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FaceMill-Diamond-ES
FaceMill-Diamond-ES
The versatile PCD face milling cutter for small quantities

The new FaceMill-Diamond-ES is a versatile entry-level addition to the PCD face milling cutters
in MAPAL’s FaceMill-Diamond family. The milling cutters have fewer blades than the established
FaceMill-Diamond tools, making them a more cost-effective and "economical solution.

3
1 Universal lead 0.1 x 45°
– Suitable for many different machining
operations with very good surface finishes
1
2 Generous chip space
– Safe removal of chips even under peak
loads

3 Cooling directly at the cutting edge

– Avoids overheating and abrasion on the
tool body

4 Standard milling cutter arbor

– Highest flexibility due to modularity

5 Brazed PCD cutting edges

– Cutting edges made of PCD for long tool
lives 2
– High cutting depth of up to 10 mm 5

Features Recommended use | Benefit

Dimensions:
FaceMill-Diamond FaceMill-Diamond-ES
– Number of blades: 4 - 7
– Modular PCD milling cutter
Application area
Preferred series in stock:
– Diameter of milling cutter: 32 - 80 mm Allrounder for high component variance
– Lead: 0.1 mm x 45°
Daily production volume

Other geometries
available at short notice:
– Chamfer size: 0.1 - 1 mm x45° Contact time on the component
– Radius size: 0.1 - 1.5 mm
Contact time: Contact time:
Long, straight travels Many, short travels
d1
FaceMill-Diamond-ES Design:
Diameter of milling cutter: 32.00 – 80.00 mm
Cutting material: PU611
PCD face milling cutter, with internal cooling Number of cutting edges: 4 - 7
SHM581 Helix angle: 6° positive
Surface quality: Rz ≤ 10
Special features: direct cutting edge
cooling
Cx45°
l1
Application:
ap Plug & Mill. universal milling cutter for roughing,
finishing and full groove milling up to max. 10
mm cutting depth. Plunge angle max. 1°.
d3

d1
d4
d2

45°
P 1 2 3 4 5 6 M 1 2 3 K 1 2 3 N 1 2 3 4 S 1 2 3 4 5 H 1 2 3

Preferred series in stock

Dimensions zeff ap Ramp Weight Max. oper- Specification Order number
max. angle [kg] ating speed
d1 d2 d3 d4 l1 Cx45° [min-1]

32 16 34 13 40 0,1 4 10 1° 0,5 31.000 SHM581-032BZ04R-F0010CA-PU611 31312566

40 16 34 13 40 0,1 4 10 1° 0,5 31.000 SHM581-040BZ04R-F0010CA-PU611 31312567
50 22 40 16 48 0,1 5 10 1° 0,5 31.000 SHM581-050BZ05R-F0010CA-PU611 31312568
63 22 40 16 48 0,1 6 10 1° 0,6 31.000 SHM581-063BZ06R-F0010CA-PU611 31312569
80 27 52,5 34 50 0,1 7 10 1° 1,0 30.000 SHM581-080BZ07R-F0010CA-PU611 31312581

Cutting edges with other geometries Custom tools made to order

Cutting edges with other geometries available at short notice. Customised special designs
Freely selectable in increments of 0.1mm: are available on request:
- Individual dimensions
Radius: 0.1 - 1.5 mm
- Different numbers of teeth
- Insert position
Chamfer size: 0.1 - 1.0 mm
- Different cutting materials
45° Other angles on request
- Anticlockwise design

Accessories Spare parts*

Attachment cutter arbor Fastening screw

d1 Order no.
see end of chapter with coolant delivery

32 SW6 - 15 Nm 31318525

40 SW6 - 15 Nm 31318525

50 SW8 - 20 Nm 30984018

63 SW10 - 50 Nm 30984019

80 SW12 - 80 Nm 30984030

Dimensions in mm.
* Included in scope of delivery.
The maximum operating speeds refer only to the cutting edge system.
Cutting data recommendation for face milling cutters with PCD
Feed and cutting speed

FaceMill-Diamond-ES
MMG* Workpiece material Strength/ FaceMill-Diamond-ES
hardness
[N/mm² - vc [m/min] fz [mm]
HRC]
Cutting depth ap max. 5 mm Cutting depth ap max. 5-10 mm

N1.1 Aluminium, non-alloy and alloy < 3 % Si max. 6,000

N1.2 Aluminium, alloy ≤ 7 % Si max. 6,000
N1
N1.3 Aluminium, alloy > 7-12 % Si max. 6,000
N1.4 Aluminium, alloy > 12 % Si max. 2,000
N2.1 Copper, non-alloy and low-alloy < 300 max. 6,000
N up to 0.3 up to 0.2
N2 N2.2 Copper, alloy > 300 max. 2,000
N2.3 Brass, bronze, gunmetal < 1,200 max. 2,000
N3 N3.1 Graphite, > 8 µm max. 2,000
N4.1 Plastic, thermoplastics max. 2,000
N4
N4.2 Plastic, thermosets max. 2,000

* MAPAL machining groups

Milling cutter arbor
Mechanical tool clamping
With enlarged face connection diameter according to DIN 69882-3
HSK-A (hollow shank taper form A) shank according to DIN 69893-1

d1

d2

l2

l1

HSK-A (hollow shank taper form A) shank with decentralised coolant delivery
HSK-A Dimensions G Specification Order no.

d1 d2 l1 l2
63 16 38 50 17 M8 MCA-HSK-A063-16-050-1-0-W 31312171
63 16 38 100 17 M8 MCA-HSK-A063-16-100-1-0-W 31312176
63 16 38 160 17 M8 MCA-HSK-A063-16-160-1-0-W 31312191
63 22 48 50 19 M10 MCA-HSK-A063-22-050-1-0-W 31312172
63 22 48 100 19 M10 MCA-HSK-A063-22-100-1-0-W 31312177
d1

d2

d3

63 22 48 160 19 M10 MCA-HSK-A063-22-160-1-0-W 31312192

63 27 60 60 21 M12 MCA-HSK-A063-27-060-1-0-W 31312173
63 27 60 100 21 M12 MCA-HSK-A063-27-100-1-0-W 31312178
l2
63 27 60 160 21 M12 MCA-HSK-A063-27-160-1-0-W 31312193
l1

Dimensions in mm. Design: Permissible run-out variation on the taper in relation to the arbor diameter d1 = 6 µm.
Additional dimensions available upon request. Note: Milling cutter clamping screw supplied without internal cooling. Coolant tubes and
Scope of delivery: With screwed-on key blocks and milling cutter clamping screw accord- assembly tool, see “CLAMPING” catalogue.
ing to DIN 6367. Without coolant tube. Balancing quality: G 2.5 with 25,000 rpm in delivery status.
d
d
l2

Milling cutter arbor

l1

Mechanical tool clamping

With enlarged face connection diameter according to DIN 69882-3
SK shank according to ISO 7388-1 Form AD/AF

d2
d1

l2

l1

SK shank with decentralised coolant delivery

Steep Dimensions G Specification Order no.
taper
d1 d2 l1 l2
40 16 38 35 17 M8 MCA-SK040-16-035-3-0-W 31369046
40 22 48 35 19 M10 MCA-SK040-22-035-3-0-W 31369047
40 27 50 35 21 M12 MCA-SK040-27-035-3-0-W 31369048
50 22 48 35 19 M10 MCA-SK050-22-035-3-0-W 31312229
50 22 48 100 19 M10 MCA-SK050-22-100-3-0-W 31312233
50 22 48 160 19 M10 MCA-SK050-22-160-3-0-W 31312237
50 27 60 35 21 M12 MCA-SK050-27-035-3-0-W 31312230
50 27 60 100 21 M12 MCA-SK050-27-100-3-0-W 31312234
50 27 60 160 21 M12 MCA-SK050-27-160-3-0-W 31312238

Dimensions in mm. µm. Basic setting Form AD, if Form AF is required, please specify this when placing your
Additional dimensions available upon request. order.
Scope of delivery: With screwed-on key blocks and milling cutter clamping screw accord- Note: Milling cutter clamping screw supplied without internal cooling. Coolant tubes and
ing to DIN 6367. Without pull stud. assembly tool, see “CLAMPING” catalogue.
Design: Permissible run-out variation on the taper in relation to the arbor diameter d1 = 6 Balancing quality: G 2.5 with 25,000 rpm in delivery status.
d2
d1
Milling cutter arbor
l2

l1

Mechanical tool clamping

With enlarged face connection diameter according to DIN 69882-3
Shank BT according to ISO 7388-2 Form JD/JF (JIS B 6339)

d2
d1

l2

l1

BT (steep taper) shank with decentralised coolant delivery

BT Dimensions G Specification Order no.

d1 d2 l1 l2
50 22 48 55 19 M8 MCA-BT050-22-055-3-0-W 31312241
50 22 48 100 19 M8 MCA-BT050-22-100-3-0-W 31312245
50 27 60 55 21 M10 MCA-BT050-27-055-3-0-W 31312242
50 27 60 100 21 M10 MCA-BT050-27-100-3-0-W 31312246

Dimensions in mm.
Additional dimensions available upon request. µm. Basic setting Form JD; if Form JF is required, please state with the order.
Scope of delivery: With screwed-on key blocks and milling cutter clamping screw accord- Note: Milling cutter clamping screw supplied without internal cooling. Coolant tubes and
ing to DIN 6367. Without pull stud. assembly tool, see “CLAMPING” catalogue.
Design: Permissible run-out variation on the taper in relation to the arbor diameter d1 = 6 Balancing quality: G 2.5 with 25,000 rpm in delivery status.
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