Calibration

technology

Accessories for
calibration technology
Your reliable partner
As a family-run business acting globally, with 8,500 highly
qualified employees, the WIKA group of companies is a
worldwide leader in pressure and temperature measurement.
The company also sets the standard in the measurement
of level and flow, and in calibration technology. Founded in
1946, WIKA is today a strong and reliable partner for all the
requirements of industrial measurement technology, thanks
to a broad portfolio of high-precision instruments and com-
prehensive services.

Calibration & service centre

WIKA offers a broad product range of calibration instruments
for the physical units of measurement for pressure and
temperature, and for electrical measurands. A multitude
of specific patents ensure unmatched performance
characteristics with many of our calibration instruments.
The range of services comprises the calibration of pressure,
temperature and electrical measuring instruments in our
accredited DKD/DAkkS calibration laboratories and a mobile
service to calibrate your instruments on site.
Contents
Pressure supply

10 bar pressure supply package (150 psi) Model CPK-PS10 4

40 bar pressure supply package (580 psi) Model CPK-PS40 6

300 bar pressure supply package (4,350 psi) Model CPK-PS300 8

400 bar pressure supply package (6,000 psi) Model CPK-PS400 10

Vacuum supply package Model CPK-VP 12

Pressure supply case Model CPK-PC 14

Instrument adaptation

Test port package, connection column, dirt trap, separator Model CPK-TP 16

Multiple distributor Model CPK-MD 20

Adapter Model CPK-AD 22

Connection components

Connecting hoses Model CPK-HO 24

Pressure control

Pressure manifold Model CPK-PM 26

Cylinder pressure reducer Model CPK-PR 28

Volume displacer 30

Calibration and adjustment tools

Rinsing glass 32

Filling glass 32

Pointer plier 33

Tool set for CTS movement 33

Table fixing device for fine metering valve 33

Everything at a glance 34

Calibration services 36

Calibration 38

Service products 39

WIKA worldwide 40

3
Pressure supply package,
Model CPK-PS10, Pmax = 10 bar (150 psi)
The pressure supply package CPK-PS10 is a total package ready-to-connect (plug & play) for providing pressure to WIKA
calibration instruments, adjustment benches and components. The air compressor allows working and test pressures to be
generated from atmospheric pressure to 10 bar max. (150 psi).

Applications
„„ Pressure generation from atmospheric pressure to 10 bar
(150 psi)
„„ Pressure provision for pressure controllers and laboratory
measuring instruments for testing, calibrating and adjusting
„„ Working pressure supply for pressure controllers
(CPC3000, CPC6000, CPC8000) for measuring ranges
≤ 10 bar (150 psi)
„„ Test pressure supply for low-pressure manifold

Components
„„ 10 bar (150 psi) air compressor with storage tank, filter
and pressure reducer
„„ Connecting hose with 6 mm Swagelok® union nut both
sides

Connection diagram for pressure supply package,

Model CPK-PS10, Pmax = 10 bar (150 psi)
Supplementary individual components
„„ Connecting hoses
„„ Connection adapters
„„ Sealing set
„„ Replacement filters

Specifications

Air compressor

Pressure range 0 … 10 bar (150 psi)

Charging rate 32 l/min @ 8 bar (116 psi)

≈ 340 mm (13.4 inches)

Sound emission 45 dB (A)

Storage volume 3.5 l

Connection air outlet G ¼ female with adapter on 6 mm Swagelok®

tube fitting

Power rating 0.34 kW

Voltage supply AC 230 V / 50/60 Hz

mm es)
LxWxH 40 ch
Dimensions
340 x 300 x 340 mm (13.4 x 11.8 x 13.4 inches) ≈ 300
mm (1 ≈ 3 3.4 in
1.8 inc (1
hes)
Weight 21 kg (46.3 lbs.)

oil-lubricated, silent, equipped with a pressure

Features reducer and a 0.01 µm ultra-fine filter with
manual condensate drain
10 bar air compressor (150 psi)

4
Pressure supply

10 bar (150 psi) pressure supply package, model CPK-PS10

Quick order code

Field no. Code Version

Connecting hose (PS10-TU)

1 Length 1 m (3 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
 2 Length 2 m (6 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
3 Length 3 m (9 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)


Order code: CPK-PS10-P - Z - Z*

*The order code includes a 10 bar (150 psi) air compressor and the selected connecting hose

Individual components for 10 bar (150 psi) pressure supply package, model CPK-PS10

Quick order code

Field no. Code Version

Accessories/individual components (PS10-A)

1 Connecting hose, length 1 m (3 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
2 Connecting hose, length 2 m (6 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
3 Connecting hose, length 3 m (9 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
 4 Connection adapter G ¼ male on 6 mm Swagelok® tube fitting
5 Sealing set: 5 PTFE sealing rings G ¼
6 Replacement ultra-fine filter 0.01µm


Order code: CPK-PS10-AZ -Z

5
Pressure supply package,
model CPK-PS40, Pmax = 40 bar (580 psi)
The pressure supply package CPK-PS40 is a total package ready-to-connect (plug & play) for providing pressure to WIKA
calibration instruments, adjustment benches and components. The air amplifier allows working and test pressures to be
generated from an air drive pressure of 2 ... 10 bar (30 ... 150 psi) at a ratio of 1 : 4 to 40 bar (580 psi) max.

Applications
„„ Compressed-air increase from domestic mains pressure
(≤ 10 bar (150 psi) to 40 bar (580 psi) max.)
„„ Pressure provision for pressure controllers and laboratory
measuring instruments for testing, calibrating and
adjusting
„„ Working pressure supply for pressure controllers
(CPC3000, CPC6000, CPC8000, CPC8000-H)
„„ Test pressure supply for low-pressure manifolds or
adjustment benches

Components
„„ 40 bar (580 psi) air amplifier with storage tank, filter and
output pressure reducer mounted on a base plate
„„ Connecting hose with 6 mm Swagelok® union nut
„„ Pressure reducer

Connection diagram for pressure supply package,

Supplementary individual components Model CPK-PS40, Pmax = 40 bar (580 psi)
„„ Connecting hoses
„„ Sealing set
„„ Noise suppression case
„„ Filter inserts

Specifications

Air amplifiers
≈ 550 mm (21.7 inches)

Pressure range 0 … 40 bar (580 psi)

min. 2 bar (30 psi) /
Compressed-air drive
max. 10 bar (150 psi)
Transmission ratio 1:4

Sound emission 79 dB (A)

Storage volume 5l
G ⅜ female with adapter on
Connection (air drive pressure)
6 mm Swagelok® tube fitting
G ¼ female with adapter on
Connection (pressure outlet)
6 mm Swagelok® tube fitting
(L x W x H)
Dimensions 560 x 210 x 550 mm
≈ 560 mm (22 inches)
(22 x 8.3 x 21.7 inches)
Weight 21.9 kg (48.3 lbs.)

No electrical energy required

equipped with a pressure reducer 40 bar (580 psi) air amplifier
Features
and a 5 µm filter with manual
condensate drain

6
Pressure supply

40 bar (580 psi) pressure supply package, model CPK-PS40

Quick order code

Field no. Code Version

Noise suppression case (PS40-NP)

1 With
 Z Without
Connecting hose (PS40-TU)
1 Length 1 m (3 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
 2 Length 2 m (6 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
3 Length 3 m (9 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)

 
Order code: CPK-PS40-P1 - Z - Z*

*The order code includes a 40 bar (580 psi) air amplifier, a pressure reducer and the selected connecting hose. Optionally a noise suppression case can be selected.

Individual components for 40 bar (580 psi) pressure supply package, model CPK-PS40

Quick order code

Field no. Code Version

Accessories/individual components (PS40-A)

1 Connecting hose, length 1 m (3 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
2 Connecting hose, length 2 m (6 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
3 Connecting hose, length 3 m (9 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
4 Connecting hose for pressure reducer, length 2 m (6 ft), Pmax = 630 bar (9,135 psi)
5 Connection adapter G ¼ male on 6 mm Swagelok® tube fitting
 6 Connection adapter G ½ male on 6 mm Swagelok® tube fitting
7 Sealing set: 5 Cu sealing rings each G ⅜ and G ½
8 Noise suppression case for installing the compressor station
9 Filter insert for filter at the air inlet
A Filter insert for HD filter at the air outlet


Order code: CPK-PS40-AZZZ- -Z

7
Pressure supply package,
model CPK-PS300, Pmax = 300 bar (4,350 psi)
The pressure supply package CPK-PS300 is a total package ready-to-connect (plug & play) for providing pressure to WIKA
calibration instruments, adjustment benches and components. The high-pressure compressor allows you to fill a compressed-
air storage cylinder from atmospheric pressure to 300 bar (4,350 psi) max. The pressure reducer assembly is used to set the
working and test pressures between 5 ... 250 bar (72.5 ... 3,625 psi) from the storage cylinder.

Applications
„„ Pressure generation from atmospheric pressure to
300 bar (4,350 psi)
„„ Pressure provision for pressure controllers and laboratory
measuring instruments for testing, calibrating and
adjusting
„„ Working pressure supply for pressure controllers
(CPC4000, CPC6050, CPC8000) for measuring ranges
≤ 300 bar (4,350 psi)
„„ Test pressure supply for high-pressure manifolds or
adjustment benches

Components
Connection diagram for pressure supply package,
„„ 300 bar (4,350 psi) high-pressure compressor with filter model CPK-PS300, Pmax = 250 bar (3,625 psi)
system
„„ Connecting hose with 6 mm Swagelok® union nut
„„ Compressed-air storage cylinder 6 litres / 300 bar
(4,350 psi)
„„ Pressure reducer assembly (adjustable working
pressures between 5 ... 250 bar (72.5 ... 3,625 psi)) with
cylinder pressure gauge, pressure controller, output
pressure gauge and shut-off valve, optionally mounted
together with the storage cylinder on a stainless steel wall
bracket

(16.5 inches)
≈ 420 mm
Supplementary individual components
„„ Connecting hoses
„„ Compressed-air storage cylinder ≈ 660
mm (
26 inc
„„ Connection assembly hes)
„„ Sealing
300 bar (4,350 psi) high-pressure compressor
Specifications

High-pressure compressor Pressure accumulator assembly (optional)

Pressure range 0 … 300 bar (4,350 psi) Supply pressure Pmax. 300 bar (4.350 psi)

Charging rate approx. 100 l/min Output pressure

5 … 250 bar (72 … 3,625 psi)
(adjustable)
Sound emission 83 dB (A) permissible pressure
dry, clean air or nitrogen
medium
Connection air outlet M16 x 1.5 male
Storage volume 6 l (1.32 gal)
Voltage supply AV 230 Volt / 50 Hz
Weight 14.8 kg (32.63 lbs)
Power rating 2.2 kW
LxWxH
LxWxH Dimensions 845 x 350 x 237 mm
Dimensions 660 x 390 x 420 mm (33.27 x 13.78 x 9.33 inches)
(26 x 15.4 x 16.5 inches)
Inlet: 6 mm tube fitting
Pressure connections
Weight 46 kg (102 lbs) Outlet: 6 mm tube fitting
oil-lubricated, air-cooled, including filter
Features
system for separating oil/water condensate

8
Pressure supply

300 bar (4,350 psi) pressure supply package, model CPK-PS300

Quick order code

Field no. Code Version

Pressure accumulator assembly (PS300-AB)

1 Compressed-air storage 300 bar (4,350 psi), 6 litres incl. wall bracket with pressure reducer assembly
 Z Without
Connecting hose supply side (PS300-CA)
1 Length 1 m (3 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 300 bar (4,350 psi)
 2 Length 2 m (6 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 300 bar (4,350 psi)
3 Length 3 m (9 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 300 bar (4,350 psi)
Connecting hose outlet side (PS300-CR)
1 Length 1 m (3 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 630 bar (9,135 psi)
 2 Length 2 m (6 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 630 bar (9,135 psi)
3 Length 3 m (9 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 630 bar (9,135 psi)

  
Order code: CPK-PS300-P - Z - Z*

*The order code includes a 300 bar (4,350 psi) high-pressure compressor and the selected connecting hoses. Optionally a pressure accumulator assembly can be selected.

Individual components for 250 bar (3,625 psi) pressure supply package, model CPK-PS300

Quick order code

Field no. Code Version

Accessories/individual components (PS300-A)

1 Connecting hose supply side, length 1 m (3 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 300 bar (4,350 psi)
2 Connecting hose supply side, length 2 m (6 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 300 bar
3 Connecting hose supply side, length 3 m (9 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 300 bar (4,350 psi)
4 Connecting hose outlet side, length 1 m (3 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 630 bar (9,135 psi)
 5 Connecting hose outlet side, length 2 m (6 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 630 bar (9,135 psi)
6 Connecting hose outlet side, length 3 m (9 ft), M16 x 1.5 female, 6 mm Swagelok® union nut, Pmax = 630 bar (9,135 psi)
7 Compressed-air storage 300 bar (4,350 psi), 6 litres (1.32 gal)
8 Connection assembly including pressure reducer, pressure gauge, shut-off valve and connecting hose to the pressure accumulator
9 Seal for M16 x 1.5


Order code: CPK-PS300-AZZZ- -Z

9
Pressure supply package,
model CPK-PS400, Pmax = 400 bar (6,000 psi)
The pressure supply package CPK-PS400 is a total package ready-to-connect (plug & play) for providing pressure to WIKA
calibration instruments, adjustment benches and components. The compressor station allows you to generate working and
test pressures of up to 400 bar (6,000 psi) from an initial pressure of 7 ... 15 bar (102 ... 218 psi) (e.g. from a nitrogen cylinder)
by means of an air drive pressure of 1 ... 6.5 bar (14.5 ... 95 psi).

Applications
„„ Compressed-air increase from test air (7 ... 15 bar)
(102 ... 218 psi) to 400 bar (6,000 psi)
„„ Pressure provision for pressure controllers and laboratory
measuring instruments for testing, calibrating and
adjusting
„„ Working pressure supply for pressure controllers
(CPC8000) for measuring ranges ≤ 400 bar (6,000 psi)
„„ Test pressure supply for high-pressure manifolds or
adjustment benches

Components
„„ 400 bar (6,000 psi) high-pressure compressor station with
tubular accumulator, filter and output pressure reducer,
mounted on a stainless steel rack
„„ Connecting hose with 6 mm Swagelok® union nut
„„ Optional pressure reducer for test air (nitrogen)
„„ Optional screw compressor for drive air Connection diagram for pressure supply package,
Model CPK-PS400, Pmax = 400 bar (6,000 psi)

Supplementary individual components

„„ Connecting hoses
„„ Silencer box
„„ Filter insert set mm s)
20 che
„„ Sealing set ≈ 4 .5 in
(16
„„ Connection adapters ≈ 520 mm (20.5 inches)

Specifications

High-pressure compressor station

Pressure range 0 … 400 bar (6,000 psi)

min. 1 bar (14.5 psi)/
Compressed-air drive
max. 6.5 bar (95 psi)
Initial pressure (test air) 7 ... 15 bar (100 ... 215 psi)
≈ 940 mm (37 inches)
Operating medium Nitrogen

Transmission ratio 1 : 15 / 1 : 75

Sound emission 79 dB (A)

Storage volume approx. 0.2 l (tubular accumulator)

Connection G ½ female with adapter on 400 bar (6,000 psi) high-pressure compressor station
(air drive pressure) 6 mm Swagelok® tube fitting
G ¼ female with adapter on
Connection (test air)
6 mm Swagelok® tube fitting
9/16-18 UNF with adapter on
Connection (pressure outlet)
6 mm Swagelok® tube fitting
LxWxH
Dimensions 940 x 420 x 520 mm
(37 x 16.5 x 20.5 inches)
Weight 51 kg (136.6 lbs.)
No electrical energy required,
Features equipped with a pressure reducer and
a 10 µm filter

10
Pressure supply

400 bar (6,000 psi) pressure supply package, model CPK-PS400

Quick order code

Field no. Code Version

Pressure supply for drive air (PS400-SU)

1 Screw compressor
 Z Without
Connecting hose outlet side (PS400-TU)
1 Length 1 m (3 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
 2 Length 2 m (6 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
3 Length 3 m (9 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
Silencer box (PS400-NP)
1 With
 Z Without

  
Order code: CPK-PS400-PZ - Z -Z*

*The order code includes the high-pressure compressor station and the selected connecting hose. Optionally a screw compressor for the pressure supply of the drive air and a silencer box
can be selected. A pressure reducer for the test air is available via the model CPK-PR.

Individual components for 400 bar (6,000 psi) pressure supply package, model CPK-PS400

Quick order code

Field no. Code Version

Accessories/individual components (PS400-A)

1 Connecting hose outlet side, length 1 m (3 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
2 Connecting hose outlet side, length 2 m (6 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
3 Connecting hose outlet side, length 3 m (9 ft), 6 mm Swagelok® union nut both sides, Pmax = 630 bar (9,135 psi)
4 Connection adapter G ½ B male on 6 mm Swagelok® union nut
 5 Connection adapter G ¼ male on 6 mm Swagelok® tube fitting
6 Silencer box
7 Filter insert set for initial pressure and high pressure and filter for drive air
8 Sealing set: 5 Cu sealing rings each G ¼ and G ½ and 5 sealing rings each G ¼ for pressure outlet
9 Connection adapter for pressure outlet 9/16-18UNF on 6 mm Swagelok® tube fitting


Order code: CPK-PS400-AZZZZ- -Z

11
Vacuum pressure supply package,
model CPK-VP
The vacuum pressure supply package CPK-VP is a total package ready-to-connect (plug & play) for providing vacuum to
WIKA calibration instruments, adjustment benches and components, consisting of an electric vacuum pump and matching
connecting hoses. Depending on the application, you can choose between two vacuum pumps that differ with respect to their
nominal pumping speed.

Applications
„„ Vacuum generation
„„ Vacuum provision for laboratory measuring instruments,
pressure manifolds and test benches for testing,
calibrating and adjusting
„„ Vacuum provision for pressure controllers (CPC3000,
CPC6000, CPC8000) with absolute-pressure measuring
ranges or bidirectional measuring ranges

Components
„„ “Laboratory series” or “industrial series” vacuum pump
„„ Corrugated vacuum hose or pneumatic hose incl. adapter Connection diagram for vacuum pressure supply package

Supplementary individual components

„„ Corrugated vacuum hoses
„„ Pneumatic hoses
„„ Adapters
„„ Clamping and centring rings
„„ Vacuum oil
„„ Oil mist filter insert incl. seals

Fig. left: laboratory series

Fig. right: Industrial series

Specifications

“Laboratory series” vacuum pump “Industrial series” vacuum pump

Construction Two-stage rotary vane pump, oil-lubricated Two-stage diaphragm pump, dry-compressing

Nominal pumping speed 14 m³ x h-1 1.2 m³ x h-1

Final total pressure 5x 10-4 mbar (7 x 10-4 psi) 8 mbar (0.116 psi)

AC motor AC 230 V, 50 Hz

Motor power 0.45 kW 0.12 kW

Connection DN25 ISO-KF with adapter on 6 mm Swagelok® tube fitting G ¼ female with adapter on 6 mm Swagelok® tube fitting

LxWxH LxWxH
Dimensions in mm
462 x 164 x 240 mm (18.2 x 6.5 x 9.4 inches) 312 x 154 x 207 mm (12.2 x 6.1 x 8.1 inches)
Weight 27 kg (59.5 lbs) 9.3 kg (20.5 lbs)

12
Pressure supply

Vacuum pressure supply package, model CPK-VP

Quick order code for complete vacuum pressure supply package

Field no. Code Version

Package (VP-PKG)
I “Industrial series” vacuum pump, intake volume: 1.2 m³/h, adapter G ¼ male on 6 mm Swagelok® tube fitting
 L “Laboratory series” vacuum pump, intake volume: 15 m³/h, adapter DN25 on 6 mm Swagelok® tube fitting
Connecting hose (VP-CH)
1 Corrugated vacuum hose, length 1 m (3 ft), DN25, incl. adapter on 6 mm Swagelok®
2 Corrugated vacuum hose, length 1 m (3 ft), DN16, incl. adapter on 6 mm Swagelok®
 3 Pneumatic hose, length 1 m (3 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
4 Pneumatic hose, length 2 m (6 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
5 Pneumatic hose, length 3 m (9 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)

 
Order code: CPK-VP- - Z - Z*

*The order code includes the selected vacuum pump and optionally a corrugated vacuum hose or pneumatic hose.

Individual components for vacuum pressure supply package, model CPK-VP

Quick order code for supplementary individual components for the vacuum pressure supply package
Field no. Code Version

Accessories/individual components (VP-A)

1 Adapter G ¼ male on 6 mm Swagelok®
2 Adapter KF25 on 6 mm Swagelok®
3 KF25C clamping ring
4 KF25 centring ring
5 Adapter KF16 on 6 mm Swagelok®
6 KF16C clamping ring
7 KF16 centring ring
8 Clamping ring for union nut
 9 Vacuum oil 2 l for “laboratory series” vacuum pump
A Oil mist filter insert incl. replacement seals for “laboratory series” vacuum pump
B Corrugated vacuum hose, length 1 m (3 ft), DN25
C Corrugated vacuum hose, length 1 m (3 ft), DN16
D Corrugated vacuum hose for extension, length 1 m (3 ft), DN25 incl. adapter
E Corrugated vacuum hose for extension, length 1 m (3 ft), DN16 incl. adapter
F Pneumatic hose, length 1 m (3 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
G Pneumatic hose, length 2 m (6 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)
H Pneumatic hose, length 3 m (9 ft), 6 mm Swagelok® union nut both sides, Pmax = 27 bar (390 psi)


Order code: CPK-VP-AZ- -Z

13
Pressure supply case,
model CPK-PC
The transportable pressure supply case CPK-PC is used for on-site pressure provision. The pressure supply case is available
in a low-pressure and high-pressure version and is equipped with a 2-litre nitrogen cylinder, a precision pressure reducer with
self-venting, an inlet and output pressure gauge, overpressure protection, two test connections, fine metering valves as well as
a filling hose.

Applications
„„ Adjustment and calibration of pressure measuring
instruments on site
„„ Pressure provision for pressure controllers (CPC3000,
CPC6000 and CPC8000)

Components
„„ Pressure supply case

L
„„ Filling hose
B

Pressure supply case with optional trolley

Supplementary individual components

„„ Clamping and centring rings
Controls
„„ Threaded inserts (see model CPK-TP) 2 1
„„ Replacement sealing inserts
„„ Removable trolley attachment

3 7
6

4 5

1) Storage cylinder 5) Input / output pressure gauge

2) Test connections 6) Pressure reducer for working pressure
3) Vacuum connection (DN16) 7) Filling connection, for filling the storage
Specifications 4) Fine metering valves cylinder by means of the filling hose

Pressure supply case

Pressure range -1 ... 35 bar (-15 ... 500 psi) 0 ... 200 bar (0 ... 3,000 psi) -1 ... 200 bar (-15 ... 3,000 psi)

Working pressure control range 0 ... 35 bar (0 ... 500 psi) 1.7 ... 200 bar (25 ... 3,000 psi) 1.7 ... 200 bar (25 ... 3,000 psi)

Pressure accumulator 2 litres, max. 200 bar (3,000 psi)

Connection for vacuum pump DN16 - DN16

Test connections Quick-release connector M28 x 1.5 female thread, incl. changeable threaded inserts (as standard G ½ female thread)

Dimensions W x L x H : 520 x 420 x 220 mm (20.5 x 16.5 x 8.7 inches)

14
Pressure supply

Pressure supply case, model CPK-PC

Quick order code

Field no. Code Version

Measuring range (PC-MR)

1 -1 ... 35 bar (-15 ... 500 psi)
 2 -1 ... 200 bar (-15 ... 3,000 psi)
3 0 ... 200 bar (0 ... 3,000 psi)


Order code: CPK-PC-P - Z -Z

Individual components for pressure supply case, model CPK-PC

Quick order code

Field no. Code Version

Accessories/individual components (PC-A)

1 Filling hose for pressure supply case, length = 2 m (6 ft)
2 Adapter for pressure supply case DN25 to DN16
3 Adapter for pressure supply case 6 mm Swagelok® tube fitting to DN16
4 KF16C clamping ring
 5 KF16 centring ring
6 KF25C clamping ring
7 KF25 centring ring
8 Replacement sealing sets for low-pressure metering valve
9 Removable trolley attachment


Order code: CPK-PC-AZ- -Z

15
Test port package,
model CPK-TP
The test port package CPK-TP is a total package ready-to-connect for adapting test items, typically, to pressure controllers
of the CPC series and for reference pressure measuring instruments of the CPG series. It consists of a measuring instrument
stand or a table flange, as desired, as well as a connection column, dirt trap, separator or angled connection piece.
The test item is usually mounted without tools via a knurled nut using changeable threaded inserts.

Applications
„„ Adaptation of test items to pressure controllers and
reference pressure measuring instruments
„„ Separator for calibrating test items with different media
„„ Dirt trap for avoiding impurities in the test system

Components
„„ Measuring instrument stand or table flange
Connection diagram test port package
„„ Connection column, dirt trap, separator or angled
connection piece
„„ Connecting hose (see model CPK-HO)

Supplementary individual components

„„ Threaded inserts
„„ Sealing sets
„„ Adapter sets
„„ Blind plugs

Specifications

Measuring instrument stand Table flange

Pmax 1) 400 bar (6,000 psi) 2,500 bar (36,250 psi) 400 bar (6,000 psi) 1,600 bar (23,200 psi)

G ¼ female, incl. adapter on G ¼ female, incl. adapter on

Pressure inlet 9/16-18 UNF female 9/16-18 UNF female
6 mm Swagelok® tube fitting 6 mm Swagelok® tube fitting

Quick-release connector M28 x 1.5 female

Pressure outlet G ½ female thread, incl. changeable threaded inserts G ½ female
(as standard G ½ female thread)

1) Pmax refers to a single component. In combination with other components, for example hoses, the smallest admissible pressure applies

16
Instrument adaptation

Threaded insert, changeable

Quick-release
connector with
knurled nut

(2.4 inch-

(4.4 inches)
60 mm

112 mm
es)
138 mm (5.4 inches)

400 bar (6,000 psi) measuring instrument stand 2,500 bar (36,250 psi) measuring instrument stand

98 mm (3.9 inches)

(2 inches)
50 mm

400 bar table flange (6,000 psi)

Connection Separator without Separator with

Dirt trap
column diaphragm diaphragm

Pmax 1) 2,500 bar (36,250 psi) 1,000 bar (14,500 psi) 1,200 bar (17,400 psi)

Pressure connection G ½ male

Quick-release connector M28 x 1.5 female thread, incl. changeable threaded inserts
Test item connection G ½ female thread
(as standard G ½ female thread)

1) Pmax refers to a single component. In combination with other components, for example hoses, the smallest admissible pressure applies

Threaded insert, changeable Threaded insert, changeable

Quick-release
Quick-release connector with
connector with knurled nut
knurled nut
300 mm (11.8 inches)
150 mm (5.9 inches)
84 mm (3.3 inches)

219 mm (8.6 inches)

(0.8 inch)
20 mm

Connection column Dirt trap

17
Test port package,
model CPK-TP

Specifications
Threaded insert, changeable

32

287 mm (11.3 inches)

133 mm (5.2 inches)

Separator (with diaphragm) Separator (without diaphragm)

Threaded insert, changeable

Quick-release connector
with knurled nut
104 mm (4.1 inches)
151 mm (5.9 inches)

Quick-release
connector with
knurled nut Threaded insert,
changeable

45° angled connection piece 90° angled connection piece

18
Instrument adaptation

Test port package, model CPK-TP

Quick order code

Field no. Code Version

Measuring instrument stand (TP-GA)

1 Measuring instrument stand, Pmax = 400 bar (6,000 psi), incl. pressure connection adapter G ¼ on 6 mm Swagelok®
2 Measuring instrument stand complete with connection column, Pmax = 2,500 bar (36,250 psi), pressure connection 9/16 - 18 UNF
 3 Table flange, Pmax = 400 bar (6,000 psi), incl. pressure connection adapter G ¼ on 6 mm Swagelok®
4 Table flange, Pmax = 1,600 bar (23,200 psi), pressure connection 9/16 - 18 UNF
Instrument adaptation (TP-AD)
1 Connection column 84 mm (3.3 inches) incl. threaded insert G ½ female, Pmax = 2,500 bar (36,250 psi)
2 Connection column 150 mm (5.9 inches) incl. threaded insert G ½ female, Pmax = 2,500 bar (36,250 psi)
3 Connection column 300 mm (11.8 inches) incl. threaded insert G ½ female, Pmax = 1,600 bar (23,200 psi)
4 Dirt trap -1 ... 1,000 bar (-15 ... 14,500 psi) incl. threaded insert G ½ female, 0.2 ltr.
 5 Dirt trap -1 ... 1,000 bar (-15 ... 14,500 psi) incl. threaded insert G ½ female, 0.03 ltr.
6 Separator (without diaphragm) incl. threaded insert G ½ female, Pmax = 1,000 bar (14,500 psi)
7 Separator (with diaphragm) incl. threaded insert G ½ female, Pmax = 1,200 bar (17,400 psi)
8 Angled connection piece 90° incl. threaded insert G ½ female, Pmax = 2,500 bar (36,250 psi)
9 Angled connection piece 45° incl. threaded insert G ½ female, Pmax = 1,000 bar (14,500 psi)

 
Order code: CPK-TP-P- - Z - Z - Z*

*The order code includes the selected measuring instrument stand or table flange and optionally a connection column, a dirt trap, a separator or an angled connection piece.
A connecting hose is available via the model CPK-HO.

Individual components for test port package model CPK-TP

Quick order code

Field no. Code Version

Accessories/individual components (TP-A)

1 Threaded insert G ½
2 Threaded insert G ¼ (sealing insert required for short threads)
3 Threaded insert G E (sealing insert required for short threads)
4 Threaded insert G ⅜
5 Threaded insert G G
6 Threaded insert ½ NPT
7 Threaded insert G ¼ NPT (sealing insert required for short threads)
8 Threaded insert E NPT (sealing insert required for short threads)
9 Threaded insert ⅜ NPT (sealing insert required for short threads)
A Threaded insert M10 x 1 (sealing insert required for short threads)
B Threaded insert M12 x 1.5 (sealing insert required for short threads)
 C Threaded insert M14 x 1.5 (sealing insert required for short threads)
D Threaded insert M20 x 1.5
E Threaded insert M20 x 1.5 LH
F Sealing insert for short threads with stud
G Sealing insert for short threads without stud
H O-ring set: 10 replacement seals (8 x 2) for the test connections, mat.: NBR
I Sealing set for separator: 1 Viton® seal1), 2 O-rings each 10 x 2 + 24 x 3, mat.: NBR 90
J Sealing set for separator: 1 butyl sealing, 2 O-rings each 10 x 2 + 24 x 3, mat.: EPDM
K Sealing set: 5 replacement seals G ¼ for changeable column/dirt trap
L Adapter set for quick-release connector in case G ¼, G ⅜, ½ NPT, ¼ NPT and M20 x 1.5
M Adapter set “NPT” for quick-release connector in case E NPT, ¼ NPT, ⅜ NPT, and ½ NPT female
N Blind plug G ½, Pmax = 2,500 bar (36,250 psi), mat.: stainless steel

© 2013 WIKA Alexander Wiegand SE & Co. KG, all rights reserved. 
The specifications given in this document represent the state of engineering at the time of publishing.
Order code: CPK-TP-AZZZ-
We reserve the right to make modifications to the specifications and materials -Z

1) Viton® is a registered trademark of DuPont Performance Elastomers.

19
Multiple distributor,
model CPK-MD
The multiple distributors CPK-MD are used for mounting several test items. They are available in different versions, screw-on
or stand-alone, with admissible pressure ranges between 1,600 bar (23,200 psi) and 7,000 bar (101,500 psi). The difference
is that the stand-alone version has two mounting flanges and a lateral pressure connection, allowing it to be mounted on a
solid surface. The screw-on version can be adapted directly to a connection column (e.g. of a dead-weight tester) or a test port
package, using the pressure connection pointing downward.

Applications Supplementary individual components

„„ Adaptation of several test items for testing, calibrating and „„ Connection adapters
adjusting „„ O-ring set
„„ Test benches „„ Threaded inserts (see model CPK-TP)
„„ Adaptation to connection columns, dirt traps or separators

Specifications

Multiple distributor with pressure range up to 1,600 bar (23,200 psi)

Two-way distributor Three-way distributor Five-way distributor Five-way distributor

Version
(screw-on) (screw-on) (screw-on) (stand-alone)

Pressure connection G ½ male thread

Connection location lower mount lateral

Test connections Quick-release connector M28 x 1.5 female thread, incl. changeable threaded inserts (as standard G ½ female thread)

Distance of the test connections 180 mm (7.1 inches) 120 mm (4.7 inches)

180 mm (7.1 inches) 120 mm (4.7 inches)

53 mm
110 mm (4.3 inches)

53 mm (2.1 inches)
110 mm (4.3 inches)

(2.1 inches)

22 mm
22 mm (0.9 inch)
(0.9 inch)

35 mm 35 mm
(1.4 inches) (1.4 inches)

210 mm (8.3 inches) 270 mm (4.7 inches)

1,600 bar (23,200 psi) two-way distributor, screw-on 1,600 bar (23,200 psi) three-way distributor, screw-on

120 mm 120 mm
(4.7 inches) (4.7 inches)
154.5 mm (6.1 inches)

53 mm 53 mm
(4.3 inches)

(2.1 inches) (2.1 inches)

30 mm
110 mm

22 mm
(0.9 inch) (1.2 inches)

35 mm 71.5 mm
(1.4 inches) (2.8
inches)

498 mm (19.6 inches)

560 mm (22 inches)

1,600 bar (23,200 psi) five-way distributor, screw-on 1,600 bar (23,200 psi) five-way distributor, stand-alone

20
Instrument adaptation

Multiple distributor with pressure range up to 7,000 bar (101,500 psi)

Version Three-way distributor (stand-alone)

Pressure connection M16 x 1.5 female with sealing cone

Connection location lateral

Test connections Knurled nut G ¾ incl. changeable thread adapters with sealing cone (as standard M16 x 1.5 male thread)

Distance of the test connections 120 mm (4.7 inches)

120 mm
(4.7 inches)

148.75 mm (5.9 inches)

107 mm
(4.2 inches)

41.75 mm
(1.6 inches)

300 mm (11.8 inches)

7,000 bar (101,500 psi) three-way distributor, stand-alone

Multiple distributor, model CPK-MD

Quick order code

Field no. Code Version

Distributor (MD-D)
1 Two-way distributor, screw-on, G ½ male, Pmax = 1,600 bar (23,200 psi)
2 Three-way distributor, screw-on, G ½ male, Pmax = 1,600 bar (23,200 psi)
 3 Three-way distributor for high-pressure applications, stand-alone, M16 x 1.5 female, Pmax = 7,000 bar (101,500 psi)
4 Five-way distributor, screw-on, G ½ male, Pmax = 1,600 bar (23,200 psi)
5 Five-way distributor, stand-alone, G ½ male, Pmax = 1,600 bar (23,200 psi)


Order code: CPK-MD-P -Z-Z

Individual components for multiple distributor, model CPK-MD

Quick order code

Field no. Code Version

Accessories/individual components (MD-A)

1 O-ring set: 10 replacement seals (8 x 2) for the test connections, mat.: NBR
 2 Connection adapter G ½ female on 6 mm Swagelok® tube fitting, Pmax = 400 bar (6,000 psi)
3 Connection adapter G ½ female on Autoclave F250/HIP HF4 (Sno-Trik), Pmax = 2,000 bar (30,000 psi)


Order code: CPK-MD-AZ -Z

21
Adapter,
model CPK-AD
The adapters CPK-AD are designed for screwing them onto the hose ends of the connecting hoses of model CPK-HO.
This allows adaptation of different calibration instruments or pressure supply components. The adapters are available in
different versions matching the pressure range.

Applications
„„ Adapted to connecting hoses (model CPK-HO)
„„ Connection of different calibration instruments

Versions
Depending on the pressure range, the adapters are fitted
with the following connections matching the connecting
hoses of model CPK-HO:
„„ Vacuum: small flange DN16 or DN25 (optionally also with
6 mm Swagelok® tube fitting)
„„ ≤ 630 bar (9,135 psi): 6 mm Swagelok® tube fitting
„„ ≤ 2,000 bar (30,000 psi): Autoclave F250C/HIP HF4
(Sno-Trik)

The adapters are available in different thread sizes and types

(see “Connection 2” in the quick order code).

Top: Adapter 6 mm Swagelok® on G ½ male

Supplementary individual components Bottom: Adapter 6 mm Swagelok® on G ½ female

„„ MINIMESS® systems

22
Instrument adaptation

Adapter, model CPK-AD

Quick order code for adapters

Field no. Code Version

Connection 1 (AD-C1)
1 6 mm Swagelok® tube fitting
 2 Autoclave F250C/HIP HF4 (Sno-Trik)
Connection 2 (AD-C2)
1 G ½ (only with 6 mm Swagelok® tube fitting)
2 G ¼ (only with 6 mm Swagelok® tube fitting)
3 G E (only with 6 mm Swagelok® tube fitting)
4 G ⅜ (only with 6 mm Swagelok® tube fitting)
5 ½ NPT
6 ¼ NPT
7 E NPT (only with 6 mm Swagelok® tube fitting)
8 ⅜ NPT

9 Knurled nut M28 x 1.5 incl. threaded insert G ½ (only with female connection type)
Connection for pressure tapping point, MINIMESS® system, M16 x 2 G ¼ A, Pmax = 400 bar (6,000 psi) (only with 6 mm Swagelok®
A
tube fitting and connection type male)
Connection for pressure tapping point, MINIMESS® system, M16 x 1.5 G ¼ A, Pmax = 630 bar (9,135 psi) (only with 6 mm Swagelok®
B
tube fitting and connection type male)
C M16 x 1.5 with sealing cone
D M20 x 1.5 with sealing cone
E 9/16-18 UNF with sealing cone
Connection type (AD-CT)
F Female
 M Male

  
Order code: CPK-AD- -Z

Adapter, MINIMESS® systems

Description Order number

Connection for pressure transmitter, MINIMESS® system, M16 x 2 G ½ female, Pmax = 400 bar (6,000 psi) 9072306
Connection for pressure transmitter, MINIMESS® system, M16 x 1.5 G ½ female, Pmax = 630 bar (9,135 psi) 9072314

23
Connecting hoses,
model CPK-HO
The connecting hoses are used for connecting calibration instruments to the pressure supply and for assembling complete
calibration set-ups. The different hose types depend on the pressure range and the medium used. They are available in
different lengths and different connections.

Applications
„„ Connection between calibration instrument and pressure
supply
„„ Assembly of calibration and adjustment stations

Versions
The connecting hoses are available in different materials,
depending on the pressure range and medium.
They are available in sections up to 5 m (15 ft) max. in length
and can be extended as desired by means of bulkhead
fittings.

Supplementary individual components

„„ Threaded connections for hose extension
Connecting hose with 6 mm Swagelok® tube fitting both
„„ Connection adapter (see model CPK-AD)
sides

Specifications

Pressure Bending
Material Allowed media Diameter Connection 1)
range radius
Stainless steel DN16: 146 mm DN16
Vacuum 2) - Small flange DN16 / DN25
1.4301 and 1.4404 DN25: 103 mm DN25
non-aggressive gases and Inner Ø 4 mm
≤ 27 bar (390 psi) Polyamide 20 mm 6 mm Swagelok® union nut
liquids Outer Ø 6 mm
non-aggressive gases and Inner Ø 2 mm
≤ 630 bar (9,135 psi) Polyamide 20 mm 6 mm Swagelok® union nut
liquids Outer Ø 5 mm
≤ 2,000 bar Polyoxymethylene Inner Ø 3.4 mm
non-aggressive liquids 110 mm Autoclave F250/HIP HF4
(30,000 psi) (POM), polyamide (PA) Outer Ø 8 mm

1) Standard connections on both ends, other connections are possible via adapters (see model CPK-AD)
2) Maximum hose length 1 m (3 ft)

24
Connection components

Connecting hoses, model CPK-HO

Quick order code

Field no. Code Version

Pressure range (HO-PR)

2 ≤ 27 bar (390 psi)
5 ≤ 630 bar (9,135 psi)
 7 ≤ 2,000 bar (30,000 psi (only possible with connections A and B: Autoclave F250C/HIP HF4 (Sno-Trik))
V Vacuum (only 1 m (3 ft) of hose length possible)
Hose length (HO-LE)
1 0.5 m (1.5 ft) (only possible with pressure range ≤ 2,000 bar (30,000 psi))
2 1 m (3 ft)
 3 2 m (6 ft)
4 3 m 9 ft
5 5 m (15 ft) (only possible with pressure range ≤ 2,000 bar (30.000 psi))
Medium (HO-MED)
G Gaseous
 H Hydraulic
Connection A (HO-CA)
1 DN25
2 6 mm Swagelok®
 3 Autoclave F250C/HIP HF4 (Sno-Trik)
4 DN16
Connection B (HO-CB)
1 DN25
2 6 mm Swagelok®
 3 Autoclave F250C/HIP HF4 (Sno-Trik)
4 DN16

    
Order code: CPK-HO-P -Z -Z

Individual components for connecting hoses, model CPK-HO

Quick order code

Field no. Code Version

Accessories/individual components (HO-A)

1 Straight screw connection on 6 mm Swagelok® tube fitting for hose extension
2 Straight screw connection on Sno-Trik for hose extension
 3 Centring and clamping ring on DN25 for hose extension
4 Centring and clamping ring on DN16 for hose extension


Order code: CPK-HO-AZZZZZ - -Z
Pressure manifold, model
CPK-PM
The pressure manifold CPK-PM allows adjustment and calibration of pressure measuring instruments of a wide range
of versions with gaseous media. It is available as a low-pressure and high-pressure version and equipped with two
test connections for mounting a reference instrument and test item. Fine metering valves allow the desired pressure or
vacuum to be set very precisely.

Applications
„„ Adjustment and calibration of pressure measuring
instruments
„„ Holder for test item and reference instrument
„„ Pressure control by means of fine metering valves

Components
The pressure manifold is available with changeable column Pressure manifold with changeable columns
(1) or dirt trap (2), as desired

Changeable column
Changeable columns are used for mounting pressure
measuring instruments.
1 2 1 2
Dirt trap
Using a dirt trap prevents impurities of the test item from
entering the test system.

Supplementary individual components 150 mm

(5.9 inches)
150 mm
(5.9 inches)

„„ Fine adjustment valves 240 mm (9.4 inches) 240 mm (9.4 inches)

„„ Maintenance, sealing and O-ring set
560 mm (22 inches)
„„ Threaded inserts (see model CPK-TP)

Pressure manifold with changeable column (1) and dirt trap (2)

Specifications

Pressure manifold

Version -1 ... 30 bar (-15 ... 435 psi) 0 ... 30 bar (0 ... 435 psi) -1 .... 400 bar (-15 ... 6,000 psi)

Pressure inlet 6 mm Swagelok® tube fitting

Medium Clean, dry, non-corrosive gases (e.g. air or nitrogen)

Connection for changeable column G ¼ B female thread

S quick-release connector M28 x 1.5 female thread, incl. changeable threaded inserts
Test item connection
(as standard G ½ female thread)

26
Pressure control

Pressure manifold, model CPK-PM

Quick order code

Field no. Code Version

Measuring range (PM-MR)

1 -1 ... 30 bar (-15 ... 435 psi)
2 0 ... 30 bar (0 ... 435 psi)
 3 -1 ... 400 bar (-15 ... 6,000 psi)
4 0 ... 400 bar (0 ... 6,000 psi)
Connection column right (PM-CCR)
1 Changeable column
 2 Dirt trap -1 ... 400 bar (-15 ... 6,000 psi), small volume
3 Dirt trap -1 ... 400 bar (-15 ... 6,000 psi), large volume
Connection column left (PM-CCL)
1 Changeable column
 2 Dirt trap -1 ... 400 bar (-15 ... 6,000 psi), small volume
3 Dirt trap -1 ... 400 bar (-15 ... 6,000 psi), large volume

  
Order code: CPK-PM-P - Z -Z

Individual components for pressure manifold, model CPK-PM

Quick order code

Field no. Code Version

Accessories/individual components (PM-A)

1 Changeable column
2 Dirt trap -1 ... 400 bar (-15 ... 6,000 psi), small volume: 0.03 litre
3 Dirt trap -1 ... 400 bar (-15 ... 6,000 psi), large volume: 0.2 litre
4 Fine adjustment valve for 30 bar pressure manifold (435 psi)
5 Fine adjustment valve for 400 bar pressure manifold (6,000 psi)
 6 Table fixing device for 30 bar fine adjustment valve (435 psi)
7 Maintenance set: 5 replacement seals for 30 bar fine metering valve (435 psi)
8 O-ring set: 10 replacement seals (8 x 2) for the test connections, mat.: NBR
9 Sealing set: 5 replacement seals G ¼ for changeable column/dirt trap
A Blind plug G ½, Pmax = 2,500 bar (36,250 psi), mat.: stainless steel


Order code: CPK-PM-AZZZ- -Z

27
Cylinder pressure reducer, model
CPK-PR
Precision pressure reducers CPK-PR are used for test pressure presetting in calibration and adjustment of pressure
measuring instruments. The pressure reducers are completely fitted with inlet and output pressure gauges, connection pieces
for compressed-air and nitrogen cylinders and hose connections. The pressure reducers are available in different versions,
depending on the medium used, the input and output pressures and the cylinder connection.

Applications
„„ Pressure supply of pressure controllers (CPC3000,
CPC6000 and CPC8000)
„„ Test pressure presetting in adjustment and calibration
applications

Components
„„ Pressure reducer
„„ Input and output pressure gauge One-stage pressure reducer
„„ Adapter on 6 mm Swagelok® tube fitting

Two-stage pressure reducer

Specifications

Cylinder pressure/input pressure 200 bar

0 ... 170 mbar 0 ... 500 mbar 0 ... 2.1 bar 1 ... 17 bar 1 ... 50 bar 5 ... 200 bar
Control range
(0 ... 2.5 psi) (0 ... 7.25 psi) (0 ... 30.5 psi) (15 ... 247 psi) (15 ... 725 psi) (72.5 ... 3,000 psi)

Version Two-stage with initial pressure compensation One-stage

E NPT female thread, incl. adapter on ¼ NPT female thread, incl. adapter on
Pressure outlet
6 mm Swagelok® tube fitting 6 mm Swagelok® tube fitting

Nitrogen cylinder: W24.32 x 1/14" to DIN 477, part 1, no. 10

Pressure inlet/cylinder connection
Compressed-air cylinder: G G to DIN 477, part 1, no. 13

Cylinder pressure/input pressure 300 bar (4,350 psi)

Control range 1 ... 17 bar (15 ... 247 psi) 1 ... 50 bar (15 ... 725 psi) 5 ... 300 bar (72.5 ... 4,350 psi)

Version One-stage

Pressure outlet ¼ NPT female thread, incl. adapter on 6 mm Swagelok® tube fitting

Nitrogen cylinder: W30 x 2 (15.9/20.1) to DIN 477, part 5, no. 54

Pressure inlet/cylinder connection
Compressed-air cylinder: W30 x 2 (16.6/19.4) to DIN 477, part 5, no. 56

28
Pressure control

Pressure reducer, model CPK-PR

Quick order code for pressure reducers

Field no. Code Version

Medium (PR-MED)
C Compressed air
 N Nitrogen
Cylinder pressure/input pressure (PR-IP)
1 200 bar (3,000 psi)
 2 300 bar (4,350 psi)
Output pressure (PR-OP)
1 0 ... 170 mbar (0 ... 2.5 psi) (only possible with 200 bar cylinder pressure/input pressure)
2 0 ... 500 mbar (0 ... 7.25 psi) (only possible with 200 bar cylinder pressure/input pressure and pressure outlet connection E NPT)
3 0 ... 2.1 mbar (0 ... 30.5 psi) (only possible with 200 bar cylinder pressure/input pressure and pressure outlet connection E NPT)
 4 1 ... 17 bar (15 ... 247 psi) (only possible with pressure outlet connection ¼ NPT)
5 1 ... 50 bar (15 ... 725 psi) (only possible with pressure outlet connection ¼ NPT)
7 5 ... 200 bar (72.5 ... 3,000 psi) (only possible with 200 bar cylinder pressure/input pressure and pressure outlet connection ¼ NPT)
8 5 ... 300 bar (72.5 ... 4,350 psi) (only possible with 200 bar cylinder pressure/input pressure and pressure outlet connection ¼ NPT)
Pressure outlet connection (PR-COP)
1 ¼ NPT female incl. adapter on 6 mm Swagelok® tube fitting
 2 E NPT female incl. adapter on 6 mm Swagelok® tube fitting

  
Order code: CPK-PR- - - -Z

29
Volume displacer

Volume displacers are designed for fine adjustment when approaching the individual measuring points during adjustment and
calibration of pressure measuring instruments.

Applications
„„ Adjustment and calibration of pressure measuring
instruments
„„ Fine adjustment of measuring points
„„ Mounted to pressure manifolds, pressure supply cases or
connection columns

Special features
Volume displacers are designed for use with gaseous
test media. They are fitted with a threaded connection
G ½ B male. On the measuring instrument side the volume
displacers are fitted with a knurled nut M28 x 1.5 and a
threaded insert G ½.

Supplementary individual components

„„ Threaded inserts (see model CPK-TP)

threaded insert,
changeable

Quick-release
connector
with knurled nut
≈ 124.5 mm (4.9 inches)

≈ 218.5 mm (8.6 inches)

Volume displacer -1 ... 30 bar (-15 ... 435 psi)

30
Pressure control

Specifications

Volume displacer

Pressure range -1 ... 30 bar (-15 ... 435 psi)

Pressure connection G ½ male thread

Test connection Quick-release connector M28 x 1.5 female thread, incl. changeable threaded inserts (as standard G ½ female thread)

Volume displacer -1 ... 30 bar (-15 ... 435 psi), sectional view

Description Order number

Volume displacer, -1 ... 30 bar (-15 ... 435 psi) 1565419

31
Calibration and adjustment tools

Rinsing glass

Applications
The rinsing glass is adapted to connection adapters and
changeable columns for rinsing measuring systems to
remove impurities. On the pressure side it is fitted with a
threaded connection G ½ B and on the measuring instrument
side with a knurled nut M28 x 1.5 with changeable threaded
insert G ½. Pmax 10 bar (145 psi).

Order number 1564919 Rinsing glass Rinsing glass-Sectional view

Filling glass

Applications
The filling glass is used for filling measuring systems with
liquid testing media prior to adjustment or calibration.
The liquid test medium in the filling glass is sucked into the
measuring system by evacuation of the measuring system
and subsequent venting. On the vacuum side it is fitted with
a threaded connection G ½ male and on the measuring
instrument side with a knurled nut M28 x 1.5 with changeable
threaded insert G ½.

Order number 2040603 Filling glass

32
Calibration and adjustment tools

Pointer plier

Applications
The pointer pliers allow the pointers on mechanical pressure
measuring instruments to be removed without electrical
accessories.

Order number for pointer plier 9091823

Order number for replacement pin 1312405 Replacement pin Pointer plier

Table fixing device for fine adjustment valves

Applications
The table fixing device is used for mounting fine adjustment
valves on table tops. Alternatively, the table fixing device can
be used for adapting the fine adjustment valve to a pressure
manifold.

Order number 2048396 Table fixing device

33
WIKA – Your global and strong partner also in
calibration technology
WIKA has successfully integrated renowned manufacturers A multitude of specific patents ensure unmatched
of calibration instruments into the Group. Through the com- performance characteristics with many of our calibration
bination of experience and the product range, we can offer instruments. Our customers particularly appreciate the
each customer the ideal solution for each measurement task. well-proven functionality of our instruments, which results
WIKA offers a unique range of products in all accuracy classes, from WIKA being not only a manufacturer of calibration
from primary standards to simple hand-held instruments, all equipment, but that these are also used in their own
with different levels of automation. production and within their accredited laboratories.

The DH-Budenberg brand stands, like no other,

for decades of experience in the manufacture of
pressure balances. DH-Budenberg develops and
manufactures industrial pressure balances with small
measurement uncertainties. The instruments are
suitable both for portable and stationary use.

For over 40 years, Mensor has been setting new standards

through innovative products for the automation of pressure
testing tasks. The pressure controllers are suitable both for
sensitive use in laboratories and manufacturing.

Behind the WIKA brand stand portable instruments for

pressure and temperature, as well as current, voltage and
resistance. Thanks to their robust design, they are ideally
suited for calibration or testing tasks on site.

34
Everything at a glance

Calibration technology

From individual components ...

WIKA is the ideal partner for solutions in calibration We are able to offer an appropriate solution for each application.
technology, whether a single service instrument is required In relation to the measuring task and the measurands, the
quickly on site, or whether a fully automated calibration following product matrix will assist you.
system needs to be designed for the laboratory or production.

Portable pressure generation Measuring components Hand-helds, calibrators

Test pumps serve as pressure High-accuracy pressure sensors and very Our hand-held measuring instruments
generators for the testing of mechanical stable standard thermometers are ideal (process tools) offer a simple capability
and electronic pressure measuring for applications as references in industrial for measurement or simulation of all
instruments through comparative laboratories. Due to their analogue or established measurands on site. They
measurements. These pressure tests can digital interfaces, they can be connected can be operated with a wide variety of
take place in the laboratory or workshop, to existing evaluation instruments. pressure sensors or thermometers.
or on site at the measuring point.

... to a fully automated system

Digitally indicating precision Digital precision instruments Fully automated calibration

measuring instruments and controllers systems as complete solutions

High-accuracy digital precision measuring Due to their integrated controller, Fully automated calibration systems are
instruments are ideal for applications these instruments offer exceptional customer-specific, turnkey installations
as reference standards in industrial convenience. Typically, a fully automated which can be fitted in laboratories as well
laboratories, enabling high-accuracy setting of the required value can be set via as in the production environment. With
calibration. They feature exceptionally the interface. integrated reference instruments and
simple handling and an extensive range of calibration software, calibration certifi-
functionality. cates can be generated and archived in a
simple and reproducible way.

Pressure temperature current, voltage, resistance

35
Calibration

Product quality, operational safety and cost effectiveness Since 1982, the WIKA calibration & service centre in
relate directly to an accurate and reliable registration of Klingenberg has been a member of the German Calibration
the process variables. Therefore, you should entrust the Service (Deutscher Kalibrierdienst - DKD) and is accredited
calibration and maintenance of your measuring instruments to DIN EN ISO / IEC 17025. Since then we have been
to a competent partner. actively participating in DKD working groups as well as
standardisation committees – contributing our experience to
technological progress.

Carrying out a calibration

Prior to calibration an evaluation of the calibration capability We calibrate pressure, temperature and electrical measuring
of the instruments is performed and, if necessary, an instruments of our own manufacture, as well as those of other
adjustment is made. manufacturers. Depending on your requirements you can
The calibration is carried out in accordance with the valid select either a traceable calibration or a factory calibration.
directives. The results of the calibration are documented in
a calibration certificate and the calibration item receives a
calibration mark.

DKD/DAkkS calibration Factory calibration

„„ List of single measured values „„ List of single measured values

„„ Specification of the applied reference standard „„ Specification of the applied reference standard
„„ Calculation of mathematical parameters
„„ Calculation of the expanded measurement uncertainty
(as required in ISO 9001)

„„ Traceability to the national standard of the PTB is „„ Traceability of the inspection equipment to the
guaranteed national standard is given, as a rule

„„ Documentation and graphic illustration in a traceable „„ Documentation in an inspection certificate

certificate (no formal obligation)

„„ European co-operation for Accreditation ensures „„ No normative or internationally agreed standards

worldwide acceptance

 DKD/DAkkS calibration certificate  Inspection certificate per DIN EN 10 204

36
Calibration & service centre

Calibration services

Our calibration laboratories have been calibrated for „„ ISO 9001 certified
pressure and temperature for over 30 years. Since 2014, „„ DKD/DAkkS accredited (in accordance with
our calibration laboratory has also been accredited for DIN EN ISO/IEC 17025)
the electrical measurands DC current, DC voltage and „„ Co-operation in the DKD/DAkkS working groups
DC resistance. „„ Over 60 years of experience in pressure and temperature
measurement
„„ Highly qualified, individually trained personnel
„„ Latest reference instruments with the highest accuracy

Manufacturer-independent calibration - fast and precise for ...

Pressure Temperature

„„ -1 bar … +8,000 bar (-15 ... 116,000 psi) „„ -196 °C … +1,200 °C (-321 °F ... +2,192 °F)
„„ u
sing high-accuracy reference standards (pressure „„ in calibration baths and tube furnaces using appropriate
balances) and working standards (precise electrical reference thermometers
pressure measuring instruments) „„ with an accuracy of 2 mK … 1.5 K or with various fixed
„„ with an accuracy of 0.003 % … 0.01 % of reading points (e.g. water, gallium, zinc, tin and aluminium)
„„ in accordance with the directives DIN EN 837, „„ in accordance with the appropriate DKD/DAkkS and
DAkkS-DKD-R 6-1, EURAMET cg-3 or EURAMET cg-17 EURAMET directives

Electrical measurands On site (pressure and temperature)

„„ DC current from 0 mA ... 100 mA In order to have the least possible impact on the production
„„ DC voltage from 0 V ... 100 V process, we offer you a time-saving, on-site DAkkS calibration
throughout Germany (measurand pressure).
„„ DC resistance from 0 Ω ... 10 kΩ
„„ in accordance with the directives: VDI/VDE/DGQ/DKD 2622 „„ in our calibration van or on your workbench
„„ with a DAkkS accreditation for pressure
- from -1 bar … +8,000 bar (-15 ... 116,000 psi)
- with accuracies between 0.025 % and 0.1 % of full scale
for the standard used
„„ Factory calibration for temperature from -55 ... +1,100 °C
(-67 ... 2012 °F)

37
Service products

Service package “Basic”

The “Basic” service package immediately lets you plan your servicing even
better. You only have to compile your individual package from the services
available, define the service intervals and the duration - and we take care of
everything else.

Service package “Take Care”

Long-term stability is one of the major criteria for a calibration instrument.
With our “Take Care” service package we not only offer you the best functional
safety for your WIKA calibration instrument, but also reduce your service costs
at the same time. In addition, you will enjoy further exclusive privileges on our
service products - this ensures that you will appreciate your WIKA calibration
instrument for a long time!

Express service
Long downtimes of your measuring instruments are a thing of the past with the
WIKA express service. We calibrate and repair your instruments in minimal time
while meeting the highest quality claims.

Collect and return service

A date for servicing your calibration instrument always requires a little effort.
But there is another way: With our collect and return service we can transport
your measuring and calibration instruments safely, reliably and without risk.
Simply book the collect and return service at your convenience through our
service team - we will organise the rest!

Rental and lend service

You calibrate measuring instruments in your processes and currently have
capacity shortages? Just get an additional calibration instrument - WIKA's rental
and lend service provides you quickly and without any great investments with
the adequate calibration instrument for your application.

SF6 service
Whether directly on site or in our WIKA calibration & service centre, you will
receive professional services for all SF6 products: calibration, quality analysis
and leak location. With the WIKA calibration vans, accredited to DIN EN ISO/
IEC 17025, we can calibrate and repair your measuring devices directly on your
premises.

38
Calibration & service centre

Service and
consulting

Hotline for calibration and repair Seminars

Information on calibration in the WIKA laboratory or Our seminars on the topic of calibration technology let you
on-site calibrations is available from our CT service expand your know-how, further your practical knowledge and
team. keep you abreast of the latest developments. In addition to
learning about the theoretical basics, you will be carrying out
Monday - Friday from 6.30 a.m. to 4 p.m. calibrations yourself, both manually and fully automated, with
Phone +49 9372 132-5049 the aid of tasks in the practical part.
[email protected]
„„ Calibration seminar, pressure
„„ Calibration seminar, temperature

Current dates can be found on our website.

Online services Training

Further information on our services and products In addition to our calibration seminars, you also have the
offering can also be found on our website. option of receiving training customised to your needs.
No matter if for one person or a group, on your premises or at
WIKA - you design your training.

„„ Product training
„„ Calibration training
„„ Software training

Enquiry form for calibrations Hotline for calibration instruments

Do you need a non-binding offer for a We would be pleased to assist and advise you in the selec-
calibration? Simply use the following form. tion of suitable solutions for extending your equipment pool.
We will be pleased to help you!
Phone +49 9372 132-5015
[email protected]

39
WIKA worldwide
Europe North America Asia

Austria Romania Canada Azerbaijan Taiwan

WIKA Messgerätevertrieb WIKA Instruments Romania S.R.L. WIKA Instruments Ltd. WIKA Azerbaijan LLC WIKA Instrumentation Taiwan Ltd.
Ursula Wiegand GmbH & Co. KG 050897 Bucuresti Head Office Caspian Business Center Min-Tsu Road, Pinjen
Perfektastr. 73 Calea Rahovei Nr. 266-268 3103 Parsons Road 9th floor 40 J.Jabbarli str. 32451 Taoyuan
1230 Vienna Corp 61, Etaj 1 Edmonton, Alberta, T6N 1C8 AZ1065 Baku Tel. +886 3 420 6052
Tel. +43 1 8691631 Tel. +40 21 4048327 Tel. +1 780 4637035 Tel. +994 12 49704-61 Fax: +886 3 490 0080
Fax: +43 1 8691634 Fax: +40 21 4563137 Fax: +1 780 4620017 Fax: +994 12 49704-62 [email protected]
[email protected] [email protected] [email protected] [email protected] www.wika.tw
www.wika.at www.wika.ro www.wika.ca www.wika.az

Belarus Russia USA China Thailand

WIKA Belrus AO WIKA MERA WIKA Instrument, LP WIKA Instrumentation Suzhou Co., Ltd. WIKA Instrumentation Corporation
Ul. Zaharova 50B, Office 3H Wjatskaya Str. 27, Building 17 1000 Wiegand Boulevard 81, Ta Yuan Road, SND (Thailand) Co., Ltd.
220088 Minsk Office 205/206 Lawrenceville, GA 30043 Suzhou 215011 850/7 Ladkrabang Road, Ladkrabang
Tel. +375 17 2945711 127015 Moscow Tel. +1 770 5138200 Tel. +86 512 6878 8000 Bangkok 10520
Fax: +375 17 2945711 Tel. +7 495-648018-0 Fax: +1 770 3385118 Fax: +86 512 6809 2321 Tel. +66 2 32668-73
[email protected] Fax: +7 495-648018-1 [email protected] [email protected] Fax: +66 2 32668-74
www.wika.by [email protected] www.wika.com www.wika.com.cn [email protected]
www.wika.ru www.wika.co.th
Benelux Gayesco-WIKA USA, LP India
WIKA Benelux Serbia 229 Beltway Green Boulevard WIKA Instruments India Pvt. Ltd.
Industrial estate De Berk WIKA Merna Tehnika d.o.o. Pasadena, TX 77503 Village Kesnand, Wagholi Africa / Middle East
Newtonweg 12 Sime Solaje 15 Tel. +1 713 47500-22 Pune - 412 207
6101 WX Echt 11060 Beograd Fax: +1 713 47500-11 Tel. +91 20 66293-200 Egypt
Tel. +31 475 535500 Tel. +381 11 2763722 [email protected] Fax: +91 20 66293-325 WIKA Near East Ltd.
Fax: +31 475 535446 Fax: +381 11 753674 www.wika.us [email protected] Villa No. 6, Mohamed Fahmy
[email protected] [email protected] www.wika.co.in Elmohdar St. - of Eltayaran St.
www.wika.nl www.wika.rs Mensor Corporation 1st District - Nasr City - Cairo
201 Barnes Drive Iran Tel. +20 2 240 13130
Bulgaria Spain San Marcos, TX 78666 WIKA Instrumentation Pars Kish Fax: +20 2 240 13113
WIKA Bulgaria EOOD Instrumentos WIKA S.A.U. Tel. +1 512 396-4200 (KFZ) Ltd. [email protected]
Akad.Ivan Geshov Blvd. 2E C/Josep Carner, 11-17 Fax: +1 512 396-1820 Apt. 307, 3rd Floor www.wika.com.eg
Business Center Serdika, office 3/104 08205 Sabadell Barcelona [email protected] 8-12 Vanak St., Vanak Sq., Tehran
1330 Sofia Tel. +34 933 9386-30 www.mensor.com Tel. +98 21 88206-596 Namibia
Tel. +359 2 82138-10 Fax: +34 933 9386-66 Fax: +98 21 88206-623 WIKA Instruments Namibia Pty Ltd.
Fax: +359 2 82138-13 [email protected] [email protected] P.O. Box 31263
[email protected] www.wika.es Latin America www.wika.ir Pionierspark
www.wika.bg Windhoek
Switzerland Argentina Japan Tel. +26 4 61238811
Croatia MANOMETER AG WIKA Argentina S.A. WIKA Japan K. K. Fax: +26 4 61233403
WIKA Croatia d.o.o. Industriestrasse 11 Gral. Lavalle 3568 MG Shibaura Bldg. 6F [email protected]
Hrastovicka 19 6285 Hitzkirch (B1603AUH) Villa Martelli 1-8-4, Shibaura, Minato-ku www.wika.com.na
10250 Zagreb-Lucko Tel. +41 41 91972-72 Buenos Aires Tokyo 105-0023
Tel. +385 1 6531-034 Fax: +41 41 91972-73 Tel. +54 11 47301800 Tel. +81 3 5439-6673 South Africa
Fax: +385 1 6531-357 [email protected] Fax: +54 11 47610050 Fax: +81 3 5439-6674 WIKA Instruments Pty. Ltd.
[email protected] www.manometer.ch [email protected] [email protected] Chilvers Street, Denver
www.wika.hr www.wika.com.ar www.wika.co.jp Johannesburg, 2094
Turkey Tel. +27 11 62100-00
Finland WIKA Instruments Istanbul Brazil Kazakhstan Fax: +27 11 62100-59
WIKA Finland Oy Basinc ve Sicaklik Ölcme Cihazlari WIKA do Brasil Ind. e Com. Ltda. TOO WIKA Kazakhstan [email protected]
Melkonkatu 24 Ith. Ihr. ve Tic. Ltd. Sti. Av. Úrsula Wiegand, 03 Raimbekstr. 169, 3rd floor www.wika.co.za
00210 Helsinki Bayraktar Bulvari No. 17 18560-000 Iperó - SP 050050 Almaty
Tel. +358 9 682492-0 34775 Yukari Dudullu - Istanbul Tel. +55 15 3459-9700 Tel. +7 727 2330848 United Arab Emirates
Fax: +358 9 682492-70 Tel. +90 216 41590-66 Fax: +55 15 3266-1196 Fax: +7 727 2789905 WIKA Middle East FZE
[email protected] Fax: +90 216 41590-97 [email protected] [email protected] Warehouse No. RB08JB02
www.wika.fi [email protected] www.wika.com.br www.wika.kz P.O. Box 17492
www.wika.com.tr Jebel Ali, Dubai
France Chile Korea Tel. +971 4 883-9090
WIKA Instruments s.a.r.l. Ukraine WIKA Chile S.p.A. WIKA Korea Ltd. Fax: +971 4 883-9198
Immeuble Le Trident TOV WIKA Prylad Av. Coronel Pereira 72 39 Gajangsaneopseo-ro Osan-si [email protected]
38 avenue du Gros Chêne M. Raskovoy Str. 11, A Oficina 101 Gyeonggi-do 447-210 www.wika.ae
95220 Herblay PO 200 Las Condes - Santiago de Chile Tel. +82 2 86905-05
Tel. +33 1 787049-46 02660 Kyiv Tel. +56 2 365-1719 Fax: +82 2 86905-25
Fax: +33 1 787049-59 Tel. +38 044 4968380 [email protected] [email protected] Australia
[email protected] Fax: +38 044 4968380 www.wika.cl www.wika.co.kr
www.wika.fr [email protected] Australia
www.wika.ua Colombia Malaysia WIKA Australia Pty. Ltd.
Germany Instrumentos WIKA Colombia S.A.S. WIKA Instrumentation (M) Sdn. Bhd. Unit K, 10-16 South Street
WIKA Alexander Wiegand SE & Co. KG United Kingdom Avenida Carrera 63 # 98 - 25 No. 23, Jalan Jurukur U1/19 Rydalmere, NSW 2116
Alexander-Wiegand-Str. 30 WIKA Instruments Ltd Bogotá – Colombia Hicom Glenmarie Industrial Park Tel. +61 2 88455222
63911 Klingenberg Merstham, Redhill RH13LG Tel. +57 1 624 0564 40150 Shah Alam, Selangor Fax: +61 2 96844767
Tel. +49 9372 132-0 Tel. +44 1737 644-008 [email protected] Tel. +60 3 5590 6666 [email protected]
Fax: +49 9372 132-406 Fax: +44 1737 644-403 www.wika.co [email protected] www.wika.com.au
[email protected] [email protected] www.wika.my
www.wika.de www.wika.co.uk Mexico New Zealand
Instrumentos WIKA Mexico Philippines WIKA Instruments Limited
Italy S.A. de C.V. WIKA Instruments Philippines, Inc. Unit 7 / 49 Sainsbury Road
WIKA Italia S.r.l. & C. S.a.s. Viena 20 Ofna 301 Unit 102 Skyway Twin Towers St Lukes - Auckland 1025
Via G. Marconi 8 Col. Juarez, Del. Cuauthemoc 351 Capt. Henry Javier St. Tel. +64 9 8479020
20020 Arese (Milano) 06600 Mexico D.F. Bgy. Oranbo, Pasig City 1600 Fax: +64 9 8465964
Tel. +39 02 93861-1 Tel. +52 55 50205300 Tel. +63 2 234-1270 [email protected]
Fax: +39 02 93861-74 Fax: +52 55 50205300 Fax: +63 2 695-9043 www.wika.co.nz
[email protected] [email protected] [email protected]
www.wika.it www.wika.mx www.wika.ph

Poland Singapore
WIKA Polska spółka z ograniczoną WIKA Instrumentation Pte. Ltd.
odpowiedzialnością sp. k. 13 Kian Teck Crescent
Ul. Legska 29/35 628878 Singapore
87-800 Wloclawek Tel. +65 6844 5506
Tel. +48 54 230110-0 Fax: +65 6844 5507
Fax: +48 54 230110-1 [email protected]
[email protected] www.wika.sg
www.wikapolska.pl

WIKA Alexander Wiegand SE & Co. KG

Alexander-Wiegand-Straße 30∙63911 Klingenberg∙Germany
Tel. +49 9372 132-0∙Fax +49 9372 132-406
[email protected]∙www.wika.de

14132521 10/2016 EN