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YE-EI24i-Xmill 2402028 Final Spread

The document provides detailed information about coated exchangeable carbide inserts and their holders designed for various materials including general purpose steels, high-hardened steels, stainless steels, and graphite. It highlights features such as high precision cutting, wear resistance, and modular designs for enhanced flexibility in machining. Additionally, it includes case studies comparing performance metrics of YG-1 tools against competitors in different machining scenarios.

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dejaen1977
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
39 views21 pages

YE-EI24i-Xmill 2402028 Final Spread

The document provides detailed information about coated exchangeable carbide inserts and their holders designed for various materials including general purpose steels, high-hardened steels, stainless steels, and graphite. It highlights features such as high precision cutting, wear resistance, and modular designs for enhanced flexibility in machining. Additionally, it includes case studies comparing performance metrics of YG-1 tools against competitors in different machining scenarios.

Uploaded by

dejaen1977
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

YE-EI24 EUROPE

COATED EXCHANGEABLE CARBIDE INSERTS


WITH CARBIDE & STEEL HOLDERS
FOR VARIOUS MATERIALS

Modular Type Head & Holder


For General Purpose, Pre-Hardened Steels,
High-Hardened Steels, Stainless Steels and Graphite

High Precision Cutting and Wear Resistance


AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

INSERT FEATURES

Helical Gash Geometries


Provides softer cutting to minimize milling torque while maximizing tool life EXCHANGEABLE COPY INSERT MILLS
Ball radius tolerance of ±10µm
Optimal for machining deep cavities or around
Full Radius Type obstacles e.g. fixtures
Favorable solution for larger diameters beyond
Full Radius Type Geometries Solid Carbide
Allows for machining undercuts
High accuracy for Semi and Fine Finishing operations
220° Enables pulling cut with higher ap
Various geometries and coating variants available
covering almost all materials
Ap
Radius Wide range of holders from steel and carbide
Corner Radius Geometries
Straight
Back taper avoids surface irritations using z-constant machining
Straight cutting edge section after radius enables for higher surface quality
and/or higher ap step-overs (with reduced ae values)
Corner radius tolerance ±15µm
HOLDER FEATURES
High Feed Insert Geometry
Highest metal removal rates for roughing through usage of the chip thinning effect
Carbide Holders
Forces directed towards spindle allowing for longer stick-out lengths Repairable in case of collision due to blunt brazing
Ideal for 3 axis machining of inclined wall cavities, cutting closer to net workpiece shape holders Lower deflection than steel holder
Preferred shank for use with shrink fit holders
Ball nose shanks also accept both corner radius and high feed inserts

Steel Holders
Corner radius High Feed

Economic solution for short reach applications


Taper neck shape for less deflection on 5 axis machines
Ball nose shanks also accept both corner radius and high feed inserts

Thickness
Modular Type of i-Xmill Tooling
Highest Insert Thickness Highest flexibility using market common coupling
Stability against cracks and bending moment Internal coolant or air blow supply
Allows for more freedom in design and higher helix angles

Additional Oversize Insert Diameters Accuracy by Clamping Screw


Reduces risk of collision using the same shank but with slightly increased cutting diameter Restores run-out accuracy by exchanging worn out screw with a new clamping screw
(e.g. 13mm instead of regular 12mm) Allows for average changeover accuracy of ±20µm
Great solution for 3 axis machining of straight walls

Wide Variety of Coatings Precise Contact of all Relevant Surfaces


P M K
N H Covering general purpose to high hardened steel applications Increased precision from insert to insert
Diamond coating for graphite and aluminum machining Accuracy and less vibrations during machining

2 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 3
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

CASE STUDY CASE STUDY

TEST I i-Xmill Modular Type TEST III for Mold Steel (Corner Radius)
YG-1 Competitor
250

Wear (㎛)
i-Xmill Moudular i-Xmill Corner Radius
Tools Conventional Type Tools
with Internal Coolant Moudular with Internal Coolant (XMR110A16020) 200

Milling Length 43.4 m


Size (mm) Ø16 x R2.0 150
Size (mm) Ø21 x R10.0
- DIN: 40CrMnNiMo8-6-4 (1.2738) 100

- DIN : 42CrMo4 Work Material - AISI: P20+Ni


POINT - KS: KP4M (Mold steels HRc35) 50
Work Material - AISI : 4140
- JIS : SCM440 (HRc30)
Cutting Speed 280 m/min.
0 150 300 450
Cutting Speed 283.36 m/min.
RPM 5,570 rev./min. Milling Length (m)
RPM 4,295 rev./min. EDGE
Feed 2,230 mm/min. (Total milling length 450m)
Feed 3,150 mm/min.
Conventional Type Feed per tooth 0.2 mm/tooth
Feed per tooth 0.37 mm/tooth
Milling Method Side Cutting
Axial : 1.0 mm
Milling Depth
Radial : 2.0 mm Axial: 3.0 mm
Milling Depth
Radial: 0.2 mm
Coolant Internal Coolant Hole External Coolant POINT Competitor (Total milling length 450m)
Coolant Oil Mist
Milling Method Profile Cutting
Overhang 70 mm
Machine Machining Center
Machine Machining Center
Wear 29.407 µm Chipping EDGE

YG-1 Competitor A Competitor B


300

Wear (㎛)
TEST II i-Xmill Modular Type TEST IV for Pre-Hardened Steels (Ball) 250

200

Tools i-Xmill Modular Competitor i-Xmill Ball 150


Tools
(XMB120C160)
100
Size (mm) Ø20 x R10.0
Size (mm) Ø16 x R8.0 50

Work Material Plastic Tool Steel 1.2311 (HRc30) - DIN : X40GrMoV51 (1.2344)
0 29 90 189
30 Work Material - AISI : H13
Milling Length (m)
Cutting Speed 376m/min. - JIS: SKD61 (HRc50)

Cutting Speed 80.42 m/min. (Total milling length 189m)


RPM 5,987 rev./min.
30 hours Competitor
Tool Life (hours)

Feed 5,987 mm/min. 20 25 hours RPM 1,600 rev./min.


Feed per tooth 0.5 mm/tooth Feed 390 mm/min.
Axial : 0.3 mm
Milling Depth Feed per tooth 0.12 mm/tooth
Radial : 0.3 mm Competitor A (Total milling length 189m)
10 Milling Method Profile Cutting
Coolant Dry
Milling Method Copy Milling Axial: 0.8 mm
Milling Depth
Radial: 1.6 mm
Machine Machining Center
Coolant Oil Mist Competitor B (Total milling length 189m)
YG-1, Competitor B: 48 mm
Overhang
Competitor A: 56 mm

Machine Machining Center

4 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 5
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

CASE STUDY CASE STUDY

TEST V for High Hardened Steels (Ball) YG-1 Competitor A Competitor B


TEST VII for Graphite (Corner Radius)
120

Wear (㎛)
i -Xmill Ball
Tools 100 i-Xmill Corner Radius
(XMB260T160) Tools
80
(XMR110D17010)
Size(mm) Ø16 x R8.0
60 Size(mm) Ø17 x R1.0
- DIN: X155CrVMo12-1 (1.2379)
Work Material - AISI: D2 40 Work Material Graphite
- JIS: SKD11 (HRc60) 20
Cutting Speed 320 m/min.
Cutting Speed 70.02 m/min.
0 63 315 504 693 RPM 6,000 rev./min.
Milling Length (m)
RPM 1,393 rev./min.
Feed 2,800 mm/min.
Feed 613 mm/min. (Total milling length 693m)
Feed per tooth 0.23 mm/tooth
Feed per tooth 0.22 mm/tooth
Milling Depth Axial : 0.2 mm
Milling Method Profile Cutting
Coolant Air
Axial: 0.1 mm
Milling Depth Competitor A (Total milling length 504m)
Radial: 0.3 mm

Coolant Oil Mist

Machine Machining Center

Competitor B (Total milling length 693m)

TEST VI for High Hardened Steels (Corner Radius) YG-1 Competitor


TEST VIII for High Feed (Corner Radius)
140 YG-1 Competitor
Wear (㎛)

140
i-Xmill Corner Radius

Wear (㎛)
Tools i -Xmill Corner Radius
(XMR260T25010)
120 Tools
(XMF110V16015) 120

100
Size(mm) Ø25 x R1.0 100
Size(mm) Ø16 x R1.5
80 80
- DIN: X155CrVMo12-1 (1.2379) - DIN: X40GrMoV51 (1.2344)
Work Material - AISI: D2 60
Work Material - AISI: H13 60
- JIS: SKD11 (HRc60) - JIS: SKD61
40 40

Cutting Speed 80.11 m/min. Cutting Speed 174.97 m/min. 20


20

RPM 1,020 rev./min. RPM 3,481 rev./min. 0 42 126 210


0 6 12 18 24 30
Milling Length (m)
Feed 310 mm/min. Milling Length (m) Feed 6,962 mm/min.

Feed per tooth 0.15 mm/tooth (Total milling length 30m) Feed per tooth 1.0 mm/tooth (Total milling length 210m)

Axial: 0.4 mm Axial: 0.6 mm


Milling Depth Milling Depth
Radial: 0.2 mm Radial: 7.0 mm

Milling Length 30 m Milling Length 210 m

Milling Method Down & Side Cutting Competitor (Total milling length 30m) Milling Method Down & Side Cutting Competitor (Total milling length 210m)
Coolant Oil Mist
Coolant Oil Mist

6 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 7
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

SELECTION GUIDE SERIES XMB110A XMB120C XMB260T XMB130A XMM110V XMB110D XMR110A XMR120C XMR260T XMF110V XMR110D
FLUTE 2 2 2 2 2 2 2 2 2 2 2

CUTTING EDGE SHAPE BALL BALL BALL BALL BALL BALL CORNER CORNER CORNER CORNER CORNER
NOSE NOSE NOSE NOSE NOSE NOSE RADIUS RADIUS RADIUS RADIUS RADIUS
SIZE MIN R4.0 R4.0 R4.0 R4.0 R4.0 R4.0 D8.0 D8.0 D8.0 D8.0 D8.0

SIZE MAX R16.5 R16.5 R16.5 R16.5 R16.5 R16.5 D33.0 D33.0 D33.0 D33.0 D33.0

PAGE 11 11 11 12 12 12 13 13 13 18 18
- - - - FULL RADIUS - - - - HIGH FEED -

CARBIDE INSERT & AlTiN XC-Coating Z-Coating AlTiN Y-Coating Diamond AlTiN XC-Coating Z-Coating Y-Coating Diamond

HOLDER GENERAL PURPOSE PRE-HARDENED STEELS HIGH HARDENED STEELS STAINLESS STEELS GENERAL PURPOSE GRAPHITE GENERAL PURPOSE
STAINLESS STEELS PRE-HARDENED STEELS HIGH HARDENED STEELS GENERAL PURPOSE GRAPHITE

END MILLS
Available for General Purpose Steels, Pre-Hardened Steels,
High Hardened Steels, Stainless Steel and Graphite
Please visit ◎ : Excellent ○ : Good
globalyg1.com/mat
for material search Recommended cutting conditions : p.34-37

VDI Material
ISO Composition / Structure / Heat Treatment HB HRc
3323 Description
1 About 0.15% C Annealed 125 ◎ ◎ ◎ ◎ 1
2 About 0.45% C Annealed 190 13 ◎ ◎ ◎ ◎ 2
3 Non-alloy steel About 0.45% C Quenched & Tempered 250 25 ◎ ◎ ◎ ◎ 3
4 About 0.75% C Annealed 270 28 ◎ ◎ ◎ ◎ 4
5 About 0.75% C Quenched & Tempered 300 32 ◎ ◎ ◎ 5

P 6 Annealed 180 10 ◎ ◎ ◎ ◎ 6 P
7 Quenched & Tempered 275 29 ◎ ◎ ◎ ◎ 7
Low alloy steel
8 Quenched & Tempered 300 32 ◎ ◎ 8
9 Quenched & Tempered 350 38 ◎ ◎ 9
10 High alloyed steel, Annealed 200 15 ○ ◎ ○ ◎ 10
11 and tool steel Quenched & Tempered 325 35 ◎ ◎ 11
12 Ferritic / Martensitic Annealed 200 15 ◎ ◎ 12

M 13 Stainless steel Martensitic Quenched & Tempered 240 23 ◎ ◎ 13 M


14 Austenitic 180 10 ◎ ◎ 14
15 Pearlitic / ferritic 180 10 ◎ ◎ 15
Grey cast iron
16 Pearlitic (Martensitic) 260 26 ◎ ◎ 16
17 Ferritic 160 3 ◎ ◎ 17
K 18
Nodular cast iron
Pearlitic 250 25 ◎ ◎ 18
K

19 Ferritic 130 ◎ ◎ 19
Malleable cast iron
20 Pearlitic 230 21 ◎ ◎ 20
21 Aluminum- Not Curable 60 ○ ○ 21
22 wrought alloy Curable Hardened 100 ○ ○ 22
23 ≤ 12% Si, Not Curable 75 ○ ○ 23
Aluminum-cast,
24 ≤ 12% Si, Curable Hardened 90 ○ ○ 24
alloyed
25 > 12% Si, Not Curable 130 25
N 26 Copper and Cutting Alloys, PB>1% 110 26
N

27 Copper Alloys CuZn, CuSnZn (Brass) 90 27


28 (Bronze / Brass) CuSn, lead-free copper and electrolytic copper 100 28
29 Non Metallic Duroplastic, Fiber Reinforced Plastic ◎ ◎ 29
30 Materials Rubber, Wood, etc. 30
31 Annealed 200 15 31
Fe Based
32 Cured 280 30 32
Heat Resistant
33 Annealed 250 25 33
Super Alloys
S 34 Ni or Co Based Cured 350 38 34 S
35 Cast 320 34 35
36 Pure Titanium 400 Rm 36
Titanium Alloys
37 Alpha + Beta Alloys Hardened 1050 Rm 37
38 Hardened 550 55 ○ ◎ ○ ◎ 38
Hardened steel
39 Hardened 630 60 ◎ ◎ 39
H 40 Chilled Cast Iron Cast 400 42 ○ ○ 40
H

41 Hardened Cast Iron Hardened 550 55 ◎ ◎ 41

8 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 9
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

XMB110A SERIES
SELECTION GUIDE HOLDER
COATED EXCHANGEABLE CARBIDE END MILLS XMB120C SERIES
SERIES ZBC ZBS ZBT ZRC ZRS ZRT i-Xmill BALL INSERTS XMB260T SERIES
CUTTING EDGE BALL BALL BALL CORNER CORNER CORNER
SHAPE NOSE NOSE NOSE RADIUS RADIUS RADIUS ▶ Exchangeable Ball End Mill for economic use
▶Three Types of Inserts are available
PAGE 23 24 25 26 27 27 - For General Purpose (~HRc50)
- For Hardened Material (HRc40~HRc65)
LENGTH STRAIGHT STRAIGHT TAPER NECK STRAIGHT STRAIGHT TAPER NECK
NECK NECK NECK NECK - For Graphite
▶Special Geometry and Coating for Excellent Performance
TOOL MATERIAL Carbide Steel Steel Carbide Steel Steel

END MILLS
HOLDERS Cutting conditions : p.34 Unit : mm
Available for General Purpose Steels, Pre-Hardened Steels,
High Hardened Steels, Stainless Steel and Graphite EDP No.
Radius of Mill
Height Thickness
Instruction manual : p.32 Ball Nose Diameter
AlTiN XC-Coating Z-Coating
For Pre-Hardened For High Hardened
For General Purpose R D H T
Steels Steels
XMB110A080 XMB120C080 XMB260T080 R4.0 8.0 8.0 2.4
XMB110A100 XMB120C100 XMB260T100 R5.0 10.0 9.5 2.7
XMB110A110 XMB120C110 XMB260T110 R5.5 11.0 10.0 2.7
XMB110A120 XMB120C120 XMB260T120 R6.0 12.0 11.0 3.2
XMB110A130 XMB120C130 XMB260T130 R6.5 13.0 11.5 3.2
XMB110A160 XMB120C160 XMB260T160 R8.0 16.0 13.0 4.2
XMB110A170 XMB120C170 XMB260T170 R8.5 17.0 13.5 4.2
XMB110A200 XMB120C200 XMB260T200 R10.0 20.0 16.0 5.2
MODULAR TYPE MODULAR HOLDER XMB110A210 XMB120C210 XMB260T210 21.0 16.5 5.2
R10.5
XMB110A250 XMB120C250 XMB260T250 R12.5 25.0 19.5 6.2
SERIES MIXB MIXR ZMC ZMS ZMT XMB110A260 XMB120C260 XMB260T260 26.0 20.0 6.2
R13.0
CUTTING EDGE BALL CORNER XMB110A300 XMB120C300 XMB260T300 R15.0 30.0 23.5 7.2
SHAPE NOSE RADIUS - - -
XMB110A320 XMB120C320 XMB260T320 R16.0 32.0 24.5 7.2
XMB110A330 XMB120C330 XMB260T330 R16.5 33.0 25.0 7.2
PAGE 28 28 29 30 31
▶ The ball radius tolerance is ± 0.01mm and the set-up accuracy is ± 0.02mm.
LENGTH - - STRAIGHT STRAIGHT TAPER NECK
NECK NECK

TOOL MATERIAL Steel Steel Carbide Steel Steel

END MILLS ◎ : Excellent ○ : Good

MODULAR TYPE
ISO P M K
Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast
Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21
Available for General Purpose Steels, Pre-Hardened Steels, HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230
XMB110A ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
High Hardened Steels, Stainless Steel and Graphite
XMB120C ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
Instruction manual : p.33 XMB260T
ISO N S H
Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened
Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMB110A
XMB120C ○
XMB260T ◎ ◎ ○ ◎

10 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 11
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

XMB130A SERIES XMR110A SERIES


COATED EXCHANGEABLE CARBIDE END MILLS XMM110V SERIES COATED EXCHANGEABLE CARBIDE END MILLS XMR120C SERIES
i-Xmill BALL INSERTS XMB110D SERIES i-Xmill CORNER RADIUS INSERT XMR260T SERIES
▶ Exchangeable Ball End Mill for economic use ▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
▶Three Types of Inserts are available ▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
- For General Purpose (~HRc50) and strength of tool.
- For Hardened Material (HRc40~HRc65) ▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
- For Graphite ▶ Special coating makes high hardness with high thermal stability against oxidation.
▶Special Geometry and Coating for Excellent Performance
T D R

for Stainless Steels Full Radius Type for Graphite


(Cutting Angle : 220˚)

Cutting conditions : p.35 Unit : mm Cutting conditions : p.36 Unit : mm

EDP No. EDP No.


Radius of Mill Corner Mill
Height Thickness Height Thickness
Ball Nose Diameter Radius Diameter
AlTiN Y-Coating Diamond AlTiN XC-Coating Z-Coating
For General Purpose For General Purpose & For Pre-Hardened For High Hardened
For Stainless Steels For Graphite R D H T R D H T
Full Radius Type Stainless Steels Steels Steels
XMB130A080 XMM110V080 XMB110D080 R4.0 8.0 8.0 2.4 XMR110A080 03 XMR120C080 03 XMR260T080 03 R0.3 8.0 8.0 2.4
XMB130A100 XMM110V100 XMB110D100 R5.0 10.0 9.5 2.7 XMR110A080 05 XMR120C080 05 XMR260T080 05 R0.5 8.0 8.0 2.4
XMB130A110 XMM110V110 XMB110D110 R5.5 11.0 10.0 2.7 XMR110A080 10 XMR120C080 10 XMR260T080 10 R1.0 8.0 8.0 2.4
XMB130A120 XMM110V120 XMB110D120 R6.0 12.0 11.0 3.2 XMR110A080 20 XMR120C080 20 XMR260T080 20 R2.0 8.0 8.0 2.4
XMB130A130 XMM110V130 XMB110D130 R6.5 13.0 11.5 3.2 XMR110A100 03 XMR120C100 03 XMR260T100 03 R0.3 10.0 9.5 2.7
XMB130A160 XMM110V160 XMB110D160 R8.0 16.0 13.0 4.2 XMR110A100 05 XMR120C100 05 XMR260T100 05 R0.5 10.0 9.5 2.7
XMB130A170 XMM110V170 XMB110D170 R8.5 17.0 13.5 4.2 XMR110A100 10 XMR120C100 10 XMR260T100 10 R1.0 10.0 9.5 2.7
XMB130A200 XMM110V200 XMB110D200 R10.0 20.0 16.0 5.2 XMR110A100 15 XMR120C100 15 XMR260T100 15 R1.5 10.0 9.5 2.7
XMB130A210 XMM110V210 XMB110D210 R10.5 21.0 16.5 5.2 XMR110A100 20 XMR120C100 20 XMR260T100 20 R2.0 10.0 9.5 2.7
XMB130A250 XMM110V250 XMB110D250 R12.5 25.0 19.5 6.2 XMR110A100 30 XMR120C100 30 XMR260T100 30 R3.0 10.0 9.5 2.7
XMB130A260 XMM110V260 XMB110D260 R13.0 26.0 20.0 6.2 XMR110A110 03 XMR120C110 03 XMR260T110 03 R0.3 11.0 9.5 2.7
XMB130A300 XMM110V300 XMB110D300 R15.0 30.0 23.5 7.2 XMR110A110 05 XMR120C110 05 XMR260T110 05 R0.5 11.0 9.5 2.7
XMB130A320 XMM110V320 XMB110D320 R16.0 32.0 24.5 7.2 XMR110A110 10 XMR120C110 10 XMR260T110 10 R1.0 11.0 9.5 2.7
XMB130A330 XMM110V330 XMB110D330 R16.5 33.0 25.0 7.2 XMR110A110 15 XMR120C110 15 XMR260T110 15 R1.5 11.0 9.5 2.7
▶ The ball radius tolerance is ± 0.01mm and the set-up accuracy is ± 0.02mm. XMR110A110 20 XMR120C110 20 XMR260T110 20 R2.0 11.0 9.5 2.7
XMR110A110 30 XMR120C110 30 XMR260T110 30 R3.0 11.0 9.5 2.7
▶ The corner radius tolerance is ± 0.015mm and the set-up accuracy is ± 0.02mm. NEXT PAGE ▶

◎ : Excellent ○ : Good ◎ : Excellent ○ : Good


ISO P M K ISO P M K
Material High alloyed steel, Nodular cast Malleable cast Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast
Description Non-alloy steel Low alloy steel and tool steel Stainless steel Grey cast iron iron iron
Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21 HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21
HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230 HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230
XMB130A ◎ ◎ ◎ XMR110A ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
XMM110V ◎ ◎ ◎ ◎ ◎ ◎ ◎ XMR120C ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
XMB110D XMR260T

ISO N S H ISO N S H
Aluminum- Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Titanium Alloys Hardened Chilled Hardened
Material
Description wrought alloy Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic
(Bronze / Brass) Materials Heat Resistant Super Alloys Titanium Alloys Hardened
steel
Chilled Hardened
Cast Iron Cast Iron Description wrought alloy (Bronze / Brass) Materials Heat Resistant Super Alloys steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55
HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550

XMB130A XMR110A

XMM110V XMR120C ○
XMB110D ○ ○ ○ ○ ◎ XMR260T ◎ ◎ ○ ◎

12 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 13
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

XMR110A SERIES XMR110A SERIES


COATED EXCHANGEABLE CARBIDE END MILLS XMR120C SERIES COATED EXCHANGEABLE CARBIDE END MILLS XMR120C SERIES
i-Xmill CORNER RADIUS INSERT XMR260T SERIES i-Xmill CORNER RADIUS INSERT XMR260T SERIES
▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load. ▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability ▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
and strength of tool. and strength of tool.
▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing. ▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
▶ Special coating makes high hardness with high thermal stability against oxidation. ▶ Special coating makes high hardness with high thermal stability against oxidation.

T D R T D R

H H

Cutting conditions : p.36 Unit : mm Cutting conditions : p.36 Unit : mm

EDP No. EDP No.


Corner Mill Corner Mill
Height Thickness Height Thickness
Radius Diameter Radius Diameter
AlTiN XC-Coating Z-Coating AlTiN XC-Coating Z-Coating
For General Purpose & For Pre-Hardened For High Hardened For General Purpose & For Pre-Hardened For High Hardened
R D H T R D H T
Stainless Steels Steels Steels Stainless Steels Steels Steels
XMR110A120 03 XMR120C120 03 XMR260T120 03 R0.3 12.0 11.0 3.2 XMR110A170 03 XMR120C170 03 XMR260T170 03 R0.3 17.0 13.0 4.2
XMR110A120 05 XMR120C120 05 XMR260T120 05 R0.5 12.0 11.0 3.2 XMR110A170 05 XMR120C170 05 XMR260T170 05 R0.5 17.0 13.0 4.2
XMR110A120 10 XMR120C120 10 XMR260T120 10 R1.0 12.0 11.0 3.2 XMR110A170 10 XMR120C170 10 XMR260T170 10 R1.0 17.0 13.0 4.2
XMR110A120 15 XMR120C120 15 XMR260T120 15 R1.5 12.0 11.0 3.2 XMR110A170 15 XMR120C170 15 XMR260T170 15 R1.5 17.0 13.0 4.2
XMR110A120 20 XMR120C120 20 XMR260T120 20 R2.0 12.0 11.0 3.2 XMR110A170 20 XMR120C170 20 XMR260T170 20 R2.0 17.0 13.0 4.2
XMR110A120 30 XMR120C120 30 XMR260T120 30 R3.0 12.0 11.0 3.2 XMR110A170 30 XMR120C170 30 XMR260T170 30 R3.0 17.0 13.0 4.2
XMR110A130 03 XMR120C130 03 XMR260T130 03 R0.3 13.0 11.2 3.2 XMR110A200 03 XMR120C200 03 XMR260T200 03 R0.3 20.0 16.0 5.2
XMR110A130 05 XMR120C130 05 XMR260T130 05 R0.5 13.0 11.2 3.2 XMR110A200 05 XMR120C200 05 XMR260T200 05 R0.5 20.0 16.0 5.2
XMR110A130 10 XMR120C130 10 XMR260T130 10 R1.0 13.0 11.2 3.2 XMR110A200 10 XMR120C200 10 XMR260T200 10 R1.0 20.0 16.0 5.2
XMR110A130 15 XMR120C130 15 XMR260T130 15 R1.5 13.0 11.2 3.2 XMR110A200 15 XMR120C200 15 XMR260T200 15 R1.5 20.0 16.0 5.2
XMR110A130 20 XMR120C130 20 XMR260T130 20 R2.0 13.0 11.2 3.2 XMR110A200 20 XMR120C200 20 XMR260T200 20 R2.0 20.0 16.0 5.2
XMR110A130 30 XMR120C130 30 XMR260T130 30 R3.0 13.0 11.2 3.2 XMR110A200 30 XMR120C200 30 XMR260T200 30 R3.0 20.0 16.0 5.2
XMR110A160 03 XMR120C160 03 XMR260T160 03 R0.3 16.0 13.0 4.2 XMR110A210 03 XMR120C210 03 XMR260T210 03 R0.3 21.0 16.0 5.2
XMR110A160 05 XMR120C160 05 XMR260T160 05 R0.5 16.0 13.0 4.2 XMR110A210 05 XMR120C210 05 XMR260T210 05 R0.5 21.0 16.0 5.2
XMR110A160 10 XMR120C160 10 XMR260T160 10 R1.0 16.0 13.0 4.2 XMR110A210 10 XMR120C210 10 XMR260T210 10 R1.0 21.0 16.0 5.2
XMR110A160 15 XMR120C160 15 XMR260T160 15 R1.5 16.0 13.0 4.2 XMR110A210 15 XMR120C210 15 XMR260T210 15 R1.5 21.0 16.0 5.2
XMR110A160 20 XMR120C160 20 XMR260T160 20 R2.0 16.0 13.0 4.2 XMR110A210 20 XMR120C210 20 XMR260T210 20 R2.0 21.0 16.0 5.2
XMR110A160 30 XMR120C160 30 XMR260T160 30 R3.0 16.0 13.0 4.2 XMR110A210 30 XMR120C210 30 XMR260T210 30 R3.0 21.0 16.0 5.2
▶ The corner radius tolerance is ± 0.015mm and the set-up accuracy is ± 0.02mm. NEXT PAGE ▶ ▶ The corner radius tolerance is ± 0.015mm and the set-up accuracy is ± 0.02mm. NEXT PAGE ▶

◎ : Excellent ○ : Good ◎ : Excellent ○ : Good


ISO P M K ISO P M K
Material High alloyed steel, Nodular cast Malleable cast Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast
Description Non-alloy steel Low alloy steel and tool steel Stainless steel Grey cast iron iron iron
Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21 HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21
HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230 HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230
XMR110A ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ XMR110A ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
XMR120C ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ XMR120C ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
XMR260T XMR260T

ISO N S H ISO N S H
Aluminum- Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Titanium Alloys Hardened Chilled Hardened
Material
Description wrought alloy Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic
(Bronze / Brass) Materials Heat Resistant Super Alloys Titanium Alloys Hardened
steel
Chilled Hardened
Cast Iron Cast Iron Description wrought alloy (Bronze / Brass) Materials Heat Resistant Super Alloys steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55
HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550

XMR110A XMR110A

XMR120C ○ XMR120C ○
XMR260T ◎ ◎ ○ ◎ XMR260T ◎ ◎ ○ ◎

14 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 15
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

XMR110A SERIES XMR110A SERIES


COATED EXCHANGEABLE CARBIDE END MILLS XMR120C SERIES COATED EXCHANGEABLE CARBIDE END MILLS XMR120C SERIES
i-Xmill CORNER RADIUS INSERT XMR260T SERIES i-Xmill CORNER RADIUS INSERT XMR260T SERIES
▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load. ▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability ▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
and strength of tool. and strength of tool.
▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing. ▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
▶ Special coating makes high hardness with high thermal stability against oxidation. ▶ Special coating makes high hardness with high thermal stability against oxidation.

T D R T D R

H H

Cutting conditions : p.36 Unit : mm Cutting conditions : p.36 Unit : mm

EDP No. EDP No.


Corner Mill Corner Mill
Height Thickness Height Thickness
Radius Diameter Radius Diameter
AlTiN XC-Coating Z-Coating AlTiN XC-Coating Z-Coating
For General Purpose & For Pre-Hardened For High Hardened For General Purpose & For Pre-Hardened For High Hardened
R D H T R D H T
Stainless Steels Steels Steels Stainless Steels Steels Steels
XMR110A250 03 XMR120C250 03 XMR260T250 03 R0.3 25.0 19.5 6.2 XMR110A320 03 XMR120C320 03 XMR260T320 03 R0.3 32.0 23.5 7.2
XMR110A250 05 XMR120C250 05 XMR260T250 05 R0.5 25.0 19.5 6.2 XMR110A320 05 XMR120C320 05 XMR260T320 05 R0.5 32.0 23.5 7.2
XMR110A250 10 XMR120C250 10 XMR260T250 10 R1.0 25.0 19.5 6.2 XMR110A320 10 XMR120C320 10 XMR260T320 10 R1.0 32.0 23.5 7.2
XMR110A250 15 XMR120C250 15 XMR260T250 15 R1.5 25.0 19.5 6.2 XMR110A320 15 XMR120C320 15 XMR260T320 15 R1.5 32.0 23.5 7.2
XMR110A250 20 XMR120C250 20 XMR260T250 20 R2.0 25.0 19.5 6.2 XMR110A320 20 XMR120C320 20 XMR260T320 20 R2.0 32.0 23.5 7.2
XMR110A250 30 XMR120C250 30 XMR260T250 30 R3.0 25.0 19.5 6.2 XMR110A320 30 XMR120C320 30 XMR260T320 30 R3.0 32.0 23.5 7.2
XMR110A260 03 XMR120C260 03 XMR260T260 03 R0.3 26.0 19.5 6.2 XMR110A330 03 XMR120C330 03 XMR260T330 03 R0.3 33.0 23.5 7.2
XMR110A260 05 XMR120C260 05 XMR260T260 05 R0.5 26.0 19.5 6.2 XMR110A330 05 XMR120C330 05 XMR260T330 05 R0.5 33.0 23.5 7.2
XMR110A260 10 XMR120C260 10 XMR260T260 10 R1.0 26.0 19.5 6.2 XMR110A330 10 XMR120C330 10 XMR260T330 10 R1.0 33.0 23.5 7.2
XMR110A260 15 XMR120C260 15 XMR260T260 15 R1.5 26.0 19.5 6.2 XMR110A330 15 XMR120C330 15 XMR260T330 15 R1.5 33.0 23.5 7.2
XMR110A260 20 XMR120C260 20 XMR260T260 20 R2.0 26.0 19.5 6.2 XMR110A330 20 XMR120C330 20 XMR260T330 20 R2.0 33.0 23.5 7.2
XMR110A260 30 XMR120C260 30 XMR260T260 30 R3.0 26.0 19.5 6.2 XMR110A330 30 XMR120C330 30 XMR260T330 30 R3.0 33.0 23.5 7.2
XMR110A300 03 XMR120C300 03 XMR260T300 03 R0.3 30.0 23.5 7.2 ▶ The corner radius tolerance is ± 0.015mm and the set-up accuracy is ± 0.02mm.
XMR110A300 05 XMR120C300 05 XMR260T300 05 R0.5 30.0 23.5 7.2
XMR110A300 10 XMR120C300 10 XMR260T300 10 R1.0 30.0 23.5 7.2
XMR110A300 15 XMR120C300 15 XMR260T300 15 R1.5 30.0 23.5 7.2
XMR110A300 20 XMR120C300 20 XMR260T300 20 R2.0 30.0 23.5 7.2
XMR110A300 30 XMR120C300 30 XMR260T300 30 R3.0 30.0 23.5 7.2
▶ The corner radius tolerance is ± 0.015mm and the set-up accuracy is ± 0.02mm. NEXT PAGE ▶

◎ : Excellent ○ : Good ◎ : Excellent ○ : Good


ISO P M K ISO P M K
Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast
Description and tool steel iron iron Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21 HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21
HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230 HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230
XMR110A ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ XMR110A ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
XMR120C ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ XMR120C ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
XMR260T XMR260T
ISO N S H ISO N S H
Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened
Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55 HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550 HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMR110A XMR110A
XMR120C ○ XMR120C ○
XMR260T ◎ ◎ ○ ◎ XMR260T ◎ ◎ ○ ◎

16 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 17
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES
i-Xmill CORNER RADIUS INSERT XMR110D SERIES i-Xmill CORNER RADIUS INSERT XMR110D SERIES
▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load. ▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability ▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
and strength of tool. and strength of tool.
▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing. ▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
▶ Special coating makes high hardness with high thermal stability against oxidation. ▶ Special coating makes high hardness with high thermal stability against oxidation.

T D Rt Ap Max. T D R T D Rt Ap Max. T D R

H H
H H

High Feed High Feed

Cutting conditions : p.37 Unit : mm Cutting conditions : p.37 Unit : mm

EDP No. EDP No.


Corner Mill for Corner Mill for
Height Thickness Height Thickness
Radius Diameter High Feed Radius Diameter High Feed
Y-Coating Diamond Y-Coating Diamond
For General Purpose R For General Purpose R
For Graphite D H T Ap Max. For Graphite D H T Ap Max.
High Feed (Rt) High Feed (Rt)
- XMR110D080 03 R0.3 8.0 8.0 2.4 - - XMR110D120 03 R0.3 12.0 11.0 3.2 -
- XMR110D080 05 R0.5 8.0 8.0 2.4 - - XMR110D120 05 R0.5 12.0 11.0 3.2 -
XMF110V080 08 - R0.8 8.0 8.0 2.4 0.4 XMF110V120 10 XMR110D120 10 R1.0 12.0 11.0 3.2 0.6
- XMR110D080 10 R1.0 8.0 8.0 2.4 - - XMR110D120 15 R1.5 12.0 11.0 3.2 -
- XMR110D080 20 R2.0 8.0 8.0 2.4 - - XMR110D120 20 R2.0 12.0 11.0 3.2 -
- XMR110D100 03 R0.3 10.0 9.5 2.7 - - XMR110D120 30 R3.0 12.0 11.0 3.2 -
- XMR110D100 05 R0.5 10.0 9.5 2.7 - - XMR110D130 03 R0.3 13.0 11.2 3.2 -
XMF110V100 10 XMR110D100 10 R1.0 10.0 9.5 2.7 0.5 - XMR110D130 05 R0.5 13.0 11.2 3.2 -
- XMR110D100 15 R1.5 10.0 9.5 2.7 - XMF110V130 10 XMR110D130 10 R1.0 13.0 11.2 3.2 0.6
- XMR110D100 20 R2.0 10.0 9.5 2.7 - - XMR110D130 15 R1.5 13.0 11.2 3.2 -
- XMR110D100 30 R3.0 10.0 9.5 2.7 - - XMR110D130 20 R2.0 13.0 11.2 3.2 -
- XMR110D110 03 R0.3 11.0 9.5 2.7 - - XMR110D130 30 R3.0 13.0 11.2 3.2 -
- XMR110D110 05 R0.5 11.0 9.5 2.7 - - XMR110D160 03 R0.3 16.0 13.0 4.2 -
XMF110V110 10 XMR110D110 10 R1.0 11.0 9.5 2.7 0.5 - XMR110D160 05 R0.5 16.0 13.0 4.2 -
- XMR110D110 15 R1.5 11.0 9.5 2.7 - - XMR110D160 10 R1.0 16.0 13.0 4.2 -
- XMR110D110 20 R2.0 11.0 9.5 2.7 - XMF110V160 15 XMR110D160 15 R1.5 16.0 13.0 4.2 0.8
- XMR110D110 30 R3.0 11.0 9.5 2.7 - - XMR110D160 20 R2.0 16.0 13.0 4.2 -
▶ The corner radius tolerance is ±0.015mm(Rt tolerance is ±0.05mm) and the set-up accuracy is ±0.02mm. NEXT PAGE ▶ - XMR110D160 30 R3.0 16.0 13.0 4.2 -
▶ The corner radius tolerance is ±0.015mm(Rt tolerance is ±0.05mm) and the set-up accuracy is ±0.02mm. NEXT PAGE ▶

◎ : Excellent ○ : Good ◎ : Excellent ○ : Good


ISO P M K ISO P M K
Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast
Description and tool steel iron iron Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21 HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21
HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230 HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230
XMF110V ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ XMF110V ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
XMR110D XMR110D
ISO N S H ISO N S H
Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened
Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55 HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550 HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMF110V XMF110V
XMR110D ○ ○ ○ ○ ◎ XMR110D ○ ○ ○ ○ ◎

18 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 19
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES
i-Xmill CORNER RADIUS INSERT XMR110D SERIES i-Xmill CORNER RADIUS INSERT XMR110D SERIES
▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load. ▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability ▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
and strength of tool. and strength of tool.
▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing. ▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
▶ Special coating makes high hardness with high thermal stability against oxidation. ▶ Special coating makes high hardness with high thermal stability against oxidation.

T D Rt Ap Max. T D R T D Rt Ap Max. T D R

H H
H H

High Feed High Feed

Cutting conditions : p.37 Unit : mm Cutting conditions : p.37 Unit : mm


Unit : mm
EDP No. EDP No.
Corner Mill for Corner Mill for
Height Thickness Height Thickness
Radius Diameter High Feed Radius Diameter High Feed
Y-Coating Diamond Y-Coating Diamond
For General Purpose R For General Purpose R
For Graphite D H T Ap Max. For Graphite D H T Ap Max.
High Feed (Rt) High Feed (Rt)
- XMR110D170 03 R0.3 17.0 13.0 4.2 - - XMR110D250 03 R0.3 25.0 19.5 6.2 -
- XMR110D170 05 R0.5 17.0 13.0 4.2 - - XMR110D250 05 R0.5 25.0 19.5 6.2 -
- XMR110D170 10 R1.0 17.0 13.0 4.2 - - XMR110D250 10 R1.0 25.0 19.5 6.2 -
XMF110V170 15 XMR110D170 15 R1.5 17.0 13.0 4.2 0.8 - XMR110D250 15 R1.5 25.0 19.5 6.2 -
- XMR110D170 20 R2.0 17.0 13.0 4.2 - - XMR110D250 20 R2.0 25.0 19.5 6.2 -
- XMR110D170 30 R3.0 17.0 13.0 4.2 - XMF110V250 25 - R2.5 25.0 19.5 6.2 1.25
- XMR110D200 03 R0.3 20.0 16.0 5.2 - - XMR110D250 30 R3.0 25.0 19.5 6.2 -
- XMR110D200 05 R0.5 20.0 16.0 5.2 - - XMR110D260 03 R0.3 26.0 19.5 6.2 -
- XMR110D200 10 R1.0 20.0 16.0 5.2 - - XMR110D260 05 R0.5 26.0 19.5 6.2 -
- XMR110D200 15 R1.5 20.0 16.0 5.2 - - XMR110D260 10 R1.0 26.0 19.5 6.2 -
XMF110V200 20 XMR110D200 20 R2.0 20.0 16.0 5.2 1.0 - XMR110D260 15 R1.5 26.0 19.5 6.2 -
- XMR110D200 30 R3.0 20.0 16.0 5.2 - - XMR110D260 20 R2.0 26.0 19.5 6.2 -
- XMR110D210 03 R0.3 21.0 16.0 5.2 - XMF110V260 25 - R2.5 26.0 19.5 6.2 1.25
- XMR110D210 05 R0.5 21.0 16.0 5.2 - - XMR110D260 30 R3.0 26.0 19.5 6.2 -
- XMR110D210 10 R1.0 21.0 16.0 5.2 - - XMR110D300 03 R0.3 30.0 23.5 7.2 -
- XMR110D210 15 R1.5 21.0 16.0 5.2 - - XMR110D300 05 R0.5 30.0 23.5 7.2 -
XMF110V210 20 XMR110D210 20 R2.0 21.0 16.0 5.2 1.0 - XMR110D300 10 R1.0 30.0 23.5 7.2 -
- XMR110D210 30 R3.0 21.0 16.0 5.2 - - XMR110D300 15 R1.5 30.0 23.5 7.2 -
▶ The corner radius tolerance is ±0.015mm(Rt tolerance is ±0.05mm) and the set-up accuracy is ±0.02mm. NEXT PAGE ▶ - XMR110D300 20 R2.0 30.0 23.5 7.2 -
XMF110V300 30 XMR110D300 30 R3.0 30.0 23.5 7.2 1.6
▶ The corner radius tolerance is ±0.015mm(Rt tolerance is ±0.05mm) and the set-up accuracy is ±0.02mm. NEXT PAGE ▶

◎ : Excellent ○ : Good ◎ : Excellent ○ : Good


ISO P M K ISO P M K
Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast
Description and tool steel iron iron Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21 HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21
HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230 HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230
XMF110V ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ XMF110V ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
XMR110D XMR110D
ISO N S H ISO N S H
Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened
Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55 HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550 HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMF110V XMF110V
XMR110D ○ ○ ○ ○ ◎ XMR110D ○ ○ ○ ○ ◎

20 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 21
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

CARBIDE HOLDER
COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES i-Xmill BALL NOSE - STRAIGHT NECK ZBC SERIES
i-Xmill CORNER RADIUS INSERT XMR110D SERIES
D3
▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
D2 D1
▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
and strength of tool. L1
▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
L3
▶ Special coating makes high hardness with high thermal stability against oxidation.
L2

T D Rt Ap Max. T D R
Unit : mm
Mill Shank Neck Length Length Overall
H
EDP No. Diameter Diameter Diameter of Cut Below Shank Length Length
H Wrench No. Screw No.
Type
D1 D2 D3 L1 L3 L2
★ ZBC0801080 8.0 8.0 7.6 12.0 25.0 130.0 Regular
High Feed
★ ZBC0802080 8.0 8.0 7.6 12.0 40.0 130.0 Regular
★ ZBC0803080 8.0 8.0 7.6 12.0 65.0 130.0 Regular
Cutting conditions : p.37 Unit : mm TWFT07 TX2508T07
ZBC0804080 8.0 8.0 7.6 12.0 60.0 150.0 Regular
EDP No. ZBC0805080 8.0 8.0 7.6 12.0 60.0 200.0 Long
Corner Mill for ZBC0806080 8.0 8.0 7.6 12.0 25.0 80.0 Short
Height Thickness
Radius Diameter High Feed
Y-Coating Diamond ★ ZBC1001100 10.0/11.0 10.0 9.5 15.0 30.0 140.0 Regular
★ ZBC1002100 10.0/11.0 10.0 9.5 15.0 50.0 140.0 Regular
For General Purpose R
For Graphite D H T Ap Max. ★ ZBC1003100 10.0/11.0 10.0 9.5 15.0 75.0 140.0 Regular
High Feed (Rt) TWFT08 TX3010T08
ZBC1004100 10.0/11.0 10.0 9.5 15.0 60.0 180.0 Regular
- XMR110D320 03 R0.3 32.0 23.5 7.2 -
ZBC1005100 10.0/11.0 10.0 9.5 15.0 60.0 200.0 Long
- XMR110D320 05 R0.5 32.0 23.5 7.2 -
ZBC1006100 10.0/11.0 10.0 9.5 15.0 30.0 80.0 Short
- XMR110D320 10 R1.0 32.0 23.5 7.2 -
ZBC120001P 12.0/13.0 12.0 11.4 17.0 40.0 200.0 Long
- XMR110D320 15 R1.5 32.0 23.5 7.2 -
★ ZBC1201120 12.0/13.0 12.0 11.4 17.0 35.0 150.0 Regular
- XMR110D320 20 R2.0 32.0 23.5 7.2 -
★ ZBC1202120 12.0/13.0 12.0 11.4 17.0 60.0 150.0 Regular
- XMR110D320 30 R3.0 32.0 23.5 7.2 - TWFT10 TX3512T10
★ ZBC1203120 12.0/13.0 12.0 11.4 17.0 85.0 150.0 Regular
XMF110V320 32 XMR110D320 32 R3.2 32.0 23.5 7.2 1.6
ZBC1204120 12.0/13.0 12.0 11.4 17.0 60.0 250.0 Long
- XMR110D330 03 R0.3 33.0 23.5 7.2 -
ZBC1205120 12.0/13.0 12.0 11.4 17.0 35.0 100.0 Short
- XMR110D330 05 R0.5 33.0 23.5 7.2 -
ZBC160001P 16.0/17.0 16.0 15.0 20.0 50.0 150.0 Regular
- XMR110D330 10 R1.0 33.0 23.5 7.2 -
★ ZBC1601160 16.0/17.0 16.0 15.0 20.0 50.0 200.0 Long
- XMR110D330 15 R1.5 33.0 23.5 7.2 -
★ ZBC1602160 16.0/17.0 16.0 15.0 20.0 80.0 200.0 Long
- XMR110D330 20 R2.0 33.0 23.5 7.2 - TWFT15 TX4016T15
★ ZBC1603160 16.0/17.0 16.0 15.0 20.0 120.0 200.0 Long
- XMR110D330 30 R3.0 33.0 23.5 7.2 -
★ ZBC1604160 16.0/17.0 16.0 15.0 20.0 80.0 250.0 Long
XMF110V330 32 XMR110D330 32 R3.2 33.0 23.5 7.2 1.6
ZBC1605160 16.0/17.0 16.0 15.0 20.0 50.0 120.0 Short
▶ The corner radius tolerance is ±0.015mm(Rt tolerance is ±0.05mm) and the set-up accuracy is ±0.02mm. ZBC200002P 20.0/21.0 20.0 19.0 25.0 60.0 150.0 Regular
★ ZBC2001200 20.0/21.0 20.0 19.0 25.0 60.0 200.0 Regular
★ ZBC2002200 20.0/21.0 20.0 19.0 25.0 80.0 200.0 Regular
● TWBT20 TX5020T20
★ ZBC2003200 20.0/21.0 20.0 19.0 25.0 100.0 250.0 Long
★ ZBC2004200 20.0/21.0 20.0 19.0 25.0 150.0 250.0 Long
ZBC2005200 20.0/21.0 20.0 19.0 25.0 100.0 300.0 Long
ZBC250001P 25.0/26.0 25.0 24.0 30.0 75.0 150.0 Regular
★ ZBC2501250 25.0/26.0 25.0 24.0 30.0 75.0 200.0 Regular
★ ZBC2502250 25.0/26.0 25.0 24.0 30.0 120.0 250.0 Regular
● TWBT25 TX6025T25
★ ZBC2503250 25.0/26.0 25.0 24.0 30.0 190.0 300.0 Long
◎ : Excellent ○ : Good
ZBC2504250 25.0/26.0 25.0 24.0 30.0 120.0 350.0 Long
ISO P M K
Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast ZBC2505250 25.0/26.0 25.0 24.0 30.0 60.0 300.0 Long
Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ★ ZBC3001320 30.0/32.0/33.0 32.0 29.0 40.0 90.0 250.0 Regular
HRc
HB 125
13
190
25
250
28
270
32
300
10
180
29
275
32
300
38
350
15
200
35
325
15
200
23
240
10
180
10
180
26
260
3
160
25
250 130
21
230
★ ZBC3002320 30.0/32.0/33.0 32.0 29.0 40.0 150.0 300.0 Long
XMF110V ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ★ ZBC3003320 30.0/32.0/33.0 32.0 29.0 40.0 190.0 300.0 Long ● TWBT30 TX8030T30
XMR110D ZBC3004320 30.0/32.0/33.0 32.0 29.0 40.0 120.0 350.0 Long
ISO N S H ZBC3005320 30.0/32.0/33.0 32.0 29.0 40.0 150.0 400.0 Long
Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened
Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 * Upon request, the broken holder is able to be regenerated * ● Required to use T-HANDLE (TWH600)
HRc 15 30 25 38 34 55 60 42 55 * Your carbide holder can be regenerated as YG-1 type upon request * ★Stock Item
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMF110V
▶ Please refer to the wrench table on the 32 page.
XMR110D ○ ○ ○ ○ ◎

22 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 23
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

STEEL HOLDER STEEL HOLDER


i-Xmill BALL NOSE - STRAIGHT NECK ZBS SERIES i-Xmill BALL NOSE - TAPER NECK ZBT SERIES

D3
D3

D1 D2 D1
D2
L1
L3
L3
L2 L2

Unit : mm Unit : mm
Mill Shank Neck Length Overall Shank Length
Length Mill Neck Length Below Overall Interference
EDP No. Diameter Diameter Diameter Below Shank Length Wrench No. Screw No. Diameter Diameter of Cut Length Wrench
Shank Length
Type EDP No. Diameter Angle Screw No.
Type No.
D1 D2 D3 L3 L2
D1 D2 D3 L1 L3 L2 θ˚
★ ZBS1201120 12.0/13.0 12.0 10.5 35.0 90.0 Short
★ ZBT0801120 8.0 12.0 7.2 12.0 35.0 90.0 4˚ 43´ Short
★ ZBS1202120 12.0/13.0 12.0 10.5 55.0 110.0 Regular TWFT10 TX3512T10 TWFT07 TX2508T07
★ ZBT0802120 8.0 12.0 7.2 25.0 55.0 110.0 3˚ 37´ Regular
ZBS120001P 12.0/13.0 12.0 10.5 40.0 150.0 Long
★ ZBT1001120 10.0/11.0 12.0 9.0 15.0 35.0 90.0 2˚ 51´ Short
★ ZBS1601160 16.0/17.0 16.0 14.5 35.0 95.0 Short TWFT08 TX3010T08
★ ZBT1002120 10.0/11.0 12.0 9.0 30.0 55.0 110.0 2˚ 17´ Regular
★ ZBS1602160 16.0/17.0 16.0 14.5 65.0 125.0 Regular TWFT15 TX4016T15
★ ZBT1201160 12.0/13.0 16.0 10.5 17.0 55.0 110.0 3˚ 23´ Short TWFT10 TX3512T10
ZBS160001P 16.0/17.0 16.0 14.5 60.0 200.0 Long
★ ZBT1601200 16.0/17.0 20.0 14.5 20.0 65.0 125.0 2˚ 51´ Short
★ ZBS2001200 20.0/21.0 20.0 18.0 40.0 110.0 Short TWFT15 TX4016T15
ZBT1604200 16.0/17.0 20.0 14.5 20.0 115.0 200.0 1˚ 22´ Regular
★ ZBS2002200 20.0/21.0 20.0 18.0 75.0 145.0 Regular
● TWBT20 TX5020T20 ★ ZBT2001250 20.0/21.0 25.0 18.0 25.0 75.0 145.0 3˚ 26´ Short
ZBS200001P 20.0/21.0 20.0 18.0 80.0 200.0 Long
ZBT2004250 20.0/21.0 25.0 18.0 25.0 115.0 200.0 1˚ 55´ Regular ● TWBT20 TX5020T20
ZBS200002P 20.0/21.0 20.0 18.0 60.0 200.0 Long
ZBT2005250 20.0/21.0 25.0 18.0 25.0 160.0 250.0 1˚ 17´ Long
★ ZBS2501250 25.0/26.0 25.0 22.5 45.0 125.0 Short
★ ZBT2501320 25.0/26.0 32.0 22.5 30.0 90.0 170.0 4˚ 03´ Short
★ ZBS2502250 25.0/26.0 25.0 22.5 90.0 170.0 Regular
ZBT2504320 25.0/26.0 32.0 22.5 30.0 160.0 250.0 1˚ 53´ Regular ● TWBT25 TX6025T25
ZBS2503250 25.0/26.0 25.0 22.5 100.0 250.0 Long ● TWBT25 TX6025T25
ZBT2505320 25.0/26.0 32.0 22.5 30.0 190.0 300.0 1˚ 32´ Long
ZBS250001P 25.0/26.0 25.0 22.5 90.0 200.0 Long
★ ZBT3001320 30.0/32.0/33.0 32.0 27.0 40.0 110.0 195.0 1˚ 38´ Short
ZBS250002P 25.0/26.0 25.0 22.5 60.0 200.0 Long
ZBT3004320 30.0/32.0/33.0 32.0 27.0 40.0 160.0 250.0 0˚ 58´ Regular ● TWBT30 TX8030T30
★ ZBS3001320 30.0/32.0/33.0 32.0 27.0 55.0 140.0 Short
ZBT3005320 30.0/32.0/33.0 32.0 27.0 40.0 190.0 300.0 0˚ 46´ Long
★ ZBS3002320 30.0/32.0/33.0 32.0 27.0 110.0 195.0 Regular
● TWBT30 TX8030T30
ZBS3004320 30.0/32.0/33.0 32.0 27.0 150.0 350.0 Long * ● Required to use T-HANDLE (TWH600)
ZBS300001P 30.0/32.0/33.0 32.0 27.0 100.0 250.0 Long * ★ Stock Item
▶ Please refer to the wrench table on the 32 page.
* ● Required to use T-HANDLE (TWH600)
* ★ Stock Item
▶ Please refer to the wrench table on the 32 page.

24 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 25
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

CARBIDE HOLDER STEEL HOLDER


i-Xmill CORNER RADIUS - STRAIGHT NECK ZRC SERIES i-Xmill CORNER RADIUS - STRAIGHT NECK ZRS SERIES

D3

D2 D1

L1
L3
L2

Unit : mm Unit : mm

Shank Length Mill Shank Neck Length Length Overall


Mill Neck Length Overall Length
Diameter Below Length Wrench EDP No. Diameter Diameter Diameter of Cut Below Shank Length Wrench No. Screw No.
EDP No. Diameter Diameter of Cut Shank Length Screw No. Type
Type No.
D1 D2 D3 L1 L3 L2
D1 D2 D3 L1 L3 L2
★ ZRS1201120 12.0/13.0 12.0 11.0 13.0 30.0 110.0 Regular TWFT10 TX3512T10
★ ZRC0801080 8.0 8.0 7.6 12.0 25.0 130.0 Regular
★ ZRS1601160 16.0/17.0 16.0 15.0 15.0 50.0 130.0 Regular
★ ZRC0802080 8.0 8.0 7.6 12.0 40.0 130.0 Regular TWFT07 TX2508T07
★ ZRS1602160 16.0/17.0 16.0 15.0 15.0 65.0 165.0 Intermediate TWFT15 TX4016T15
★ ZRC0803080 8.0 8.0 7.6 12.0 65.0 130.0 Regular
ZRS1603160 16.0/17.0 16.0 15.0 15.0 65.0 200.0 Long
★ ZRC1001100 10.0 10.0 9.5 15.0 30.0 140.0 Regular
★ ZRS2001200 20.0/21.0 20.0 19.0 18.0 60.0 140.0 Regular
★ ZRC1002100 10.0 10.0 9.5 15.0 50.0 140.0 Regular TWFT08 TX3010T08
★ ZRS2002200 20.0/21.0 20.0 19.0 18.0 80.0 180.0 Intermediate ● TWBT20 TX5020T20
★ ZRC1003100 10.0 10.0 9.5 15.0 75.0 140.0 Regular
ZRS2003200 20.0/21.0 20.0 19.0 18.0 80.0 250.0 Long
★ ZRC1201120 12.0/13.0 12.0 11.4 17.0 35.0 150.0 Regular
★ ZRS2501250 25.0/26.0 25.0 24.0 23.0 70.0 150.0 Regular
★ ZRC1202120 12.0/13.0 12.0 11.4 17.0 60.0 150.0 Regular TWFT10 TX3512T10
★ ZRS2502250 25.0/26.0 25.0 24.0 23.0 90.0 200.0 Intermediate ● TWBT25 TX6025T25
★ ZRC1203120 12.0/13.0 12.0 11.4 17.0 85.0 150.0 Regular
ZRS2503250 25.0/26.0 25.0 24.0 23.0 90.0 300.0 Long
★ ZRC1601160 16.0/17.0 16.0 15.0 20.0 50.0 200.0 Long
★ ZRS3001320 30.0/32.0/33.0 32.0 29.0 27.0 80.0 160.0 Regular
★ ZRC1602160 16.0/17.0 16.0 15.0 20.0 80.0 200.0 Long
TWFT15 TX4016T15 ★ ZRS3002320 30.0/32.0/33.0 32.0 29.0 27.0 100.0 220.0 Intermediate ● TWBT30 TX8030T30
★ ZRC1603160 16.0/17.0 16.0 15.0 20.0 120.0 200.0 Long
ZRS3003320 30.0/32.0/33.0 32.0 29.0 27.0 100.0 350.0 Long
★ ZRC1604160 16.0/17.0 16.0 15.0 20.0 80.0 250.0 Long
★ ZRC2001200 20.0/21.0 20.0 19.0 25.0 60.0 200.0 Regular * ● Required to use T-HANDLE (TWH600)
★ ZRC2002200 20.0/21.0 20.0 19.0 25.0 80.0 200.0 Regular * ★ Stock Item
● TWBT20 TX5020T20 ▶ Please refer to the wrench table on the 32 page.
★ ZRC2003200 20.0/21.0 20.0 19.0 25.0 100.0 250.0 Long
★ ZRC2004200 20.0/21.0 20.0 19.0 25.0 150.0 250.0 Long
★ ZRC2501250 25.0/26.0 25.0 24.0 30.0 75.0 200.0 Regular
★ ZRC2502250 25.0/26.0 25.0 24.0 30.0 120.0 250.0 Regular ● TWBT25 TX6025T25
★ ZRC2503250 25.0/26.0 25.0 24.0 30.0 190.0 300.0 Long STEEL HOLDER
★ ZRC3001320
★ ZRC3002320
30.0/32.0/33.0
30.0/32.0/33.0
32.0
32.0
29.0
29.0
40.0
40.0
90.0
150.0
250.0
300.0
Regular
Long ● TWBT30 TX8030T30
i-Xmill CORNER RADIUS - TAPER NECK ZRT SERIES
★ ZRC3003320 30.0/32.0/33.0 32.0 29.0 40.0 190.0 300.0 Long
* ● Required to use T-HANDLE (TWH600)
* ★ Stock Item D3
▶ Please refer to the wrench table on the 32 page.
D2 D1

L1
L3
L2

Unit : mm

Shank Length Overall Interference


Mill Neck Length
EDP No. Diameter Diameter Diameter of Cut Below Length Angle Length Wrench Screw No.
Shank Type No.
D1 D2 D3 L1 L3 L2 θ˚
★ ZRT0801120 8.0 12.0 6.7 10.0 22.0 100.0 9˚ Regular
TWFT07 TX2508T07
★ ZRT0802120 8.0 12.0 6.7 10.0 50.0 130.0 2˚ 43´ Long
★ ZRT1001120 10.0/11.0 12.0 8.6 13.0 25.0 100.0 4˚ 45´ Regular
TWFT08 TX3010T08
★ ZRT1002120 10.0/11.0 12.0 8.6 13.0 50.0 150.0 1˚ 32´ Long
★ ZRT1202160 12.0/13.0 16.0 10.2 15.0 60.0 160.0 2˚ 32´ Long TWFT10 TX3512T10
* ★ Stock Item
▶ Please refer to the wrench table on the 32 page.

26 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 27
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

MODULAR TYPE STEEL HEAD MODULAR CARBIDE HOLDER


BALL NOSE TYPE MIXB SERIES STRAIGHT NECK TYPE ZMC SERIES
M d1 Coolant Hole
Coolant Hole
M

D2 D1 SD D

L1
L
L1 W

L2

Unit : mm Unit : mm
Mill Neck Length Below Overall Coupling Shank Overall Neck Neck
Therad Mill Thread Wrench Coolant
EDP No. Diameter Diameter Shank Length Diameter EDP No. Diameter Length Length Diameter
Diameter No. Hole
D1 D2 L1 L2 M d1 SD L L1 D M
MIXB100M06 - H 10.0/11.0 9.5 18.5 33.0 M6 6.5 ZMC1001100 10.0 10.0 70.0 20.0 9.5 M6 SPIS0810 2
MIXB120M06 - H 12.0/13.0 11.4 21.5 36.0 M6 6.5 ZMC1002100 10.0 10.0 100.0 40.0 9.5 M6 SPIS0810 2
MIXB160M08 - H 16.0/17.0 15.0 25.5 42.5 M8 8.5 ZMC1003100 10.0 10.0 130.0 70.0 9.5 M6 SPIS0810 2
MIXB200M10 - H 20.0/21.0 19.0 30.0 49.0 M10 10.5 ZMC1201120 12.0 12.0 80.0 20.0 11.5 M6 SPIS0810 2
MIXB250M12 - H 25.0/26.0 24.0 37.0 59.0 M12 12.5 ZMC1202120 12.0 12.0 100.0 40.0 11.5 M6 SPIS0810 2
MIXB300M16 - H 30.0/32.0/33.0 29.0 43.0 66.0 M16 17.0 ZMC1203120 12.0 12.0 130.0 70.0 11.5 M6 SPIS0810 2
▶ Please refer to the wrench table on the 33 page. ZMC1601160 16.0 16.0 100.0 40.0 15.5 M8 SPIS1300 3
ZMC1602160 16.0 16.0 150.0 80.0 15.5 M8 SPIS1300 3
ZMC1603160 16.0 16.0 200.0 120.0 15.5 M8 SPIS1300 3
ZMC2001200 20.0 20.0 100.0 40.0 19.5 M10 SPIS1700 4
ZMC2002200 20.0 20.0 150.0 80.0 19.5 M10 SPIS1700 4
ZMC2003200 20.0 20.0 200.0 120.0 19.5 M10 SPIS1700 4
ZMC2004200 20.0 20.0 250.0 160.0 19.5 M10 SPIS1700 4
ZMC2501250 25.0 25.0 150.0 70.0 24.3 M12 SPIS2200 5
MODULAR TYPE STEEL HEAD
ZMC2502250 25.0 25.0 200.0 100.0 24.3 M12 SPIS2200 5
CORNER RADIUS TYPE MIXR SERIES ZMC2503250 25.0 25.0 250.0 150.0 24.3 M12 SPIS2200 5
M d1 Coolant Hole ZMC2504250 25.0 25.0 300.0 200.0 24.3 M12 SPIS2200 5
ZMC3001320 30.0/32.0 32.0 150.0 70.0 29.0 M16 SPIS2700 6
ZMC3002320 30.0/32.0 32.0 200.0 120.0 29.0 M16 SPIS2700 6
D1
D2
ZMC3003320 30.0/32.0 32.0 250.0 150.0 29.0 M16 SPIS2700 6
ZMC3004320 30.0/32.0 32.0 300.0 200.0 29.0 M16 SPIS2700 6
ZMC3005320 30.0/32.0 32.0 350.0 250.0 29.0 M16 SPIS2700 6
L1 W

L2 ▶ ‌The wrench (1pc) for the relevant item is included. More items are available for sale upon request.
▶ Please refer to the wrench table on the 33 page.
Unit : mm

Mill Neck Length Below Overall Coupling


Therad
EDP No. Diameter Diameter Shank Length Diameter
D1 D2 L1 L2 M d1

MIXR100M06 - H 10.0/11.0 9.5 18.5 33.0 M6 6.5


MIXR120M06 - H 12.0/13.0 11.4 21.5 36.0 M6 6.5
MIXR160M08 - H 16.0/17.0 15.0 25.5 42.5 M8 8.5
MIXR200M10 - H 20.0/21.0 19.0 30.0 49.0 M10 10.5
MIXR250M12 - H 25.0/26.0 24.0 37.0 59.0 M12 12.5
MIXR300M16 - H 30.0/32.0/33.0 29.0 43.0 66.0 M16 17.0
▶ Please refer to the wrench table on the 33 page.

28 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 29
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE

MODULAR STEEL HOLDER MODULAR STEEL HOLDER


STRAIGHT NECK TYPE ZMS SERIES TAPER NECK TYPE ZMT SERIES
Coolant Hole Coolant Hole
M M

SD D SD D

L1 L1
L L

Unit : mm Unit : mm

Mill Shank Overall Neck Neck Shank Overall Neck Neck


Thread Wrench Coolant Mill Thread Wrench Coolant
EDP No. Diameter Length Length Diameter EDP No. Diameter Length Length Diameter
Diameter No. Hole Diameter No. Hole
SD L L1 D M SD L L1 D M
ZMS1001100 10.0 10.0 70.0 20.0 9.0 M6 SPIS0810 3 ZMT1001120 10.0 12.0 100.0 50.0 9.0 M6 SPIS0810 3
ZMS1201120 12.0 12.0 90.0 30.0 11.0 M6 SPIS0810 3 ZMT1201160 12.0 16.0 130.0 70.0 11.0 M6 SPIS0810 3
ZMS1601160 16.0 16.0 100.0 30.0 15.0 M8 SPIS1300 4 ZMT1601200 16.0 20.0 150.0 90.0 15.0 M8 SPIS1300 4
ZMS2001200 20.0 20.0 100.0 30.0 19.0 M10 SPIS1700 5 ZMT2001250 20.0 25.0 170.0 100.0 19.0 M10 SPIS1700 5
ZMS2501250 25.0 25.0 115.0 40.0 24.0 M12 SPIS2200 5 ZMT2501320 25.0 32.0 200.0 110.0 24.0 M12 SPIS2200 5
ZMS3001320 30.0/32.0 32.0 125.0 40.0 29.0 M16 SPIS2700 6 ZMT3001320 30.0/32.0 32.0 200.0 110.0 29.0 M16 SPIS2700 6

▶ ‌The wrench (1pc) for the relevant item is included. More items are available for sale upon request. ▶ ‌The wrench (1pc) for the relevant item is included. More items are available for sale upon request.
▶ Please refer to the wrench table on the 33 page. ▶ Please refer to the wrench table on the 33 page.

COPY MILL ARBOR


DIN 69871-SK DIN 69893 / ISO 12164-HSK JIS B6339/MAS 403-BT

▶ i-Xmill modular type can fit directly to copy mill arbors as above.
Please refer to the YG-1 Tooling System Catalog for copy mill arbors compatible with i-Xmill modular type.

30 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 31
INSTRUCTION MANUAL INSTRUCTION MANUAL

ASSEMBLY of i-Xmill ASSEMBLY of i-Xmill MODULAR TYPE


SIZE CLAMPING TORQUE
(ØD) [ N·m ]
1 2 Step 1, 2 : Clean
Ø8.0 1.0 Please be sure to remove dirt and debris on all adjoining surfaces
Ø10.0 1.5
Ø12.0, Ø13.0 2.5
before assembling. (air preferred)
Ø16.0, Ø17.0 3.5
Ø20.0, Ø21.0 5.0
Ø25.0, Ø26.0 6.0
Ø30.0, Ø32.0 6.5
▲ Make sure to clean the insert and insert seat. ✽ When the screw is worn out, please change the a new screw.
✽ Please tighten up the screw with recommended torque.
(Please refer to the table) 3 4 Step 3, 4 : Assembly
✽ Don't press down the insert, when the screw is tightened. Mount the modular head onto the shank by hand until
it fits then use the supplied wrench to tighten.
CLAMPING DIRECTION

▲ Slide the insert into the slot of the holder. 5 Step 5, 6 : Final Check
Tighten the screw using anti-seize compound.
Re-check and make sure there is no gap.
Wrench No.
WRENCH TYPE PRODUCT NO. T-HANDLE No.
TWFT07 -
FLAG TWFT08 -
TYPE
TWFT10 - Notice
TWFT15 - Please tighten the screw with designated torque, too much torque will damage the screw.

● TWBT20
TORX BIT
TYPE ● TWBT25 TWH600
● TWBT30 ■ WRENCH
* ● Required to use T-HANDLE (TWH600) Wrench Wrench Mill Clamping
Model
No. Width Diameter Torque [N·m]

8 10.0 6.5
CUTTING CONDITION SPIS0810
10 12.0 6.5

RPM = revolution per minute (rev/min) SPIS1300 13 16.0 10


Vc = surface meter per minute (M/min)
Dia. = diameter of insert (mm)
Vf = feed speed (mm/min) SPIS1700 17 20.0 12
f = feed per revolution (mm/rev)
Ae
Ap
De = effective tool diameter (mm)
Ap
Ap = axial depth of cut (mm)
Ae = radial depth of cut (mm) SPIS2200 22 25.0 15

Ae

30.0
(RPM)•(π)•(Dia.) (Vc)•(1000) SPIS2700 27 20
32.0
Vc [M/min] = RPM [rev/min] =
1000 (π)•(Dia.)

Vf [mm/min] = (RPM)•(f) De [mm] = 2 (ap)•(Dia. - ap)

32 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 33
RECOMMENDED CUTTING CONDITIONS RECOMMENDED CUTTING CONDITIONS

XMB110A SERIES XMB130A SERIES


Vc = m/min. fz = mm/tooth Vc = m/min. fz = mm/tooth
BALL INSERTS for GENERAL PURPOSE RPM = rev./min. FEED = mm/min. BALL INSERTS for STAINLESS STEELS RPM = rev./min. FEED = mm/min.
VDI Material Diameter (Ø) VDI Material Diameter (Ø)
ISO Parameter ISO Parameter
3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33 3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
Vc 160~320 160~360 160~380 160~480 160~580 160~600 160~700 Vc 90~130 90~130 90~130 90~130 90~130 90~130 90~130
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.25~0.40 0.25~0.50 0.25~0.60 fz 0.10~0.12 0.13~0.15 0.15~0.20 0.15~0.20 0.15~0.20 0.20~0.25 0.20~0.25
1-4 RPM 6370~12730 5090~11460 4240~10080 3180~9550 2550~9230 2040~7640 1700~7430 M 12-14 Stainless steel RPM 3580~5170 2860~4140 2390~3450 1790~2590 1430~2070 1150~1660 950~1380
FEED 2550~5090 2040~4580 1700~4030 1590~5730 1270~7380 1020~7640 850~8910 FEED 720~1290 720~1240 720~1380 540~1030 430~830 460~830 380~690
Non-alloy steel Vc 120~280 120~300 120~350 120~380 120~420 120~480 120~550
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.25~0.40 0.25~0.50 0.25~0.60
5 RPM 4770~11140 3820~9550 3180~9280 2390~7560 1910~6680 1530~6110 1270~5840
P FEED
Vc
1910~4460
160~320
1530~3820
160~360
1270~3710
160~380
1190~4540
160~480
950~5350
160~580
760~6110
160~600
640~7000
160~700
XMM110V SERIES
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.25~0.40 0.25~0.50 0.25~0.60 Vc = m/min. fz = mm/tooth
6-7 RPM 6370~12730 5090~11460 4240~10080 3180~9550 2550~9230 2040~7640 1700~7430 BALL INSERTS for GENERAL PURPOSE - FULL RADIUS RPM = rev./min. FEED = mm/min.
FEED 2550~5090 2040~4580 1700~4030 1590~5730 1270~7380 1020~7640 850~8910
Low alloy steel Vc 120~280 120~300 120~350 120~380 120~420 120~480 120~550 VDI Material Diameter (Ø)
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.25~0.40 0.25~0.50 0.25~0.60 ISO Parameter
8 3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
RPM 4770~11140 3820~9550 3180~9280 2390~7560 1910~6680 1530~6110 1270~5840
Vc 160~320 160~360 160~380 160~480 160~580 160~600 160~700
FEED 1910~4460 1530~3820 1270~3710 1190~4540 950~5350 760~6110 640~7000
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.25~0.40 0.25~0.50 0.25~0.60
1-4 Non-alloy steel RPM 6370~12730 5090~11460 4240~10080 3180~9550 2550~9230 2040~7640 1700~7430
FEED 2550~5090 2040~4580 1700~4030 1590~5730 1270~7380 1020~7640 850~8910
Vc 160~320 160~360 160~380 160~480 160~580 160~600 160~700
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.25~0.40 0.25~0.50 0.25~0.60
P 6-7 Low alloy steel RPM 6370~12730 5090~11460 4240~10080 3180~9550 2550~9230 2040~7640 1700~7430
FEED
XMB120C SERIES
2550~5090 2040~4580 1700~4030 1590~5730 1270~7380 1020~7640 850~8910
Vc 160~320 160~360 160~380 160~480 160~580 160~600 160~700
High alloyed fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.25~0.40 0.25~0.50 0.25~0.60
Vc = m/min. fz = mm/tooth 10 steel,
BALL INSERTS for PRE-HARDENED STEELS RPM = rev./min. FEED = mm/min. and tool steel RPM
FEED
6370~12730
2550~5090
5090~11460
2040~4580
4240~10080
1700~4030
3180~9550
1590~5730
2550~9230
1270~7380
2040~7640
1020~7640
1700~7430
850~8910
VDI Material Diameter (Ø)
ISO Parameter
3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
Low alloy steel Vc
fz
100~220
0.15~0.20
100~260
0.15~0.20
100~280
0.15~0.20
100~350
0.20~0.30
100~400
0.20~0.40
100~450
0.20~0.50
100~500
0.20~0.60 XMB110D SERIES
P 9-11 High alloyed steel, RPM 3980~8750 3180~8280 2650~7430 1990~6960 1590~6370 1270~5730 1060~5310 Vc = m/min. fz = mm/tooth
and tool steel FEED
Vc
1190~3500
160~320
950~3310
160~360
800~2970
160~400
800~4180
160~500
640~5090
160~550
510~5730
160~620
420~6370
160~720
BALL INSERTS for GRAPHITE RPM = rev./min. FEED = mm/min.
Grey cast iron fz 0.30~0.30 0.30~0.30 0.30~0.30 0.35~0.40 0.35~0.40 0.35~0.50 0.35~0.60 Diameter (Ø)
VDI Material
K 15-20 Nodular cast iron
Malleable cast iron
RPM 6370~12730 5090~11460 4240~10610 3180~9950 2550~8750 2040~7890 1700~7640 ISO
3323 Description
Parameter
8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
FEED 3820~7640 3060~6880 2550~6370 2230~7960 1780~7000 1430~7890 1190~9170
Vc 80~180 80~200 80~220 80~260 80~320 80~360 80~400 Vc 300~400 300~400 300~400 300~400 300~480 300~560 300~650
fz 0.10~0.20 0.10~0.20 0.10~0.20 0.15~0.30 Vc =
0.15~0.40 m/min.0.15~0.50 fz = mm/tooth
0.15~0.60 Aluminum-
21~22 wrought
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.30~0.35 0.35~0.40 0.40~0.50
H 38 Hardened steel RPM 3180~7160 2550~6370 2120~5840 1590~5170 RPM = rev./min.
1270~5090 1020~4580 FEED 850~4240
= mm/min. alloy RPM 11940~15920 9550~12730 7960~10610 5970~7960 4770~7640 3820~7130 3180~6900
FEED 640~2860 510~2550 420~2330 480~3100 380~4070 310~4580 250~5090 FEED 4770~6370 3820~5090 3180~4240 2980~4770 2860~5350 2670~5700 2550~6900
Vc 300~400 300~400 300~400 300~400 300~480 300~560 300~650
23~24 Aluminum-cast,
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.30~0.35 0.35~0.40 0.40~0.50
N alloyed RPM 11940~15920 9550~12730 7960~10610 5970~7960 4770~7640 3820~7130 3180~6900
FEED 4770~6370 3820~5090 3180~4240 2980~4770 2860~5350 2670~5700 2550~6900
Vc 300~400 300~400 300~400 300~400 300~480 300~560 300~650
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.30 0.30~0.35 0.35~0.40 0.40~0.50
29.2 Graphite RPM 11940~15920 9550~12730 7960~10610 5970~7960 4770~7640 3820~7130 3180~6900
FEED 4770~6370 3820~5090 3180~4240 2980~4770 2860~5350 2670~5700 2550~6900

XMB260T SERIES
Vc = m/min. fz = mm/tooth Ap
BALL INSERTS for HIGH HARDENED STEELS RPM = rev./min. FEED = mm/min.
VDI Material Diameter (Ø)
ISO Parameter
3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
Vc 80~180 80~200 80~220 80~260 80~320 80~360 80~400 Ae
fz 0.10~0.15 0.10~0.15 0.10~0.15 0.15~0.25 0.15~0.25 0.15~0.25 0.15~0.30
H 38-41 Hardened steel RPM 3180~7160 2550~6370 2120~5840 1590~5170 1270~5090 1020~4580 850~4240 Ae : Roughing - 0.1 x D
FEED 640~2150 510~1910 420~1750 480~2590 380~2550 310~2290 250~2550 Finishing - Under Ø12 : 0.25mm
Under Ø20 : 0.30mm
From Ø20 : 0.40mm

Ap : Roughing - Under Ø16 : 0.025 x D


From Ø16 : 0.05 x D
Finishing - Under Ø16 : 0.1mm
Full Radius Type Ball Radius Type

▶ When the length of overhang exceeds 4xD, we recommend using the carbide shank holder with 20% lower feed
▶ When using long (long & intermediate type holder) tools, we recommend reducing the feed rate to 70 ~ 85%.

34 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 35
RECOMMENDED CUTTING CONDITIONS RECOMMENDED CUTTING CONDITIONS

XMR110A SERIES XMF110V SERIES


Vc = m/min. fz = mm/tooth Vc = m/min. fz = mm/tooth
CORNER RADIUS INSERTS for GENERAL PURPOSE & STAINLESS STEELS RPM = rev./min. FEED = mm/min. CORNER RADIUS INSERTS for GENERAL PURPOSE - HIGH FEED RPM = rev./min. FEED = mm/min.
VDI Material Diameter (Ø) VDI Material Diameter (Ø)
ISO Parameter ISO Parameter
3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33 3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
Vc 160~300 160~300 160~300 160~300 160~300 160~300 160~300 Vc 150~200 150~200 150~200 150~200 150~200 150~200 150~200
fz 0.20~0.15 0.20~0.15 0.20~0.15 0.25~0.20 0.25~0.20 0.25~0.20 0.25~0.20 Non-alloy steel fz 0.60~0.40 0.75~0.50 0.90~0.60 1.20~0.80 1.50~1.00 1.80~1.40 2.30~1.80
1-4 RPM 6370~11940 5090~9550 4240~7960 3180~5970 2550~4770 2040~3820 1700~3180 1-7 RPM 5970~7960 4770~6370 3980~5310 2980~3980 2390~3180 1910~2550 1590~2120
FEED 2550~3580 2040~2860 1700~2390 1590~2390 1270~1910 1020~1530 850~1270 Low alloy steel FEED 7160~6370 7160~6370 7160~6370 7160~6370 7160~6370 6880~7140 7320~7640
Non-alloy steel Vc 120~280 120~280 120~280 120~280 120~280 120~280 120~280 Ap(Max) 0.4 0.5 0.6 0.8 1.0 1.3 1.6
fz 0.20~0.15 0.20~0.15 0.20~0.15 0.25~0.20 0.25~0.20 0.25~0.20 0.25~0.20 P Vc 150~200 150~200 150~200 150~200 150~200 150~200 150~200
5 RPM 4770~11140 3820~8910 3180~7430 2390~5570 1910~4460 1530~3570 1270~2970 High alloyed fz 0.60~0.40 0.75~0.50 0.90~0.60 1.20~0.80 1.50~1.00 1.80~1.40 2.30~1.80
FEED 1910~3340 1530~2670 1270~2230 1190~2230 950~1780 760~1430 640~1190 10 steel, RPM 5970~7960 4770~6370 3980~5310 2980~3980 2390~3180 1910~2550 1590~2120
P Vc 160~300 160~300 160~300 160~300 160~300 160~300 160~300 and tool steel FEED 7160~6370 7160~6370 7160~6370 7160~6370 7160~6370 6880~7140 7320~7640
fz 0.20~0.15 0.20~0.15 0.20~0.15 0.25~0.20 0.25~0.20 0.25~0.20 0.25~0.20 Ap(Max) 0.4 0.5 0.6 0.8 1.0 1.3 1.6
6-7 RPM 6370~11940 5090~9550 4240~7960 3180~5970 2550~4770 2040~3820 1700~3180
FEED 2550~3580 2040~2860 1700~2390 1590~2390 1270~1910 1020~1530 850~1270
Low alloy steel Vc 120~280 120~280 120~280 120~280 120~280 120~280 120~280
fz 0.20~0.15 0.20~0.15 0.20~0.15 0.25~0.20 0.25~0.20 0.25~0.20 0.25~0.20
8 RPM 4770~11140 3820~8910 3180~7430 2390~5570 1910~4460 1530~3570 1270~2970
FEED 1910~3340 1530~2670 1270~2230 1190~2230 950~1780 760~1430 640~1190
Vc
fz
90~130
0.10~0.10
90~130
0.11~0.11
90~130
0.12~0.11
90~130
0.13~0.13
90~130
0.13~0.13
90~130
0.13~0.12
90~130
0.13~0.12
XMR110D SERIES
M 12-14 Stainless steel RPM 3580~5170 2860~4140 2390~3450 1790~2590 1430~2070 1150~1660 950~1380 Vc = m/min. fz = mm/tooth
FEED 720~1030 630~910 550~790 450~650 360~520 290~410 240~340 CORNER RADIUS INSERTS for GRAPHITE RPM = rev./min. FEED = mm/min.

VDI Material Diameter (Ø)


ISO Parameter
3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
Vc 300~400 300~400 300~400 300~400 300~400 300~400 300~400
Aluminum- fz 0.20~0.20 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.25 0.25~0.25 0.25~0.25
XMR120C SERIES 21~22 wrought alloy RPM
FEED
11940~15920
4770~6370
9550~12730
3820~5090
7960~10610
3180~4240
5970~7960
2390~3180
4770~6370
2390~3180
3820~5090
1910~2550
3180~4240
1590~2120
Vc = m/min. fz = mm/tooth Vc 300~400 300~400 300~400 300~400 300~400 300~400 300~400
CORNER RADIUS INSERTS for PRE-HARDENED STEELS RPM = rev./min. FEED = mm/min.
23~24 Aluminum-cast,
fz 0.20~0.20 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.25 0.25~0.25 0.25~0.25
N alloyed RPM 11940~15920 9550~12730 7960~10610 5970~7960 4770~6370 3820~5090 3180~4240
VDI Material Diameter (Ø) FEED 4770~6370 3820~5090 3180~4240 2390~3180 2390~3180 1910~2550 1590~2120
ISO Parameter
3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33 Vc 300~400 300~400 300~400 300~400 300~400 300~400 300~400
Vc 100~280 100~280 100~280 100~280 100~280 100~280 100~280 fz 0.20~0.20 0.20~0.20 0.20~0.20 0.20~0.20 0.25~0.25 0.25~0.25 0.25~0.25
Low alloy steel 29.2 Graphite RPM 11940~15920 9550~12730 7960~10610 5970~7960 4770~6370 3820~5090 3180~4240
fz 0.12~0.06 0.13~0.06 0.13~0.06 0.15~0.08 0.15~0.08 0.15~0.08 0.15~0.08
P 9-11 High alloyed steel, RPM 3980~11140 3180~8910 2650~7430 1990~5570 1590~4460 1270~3570 1060~2970 FEED 4770~6370 3820~5090 3180~4240 2390~3180 2390~3180 1910~2550 1590~2120
and tool steel FEED 990~1340 800~1070 690~890 600~840 480~670 380~570 320~450
Vc 160~380 160~380 160~380 160~380 160~380 160~380 160~380
Grey cast iron fz 0.30~0.20 0.30~0.20 0.30~0.20 0.35~0.30 0.35~0.30 0.35~0.30 0.35~0.30
K 15-20 Nodular cast iron
Malleable cast iron
RPM 6370~15120 5090~12100 4240~10080 3180~7560 2550~6050 2040~4840 1700~4030
FEED 3820~6050 3060~4840 2550~4030 2230~4540 1780~3630 1430~2900 1190~2420
Vc 80~220 80~220 80~220 80~220 80~220 80~220 80~220 Ae : Roughing - 0.1 x D
Ap Finishing - 0.2mm
fz 0.10~0.05 0.10~0.05 0.10~0.05 0.15~0.06 0.15~0.06 0.15~0.06 0.15~0.06
H 38 Hardened steel RPM 3180~8750 2550~7000 2120~5840 1590~4380 1270~3500 1020~2800 850~2330
FEED 640~880 510~700 420~580 420~530 380~420 310~340 250~280 Ap : Roughing - Under Ø16 : 0.025 x D
Ae From Ø16 : 0.05 x D
Finishing - Under Ø16 : 0.1mm
From Ø16 : 0.2mm
High Feed

XMR260T SERIES ▶ When the length of overhang exceeds 4xD, we recommend using the carbide shank holder with 20% lower feed
Vc = m/min. fz = mm/tooth ▶ When using long (long & intermediate type holder) tools, we recommend reducing the feed rate to 70 ~ 85%.
CORNER RADIUS INSERTS for HIGH HARDENED STEELS RPM = rev./min. FEED = mm/min.

VDI Material Diameter (Ø)


ISO Parameter
3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
Vc 80~220 80~220 80~220 80~220 80~220 80~220 80~220
fz 0.10~0.05 0.10~0.05 0.10~0.05 0.15~0.06 0.15~0.06 0.15~0.06 0.15~0.06
H 38-41 Hardened steel RPM 3180~8750 2550~7000 2120~5840 1590~4380 1270~3500 1020~2800 850~2330
FEED 640~880 510~700 420~580 480~530 380~420 310~340 250~280

36 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 37
HIGH QUALITY PRODUCTS and ON TIME DELIVERY
for WORLD-WIDE CUSTOMERS
Since 1982, YG-1 has been committed to quality, innovation and the unique customer experience.
Our performance and experience have granted YG-1 the global impression of one of the leading manufacturers of
high quality cutting tool solutions. This global footprint expands over 75 countries, with international logistic centers,
pledging to our customers to give the best service available today - and tomorrow.

TÜRKIYE

HEAD OFFICE
13-40, Songdogwahak-ro 16beon-gil, Yeonsu-gu, Incheon 21984, South Korea
Phone: +82-32-526-0909
https://www.yg1.kr
E-mail: [email protected]
HEAD OFFICE
13-40, Songdogwahak-ro 16beon-gil, Yeonsu-gu, Incheon 21984, South Korea
Phone: +82-32-526-0909
Http://www.yg1.kr
E-mail: [email protected]

Note The information is provided for reference only. Tool specifications are subject to change without prior notice.
Although we endeavor to supply accurate and timely information, there can be no guarantee to cover every particular application.
YG-1 or publishers are not liable for any damage for use of the information.

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