1 2 3 4 5 6 7 8
ITEM Part No. Description QTY KIT 1 KIT 2 1.0 REMOVING THE PUMP FROM THE TRUCK: 3.0 CLEAN ALL PARTS TO REMOVE ALL PRODUCT RESIDUES AND
PUMP COMPONENTS TWO YEAR SERVICE - X073 1.1 Remove the Pump from truck ANY OTHER FOREIGN MATTER. DISCARD ALL USED ITEMS THAT
01A CF X072 0100 BODY X072 1 1.1.1 Disconnect & remove Hydraulic Motor. ARE REPLACED BY THE KIT.
06A SF E081 0600 NAMEPLATE SOG 1 The purpose of this service is to disassemble and inspect the 1.1.2 Remove and protect sensors and instrumentation.
10A S362559P DOUBLE LIPSEAL 55X85X10 2 2 complete pump, replacing worn parts as required. The 1.1.3 Unbolt pump from truck. 4.0 INSPECTION STATION - KIT INSPECTION POINTS FOR AN X-RANGE
A 11A
15A
MM X072 1101
SO X072 1560
BEARING COVER
THROWER GUARD
1
1
minimum is to change all items contained in Kit No.1.
To complete this service you will require:
1.1.4 Relocate pump to workshop. PUMP.
4.1 Pump Casing: Inspect for signs of physical damage, cracks, missing bolts,
20B YK S071 2030 GASKET - SUCTION CHAMBER 1 1 1. Dyno Pump Service Check List. 2.0 PUMP DISASSEMBLY: excessive corrosion and excessive play in the bearings.
22A RR X073 2205 STATOR 1 2. Kit 1 (Compulsory). 2.1 Stator Removal 4.2 Flexishaft: Check for major dents and damage to the coating.
23A MB X073 2331 ANSI SUCTION CHAMBER 1 3. Kit 2 (Available if required). 2.1.1 IMPORTANT: Ensure pump body 01A is properly anchored to the work 4.3 Rotor: Need to inspect for signs of excessive wear & scoring in the base
24A MB X072 2431 ANSI END COVER 1 4. Torque wrench (15Nm-95Nm) surface material.
25A SF X073 2580 ROTOR/FLEXISHAFT ASSEMBLY 1 5. Special tools - TX01, TX02. 2.1.2 Remove end cover 24A and adaptor flange 76A retaining fasteners P503, 4.4 Stator: Need to inspect for signs for excessive wear.
32A SB X072 3235 DRIVE SHAFT CROME OXIDE 1 6. Standard workshop tools. P504, P505, P581 & P582. 4.5 Kits: Check all parts in kits for signs of damage or incompatibility.
35A CB E081 3500 BEARING SPACER 1 7. Nickel based Anti-Seize 2.1.3 Then remove end cover 24A, adaptor flange 76A, half rings 47A and 4.6 Bearings: Check that the drive shaft bearing are free running and smooth in
47A MS X072 4700 HALF RING SET 1 8. Loctite 222 support foot 62A. operation.
47B MS X072 4700 HALF RING SET 1 2.1.4 Remove adaptor flange 76B retaining fasteners P506, P507, P508, P580,
62A MB X072 6200 SUPPORT FOOT 1 General Procedure: P530, P528, P529 & P527. 5.0 REASSEMBLY PROCEDURE
B 62B MB X072 6200 SUPPORT FOOT 1 1.0 Remove the pump from the truck and move it to the 2.1.5 Then remove adaptor flange 76B, half rings 47B and support foot 62B. 5.1 Lipseals reassembly
65A SF X073 6500 GLAND SECTION 1 workshop. 2.1.6 Unscrew the stator 22A from the rotor 25A. Support the Rotor/Flexishaft 5.1.1 Fit sealing ring P402 into drive shaft 32A
76A MB X072 7600 ADAPTOR FLANGE 1 2.0 Disassemble the pump. assembly 25A so as not to damage it or other components during disassembly. 5.1.2 Fit lipseals 10A into gland section 65A with lipseal fitting tool TX02.
76B MB X072 7600 ADAPTOR FLANGE 1 3.0 Clean the parts. 2.2 Removal of Rotor assembly CRITICAL: refer to detail "C" for correct orientation.
P101 T160550B TAPER ROLLER BEAR. (BS31311) 1 1 4.0 Inspect and change parts as required. 2.2.1 Remove P404 & P416 5.1.3 Slide gland section 65A on the drive shaft 32A and up to the body 01A taking
P102 T160550B TAPER ROLLER BEAR. (BS31311) 1 1 5.0 Reassemble the pump. 2.2.2 Insert tool TX01 to release the rotor/flexishaft assembly 25A from the drive care not to damage leading edge.
P103 S361621P ROTARY LIPSEAL 62X85X10 1 1 6.0 Refit the pump to the truck and test. shaft 32A. See Detail A. 5.1.4 Re-fit suction chamber sealing gasket 20B then suction chamber 23A to body
P105 K115330F HEX HEAD BOLT STST M12x65 4
7.0 Complete the required paperwork. 2.2.3 Then remove the rotor/flexishaft assembly 25A from the pump. 01A. Re-fit all suction chamber 23A retaining fasteners P105,P106,P107,P108 and
P106 N115100F HEX NUT STST M12 4
2.3 Removal of Lipseals torque as per Table 1.
P107 W115050F WASHER BRIGHT STST M12 8
2.3.1 Remove all suction chamber 23A retaining fasteners P105,P106,P107,P108 5.2 Reassembly of Rotor assembly
P108 W115251F SPRING W. STST M12 4
between body 01A and suction chamber 23A. 5.2.1 Re-fit rotor/flexishaft assembly
2.3.2 Then remove suction chamber 23A from body 01A. 5.2.2 Apply Loctite 222 to tie bolt P404 and insert tie bolt P404 & P416 and torque
C P111 A113242F SCHS STST M8x30 8 20B P401 P114 15A P103 P101 35A P113 P102 P111 P112 2.3.3 Slide gland section 65A off drive shaft 32A, then remove lipseals 10A. as per Table 1.
P112 W113301F SPRING WASHER STST M8 8
2.3.4 Remove sealing ring P402. 5.3 Reassemble Stator
P113 R104100F DRIVE-SCREW NO.4 X 1/4" 4
65A 2.3.5 INSPECTION POINT: Check shaft 32A condition is suitable for continued 5.3.1 Coat rotor 25A and stator 22A with emulsion product then slide stator 22A on.
P401 K511048P KEY - 5/16"X5/16"X3" 1
use, check diameter is not worn beyond lipseal’s 10A acceptable working range. Orient the stator 22A so that the major axis at the end cover 24A is vertical.
P402 S110780P SEAL RING 0425-30 1 1 11A If not, shaft 32A will need replacing. 5.3.2 Re-fit adaptor flange 76B, half rings 47B and support foot 62B. Use nickel
P404 A115280F SHCS H.T.STL M12X40 1 1 based anti-seize on half rings 47B when re-fitting.
P408 N801110F LOCKNUT M55X2 1 1 5.3.3 Then re-fit adaptor flange 76B retaining fasteners P506, P507, P508, P580,
P409 W801110F LOCKWASHER M55 1 1 P530, P528, P529 & P527 and torque as per Table 1.
P416 W115251F SPRING WASHER M12 1 1 P402
P404 5.3.4 Re-fit end cover 24A, adaptor flange 76A, half rings 47A and support foot
P502 P150510S PLUG-TAPER 3/4"NPT 1 62A. Use nickel based anti-seize on half rings 47A when re-fitting.
P503 N119100F HEX NUT STST M20 8 5.3.5 Then re-fit end cover 24A and adaptor flange 76A retaining fasteners P581,
D P504
P505
W119251F
W119051F
SPRING WASHER M20
PLAIN WASHER M20
8
8
10A P582, P505, P504 & P503 and torque as per Table 1.
P416
P506 N119100F HEX NUT STST M20 6 6.0 RE-FITTING PUMP TO TRUCK
P507 W119251F SPRING WASHER M20 6 6.1 Re-bolt pump to truck
P508 W119051F PLAIN WASHER M20 12 6.2 Re-fit sensors and instrumentation.
P527 K119440F HEX HEAD BOLT M20 X 120 2 32A 6.3 Reconnect motor and test pump.
P528 W119251F SPRING WASHER M20 2 C
P529 W119051F PLAIN WASHER M20 4
P408
7.0 COMPLETE PAPERWORK AS PER DYNO PUMP SERVICE CHECK
P530 N119100F HEX NUT STST M20 2 LIST.
P580 K119420F HEX HEAD ST STEEL M20X110 6
TX01 WARNINGS
P581 S119370F STUD ST STEEL M20X85 6
DETAIL A P409
1. Use ONLY nickel based anti-seize on all external fasteners.
E P582
P583
S119390F
L120032P
STUD ST STEEL M20X95
1/8" GREASE NIPPLE
2
1
SCALE 1 : 3
2. Products and tools containing copper MUST NOT be used under any
circumstances. P105 P106
SPECIAL TOOLS DETAIL A
TX01 EXPKIT-01 SHAFT REMOVAL TOOL 1 WITH EXPKIT-01 IN PLACE
P107 P108
TX02 AUX 6202 LIPSEAL INSERTION TOOL 1
LIPSEAL KIT
DYNOMPK-19 LIPSEAL KIT X072/X073/X091 1
DYNOMPK-20 BEARING KIT X072/X073/X091 1 24A P581 76A 47A 22A P506 P507 P508 76B 47B P508 P580 23A
B
F 25A
A
SECTION B-B
DO NOT SCALE
B
THIRD ANGLE PROJECTION
G 01A
IF IN DOUBT ASK
MODEL(S)
DETAIL C TABLE 1 - RECOMMENDED TORQUE SETTINGS
SCALE 1 : 1 DYNO X073
SUCTION CHAMBER/ SUCTION BEARING FLEXISHAFT
P582 P505 P504 P503 62A 62B P530 P528 P529 P529 P527 P502 END COVER STATOR CHAMBER/BODY COVER TIE BOLT SCALE SHEET No. ORIGINAL SPEC No.
ITEM P581 P582 P580 P527 P105 P111 P404 1:6 1 OF 1
TX01 TORQUE Nm(lbs/ft) 60 (45) 60 (45) 60 (45) 60 (45) 40 (30) 15 (11) 95 (70)
STAMP COMPONENT WITH PART NUMBER TITLE DRAWN SWIFTTP DRAWING No. ISSUE
"WARNING-THIS DOCUMENT CONTAINS MONO PUMPS LIMITED'S CONFIDENTIAL AND IN POSITION INDICATED BY SYMBOL
DYNO MAINTENANCE PROCEDURE
1
TRADE SECRET INFORMATION, AND IS GIVEN TO THE RECEIVER IN CONFIDENCE.
TX02 THE RECEIVER ACCEPTS THE DOCUMENT IN CONFIDENCE AND AGREES THAT, EXCEPT
REMOVE ALL BURRS AND SHARP EDGES
MONOFLO PUMP
DATE 23/04/2008
X073 9876
H
WITH MONO PUMPS LIMITED'S PRIOR EXPRESSED WRITTEN PERMISSION, IT WILL UNLESS OTHERWISE STATED
ALL DIMENSIONS IN MILLIMETRES
CX073AS1R8 CHECKED DAVIESPJ
(1) NOT USE OR DISCLOSE TO OTHERS THE DOCUMENT OR ANY COPY THEREOF OR
SCREW THREADS TO ISO METRIC COARSE
THE CONFIDENTIAL TRADE SECRET INFORMATION CONTAINED THEREIN: (2) NOT MEDIUM FIT (H6 g6) BS3643. DATE 24/06/2008
MACHINED DIMENSIONS 0.25mm.
SURFACE FINISH N5 N6 N7 N8 N9
COPY OR REPRODUCE THE DOCUMENT WHOLE, OR PART: AND (3) UPON COMPLETION ROUGHNESS
FABRICATED DIMENSIONS 2mm. WEIGHT
OF THE NEED TO RETAIN THE DOCUMENT, OR UPON DEMAND, RETURN THE DOCUMENT, HOLE CENTRES 0.50mm. Ra μm 0.4 0.8 1.6 3.2 6.3 ~260kg
ALL COPIES THEREOF AND ALL MATERIAL COPIED THEREFROM." ANGULAR TOLERANCE 1%.
GENERAL ARRANGMENT TOLERANCE 1%. Ra μin 16 32 63 125 250
APPROVED A2
