YE-EI24i-Xmill 2402028 Final Spread
YE-EI24i-Xmill 2402028 Final Spread
INSERT FEATURES
Steel Holders
Corner radius High Feed
Thickness
Modular Type of i-Xmill Tooling
Highest Insert Thickness Highest flexibility using market common coupling
Stability against cracks and bending moment Internal coolant or air blow supply
Allows for more freedom in design and higher helix angles
2 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 3
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
TEST I i-Xmill Modular Type TEST III for Mold Steel (Corner Radius)
YG-1 Competitor
250
Wear (㎛)
i-Xmill Moudular i-Xmill Corner Radius
Tools Conventional Type Tools
with Internal Coolant Moudular with Internal Coolant (XMR110A16020) 200
Wear (㎛)
TEST II i-Xmill Modular Type TEST IV for Pre-Hardened Steels (Ball) 250
200
Work Material Plastic Tool Steel 1.2311 (HRc30) - DIN : X40GrMoV51 (1.2344)
0 29 90 189
30 Work Material - AISI : H13
Milling Length (m)
Cutting Speed 376m/min. - JIS: SKD61 (HRc50)
4 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 5
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
Wear (㎛)
i -Xmill Ball
Tools 100 i-Xmill Corner Radius
(XMB260T160) Tools
80
(XMR110D17010)
Size(mm) Ø16 x R8.0
60 Size(mm) Ø17 x R1.0
- DIN: X155CrVMo12-1 (1.2379)
Work Material - AISI: D2 40 Work Material Graphite
- JIS: SKD11 (HRc60) 20
Cutting Speed 320 m/min.
Cutting Speed 70.02 m/min.
0 63 315 504 693 RPM 6,000 rev./min.
Milling Length (m)
RPM 1,393 rev./min.
Feed 2,800 mm/min.
Feed 613 mm/min. (Total milling length 693m)
Feed per tooth 0.23 mm/tooth
Feed per tooth 0.22 mm/tooth
Milling Depth Axial : 0.2 mm
Milling Method Profile Cutting
Coolant Air
Axial: 0.1 mm
Milling Depth Competitor A (Total milling length 504m)
Radial: 0.3 mm
140
i-Xmill Corner Radius
Wear (㎛)
Tools i -Xmill Corner Radius
(XMR260T25010)
120 Tools
(XMF110V16015) 120
100
Size(mm) Ø25 x R1.0 100
Size(mm) Ø16 x R1.5
80 80
- DIN: X155CrVMo12-1 (1.2379) - DIN: X40GrMoV51 (1.2344)
Work Material - AISI: D2 60
Work Material - AISI: H13 60
- JIS: SKD11 (HRc60) - JIS: SKD61
40 40
Feed per tooth 0.15 mm/tooth (Total milling length 30m) Feed per tooth 1.0 mm/tooth (Total milling length 210m)
Milling Method Down & Side Cutting Competitor (Total milling length 30m) Milling Method Down & Side Cutting Competitor (Total milling length 210m)
Coolant Oil Mist
Coolant Oil Mist
6 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 7
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
SELECTION GUIDE SERIES XMB110A XMB120C XMB260T XMB130A XMM110V XMB110D XMR110A XMR120C XMR260T XMF110V XMR110D
FLUTE 2 2 2 2 2 2 2 2 2 2 2
CUTTING EDGE SHAPE BALL BALL BALL BALL BALL BALL CORNER CORNER CORNER CORNER CORNER
NOSE NOSE NOSE NOSE NOSE NOSE RADIUS RADIUS RADIUS RADIUS RADIUS
SIZE MIN R4.0 R4.0 R4.0 R4.0 R4.0 R4.0 D8.0 D8.0 D8.0 D8.0 D8.0
SIZE MAX R16.5 R16.5 R16.5 R16.5 R16.5 R16.5 D33.0 D33.0 D33.0 D33.0 D33.0
PAGE 11 11 11 12 12 12 13 13 13 18 18
- - - - FULL RADIUS - - - - HIGH FEED -
CARBIDE INSERT & AlTiN XC-Coating Z-Coating AlTiN Y-Coating Diamond AlTiN XC-Coating Z-Coating Y-Coating Diamond
HOLDER GENERAL PURPOSE PRE-HARDENED STEELS HIGH HARDENED STEELS STAINLESS STEELS GENERAL PURPOSE GRAPHITE GENERAL PURPOSE
STAINLESS STEELS PRE-HARDENED STEELS HIGH HARDENED STEELS GENERAL PURPOSE GRAPHITE
END MILLS
Available for General Purpose Steels, Pre-Hardened Steels,
High Hardened Steels, Stainless Steel and Graphite
Please visit ◎ : Excellent ○ : Good
globalyg1.com/mat
for material search Recommended cutting conditions : p.34-37
VDI Material
ISO Composition / Structure / Heat Treatment HB HRc
3323 Description
1 About 0.15% C Annealed 125 ◎ ◎ ◎ ◎ 1
2 About 0.45% C Annealed 190 13 ◎ ◎ ◎ ◎ 2
3 Non-alloy steel About 0.45% C Quenched & Tempered 250 25 ◎ ◎ ◎ ◎ 3
4 About 0.75% C Annealed 270 28 ◎ ◎ ◎ ◎ 4
5 About 0.75% C Quenched & Tempered 300 32 ◎ ◎ ◎ 5
P 6 Annealed 180 10 ◎ ◎ ◎ ◎ 6 P
7 Quenched & Tempered 275 29 ◎ ◎ ◎ ◎ 7
Low alloy steel
8 Quenched & Tempered 300 32 ◎ ◎ 8
9 Quenched & Tempered 350 38 ◎ ◎ 9
10 High alloyed steel, Annealed 200 15 ○ ◎ ○ ◎ 10
11 and tool steel Quenched & Tempered 325 35 ◎ ◎ 11
12 Ferritic / Martensitic Annealed 200 15 ◎ ◎ 12
19 Ferritic 130 ◎ ◎ 19
Malleable cast iron
20 Pearlitic 230 21 ◎ ◎ 20
21 Aluminum- Not Curable 60 ○ ○ 21
22 wrought alloy Curable Hardened 100 ○ ○ 22
23 ≤ 12% Si, Not Curable 75 ○ ○ 23
Aluminum-cast,
24 ≤ 12% Si, Curable Hardened 90 ○ ○ 24
alloyed
25 > 12% Si, Not Curable 130 25
N 26 Copper and Cutting Alloys, PB>1% 110 26
N
8 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 9
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
XMB110A SERIES
SELECTION GUIDE HOLDER
COATED EXCHANGEABLE CARBIDE END MILLS XMB120C SERIES
SERIES ZBC ZBS ZBT ZRC ZRS ZRT i-Xmill BALL INSERTS XMB260T SERIES
CUTTING EDGE BALL BALL BALL CORNER CORNER CORNER
SHAPE NOSE NOSE NOSE RADIUS RADIUS RADIUS ▶ Exchangeable Ball End Mill for economic use
▶Three Types of Inserts are available
PAGE 23 24 25 26 27 27 - For General Purpose (~HRc50)
- For Hardened Material (HRc40~HRc65)
LENGTH STRAIGHT STRAIGHT TAPER NECK STRAIGHT STRAIGHT TAPER NECK
NECK NECK NECK NECK - For Graphite
▶Special Geometry and Coating for Excellent Performance
TOOL MATERIAL Carbide Steel Steel Carbide Steel Steel
END MILLS
HOLDERS Cutting conditions : p.34 Unit : mm
Available for General Purpose Steels, Pre-Hardened Steels,
High Hardened Steels, Stainless Steel and Graphite EDP No.
Radius of Mill
Height Thickness
Instruction manual : p.32 Ball Nose Diameter
AlTiN XC-Coating Z-Coating
For Pre-Hardened For High Hardened
For General Purpose R D H T
Steels Steels
XMB110A080 XMB120C080 XMB260T080 R4.0 8.0 8.0 2.4
XMB110A100 XMB120C100 XMB260T100 R5.0 10.0 9.5 2.7
XMB110A110 XMB120C110 XMB260T110 R5.5 11.0 10.0 2.7
XMB110A120 XMB120C120 XMB260T120 R6.0 12.0 11.0 3.2
XMB110A130 XMB120C130 XMB260T130 R6.5 13.0 11.5 3.2
XMB110A160 XMB120C160 XMB260T160 R8.0 16.0 13.0 4.2
XMB110A170 XMB120C170 XMB260T170 R8.5 17.0 13.5 4.2
XMB110A200 XMB120C200 XMB260T200 R10.0 20.0 16.0 5.2
MODULAR TYPE MODULAR HOLDER XMB110A210 XMB120C210 XMB260T210 21.0 16.5 5.2
R10.5
XMB110A250 XMB120C250 XMB260T250 R12.5 25.0 19.5 6.2
SERIES MIXB MIXR ZMC ZMS ZMT XMB110A260 XMB120C260 XMB260T260 26.0 20.0 6.2
R13.0
CUTTING EDGE BALL CORNER XMB110A300 XMB120C300 XMB260T300 R15.0 30.0 23.5 7.2
SHAPE NOSE RADIUS - - -
XMB110A320 XMB120C320 XMB260T320 R16.0 32.0 24.5 7.2
XMB110A330 XMB120C330 XMB260T330 R16.5 33.0 25.0 7.2
PAGE 28 28 29 30 31
▶ The ball radius tolerance is ± 0.01mm and the set-up accuracy is ± 0.02mm.
LENGTH - - STRAIGHT STRAIGHT TAPER NECK
NECK NECK
MODULAR TYPE
ISO P M K
Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast
Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
HRc 13 25 28 32 10 29 32 38 15 35 15 23 10 10 26 3 25 21
Available for General Purpose Steels, Pre-Hardened Steels, HB 125 190 250 270 300 180 275 300 350 200 325 200 240 180 180 260 160 250 130 230
XMB110A ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
High Hardened Steels, Stainless Steel and Graphite
XMB120C ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
Instruction manual : p.33 XMB260T
ISO N S H
Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened
Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMB110A
XMB120C ○
XMB260T ◎ ◎ ○ ◎
10 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 11
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
ISO N S H ISO N S H
Aluminum- Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Titanium Alloys Hardened Chilled Hardened
Material
Description wrought alloy Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic
(Bronze / Brass) Materials Heat Resistant Super Alloys Titanium Alloys Hardened
steel
Chilled Hardened
Cast Iron Cast Iron Description wrought alloy (Bronze / Brass) Materials Heat Resistant Super Alloys steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55
HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMB130A XMR110A
XMM110V XMR120C ○
XMB110D ○ ○ ○ ○ ◎ XMR260T ◎ ◎ ○ ◎
12 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 13
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
T D R T D R
H H
ISO N S H ISO N S H
Aluminum- Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Titanium Alloys Hardened Chilled Hardened
Material
Description wrought alloy Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic
(Bronze / Brass) Materials Heat Resistant Super Alloys Titanium Alloys Hardened
steel
Chilled Hardened
Cast Iron Cast Iron Description wrought alloy (Bronze / Brass) Materials Heat Resistant Super Alloys steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
HRc 15 30 25 38 34 55 60 42 55
HRc 15 30 25 38 34 55 60 42 55
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMR110A XMR110A
XMR120C ○ XMR120C ○
XMR260T ◎ ◎ ○ ◎ XMR260T ◎ ◎ ○ ◎
14 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 15
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
T D R T D R
H H
16 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 17
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES
i-Xmill CORNER RADIUS INSERT XMR110D SERIES i-Xmill CORNER RADIUS INSERT XMR110D SERIES
▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load. ▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability ▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
and strength of tool. and strength of tool.
▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing. ▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
▶ Special coating makes high hardness with high thermal stability against oxidation. ▶ Special coating makes high hardness with high thermal stability against oxidation.
T D Rt Ap Max. T D R T D Rt Ap Max. T D R
H H
H H
18 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 19
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES
i-Xmill CORNER RADIUS INSERT XMR110D SERIES i-Xmill CORNER RADIUS INSERT XMR110D SERIES
▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load. ▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability ▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
and strength of tool. and strength of tool.
▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing. ▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
▶ Special coating makes high hardness with high thermal stability against oxidation. ▶ Special coating makes high hardness with high thermal stability against oxidation.
T D Rt Ap Max. T D R T D Rt Ap Max. T D R
H H
H H
20 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 21
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
CARBIDE HOLDER
COATED EXCHANGEABLE CARBIDE END MILLS XMF110V SERIES i-Xmill BALL NOSE - STRAIGHT NECK ZBC SERIES
i-Xmill CORNER RADIUS INSERT XMR110D SERIES
D3
▶ The optimized geometry of the tool achieves better reliability and less vibration and cutting load.
D2 D1
▶ Interchangeable with i-Xmill ball holder, but precise cutting is possible with i-Xmill corner radius holder due to higher stability
and strength of tool. L1
▶ The varied and wide cutting range makes it possible to machine from roughing through to finishing.
L3
▶ Special coating makes high hardness with high thermal stability against oxidation.
L2
T D Rt Ap Max. T D R
Unit : mm
Mill Shank Neck Length Length Overall
H
EDP No. Diameter Diameter Diameter of Cut Below Shank Length Length
H Wrench No. Screw No.
Type
D1 D2 D3 L1 L3 L2
★ ZBC0801080 8.0 8.0 7.6 12.0 25.0 130.0 Regular
High Feed
★ ZBC0802080 8.0 8.0 7.6 12.0 40.0 130.0 Regular
★ ZBC0803080 8.0 8.0 7.6 12.0 65.0 130.0 Regular
Cutting conditions : p.37 Unit : mm TWFT07 TX2508T07
ZBC0804080 8.0 8.0 7.6 12.0 60.0 150.0 Regular
EDP No. ZBC0805080 8.0 8.0 7.6 12.0 60.0 200.0 Long
Corner Mill for ZBC0806080 8.0 8.0 7.6 12.0 25.0 80.0 Short
Height Thickness
Radius Diameter High Feed
Y-Coating Diamond ★ ZBC1001100 10.0/11.0 10.0 9.5 15.0 30.0 140.0 Regular
★ ZBC1002100 10.0/11.0 10.0 9.5 15.0 50.0 140.0 Regular
For General Purpose R
For Graphite D H T Ap Max. ★ ZBC1003100 10.0/11.0 10.0 9.5 15.0 75.0 140.0 Regular
High Feed (Rt) TWFT08 TX3010T08
ZBC1004100 10.0/11.0 10.0 9.5 15.0 60.0 180.0 Regular
- XMR110D320 03 R0.3 32.0 23.5 7.2 -
ZBC1005100 10.0/11.0 10.0 9.5 15.0 60.0 200.0 Long
- XMR110D320 05 R0.5 32.0 23.5 7.2 -
ZBC1006100 10.0/11.0 10.0 9.5 15.0 30.0 80.0 Short
- XMR110D320 10 R1.0 32.0 23.5 7.2 -
ZBC120001P 12.0/13.0 12.0 11.4 17.0 40.0 200.0 Long
- XMR110D320 15 R1.5 32.0 23.5 7.2 -
★ ZBC1201120 12.0/13.0 12.0 11.4 17.0 35.0 150.0 Regular
- XMR110D320 20 R2.0 32.0 23.5 7.2 -
★ ZBC1202120 12.0/13.0 12.0 11.4 17.0 60.0 150.0 Regular
- XMR110D320 30 R3.0 32.0 23.5 7.2 - TWFT10 TX3512T10
★ ZBC1203120 12.0/13.0 12.0 11.4 17.0 85.0 150.0 Regular
XMF110V320 32 XMR110D320 32 R3.2 32.0 23.5 7.2 1.6
ZBC1204120 12.0/13.0 12.0 11.4 17.0 60.0 250.0 Long
- XMR110D330 03 R0.3 33.0 23.5 7.2 -
ZBC1205120 12.0/13.0 12.0 11.4 17.0 35.0 100.0 Short
- XMR110D330 05 R0.5 33.0 23.5 7.2 -
ZBC160001P 16.0/17.0 16.0 15.0 20.0 50.0 150.0 Regular
- XMR110D330 10 R1.0 33.0 23.5 7.2 -
★ ZBC1601160 16.0/17.0 16.0 15.0 20.0 50.0 200.0 Long
- XMR110D330 15 R1.5 33.0 23.5 7.2 -
★ ZBC1602160 16.0/17.0 16.0 15.0 20.0 80.0 200.0 Long
- XMR110D330 20 R2.0 33.0 23.5 7.2 - TWFT15 TX4016T15
★ ZBC1603160 16.0/17.0 16.0 15.0 20.0 120.0 200.0 Long
- XMR110D330 30 R3.0 33.0 23.5 7.2 -
★ ZBC1604160 16.0/17.0 16.0 15.0 20.0 80.0 250.0 Long
XMF110V330 32 XMR110D330 32 R3.2 33.0 23.5 7.2 1.6
ZBC1605160 16.0/17.0 16.0 15.0 20.0 50.0 120.0 Short
▶ The corner radius tolerance is ±0.015mm(Rt tolerance is ±0.05mm) and the set-up accuracy is ±0.02mm. ZBC200002P 20.0/21.0 20.0 19.0 25.0 60.0 150.0 Regular
★ ZBC2001200 20.0/21.0 20.0 19.0 25.0 60.0 200.0 Regular
★ ZBC2002200 20.0/21.0 20.0 19.0 25.0 80.0 200.0 Regular
● TWBT20 TX5020T20
★ ZBC2003200 20.0/21.0 20.0 19.0 25.0 100.0 250.0 Long
★ ZBC2004200 20.0/21.0 20.0 19.0 25.0 150.0 250.0 Long
ZBC2005200 20.0/21.0 20.0 19.0 25.0 100.0 300.0 Long
ZBC250001P 25.0/26.0 25.0 24.0 30.0 75.0 150.0 Regular
★ ZBC2501250 25.0/26.0 25.0 24.0 30.0 75.0 200.0 Regular
★ ZBC2502250 25.0/26.0 25.0 24.0 30.0 120.0 250.0 Regular
● TWBT25 TX6025T25
★ ZBC2503250 25.0/26.0 25.0 24.0 30.0 190.0 300.0 Long
◎ : Excellent ○ : Good
ZBC2504250 25.0/26.0 25.0 24.0 30.0 120.0 350.0 Long
ISO P M K
Material Non-alloy steel Low alloy steel High alloyed steel, Stainless steel Grey cast iron Nodular cast Malleable cast ZBC2505250 25.0/26.0 25.0 24.0 30.0 60.0 300.0 Long
Description and tool steel iron iron
VDI 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ★ ZBC3001320 30.0/32.0/33.0 32.0 29.0 40.0 90.0 250.0 Regular
HRc
HB 125
13
190
25
250
28
270
32
300
10
180
29
275
32
300
38
350
15
200
35
325
15
200
23
240
10
180
10
180
26
260
3
160
25
250 130
21
230
★ ZBC3002320 30.0/32.0/33.0 32.0 29.0 40.0 150.0 300.0 Long
XMF110V ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ★ ZBC3003320 30.0/32.0/33.0 32.0 29.0 40.0 190.0 300.0 Long ● TWBT30 TX8030T30
XMR110D ZBC3004320 30.0/32.0/33.0 32.0 29.0 40.0 120.0 350.0 Long
ISO N S H ZBC3005320 30.0/32.0/33.0 32.0 29.0 40.0 150.0 400.0 Long
Material Aluminum- Aluminum-cast, alloyed Copper and Copper Alloys Non Metallic Heat Resistant Super Alloys Titanium Alloys Hardened Chilled Hardened
Description wrought alloy (Bronze / Brass) Materials steel Cast Iron Cast Iron
VDI 3323 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 * Upon request, the broken holder is able to be regenerated * ● Required to use T-HANDLE (TWH600)
HRc 15 30 25 38 34 55 60 42 55 * Your carbide holder can be regenerated as YG-1 type upon request * ★Stock Item
HB 60 100 75 90 130 110 90 100 200 280 250 350 320 400 Rm 1050 Rm 550 630 400 550
XMF110V
▶ Please refer to the wrench table on the 32 page.
XMR110D ○ ○ ○ ○ ◎
22 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 23
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
D3
D3
D1 D2 D1
D2
L1
L3
L3
L2 L2
Unit : mm Unit : mm
Mill Shank Neck Length Overall Shank Length
Length Mill Neck Length Below Overall Interference
EDP No. Diameter Diameter Diameter Below Shank Length Wrench No. Screw No. Diameter Diameter of Cut Length Wrench
Shank Length
Type EDP No. Diameter Angle Screw No.
Type No.
D1 D2 D3 L3 L2
D1 D2 D3 L1 L3 L2 θ˚
★ ZBS1201120 12.0/13.0 12.0 10.5 35.0 90.0 Short
★ ZBT0801120 8.0 12.0 7.2 12.0 35.0 90.0 4˚ 43´ Short
★ ZBS1202120 12.0/13.0 12.0 10.5 55.0 110.0 Regular TWFT10 TX3512T10 TWFT07 TX2508T07
★ ZBT0802120 8.0 12.0 7.2 25.0 55.0 110.0 3˚ 37´ Regular
ZBS120001P 12.0/13.0 12.0 10.5 40.0 150.0 Long
★ ZBT1001120 10.0/11.0 12.0 9.0 15.0 35.0 90.0 2˚ 51´ Short
★ ZBS1601160 16.0/17.0 16.0 14.5 35.0 95.0 Short TWFT08 TX3010T08
★ ZBT1002120 10.0/11.0 12.0 9.0 30.0 55.0 110.0 2˚ 17´ Regular
★ ZBS1602160 16.0/17.0 16.0 14.5 65.0 125.0 Regular TWFT15 TX4016T15
★ ZBT1201160 12.0/13.0 16.0 10.5 17.0 55.0 110.0 3˚ 23´ Short TWFT10 TX3512T10
ZBS160001P 16.0/17.0 16.0 14.5 60.0 200.0 Long
★ ZBT1601200 16.0/17.0 20.0 14.5 20.0 65.0 125.0 2˚ 51´ Short
★ ZBS2001200 20.0/21.0 20.0 18.0 40.0 110.0 Short TWFT15 TX4016T15
ZBT1604200 16.0/17.0 20.0 14.5 20.0 115.0 200.0 1˚ 22´ Regular
★ ZBS2002200 20.0/21.0 20.0 18.0 75.0 145.0 Regular
● TWBT20 TX5020T20 ★ ZBT2001250 20.0/21.0 25.0 18.0 25.0 75.0 145.0 3˚ 26´ Short
ZBS200001P 20.0/21.0 20.0 18.0 80.0 200.0 Long
ZBT2004250 20.0/21.0 25.0 18.0 25.0 115.0 200.0 1˚ 55´ Regular ● TWBT20 TX5020T20
ZBS200002P 20.0/21.0 20.0 18.0 60.0 200.0 Long
ZBT2005250 20.0/21.0 25.0 18.0 25.0 160.0 250.0 1˚ 17´ Long
★ ZBS2501250 25.0/26.0 25.0 22.5 45.0 125.0 Short
★ ZBT2501320 25.0/26.0 32.0 22.5 30.0 90.0 170.0 4˚ 03´ Short
★ ZBS2502250 25.0/26.0 25.0 22.5 90.0 170.0 Regular
ZBT2504320 25.0/26.0 32.0 22.5 30.0 160.0 250.0 1˚ 53´ Regular ● TWBT25 TX6025T25
ZBS2503250 25.0/26.0 25.0 22.5 100.0 250.0 Long ● TWBT25 TX6025T25
ZBT2505320 25.0/26.0 32.0 22.5 30.0 190.0 300.0 1˚ 32´ Long
ZBS250001P 25.0/26.0 25.0 22.5 90.0 200.0 Long
★ ZBT3001320 30.0/32.0/33.0 32.0 27.0 40.0 110.0 195.0 1˚ 38´ Short
ZBS250002P 25.0/26.0 25.0 22.5 60.0 200.0 Long
ZBT3004320 30.0/32.0/33.0 32.0 27.0 40.0 160.0 250.0 0˚ 58´ Regular ● TWBT30 TX8030T30
★ ZBS3001320 30.0/32.0/33.0 32.0 27.0 55.0 140.0 Short
ZBT3005320 30.0/32.0/33.0 32.0 27.0 40.0 190.0 300.0 0˚ 46´ Long
★ ZBS3002320 30.0/32.0/33.0 32.0 27.0 110.0 195.0 Regular
● TWBT30 TX8030T30
ZBS3004320 30.0/32.0/33.0 32.0 27.0 150.0 350.0 Long * ● Required to use T-HANDLE (TWH600)
ZBS300001P 30.0/32.0/33.0 32.0 27.0 100.0 250.0 Long * ★ Stock Item
▶ Please refer to the wrench table on the 32 page.
* ● Required to use T-HANDLE (TWH600)
* ★ Stock Item
▶ Please refer to the wrench table on the 32 page.
24 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 25
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
D3
D2 D1
L1
L3
L2
Unit : mm Unit : mm
L1
L3
L2
Unit : mm
26 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 27
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
D2 D1 SD D
L1
L
L1 W
L2
Unit : mm Unit : mm
Mill Neck Length Below Overall Coupling Shank Overall Neck Neck
Therad Mill Thread Wrench Coolant
EDP No. Diameter Diameter Shank Length Diameter EDP No. Diameter Length Length Diameter
Diameter No. Hole
D1 D2 L1 L2 M d1 SD L L1 D M
MIXB100M06 - H 10.0/11.0 9.5 18.5 33.0 M6 6.5 ZMC1001100 10.0 10.0 70.0 20.0 9.5 M6 SPIS0810 2
MIXB120M06 - H 12.0/13.0 11.4 21.5 36.0 M6 6.5 ZMC1002100 10.0 10.0 100.0 40.0 9.5 M6 SPIS0810 2
MIXB160M08 - H 16.0/17.0 15.0 25.5 42.5 M8 8.5 ZMC1003100 10.0 10.0 130.0 70.0 9.5 M6 SPIS0810 2
MIXB200M10 - H 20.0/21.0 19.0 30.0 49.0 M10 10.5 ZMC1201120 12.0 12.0 80.0 20.0 11.5 M6 SPIS0810 2
MIXB250M12 - H 25.0/26.0 24.0 37.0 59.0 M12 12.5 ZMC1202120 12.0 12.0 100.0 40.0 11.5 M6 SPIS0810 2
MIXB300M16 - H 30.0/32.0/33.0 29.0 43.0 66.0 M16 17.0 ZMC1203120 12.0 12.0 130.0 70.0 11.5 M6 SPIS0810 2
▶ Please refer to the wrench table on the 33 page. ZMC1601160 16.0 16.0 100.0 40.0 15.5 M8 SPIS1300 3
ZMC1602160 16.0 16.0 150.0 80.0 15.5 M8 SPIS1300 3
ZMC1603160 16.0 16.0 200.0 120.0 15.5 M8 SPIS1300 3
ZMC2001200 20.0 20.0 100.0 40.0 19.5 M10 SPIS1700 4
ZMC2002200 20.0 20.0 150.0 80.0 19.5 M10 SPIS1700 4
ZMC2003200 20.0 20.0 200.0 120.0 19.5 M10 SPIS1700 4
ZMC2004200 20.0 20.0 250.0 160.0 19.5 M10 SPIS1700 4
ZMC2501250 25.0 25.0 150.0 70.0 24.3 M12 SPIS2200 5
MODULAR TYPE STEEL HEAD
ZMC2502250 25.0 25.0 200.0 100.0 24.3 M12 SPIS2200 5
CORNER RADIUS TYPE MIXR SERIES ZMC2503250 25.0 25.0 250.0 150.0 24.3 M12 SPIS2200 5
M d1 Coolant Hole ZMC2504250 25.0 25.0 300.0 200.0 24.3 M12 SPIS2200 5
ZMC3001320 30.0/32.0 32.0 150.0 70.0 29.0 M16 SPIS2700 6
ZMC3002320 30.0/32.0 32.0 200.0 120.0 29.0 M16 SPIS2700 6
D1
D2
ZMC3003320 30.0/32.0 32.0 250.0 150.0 29.0 M16 SPIS2700 6
ZMC3004320 30.0/32.0 32.0 300.0 200.0 29.0 M16 SPIS2700 6
ZMC3005320 30.0/32.0 32.0 350.0 250.0 29.0 M16 SPIS2700 6
L1 W
L2 ▶ The wrench (1pc) for the relevant item is included. More items are available for sale upon request.
▶ Please refer to the wrench table on the 33 page.
Unit : mm
28 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 29
AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS, AVAILABLE FOR GENERAL PURPOSE STEELS, PRE-HARDENED STEELS,
HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE HIGH HARDENED STEELS, STAINLESS STEEL AND GRAPHITE
SD D SD D
L1 L1
L L
Unit : mm Unit : mm
▶ The wrench (1pc) for the relevant item is included. More items are available for sale upon request. ▶ The wrench (1pc) for the relevant item is included. More items are available for sale upon request.
▶ Please refer to the wrench table on the 33 page. ▶ Please refer to the wrench table on the 33 page.
▶ i-Xmill modular type can fit directly to copy mill arbors as above.
Please refer to the YG-1 Tooling System Catalog for copy mill arbors compatible with i-Xmill modular type.
30 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 31
INSTRUCTION MANUAL INSTRUCTION MANUAL
▲ Slide the insert into the slot of the holder. 5 Step 5, 6 : Final Check
Tighten the screw using anti-seize compound.
Re-check and make sure there is no gap.
Wrench No.
WRENCH TYPE PRODUCT NO. T-HANDLE No.
TWFT07 -
FLAG TWFT08 -
TYPE
TWFT10 - Notice
TWFT15 - Please tighten the screw with designated torque, too much torque will damage the screw.
● TWBT20
TORX BIT
TYPE ● TWBT25 TWH600
● TWBT30 ■ WRENCH
* ● Required to use T-HANDLE (TWH600) Wrench Wrench Mill Clamping
Model
No. Width Diameter Torque [N·m]
8 10.0 6.5
CUTTING CONDITION SPIS0810
10 12.0 6.5
Ae
30.0
(RPM)•(π)•(Dia.) (Vc)•(1000) SPIS2700 27 20
32.0
Vc [M/min] = RPM [rev/min] =
1000 (π)•(Dia.)
32 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 33
RECOMMENDED CUTTING CONDITIONS RECOMMENDED CUTTING CONDITIONS
XMB260T SERIES
Vc = m/min. fz = mm/tooth Ap
BALL INSERTS for HIGH HARDENED STEELS RPM = rev./min. FEED = mm/min.
VDI Material Diameter (Ø)
ISO Parameter
3323 Description 8 10, 11 12, 13 16, 17 20, 21 25, 26 30, 32, 33
Vc 80~180 80~200 80~220 80~260 80~320 80~360 80~400 Ae
fz 0.10~0.15 0.10~0.15 0.10~0.15 0.15~0.25 0.15~0.25 0.15~0.25 0.15~0.30
H 38-41 Hardened steel RPM 3180~7160 2550~6370 2120~5840 1590~5170 1270~5090 1020~4580 850~4240 Ae : Roughing - 0.1 x D
FEED 640~2150 510~1910 420~1750 480~2590 380~2550 310~2290 250~2550 Finishing - Under Ø12 : 0.25mm
Under Ø20 : 0.30mm
From Ø20 : 0.40mm
▶ When the length of overhang exceeds 4xD, we recommend using the carbide shank holder with 20% lower feed
▶ When using long (long & intermediate type holder) tools, we recommend reducing the feed rate to 70 ~ 85%.
34 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 35
RECOMMENDED CUTTING CONDITIONS RECOMMENDED CUTTING CONDITIONS
XMR260T SERIES ▶ When the length of overhang exceeds 4xD, we recommend using the carbide shank holder with 20% lower feed
Vc = m/min. fz = mm/tooth ▶ When using long (long & intermediate type holder) tools, we recommend reducing the feed rate to 70 ~ 85%.
CORNER RADIUS INSERTS for HIGH HARDENED STEELS RPM = rev./min. FEED = mm/min.
36 Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] Phone: +82-32-526-0909, www.yg1.kr, E-mail: [email protected] 37
HIGH QUALITY PRODUCTS and ON TIME DELIVERY
for WORLD-WIDE CUSTOMERS
Since 1982, YG-1 has been committed to quality, innovation and the unique customer experience.
Our performance and experience have granted YG-1 the global impression of one of the leading manufacturers of
high quality cutting tool solutions. This global footprint expands over 75 countries, with international logistic centers,
pledging to our customers to give the best service available today - and tomorrow.
TÜRKIYE
HEAD OFFICE
13-40, Songdogwahak-ro 16beon-gil, Yeonsu-gu, Incheon 21984, South Korea
Phone: +82-32-526-0909
https://www.yg1.kr
E-mail: [email protected]
HEAD OFFICE
13-40, Songdogwahak-ro 16beon-gil, Yeonsu-gu, Incheon 21984, South Korea
Phone: +82-32-526-0909
Http://www.yg1.kr
E-mail: [email protected]
Note The information is provided for reference only. Tool specifications are subject to change without prior notice.
Although we endeavor to supply accurate and timely information, there can be no guarantee to cover every particular application.
YG-1 or publishers are not liable for any damage for use of the information.