm for shipboard
operation,
min. 20 mm for stationary plants.
-
I Hood and frame drain
II Solids discharge
III Tank vent
-
Fig.73
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Separators of the
C-generation • When a siphon is installed, the
frame drain need not be
submerged below the minimum
level because a liquid seal is
assured.
• Dimensions h1 and h2 are given
in the table below.
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
Fig.74
V Siphon for frame drain
VI Siphon for hood outlet
D-Type separators
• When a siphon is installed, the
frame drain need not be
submerged below the minimum
level because a liquid seal is
assured.
• Dimension h1 is given in the table
below.
I Solids discharge
II Hood and frame drain
III Tank vent
IV Siphon for hood and frame drain
Fig.75
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8 Electrical installation
SC Screening
PE Earthed conductor
Mounting example
1 Gasket 10,5x23x5
2 Threaded bolt M 8
(embedded in the wall)
3 Washer
4 Rear panel of control cabinet
5 Washer
6 Wall
mm
Fig.78
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8.1.1 Electrical connection Th control unit is designed for a connected voltage as indivated on the
nameplate inside the control cabinet.
• In the case of a version without motor starter, the connection voltage is 115
VAC or 230 VAC which must be protected by a 6 A slow-blow fuse.
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8.1.4 Onshore operation The local rules and regulations of the operator must be observed!
• for onshore operation
- normally armoured "ölflex"cables are used and "NSSHÖU" for outside
installation.
- commercially available cable glands can be used.
- separate cable routing must be used for the load and control lines.
• Cable entries with plastic or metal glands are admissible.
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In the case of HFO series operation, proceed in accordance with the following
wiring diagram:
Fig.79
Attention:
Use only data cable UNITRONIC-BUS-FD P L2/F.I.P
(1 x 2 x 0.25 mm² + screen).
Do not lay data cables directly next to load cables as this can cause problems
with electromagnetic compatability.
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Mineraloil Systems GmbH 58
8.3 Valves Only original valves from Westfalia Separator with integrated Löschdioden and
reverse battery protection in the connection head may be used in filling,
displacement and operating water lines.
Fig.80
Connections
A Connecting terminal + 24 V DC
B Connecting terminal + 0 V DC
C Earth
D Status LED
Fig.81
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 59
A Control cabinet
B Product discharge pressure
C Self-thinker system
D Water sensor
E Circuit valve
F Water discharge valve
G Filling, displacement water valve
H Operating water valve
Fig.82
Fig.83
When using separators with UNITROL system for fuel oil treatment (WMS/SMS
monitoring functions), the componets on the hood are wired to the distribution
box.
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 60
8.4 Temperature guard The temperature guard (min./max.) serves to monitor the temperature of the
dirty oil after the pre-heater.
Fitting proposal
Fig.84
8.5 Dual-purpose - The dual-purpose thermometer is used for monitoring the dirty-oil
thermometer temperature after the pre-heater and for local temperature displaying.
- The dual-purpose thermometer is only valid in combination with a C7 control
unit.
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 61
Fig.86
A C7-control unit
B Analogue input A1-3 for product temperature monitoring
C Screened line
D Potentiometer for max. temperature adjustment
E Measuring transducer PT 100 / 4 – 20 mA
F Feelers
G Internal connection
H Potentiometer for max. temperature adjustment
K Bridge
L CAUTION: Pay attention to polarity!
Use only screened cable and pay attention to correct connection of the
measuring transducer in accordance with the connection diagram.
Follow the wiring instructions in the circuit diagrams and connection diagram on
the terminal box of the thermometer.
When replacing the thermometer, be sure to turn off the main swich on the unit.
Otherwise the analogue inputs will be destroyed by bonding with the connecting
lines (wiring 24 VDC!)
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 62
8.6 Electrical installation The connection of motors and transmitters by means of cable loop enables easy
of transmitters and replacement and function testing of the components.
electric motors
Example 1
Fig.87
Example 2
Fig.88
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 63
8.7 Electrical execution The electrical execution must be in accordance with the following standards and
recommendations in so far as specifications and standards issued by the
classification societies do not have to be met.
The applicable standards at Westfalia Separator are
- the European standard EN 60 204 – Part 1 or
- VDE 0113 – Part 1
Fig.89
Fig.91
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 64
Fig.92
Fig.93
Fig.94
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 65
8.7.5 Voltage equalisation of The connection is via the PE-bar or terminal inside the cabinet to the frame
the control cabinet connection.
PE connection
Fig.95
PE connection
Fig.96
PE connection
Fig.97
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 66
8.8 Electric motors When the motors are procured by the customer, they must have the following
procured by the specifications and comply with the following standards:
customer
Attention!
Consequential damage on the separator caused by motors procured by
the customer cannot be accepted as a warranty claim by Westfalia
Separator.
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 67
• The control cabinet heating must switch on before the temperature drops
below the dew point.
Bedewing can occur during the night which is not good for electronic
apparatus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:
IMPORTANT:
Improper installation and operation discharges the supplier from the
warranty obligation.
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 68
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 69
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
2058-9601-010/1005
Westfalia Separator
Mineraloil Systems GmbH 70
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
2058-9601-010/1005
Contents
2. HFO/ DO
Data sheet P402483738-9913-PDS000A
P402483738-9913-PDS001A
P&ID P402483738-9913-PID000A
Equipment list P402483738-9913-DVL000A
Dimensioned drawing P402483738-9913-3DM000A
Detail drawings:
Gear pump unit:
Dimensioned drawing for gear pump unit
Circuit diagram 8105-2012-072
8105-2012-073
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Quotation-No.: 34014
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Repl. for: --- Repl. by: --- Std. checked: --- ---
Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = Loose scope of supply by WS
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
19-7-004 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 19-7-002 3/4''
19-7-005 1 Stk 2/2 way Solenoid valve --- --- --- --- L
belongs to 19-7-002 3/4''
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-002 3/4''
20-1-001 1 Stk Separator OSD 18-0136-067 /10 8,60 kW --- --- L
---
20-1-001/A1 1 Stk Motor M2AA 132SB-2 8,60 kW 5889-7428-189 --- --- L
---
20-3-001 1 Stk Gear pump unit R35/31.5 FL-DBI-G 1,30 kW 8069-3250-390 --- --- W
1 1/2''
20-5-001 1 Stk Heat exchanger, plate type, soldered B10 / 60 --- insulated 9990- --- --- L
---
20-7-001 1 Stk Globe valve --- --- --- L
DN25
20-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2''
20-7-005 1 Stk Pre-set valve --- --- 2163-2806-000 --- --- L
DN40
20-7-006 1 Stk 3/2 way piston valve 2002 --- 0018-7781-010 --- --- L
DN25
20-7-010 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''
20-7-011 1 Stk 2/2 way solenoid valve 0330 --- 0018-6226-600 --- --- L
1/4''
20-9-006/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
20-9-007/B1 1 Stk PI-Temperature Regulator --- --- --- --- L
includet in the Control Unit --- TC
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
20-9-008/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
20-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1159-600 --- --- L
--- FI
20-9-010/B1 1 Stk Temperature Element --- --- --- --- L
installed in Motor --- TE
20-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL
20-9-013/B1 1 Stk Conductivity sensor --- --- 0005-1347-100 --- --- L
--- CS
20-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
20-9-015/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
21-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
21-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
21-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
22-7-001 1 Stk Non-return valve --- --- --- L
DN25
26-7-001 1 Stk Globe valve --- --- --- --- L
DN25
26-7-003 1 Stk Control valve 23.471 / Kvs 4 --- 9990- --- --- L
DN25
26-7-007 1 Stk Globe valve --- --- --- L
DN15
27-7-004 1 Stk Globe valve --- --- --- --- L
DN25
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
30-9-006/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
30-9-007/B1 1 Stk PI-Temperature Regulator --- --- --- --- L
includet in the Control Unit --- TC
30-9-008/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
30-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1159-600 --- --- L
--- FI
30-9-010/B1 1 Stk Temperature Element --- --- --- --- L
installed in Motor --- TE
30-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL
30-9-013/B1 1 Stk Conductivity sensor --- --- 0005-1347-100 --- --- L
--- CS
30-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
30-9-015/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
31-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
31-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
31-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
32-7-001 1 Stk Non-return valve --- --- --- L
DN25
36-7-001 1 Stk Globe valve --- --- --- --- L
DN25
36-7-003 1 Stk Control valve 23.471 / Kvs 4 --- 9990- --- --- L
DN25
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Commissioning Equipment,
Tools and Spare Parts List
HFO/ DO
OSD18-0136-067/10
Quantity: Part No.: Description:
3 2059-9769-060 Set of commissioing equipment
1 2059-9901-020 Set of tools and accessories
3 2059-9902-210 Set of spare parts for bowl and
hood (1 year or 8000h)
3 2059-9902-220 Set of spare parts for drive
(1 year or 8000h)
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Quotation-No.: 34014
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Repl. for: --- Repl. by: --- Std. checked: --- ---
Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = Loose scope of supply by WS
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
10-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSH
11-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
11-9-001/B1 1 Stk Manometer 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
11-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
12-7-001 1 Stk Non-return valve --- --- --- L
3/4''
16-7-001 1 Stk Globe valve --- --- --- --- L
DN20
16-7-003 1 Stk Control valve 23.471 / Kvs 2,5 --- 9990- --- --- L
DN20
17-7-004 1 Stk Globe valve --- --- --- --- L
DN20
19-7-002 1 Stk Solenoid Valve Assembly compl. --- --- 0018-6654-000 --- --- L
3/4''
19-7-004 1 Stk 2/2 way Solenoid Valve --- --- --- --- L
belongs to 19-7-002 3/4''
19-7-005 1 Stk 2/2 way Solenoid valve --- --- --- --- L
belongs to 19-7-002 3/4''
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-002 3/4''
20-1-001 1 Stk Separator OSD 6-091-067 /5 4,60 kW --- --- L
---
20-1-001/M1 1 Stk Motor M3AA 100LB-2 4,60 kW 5889-7425-139 --- --- L
---
20-3-001 1 Stk Gear pump unit R25/16 FL-DBI-G 0,66 kW 8069-3250-360 --- --- W
1''
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
20-5-001 1 Stk Heat exchanger, plate type, soldered B10 / 20 --- insulated 9990- --- --- L
---
20-7-001 1 Stk Globe valve --- --- --- L
DN25
20-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2''
20-7-005 1 Stk Pre-set valve --- --- 0821-2806-000 --- --- L
DN25
20-7-006 1 Stk 3/2-way piston valve 2002 --- 0018-7780-010 --- --- L
3/4''
20-9-006/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
20-9-007/B1 1 Stk PI-Temperature Regulator --- --- --- --- L
includet in the Control Unit --- TC
20-9-008/B1 1 Stk Resistance thermometer PT 100 MBT 5250 --- 0005-1534-400 --- --- L
G1/2A TE
20-9-009/B1 1 Stk Flowmeter 213.40 --- 0001-1158-600 --- --- L
--- FI
20-9-010/B1 1 Stk Temperature Element --- --- --- --- L
installed in Motor --- TE
20-9-011/B1 1 Stk Current transformer TAI233 --- 0005-0624-220 --- --- L
--- IAL
20-9-014/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSH
21-7-001 1 Stk Check valve --- --- 0018-2990-650 --- --- L
1''
21-9-001/B1 1 Stk Manometer 213.40 / 0 bar ... 10 bar --- 0001-1572-600 --- --- L
PI
21-9-002/B1 1 Stk Pressure switch Picostat 9B0 --- 0005-4315-000 --- --- L
G 1/4 PSL
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
Created Date: 20.05.2006 Checked Date: 20.05.2006 Approved Date: Document No.: Revison: Page:
Commissioning Equipment,
Tools and Spare Parts List
LO-ME
OSD6-91-067/5
Quantity: Part No.: Description:
2 2058-9769-040 Set of commissioing equipment
1 2058-9901-020 Set of tools and accessories
2 2058-9902-110 Set of spare parts for bowl and
hood (1 year or 8000h)
2 2058-9902-130 Set of spare parts for drive
(1 year or 8000h)