Rockwell Delta Homecraft 28-110 Bandsaw Owners Manual
Rockwell Delta Homecraft 28-110 Bandsaw Owners Manual
HOMECRAFT 10" B A N D S AW
Operating and Maintenance Instructions
Complete directions f o r a d j u s t i n g a n d m a i n t a i n i n g
the machine and f o r performing the usual sawing oper-
ations are contained i n these instructions. T h e acces-
sories and their uses i n special operations are described
briefly. M o r e complete information, h i n t s a n d sugges- Fig. 1 . D e l t a Homecratt 1 0 " Band Saw.
tions are given in our illustrated handbook, " G e t t i n g the
Most Out o f Yo u r Band Saw and Scroll Saw."
M a x i m u m protection f o r the operator is provided b y
Refer t o F i g . 8 a n d Ta b l e 1 t o i d e n t i f y t h e p a r t s the s l i d i n g blade guard, r e a r blade g u a r d a n d wheel
mentioned i n t h e f o l l o w i n g instructions. guards. T h e e n t i r e w o r k i n g mechanism, except t h a t
portion o f t h e blade w h i c h i s actually i n t h e w o r k , is
fully enclosed.
CONSTRUCTION F E AT U R E S
The l o w e r w h e e l s h a f t r u n s i n o i l -impregnated
This band saw has a heavy cast i r o n frame w h i c h is
built f o r m a x i m u m r i g i d i t y t o m a i n t a i n accuracy be- bronze bushings ; they are line reamed after assembly
tween t h e w o r k i n g parts. T h e upper a r m i s dowelled to insure perfect alignment. The upper wheel is mount-
to the base, preventing movement o f t h e upper blade ed on needle bearings w h i c h hold lubricant effectively
support w i t h respect to the table. to reduce d r a g o n t h e s a w blade.
1
The blade guides are adjustable f o r blade w i d t h and ripping long pieces and downward to the right for work
thickness t o p e r m i t t h e e x a c t s e t t i n g s r e q u i r e d f o r which projects b e y o n d t h e t a b l e w h e n t i l t e d 4 5 d e -
accurate w o r k a n d l o n g b l a d e l i f e . T h e l o w e r b l a d e grees.
support i s w i t h i n one i n c h o f the table surface. T h u s M o u n t the machine on a w o r k bench or stand of such
the blade is supported close to the work, reducing blade height t h a t t h e t a b l e w i l l b e a t a convenient l e v e l
breakage.
Other features presented i n t h i s b a n d s a w a r e t h e
above t h e f l o o r. M o s t operators w i l l f i n d t h e b e s t
table h e i g h t between 40 a n d 42 inches.
•
convenient b l a d e t r a c k i n g a d j u s t m e n t , b l a d e tension Locate t h e m o t o r t o t h e l e f t o f t h e s a w, o r o n a
control, and d i s k type wheels w i t h rubber tires. shelf b e l o w t h e bench, w h i c h e v e r i s convenient. I n
the l a t t e r case, r u n t h e b e l t t h r o u g h a s l o t i n t h e
MOTOR, P U L L E Y S A N D B E L T bench top, o r arrange t h e machine and m o t o r so t h a t
the pulleys extend beyond t h e edge.
We recommend the No. 60-013 3 h p , 1725 rpm motor. Having decided upon the arrangement most suitable
This m o t o r operates o n l y o n 115-volt single phase 6 0 for y o u r needs, fasten the saw to the bench top, using
cycle alternating current. I t develops sufficient power for 5, 16-inch carriage bolts o f proper length t h r o u g h t h e
all band saw operations under average conditions. mounting holes i n the four corners of the base. I n s t a l l
the motor pulley and drive belt.
For those w h o prefer greater power, and w h e n 115- Locate the motor so that the pulleys are in line, w i t h
volt 60-cycle c u r r e n t i s n o t available, w e recommend the shafts parallel a n d t h e b e l t j u s t t i g h t enough t o
other 6 -inch f r a m e D e l t a motors, w h i c h are available prevent slipping. A v o i d excessive b e l t tension w h i c h
with v a r i o u s e l e c t r i c c u r r e n t characteristics. T h e s e would reduce t h e l i f e o f belt, p u l l e y s a n d bearings.
motors are equipped w i t h a switch and an 8-foot power The correct tension is such t h a t the belt can be flexed
cord w i t h plug. about one inch m i d w a y between pulleys, using finger
The saw blade should r u n a t 2400 feet p e r minute, pressure.
a rate w h i c h is suitable f o r c u t t i n g wood, plastics and
similar materials under average conditions. T h i s speed POWER CONNECTIONS
requires the 10-inch wheels to rotate at 900 r p m , and is Before connecting t h e m o t o r t o t h e p o w e r line, be
obtained f r o m 1725 r p m motors b y using the 23/4-inch sure that the electric current is of the same character-
motor p u l l e y N o . 5275 i n connection w i t h t h e 5 -inch istics as stamped on the motor name plate.
drive pulley w h i c h is furnished on the machine.
Do not connect the m o t o r to a circuit w h i c h w i l l be
When o p e r a t i n g o n 5 0 -cycle c u r r e n t , u s e a 1425 overloaded. I f an extension cord is used, i t must have
rpm m o t o r. I n t h i s case, install a 3-inch m o t o r pulley adequate capacity. A l l l i n e connections should m a k e
No. 5300 t o o b t a i n a b l a d e speed o f a p p r o x i m a t e l y good contact. R u n n i n g on l o w voltage w i l l i n j u r e the
2400 feet per minute. motor.
• and r u b b e r tires.
I f t h e tires become uneven, t h e y can be leveled b y
shapes, t h e most common being b y f o l l o w i n g the line
drawn o n the stock. H o w e v e r, there are m a n y oppor-
holding a piece o f sand paper l i g h t l y against t h e sur- tunities t o use templates, guides, jigs, center pins f o r
face of the tires while the wheels are spinning. circular arcs o r wheels, a n d o t h e r devices.
ment, as shown i n F i g . 7. T h i s accessory is adjustable
to t h e best position f o r i l l u m i n a t i n g t h e w o r k and is
especially useful for fine operations. I t includes a lamp
shade and 8-foot cord w i t h plug.
BLADE BREAKAGE
Excessive blade breakage m a y be due t o a number
of causes. I n some cases i t i s unavoidable because of
stresses w h i c h come upon the blade in the work. M o r e
generally, i t is due t o lack o f care o r judgment on the
part of the operator in making the adjustments. C o m -
mon causes of blade breakage are:
1. F a u l t y alignment or adjustment of guides.
2. F o r c i n g o r t w i s t i n g t h e blade around a curve or
very short radius.
3. F e e d i n g too fast.
4. Insufficient t o o t h set or dull teeth.
5. Excessive blade tension.
6. U p p e r guide set too high above the work.
7. I m p r o p e r l y finished o r lumpy braze or weld.
8. W r o n g blade for the w o r k being done.
9. Excessive pitch and gum on the blade and wheels.
ACCESSORIES A N D T O O L S
Consult y o u r Delta dealer for additional information
Fig. 5. Cutting to a Curved Pattern. about band saw accessories, saw blades, sanding belts
and tools which w i l l make this machine most useful to
Cutting Circles you.
True circles may be cut w i t h the band saw by means Remember t h a t t h e c u t t i n g tool does the w o r k ; the
of a circle j i g . C l a m p a p l y w o o d sheet on t h e table as band saw merely drives t h e tool. G o o d results can be
an auxiliary top. U s e a pin through the plywood as the obtained o n l y w i t h sharp tools o f the r i g h t kind.
center of the circle. T h e pin should be on a line drawn
at r i g h t angles t o t h e f l a t o f t h e blade even w i t h t h e
teeth, and i t s distance f r o m t h e blade should be equal
to the radius o f the desired circle. D r i l l a hole i n t h e
work piece t o f i t t h e pin, and r o t a t e t h e piece o n t h e
pin w h i l e c u t t i n g the circle.
Sanding
Use o f a n a r r o w sanding belt on t h e band saw pro-
vides a s i m p l e m e t h o d f o r f i n i s h i n g t h e e d g e s o f
straight o r curved cuts. A c c u r a t e results can b e o b -
tained m u c h m o r e r a p i d l y than b y hand methods, the
operator h a v i n g b o t h hands available f o r g u i d i n g t h e
work. A b r a s i v e belts, w h e n r u n a t b a n d s a w speed,
cut a t a f a s t r a t e : t h e m e t h o d m a y b e used w i t h a
coarse b e l t f o r r e l a t i v e l y h e a v y stock removal, o r b y
means o f a f i n e b e l t f o r s m o o t h finishing.
We offer the No. 28-810 sanding attachment f o r use
on the Delta H o m e c r a f t 10" Band Saw. T h i s accessory
consists of interchangeable flat and curved platens w i t h
guides, support block and a special table insert. A d d i -
tional belts a r e available i n m e d i u m a n d fine grades.
five t o the package.
Installation a n d a d j u s t m e n t o f t h e sanding attach-
ment requires o n l y a f e w minutes' time. T h e sanding
belt is mounted on the band saw wheels in place of the
saw blade. T h e platen is carried b y the support block,
which is inserted i n the blade support bracket in place
of t h e l e f t blade g u i d e block. T h e i n s t r u c t i o n sheet
P M -1712. packed w i t h t h e attachment, gives detailed
directions f o r i n s t a l l i n g t h i s device and f o r operating
it under various conditions.
LAMP AT TA C H M E N T
A bracket a t the end o f t h e upper a r m o f this band
saw i s arranged t o receive t h e N o . 882 l a m p attach- Fig. 7. Lamp Attachment Mounted on Band Saw.
6
4
383 4 0 1 2
SP- 2 4 0 6
4EIS-730 , - . 8 5 • 7 3 7 • S
585.39121
SBS-23 11135-706 -5
SP- 4 6 0 6
1485•708
R05•707 0
1103•703
0 , I I
REIS•724
44 108 X 13.10(1-2
SP- t 4 0 2
NBS-7
“BS-729
044S-720•S
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SP-1231 SP • 1303
II S P • 6 8 7
111 S P - 4 6 0 4 R85-710
7815-705
R85-751
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No 2 8 8 0 3
ROS-753 - S
SS4-332
No 5 0 5 2
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5 0 5 . 5 6 171
171 1485-70
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S r -2004 SP- 2 3 6 9
SP 0 7
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TIM PS SP- 2 3 5 3
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I- C B S - 8 121
- 5 0 5 4 0 171 No 5 8 5 2
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SP -17102 l o l
SP • 5 0 9 141
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44145-717
SP-317 - NRS-750-S
. - 5 8 5 - 3 9 171 SP-1001
Pmr8.55-77 2 2 r SP 7 0 5
1SP-1603
S P. 1 Z 1 9
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SP-1610
OP- 2 7 6 —
IRS- 7 5 2 S95-46
4015-722
4105.709.5
RCS- 35-S
PF - 57
No 5 5 0 0 -
56-18
011S 7 2 1 . 5
SR- 2 1 7 1
HOME GRAFT I 0 BAND S AW 5P-1603 -
No 2 8 - 11 0 SP- S 0 9 -
2-11.48
Fig. S.
• 'I
Table 1 . REPLACEMENT PARTS
I M P O R T A N T: G i v e both the P a r t Number and the Description of each item when ordering from this list;
also the Serial Number o f the machine on which the parts are to be used.
Number Number
Part No. Description R e q u i r e d Part No. Description R e q u i r e d
SAW G U I D E S , U P P E R - A N D L O W E R
LOWER W H E E L A N D S H A F T
Drive Shaft, with Thrust Collar, Assembled HBS-710 Guide Post, 34 x 8'2", with Keyway
HBS-709-S HBS-711 Upper Blade Guide Bracket . .
HBS-721-S Lower Wheel, B o r e , with Rubber Tire
HBS-722 Special 41$4" Fiber Washer, 1 I O . D . x 116 Thick. 2 HBS-712 Lower Blade Guide Bracket .
Special '1$4" Steel Washer, 1 '4- O.D. x .109' Thick. HBS-755-S Blade Support Bearing, with Shaft, Assembled 2
t I-316 HBS-716
NCS-35.S Set Collar, ?,.s' I.D., with Set Screw . Wood Guard, 1 3 % ' Long, Grooved for Blade 1
SBS-19 Special 5,8%18 Hexagon lam Nut, 74,4' Thick.. HBS-716-S Wooden Guard, 1334" Long, with Mounting Brackets
Rubber Tire for 10" Wheel HBS-726 Sliding Blade Guard
SBS-23 Blade Guide Block, 5.46x 5j6 x 4
SP-205 " Hexagon Socket Set Screw, Cup P o i n t SBS-56
SP-2605 #505 Hi-Pro Key TBS-23 Mounting Bracket for Wooden Blade Guard 2
No. 5500 5' Drive Shaft Pulley, 5 8 ' Bore, with Set Screw.... ,,5852 Nice Special Ball Bearing, Thrust Type . 2
SP-101 3.4-20 a 14" Headless Set Screw, Cup Point 4
SP-102 34-20 a 38' Headless Set Screw, Cup Point 1
TABLE A N D T R U N N I O N S SP-502 )4-20 x 34' Round Head Machine Screw
SP-612 %-20 x 94' Hexagon Head Cap Screw
HBS-702 Tilting Table, 10 x SP-1.21i9 %'-20 Hexagon Nut
HBS-715 S Trunnion Clamp Shoe, with Dowel Pins, Assembled.. SP-1505 34.20 x 12' Thumb Screw, Flat Point 1
DP-276 Special 3)t,4" Spring Washer, 1 % ' O.D. x 1,i' Thick.. SP-1603 34' Steel Washer 2
LBS-52 Table Trunnion Half 2 SP-2001 / 5 x R o u n d Head Wood Screw
.38' 4
LBS-54 Tilt Angle Scale, 1 ) z 312' SP-2353 x 34" Square Head Machine Bolt 1
LBS-56 Table Insert, 2 ' A l u m i n u m Disk, 142' Th. 346' Slot
SF-18 F16.- I 4 Serrated Nut, 14%20 Tapped Head
SR-217 Ball-End Adjustable Clamp Handle, Serrated B o r e SAW G U A R D S , U P P E R A N D L O W E R
SP-107 3.8.16 x 2 Headless Set Screw, Cup Point ..
34-20 x R o u n d Head Machine Screw 5 HBS-737-S Upper Wheel Guard, with Name Plate
SP-509 HBS-752 Lower Wheel Guard
SP-1603 3 . ' Steel Washer.1 HDP-133
SP-1702 4 " Split Lockwasher 4 Name Plate, 'ifs x 4 % ' , Horizontal, Homecraft . .
716-14 x 2" Square Head Machine Bolt 1 SBS-39 Stud, 12 x 21742', 1/4".20 and W - 2 4 Threaded Ends . 4
SP-2369 SBS-40 Knurled Hand Knob, 34" Dia., 3..c Long, W - 2 0 Th. 4
SP-2252 .2 x S i ' Drive Screw 2
UPPER F R A M E
HBS-705 Mounting Plate, 3.6 x 2% a 6):8", for Sliding Bracket.. 1 ACCESSORIES
HBS-751 Upper Frame Arm •
HSS-532 Special 3-46-18 z 1 y ' Thumb Screw, Full Dog Point... SBS-47 Double End 74 and ?AS" Hexagon Box Wrench
SBS-8 Dowel Pin, % x W . Tapered Ends 2 No. 387 V-Belt, 3934' Outside Circumference
SP-607 :,16-18 x h • Hexagon Head Cap Screw 3 No. 560 V-Belt, 58414' Outside Circumference
SP-664 '1,-20 x 1 ' Hexagon Head Cap Screw 2 No. 882 Lamp Attachment
SP-1604 'lb' Steel Washer 3 No. 5275 2'4 M o t o r Pulley, with Set Screw (Specify o r
SP-1708 'ic' Split Lockwasher 2 - Bore)
No. 28-810 Sanding Attachment Complete
No. 28.811 Five Fine Garnet Sanding Belts, 7 0 ' Long
UPPER W H E E L A N D S H A F T No. 28-812 Five Medium Garnet Sanding Belts, 70" Long
SP-2 Hexagon Wrench for Socket Screws
HBS-703 Sliding Bracket for Upper W h e e l . . . . . .
HBS-704 Hinge for Upper Wheel Shaft.
HBS-706-S Blade Tension Screw, with Hand Knob Band S a w Blades (71s-.i' L o n g )
HBS-707 Upper Wheel Shalt, ?..s x Z = "
HBS-708 Steel Pin, 34 x 1316', Knurled One End No. 28-801 I V Wide, .018' Thick, 7 Teeth ,In., 14" Min. Radius
HBS-720-S Upper Wheel, 114' Bore, with Rubber Tire No. 28-802 Nt• Wide, .018" Thick, 7 Teeth/In., 12. Min. Radius.
HBS-724 Special 4I.84" Fiber Washer, 1 ' O.D. T h i c k 2 No. 28-811 Five Fine Garnet Sanding Belts, 7 0 ' Long
HBS-729 Special 14-20 x 237" Thumb Screw, Cone Point.... 1 No. 28-812 Five Medium Garnet Sanding Belts, 7 0 ' Long
C O N S U LT Y O U R D E L T A D E A L E R F O R P R I C E S O F R E P L A C E M E N T PA R T S . A C C E S S O R I E S A N D T O O L S
TO F A C I L I T A T E H A N D L I N G W E S U G G E S T O R D E R I N G A L L PA R T S T H R O U G H Y O U R D E L T A D E A L E R
The r i g h t i s reserved t o m a k e changes i n design o r equipment a t a n y t i m e w i t h o u t i n c u r r i n g a n y obligation t o install these
fa
on m a c h i n e s p r e v i o u s l y s o l d . a n d t o d i s c o n t i n u e m o d e l s o f m a c h i n e s , m o t o r s o r accessories a t a n y t i m e w i t h o u t n o t i c e .
Foreign distribution i s t h r o u g h T A U C O E X P O R T C O R P O R A T I O N . 3 8 P e a r l S t r e e t . N e w Y o r k 4 . N . Y . .
to P u e r t o R i c o a n d t h e C a n a l Z o n e a n d t o a l l f o r e i g n c o u n t r i e s e x c e p t C a n a d a a n d t h e P h i l i p p i n e I s l a n d s .
Distribution i n t h e U n i t e d S t a t e s , i t s possessions e x c e p t P u e r t o R i c o a n d t h e C a n a l
Zone. a n d i n C a n a d a a n d t h e P h i l i p p i n e I s l a n d s i s b y a u t h o r i z e d D e l t a D e a l e r s .
Printed in U.S.A.