637369-XTG-E-0216

DESCRIPTION
Sunline™ 2000 series convertible package rooftop models have two
independent refrigerant circuits for efficient part load operation.
Although the units are primarily designed for curb mounting on a roof,
they can also be slab-mounted at ground level or set on steel beams
TECHNICAL GUIDE (R-407C) above a finished roof.

Cooling only, cooling with gas heat models are available with wide
SINGLE PACKAGE variety of factory-mounted options and field-installed accessories to
make them suitable for almost every application.
GAS/ELECTRIC UNITS AND
All units are self-contained and assembled on full perimeter base
SINGLE PACKAGE AIR CONDITIONERS rails with holes in the four corners for overhead rigging.

Every unit is completely piped, wired, charged and tested at the fac-
tory to simplify the field installation and to provide years of depend-
DC300 CONSTANT VOLUME able operation. Powder paint cabinets provide an exceptionally
durable finish with the 1000 hour salt spray process per ASTM-B117
25 NOMINAL TONS test standard.

(WORLD 50 HZ)

SUNLINE™ 2000

ISO 9001

Certified Quality

Management System

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

637369-XTG-E-0216

TABLE OF CONTENTS

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 LIST OF TABLES

FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . 3 Tbl. # Pg. #

FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 1 CAPACITY RATINGS - GAS HEAT . . . . . . . . . . . . . . . 8

FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . . 6 2 SOUND POWER RATING . . . . . . . . . . . . . . . . . . . . . . 8

3 DC300 COOLING CAPACITIES - 25 TON (CFM) . . . . 9
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 7
4 DC300 COOLING CAPACITIES - 25 TON (METRIC) 10
LIST OF FIGURES 5 ALTITUDE CORRECTION FACTORS (°C/METER) . . 11
Fig. # Pg. # 6 ALTITUDE CORRECTION FACTORS (°F/FEET) . . . . 11
1 ALTITUDE/TEMPERATURE CONVERSION FACTOR 7 BLOWER PERFORMANCE - DC300 - BOTTOM DUCT
(°C/METER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CONNECTIONS (COOLING APPLICATIONS) . . . . . . 13
2 ALTITUDE/TEMPERATURE CONVERSION FACTOR 8 STATIC RESISTANCES - EXTERNAL STATIC PRES-
(°F/FEET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 SURE DROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 FIELD WIRING - DC ELECTRIC/ELECTRIC AND GAS/ 9 BLOWER MOTOR AND DRIVE DATA . . . . . . . . . . . . 14
ELECTRIC UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 UNIT DIMENSIONS - DC COOL . . . . . . . . . . . . . . . . . 18
11 DC ELECTRICAL DATA -WITHOUT POWERED CON-
5 UNIT DIMENSIONS - DC GAS HEAT . . . . . . . . . . . . . 18 VENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 REAR VIEW DIMENSIONS . . . . . . . . . . . . . . . . . . . . . 19 12 UTILITIES ENTRY DATA . . . . . . . . . . . . . . . . . . . . . . 19
7 UNIT CLEARANCES AND RAINHOOD DIMENSIONS 1 MINIMUM CLEARANCES (MM/IN.) . . . . . . . . . . . . . . 20
(25 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . . 20
9 ROOF CURB DIMENSIONS (ALL MODELS) . . . . . . . 21
10 ROOF CURB BENEFITS . . . . . . . . . . . . . . . . . . . . . . . 21
11 UNIT CURB AND APPLICATIONS . . . . . . . . . . . . . . . 21
12 TYPICAL APPLICATION . . . . . . . . . . . . . . . . . . . . . . . 22
13 TYPICAL ROOF-TOP INSTALLATION (GAS/ELECTRIC
UNIT SHOWN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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FEATURES AND BENEFITS

STANDARD FEATURES
• Balanced Heating - The Simplicity® SE control board used in this
• Gas Heat - All gas heat units are built with two product will effectively operate the cooling system
heating sections for two equal stages of capacity down to 0°F when this product is applied in a comfort
control. Each section includes a durable heat cooling application for people. An economizer is
exchanger with aluminized steel or optional stainless typically included in this type of application. When
steel tubes, a redundant gas valve, spark ignition, applying this product for process cooling applications
power venting, an ignition module for 100% shut-off (computer rooms, switchgear, etc.), please
and all of the safety controls required to meet the reference applications bulletin AE-011-07 or call the
latest ANSI standards. applications department for Unitary Products @ 1-
The gas supply piping can be routed into the heating 877-UPG-SERV for guidance. Additional
compartment through a hole in the base pan of the accessories may be needed for stable operation at
unit or through a knockout in the piping panel on the temperatures below 30°F.
front of the unit.
• Convertible Airflow Design - All models (including
those with an economizer) are suitable for either bottom
or horizontal duct connections. Models with factory
installed power exhaust are suitable for bottom
duct connections only. For bottom duct, you remove
the sheet metal panels from the supply and return air
openings through the base of the unit. For horizontal
duct, you replace the supply and return air panels on
the rear of the unit with a side duct flange accessory.
• Factory Mounted Outdoor Air Dampers - All models
are available with these "factory mounted" outdoor air
damper options:
• Dry Bulb economizer with or without power exhaust
• Motorized outdoor air damper
• Barometric Relief Damper
A fixed outdoor air intake assembly will be shipped in the
return air compartment of all units ordered without an
economizer or motorized outdoor air damper option. The
assembly includes a rain hood with a baffle that can be set • Units will come with the new state of the art
for 10, 15 or 25% outdoor air. With bottom duct Simplicity SE (Smart Equipment) control system.
connections, the fixed outdoor air intake assembly should The new unit control incorporates the best of the
be mounted over the opening in the return air panel. With already proven Simplicity™ unitary controls and creates
horizontal ductwork, it should be mounted on the return air a more robust, intelligent control. The goal of this
duct. control is to utilize cutting edge technology making the
• System Protection - Suction line freezestats are equipment easier to install, operate, and service. All
supplied on all units to protect against loss of charge and units are Factory commissioned, configured, and run
coil frosting when the economizer operates at low outdoor tested.
air temperatures while the compressors are running. • Versatile - The Simplicity SE control can be configured
Every unit has solid-core liquid line filter-driers and high to use with a standard thermostat (easy to connect
and low-pressure switches. Internal compressor screw terminals), A zone sensor, or can be setup to
protection is standard on all compressors. Phase communicate with multiple BAS communication
Monitors are optional on all units. This accessory protocols to integrate with building automation systems.
monitors the incoming power to the unit and protects the
unit from phase loss and reversed phase rotation. • Reduce field installed complexity - Each unit will
comes equipped with factory installed supply air, return
• Advanced Controls - DC Models have Simplicity® SE
air, and outdoor air temperature sensors providing key
control boards that standardized a number of features
temperature readings thus reduce field installed
previously available only as options or by utilizing
complexity.
additional controls.
• On-board USB Port - The new control comes with a
long list of features including data logging, current and
previous system faults and software update capabilities

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using the on board USB port and common flash drive. times, you're out philosophy. The high, low-pressure
Energy use monitoring capabilities allow custom switch, anti-freeze protection, low voltage or heating
tailoring to allow a system to work more efficiently at all high limit must trip three times within two hours before
times and occupancy levels. Self test and start-up the unit control board will lock out the associated
reports also available from the board VIA the USB port. [Link] alarm message will be displayed on the
• Embedded LCD Display - The board has a easy to LCD screen.
read, built-in LCD display and easy to use navigation • Lead-Lag - An integrated Lead-Lag option allows
joystick and buttons allowing the user to quickly equal run time hours on all compressors, thereby
navigate the menus displaying unit status, options, extending the life of all compressors. This option is
current function, supply, return and outdoor selectable on the unit control board.
temperatures, fault codes and other information. • Reliable - From the beginning - All units undergo
• Safety Monitoring - The control monitors the outdoor, computer automated testing before they leave the
supply, and return air temperatures and the high and factory. Units are tested for refrigerant charge and
low pressure switch status on the independent pressure, unit amperage, and 100% functionality. For
refrigerant circuits. On units with heating the gas valve the long term - All units are painted with a long lasting,
and high temperature limit switches are monitored on powder paint that stands up over the life of the unit. The
gas and electric heating units. The control also monitors paint used has been proven by a 1000 hour salt spray
the voltage supplied to the unit and will protect the unit if test.
low voltage due to a brown out, or other electrical issue • Full Perimeter Base Rails - The permanently attached
occurs. base rails provide a solid foundation for the entire unit
• Low Ambient - An integrated low-ambient control and protect the unit during shipment. The rails offer
allows units to operate in the cooling mode down to 0°F rigging holes so that an overhead crane can be used to
outdoor ambient without additional components or place the units on a roof.
intervention. Optionally, the control board can be • Easy Installation - Gas and electric utility knockouts
programmed to lockout the compressors when the are supplied in the unit underside as well as the side of
outdoor air temperature is low or when free cooling is the unit. Utility connections can be made quickly and
available. with a minimum amount of field labor. All units are
• Anti-Short Cycle Protection - To aid compressor life, shipped with 2" throw-away filters installed.
an anti- short cycle delay is incorporated into the • Wide Range of Indoor Airflows - All supply air blowers
standard control. Compressor reliability is further are equipped with a belt drive that can be adjusted to
ensured by programmable minimum run times. For meet the exact requirements of the job. A high static
testing, the anti-short cycle delay can be temporarily drive option is available for applications with a higher
overridden with the push of a button. CFM and/or static pressure requirement.
• Fan Delays - Fan on and fan off delays are fully • Warranty - All models include a 1-year limited warranty
programmable. Furthermore, the heating and cooling on the complete unit. Compressors each carry a 5-year
fan delay times are independent of one another. All warranty. Aluminized steel tubular heat exchangers
units are programmed with default values based upon carry a 10 year warranty. Stainless steel heat
their configuration of cooling and/or heating capacity. exchangers a 15 year warranty.
All models are available with factory mounted BAS Control.
• Nuisance Trip Protection and Three Strikes - To
Options are Novar, Honeywell, Simplicity® SE, or CPC.
prevent nuisance calls, the control board uses a three

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FACTORY-INSTALLED OPTIONS • E-COAT EVAPORATOR COILS - The evaporator coils

are coated with an epoxy polymer coating to protect
• Dry Bulb Economizers - All units offer a variety of against corrosion.
optional factory installed down flow economizers that
are shipped, installed and wired with low leak dampers • FILTER OPTIONS - Standard units are shipped with 2”
designed to meet ASHRAE 90.1-2010, AMCA 511 throw-away filters installed. 2” pleated and 4” pleated fil-
Class 1A damper, and the International Energy Conser- ters are offered as a factory installed option.
vation Code (IECC) certification requirements by
• BAS - See “Additional Options” section in the product
achieving leakage rates of 3 cfm/sq. ft. at 1" of static
nomenclature.
pressure. Each economizer goes through a rigorous
60,000 cycle test. Dry bulb, single enthalpy, and dual • SMOKE DETECTORS - (supply air & return air) The
enthalpy (with field installed kit) can be selected. All smoke detectors stop operation of the unit by interrupting
economizer options are fully integrated into the Simplic- power to the control board if smoke is detected within the
ity® SE controls. The economizer has spring return, air compartment.
fully modulating damper actuators and is capable of
introducing up to 100% outdoor air. As the outdoor air
intake dampers open, the return air dampers close. The
changeover from mechanical refrigeration to econo-
mizer operation is regulated by the outdoor air dry bulb Factory installed smoke detectors in the return air,
temperature or the outdoor air enthalpy input. The dual may be subjected to freezing temperatures during
enthalpy kit provides a second input used to monitor “off” times due to out side air infiltration. these smoke
the return air (field installed). The installer needs only to detectors have an operational limit of 32°F to 131°F.
assemble the outdoor air hood, attach the enthalpy con- smoke detectors installed in areas that could be out
trol the hood and mount the hood to the unit (Hood and side those limitations will have to be moved to prevent
control are provided). having false alarms.

• POWER EXHAUST - Our economizer options are avail- • COIL GUARD - Customers can purchase a coil guard kit
able with power exhaust. Whenever the outdoor air to protect the condenser coil from damage. This is not a
intake dampers are opened for free cooling, the hail guard kit.
exhaust fan will be energized to prevent the conditioned
space from being over-pressurized during economizer • STAINLESS STEEL HEAT EXCHANGER - For applica-
operation. tions in corrosive environments, this option provides a
full stainless steel heat exchanger assembly.
The exhaust fan, motor and controls are installed and
wired at the factory. The rain hood must be assembled • PHASE MONITORS - Designed to prevent unit damage.
and installed in the field. The phase monitor will shut the unit down in an out-of-
phase condition.
The power exhaust option can only be used on bot-
tom duct configurations. • DIRTY FILTER SWITCH - This kit includes a differential
pressure switch that energizes the fault light on the unit
• MOTORIZED OUTDOOR AIR INTAKE DAMPER - thermostat, indicating that there is an abnormally high
Includes a slide-in / plug-in damper assembly with a 2- pressure drop across the filters. Factory installed option
position, spring return motor actuator which opens to a or field installed accessory.
pre-set position whenever the supply air blower is oper-
ating and will drive fully closed when the blower unit • HINGED FILTER DOOR/”TOOL FREE” BLOWER AND
shuts down. ACCESS PANELS (not hinged) - This option allows for
easy access and maintenance.
The rain hood is painted to match the basic unit and
must be field assembled before installing. NOTE:Knobs are shipped separately within the unit to
prevent shipping damage. These must be field
• BAROMETRIC RELIEF DAMPER - This damper option installed for tool free operation.
can be used to relieve internal building air pressure on
units with an economizer without power exhaust. This • HINGED/"TOOL FREE" BLOWER, BLOWER MOTOR,
accessory includes a rain hood, a bird screen and a fully FILTER AND ELECTRIC ACCESS PANELS - This
assembled damper. With bottom duct connections, the option allows for complete hinged and tool free access to
damper should be mounted over the opening in the the unit's blower, blower motor, filters and electrical panel
return air panel. With horizontal ductwork, the accessory sections.
should be mounted on the return air duct.
• E-COAT CONDENSER COILS - The condenser coils
are coated with an epoxy polymer coating to protect
against corrosion.

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FIELD-INSTALLED ACCESSORIES
• Dry Bulb Economizers - All units offer a variety of • PROPANE - Burner orifices, pilot orifices and gas valve
optional factory installed down flow economizers that are parts are provided to convert a natural gas furnace to
shipped, installed and wired with low leak dampers propane.
designed to meet ASHRAE 90.1-2010, AMCA 511 Class
• HIGH ALTITUDE PROPANE - Burner orifices and pilot
1A damper, and the International Energy Conservation
orifices are provided for proper furnace operation at alti-
Code (IECC) certification requirements by achieving
tudes up to 6,000 feet. This accessory supplements the
leakage rates of 3 cfm/sq. ft. at 1" of static pressure.
basic propane conversion kit.
Each economizer goes through a rigorous 60,000 cycle
test. Dry bulb, single enthalpy, and dual enthalpy (with • SIDE DUCT FLANGES - One-inch flanges replace the
field installed kit) can be selected. All economizer supply and return air panels on the rear of the unit to
options are fully integrated into the Simplicity SE con- accommodate horizontal duct connections. These
trols. The economizer has spring return, fully modulating flanges can also be used individually for bottom supply/
damper actuators and is capable of introducing up to horizontal return or horizontal supply/bottom return. They
100% outdoor air. As the outdoor air intake dampers cannot be used on units with power exhaust.
open, the return air dampers close. The changeover
from mechanical refrigeration to economizer operation is • BAROMETRIC RELIEF DAMPER - This damper acces-
regulated by the outdoor air dry bulb temperature or the sory can be used to relieve internal building air pressure
outdoor air enthalpy input. The dual enthalpy kit provides on units with an economizer without power exhaust. This
a second input used to monitor the return air (field accessory includes a rain hood, a bird screen and a fully
installed). The installer needs only to assemble the out- assembled damper. With bottom duct connections, the
door air hood, attach the enthalpy control the hood and damper should be mounted over the opening in the
mount the hood to the unit (Hood and control are pro- return air panel. With horizontal ductwork, the accessory
vided). should be mounted on the return air duct.
• MOTORIZED OUTDOOR AIR INTAKE DAMPER - • ENTHALPY ACCESSORY CONTROL KIT - This kit
Includes a slide-in / plug-in damper assembly with a 2- contains the required components to convert a single
position, spring return motor actuator which opens to enthalpy economizer to dual enthalpy.
some pre-set position whenever the supply air blower is
operating and will drive fully closed when the blower unit • BURGLAR BARS - Mount in the supply and return
shuts down. openings to prevent entry into the duct work.
The rain hood is painted to match the basic unit and
must be field assembled before installing. • FLUE EXHAUST EXTENSION KIT - In locations with
wind or weather conditions which may interfere with
Power exhaust is not available as a field installed option. proper exhausting of furnace combustion products, this
kit can be installed to prevent the flue exhaust from
• ROOF CURBS - Fourteen-inch high roof curbs provide a
entering nearby fresh air intakes.
water-tight seal between the unit and the finished roof.
These full perimeter curbs meet the requirements of the
• WOOD SKID - Allows unit to be handled with 90” forks.
National Roofing Contractors Association (NRCA) and
are shipped knocked-down for field assembly. • CO2 SENSOR - Senses CO2 levels and automatically
They're designed to fit inside the base rails of the unit overrides the economizer when levels rise above the
and include both a wood nailing strip and duct hanger present limits.
supports.
• COIL GUARD - Customers can purchase a coil guard kit
• HIGH ALTITUDE NATURAL GAS - Burner orifices and to protect the condenser coil from damage. This is not a
pilot orifices are provided for proper furnace operation at hail guard kit. Model 1CG0415.
altitudes up to 6,000 feet.
• PHASE MONITORS - Designed to prevent unit damage.
The phase monitor will shut the unit down in an out-of-
phase condition.

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PRODUCT NOMENCLATURE

25 Ton Sunline 2000® Model Number Nomenclature

D C 300 N24 A 7 A AA 3 0 1 2 4 A
Product Category Product Style

D = A/C, Single Pkg. A = Style A

Product Identifier Configuration Options (not required for all units)

These four digits will not be assigned until a quote is requested, or an order placed.
C = R-407C
SS Drain Pan
CPC Controller, DFS, APS
Nominal Cooling Capacity Simplicity® Smart Equipment w/ BAS Option (BACnet, MS/TP)
Honeywell Controller, DFS, APS
300 = 25 Ton Novar Controller, DFS, APS
2" Pleated filters

Heat Type and Nominal Heat Capacity 4" Pleated filters

BAS Ready Economizer (2-10 V.D.C. Actuator without a controller)
C00 = Cooling Only. No factory installed Double Wall Construction
electric heat
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned

Gas Heat Options

Product Generation
N24 = 240 MBH Output Aluminized Steel
N32 = 320 MBH Output Aluminized Steel 3 = Third Generation
S24 = 240 MBH Output Stainless Steel
S32 = 320 MBH Output Stainless Steel
Additional Options

Airflow Standard Cabinet Hinged Filter Door & Tool Free Access Cabinet

A = Std. Motor AA = None BA = Hinged Filter Door & Tool Free Access Panels
B = Std. Motor/Economizer AB = Phase Monitor BB = Phase Monitor, Hinged Filter Door & Tool Free
C = Std. Motor/Economizer/Power Exhaust AC = Coil Guard Access Panels
(Downflow Only) AD = Dirty Filter Switch BC = Coil Guard, Hinged Filter Door & Tool Free
D = Std. Motor/Motorized Damper AE = Phase Monitor & Coil Guard Access Panels
E = Std. Motor/Motorized Damper/Barometric Relief AF = Phase Monitor & Dirty Filter Switch BD = Dirty Filter Switch, Hinged Filter Door &
J = Std. Motor/Economizer/Barometric Relief AG = Coil Guard & Dirty Filter Switch Tool Free Access Panels
N = Hi Static AH = Phase Monitor, Coil Guard & Dirty Filter Switch BE = Phase Monitor & Coil Guard, Hinged Filter
P = Hi Static/Economizer RC = Coil Guard & American Flag Door & Tool Free Access Panels
Q = Hi Static/Economizer/Power Exhaust EA = E-coat Condenser Coil BF = Phase Monitor & Dirty Filter Switch, Hinged
(Downflow Only) EJ = E-coat Evaporator Coil Filter Door & Tool Free Access Panels
R = Hi Static/Motorized Damper ES = E-coat Cond & Evap Coils BG = Coil Guard & Dirty Filter Switch, Hinged Filter
K = Hi Static/Motorized Damper/Barometric Relief Door & Tool Free Access Panels
S = Hi Static/Economizer/Barometric Relief BH = Phase Monitor, Coil Guard & Dirty Filter Switch,
Hinged Filter Door & Tool Free Access Panels
* Note: 50 Hz, DC300 Models come
standard from the factory
with high static drive. Voltage ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
located in digits 15-18.
7 = 380/415-3-50

Installation Options

A = No Options Installed
B = Option 1
C = Option 2
D = Options 1 & 2
E = Option 3
F = Option 4
G = Options 1 & 3
H = Options 1 & 4
J = Options 1, 2 & 3
K = Options 1, 2, & 4
L = Options 1,3 & 4
M = Options 1, 2, 3, & 4
N = Options 2 & 3
P = Options 2 & 4
Q = Options 2, 3, & 4
R = Options 3 & 4
S = Option 5
T = Options 1 & 5
U = Options 1, 3, & 5
V = Options 1, 4, & 5
W = Options 1, 3, 4, & 5
X = Options 3 & 5
Y = Options 4 & 5
Z = Options 3, 4 & 5

Options

1 = Disconnect
2 = Non-Pwr'd Conv. Outlet
3 = Smoke Detector S.A.
4 = Smoke Detector R.A.
5 = Pwr'd Conv. Outlet

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TABLE 1: CAPACITY RATINGS - GAS HEAT

Gas Heat Capacity
Model Input Output Gas Rate Temp. Rise (ºF / ºC) At Full Input
Mbh/kW Mbh/kW cfh/ m3/h Min. Max.
DC300N24 300 / 85.2 240 / 70.3 279 / 7.9 20 / 11 50 / 28
DC300N32 350 / 102.6 280 / 82 326 / 9.2 30 / 17 60 / 33

TABLE 2: SOUND POWER RATING1

SOUND POWER (db 10-12 Watts)

ESP BLOWER
UNIT Octave Band Centerline Frequency (Hz) dB(A)
CFM
SIZE SWL @
IWG RPM BHP 63 125 250 500 1,000 2,000 4,000 8,000 dB(A)
10Ft.2

DC300 10,000 1.30 1160 12.5 108 108 98 91 93 86 81 76 98 65

1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The
dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan
manufacture has no way of knowing the details of each system. This constitutes and expectation to any specification or guarantee
requiring a dBA value or sound data in any other form than sound power level ratings.
2. At a distance of 10 feet from the blower.

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TABLE 3: DC300 COOLING CAPACITIES - 25 TON (CFM)

Air on
Temperature of Air on Condenser Coil
Evaporator Coil
Total Total Sensible Capacity (MBh) Total Total Sensible Capacity (MBh)
WB
CFM Cap.1 Input2 Return Dry Bulb (°F) Cap.1 Input2 Return Dry Bulb (°F)
(°F)
(MBh) (kW) 90 85 80 75 70 65 (kW) (MBh) 90 85 80 75 70 65
75°F 85°F
77 330.6 22.6 157.9 128.7 99.6 - - - 317.1 24.7 153.2 124.4 95.7 - - -
72 313.1 21.8 207.4 178.2 149.0 119.9 - - 298.9 24.0 201.1 172.3 143.5 114.8 - -
7500 67 295.7 20.9 256.8 227.7 198.5 169.3 140.1 - 280.7 23.3 249.0 220.2 191.4 162.7 133.9 -
62 262.5 20.7 262.5 262.5 237.7 208.5 179.3 150.2 253.9 22.9 253.9 253.9 231.6 202.8 174.1 145.3
57 261.5 20.7 261.5 261.5 255.1 225.9 196.8 167.6 252.9 22.9 252.9 252.9 243.9 215.2 186.4 157.7
77 342.8 22.5 163.9 133.7 103.5 - - - 327.0 24.8 159.4 129.4 99.4 - - -
72 324.7 21.7 215.3 185.1 154.9 124.7 - - 308.2 24.1 209.1 179.2 149.2 119.3 - -
8000 67 306.6 20.9 266.7 236.5 206.3 176.2 146.0 - 289.4 23.3 258.9 229.0 199.0 169.1 139.1 -
62 272.2 20.6 272.2 272.2 247.1 216.9 186.7 156.5 261.8 23.0 261.8 261.8 240.8 210.8 180.9 150.9
57 271.2 20.6 271.2 271.2 265.2 235.0 204.8 174.7 260.8 23.0 260.8 260.8 253.6 223.7 193.7 163.8
77 355.1 22.4 169.8 138.6 107.5 - - - 336.8 24.8 165.5 134.4 103.2 - - -
72 336.3 21.6 223.2 192.0 160.8 129.6 - - 317.5 24.1 217.2 186.1 154.9 123.8 - -
8500 67 317.5 20.8 276.6 245.4 214.2 183.0 151.8 - 298.2 23.4 268.9 237.8 206.6 175.5 144.3 -
62 282.0 20.5 282.0 282.0 256.5 225.3 194.1 162.9 269.7 23.0 269.7 269.7 250.0 218.8 187.7 156.5
57 280.9 20.5 280.9 280.9 275.3 244.1 212.9 181.7 268.7 23.0 268.7 268.7 263.3 232.1 201.0 169.8
72 335.8 21.9 255.6 214.9 174.3 133.6 - - 319.3 24.3 246.4 206.8 167.3 127.7 - -
67 317.1 21.1 296.6 272.8 232.1 191.5 150.8 - 299.8 23.6 285.2 262.6 223.1 183.6 144.0 -
10500
62 281.5 20.8 281.5 281.5 268.8 228.1 187.5 146.8 271.2 23.2 271.2 271.2 261.3 221.8 182.3 142.7
57 280.5 20.8 280.5 280.5 277.6 237.0 196.4 155.7 270.2 23.2 270.2 270.2 267.5 227.9 188.4 148.9
95°F 105°F
77 303.6 26.9 148.4 120.1 91.7 - - - 293.7 29.9 145.8 118.0 90.2 - - -
72 284.7 26.3 194.7 166.4 138.1 109.7 - - 272.9 29.2 191.3 163.5 135.7 107.9 - -
7500 67 265.7 25.6 241.1 212.7 184.4 156.1 127.7 - 252.1 28.4 236.7 208.9 181.1 153.3 125.6 -
62 245.3 25.2 245.3 245.3 225.5 197.2 168.9 140.5 232.9 27.8 232.9 232.9 221.3 193.5 165.7 137.9
57 244.4 25.2 244.4 244.4 232.8 204.4 176.1 147.7 232.1 27.8 232.1 232.1 224.6 196.8 169.1 141.3
77 311.1 27.1 154.8 125.1 95.4 - - - 299.2 30.0 151.9 122.2 92.9 - - -
72 291.7 26.4 203.0 173.3 143.5 113.8 - - 278.0 29.3 198.3 169.0 139.7 110.4 - -
8000 67 272.2 25.8 251.2 221.4 191.7 162.0 132.3 - 256.7 28.5 244.7 215.8 186.5 157.2 128.0 -
62 251.3 25.3 251.3 251.3 234.5 204.8 175.0 145.3 237.2 27.9 237.2 237.2 227.9 198.6 169.3 140.0
57 250.4 25.3 250.4 250.4 242.0 212.3 182.6 152.8 236.4 27.9 236.4 236.4 231.4 202.1 172.8 143.5
77 318.6 27.2 161.2 130.1 99.0 - - - 304.6 30.1 158.0 126.4 95.6 - - -
72 298.7 26.6 211.3 180.1 149.0 117.9 - - 283.0 29.4 205.3 174.5 143.8 113.0 - -
8500 67 278.8 25.9 261.3 230.2 199.0 167.9 136.8 - 261.4 28.6 252.7 222.7 191.9 161.1 130.3 -
62 257.4 25.5 257.4 257.4 243.5 212.3 181.2 150.1 241.5 28.0 241.5 241.5 234.4 203.7 172.9 142.1
57 256.4 25.5 256.4 256.4 251.3 220.2 189.0 157.9 240.7 28.0 240.7 240.7 238.1 207.3 176.5 145.7
72 302.7 26.7 237.1 198.7 160.3 121.9 - - 288.7 29.5 231.0 193.9 156.7 119.5 - -
67 282.6 26.0 273.8 252.5 214.1 175.6 137.2 - 266.7 28.8 262.3 244.4 209.2 172.0 134.8 -
10500
62 260.9 25.6 260.9 260.9 253.9 215.5 177.1 138.6 246.4 28.1 246.4 246.4 242.8 205.7 168.5 131.3
57 259.9 25.6 259.9 259.9 257.3 218.9 180.5 142.0 245.6 28.1 245.6 245.6 244.3 207.1 169.9 132.7
115°F 125°F
77 283.9 32.9 143.2 116.0 88.8 - - - 274.0 36.0 143.8 113.9 87.3 - - -
72 261.2 32.1 187.8 160.6 133.3 106.1 - - 249.4 35.0 184.3 157.6 130.9 104.3 - -
7500 67 238.4 31.2 232.4 205.1 177.9 150.6 123.4 - 224.8 34.0 224.8 201.3 174.6 147.9 121.2 -
62 220.4 30.5 220.4 220.4 217.0 189.8 162.6 135.3 208.0 33.1 208.0 208.0 208.0 186.1 159.4 132.7
57 219.9 30.5 219.9 219.9 216.5 189.3 162.0 134.8 207.7 33.1 207.7 207.7 207.7 181.7 155.0 128.3
77 287.2 33.0 149.0 119.3 90.5 - - - 275.3 35.9 152.0 116.4 88.0 - - -
72 264.2 32.1 193.6 164.7 135.9 107.1 - - 250.5 35.0 188.9 160.5 132.1 103.7 - -
8000 67 241.3 31.3 238.2 210.2 181.3 152.5 123.6 - 225.8 34.0 225.8 204.5 176.1 147.7 119.3 -
62 223.0 30.5 223.0 223.0 221.2 192.4 163.5 134.7 208.9 33.1 208.9 208.9 208.9 186.2 157.8 129.4
57 222.5 30.5 222.5 222.5 220.7 191.9 163.0 134.2 208.6 33.1 208.6 208.6 208.6 181.6 153.2 124.8
77 290.6 33.0 154.7 122.6 92.2 - - - 276.6 35.9 160.2 118.9 88.8 - - -
72 267.3 32.1 199.4 168.9 138.5 108.0 - - 251.7 34.9 193.4 163.3 133.2 103.1 - -
8500 67 244.1 31.3 244.1 215.2 184.8 154.3 123.9 - 226.7 34.0 226.7 207.7 177.6 147.5 117.4 -
62 225.7 30.5 225.7 225.7 225.4 195.0 164.5 134.1 209.8 33.0 209.8 209.8 209.8 186.3 156.2 126.0
57 225.1 30.5 225.1 225.1 224.9 194.4 164.0 133.5 209.5 33.0 209.5 209.5 209.5 181.6 151.5 121.3
72 274.7 32.4 224.9 189.0 153.1 117.2 - - 260.6 35.2 218.8 184.2 149.5 114.8 - -
67 250.8 31.5 250.8 236.3 204.3 168.4 132.4 - 234.9 34.3 234.9 228.3 199.4 164.7 130.0 -
10500
62 231.9 30.7 231.9 231.9 231.7 195.8 159.9 124.0 217.3 33.3 217.3 217.3 217.3 186.0 151.3 116.7
57 231.3 30.7 231.3 231.3 231.2 195.3 159.4 123.4 217.0 33.3 217.0 217.0 217.0 183.5 148.8 114.1
1. The capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Perfor-
mance table for the kW of the supply air blower motor.
2. These ratings include the condensate fan motors and the compressor motors but not the supply air blower motor.
Johnson Controls Unitary Products 9
637369-XTG-E-0216

TABLE 4: DC300 COOLING CAPACITIES - 25 TON (METRIC)

Air on
Temperature of Air on Condenser Coil
Evaporator Coil
Total Total Sensible Capacity (kW) Total Total Sensible Capacity (kW)
WB
m3/s Cap.1 Input2 Return Dry Bulb (°C) Cap.1 Input2 Return Dry Bulb (°C)
(°C)
(kW) (kW) 32 29 27 24 22 18 (kW) (kW) 32 29 27 24 22 18
24°C 29°C
25 96.9 22.6 46.3 37.8 29.2 - - - 93.0 24.7 44.9 36.5 28.1 - - -
22 91.8 21.8 60.8 52.3 43.7 35.2 - - 87.7 24.0 59.0 50.5 42.1 33.7 - -
3.5 19 86.7 20.9 75.3 66.8 58.2 49.7 41.1 - 82.3 23.3 73.0 64.6 56.1 47.7 39.3 -
17 77.0 20.7 77.0 77.0 69.7 61.1 52.6 44.0 74.4 22.9 74.4 74.4 67.9 59.5 51.1 42.6
14 76.7 20.7 76.7 76.7 74.8 66.3 57.7 49.1 74.2 22.9 74.2 74.2 71.5 63.1 54.7 46.2
25 100.5 22.5 48.1 39.2 30.4 - - - 95.9 24.8 46.7 37.9 29.2 - - -
22 95.2 21.7 63.1 54.3 45.4 36.6 - - 90.4 24.1 61.3 52.5 43.8 35.0 - -
3.8 19 89.9 20.9 78.2 69.4 60.5 51.7 42.8 - 84.9 23.3 75.9 67.2 58.4 49.6 40.8 -
17 79.8 20.6 79.8 79.8 72.5 63.6 54.8 45.9 76.8 23.0 76.8 76.8 70.6 61.8 53.0 44.3
14 79.5 20.6 79.5 79.5 77.8 68.9 60.1 51.2 76.5 23.0 76.5 76.5 74.4 65.6 56.8 48.0
25 104.1 22.4 49.8 40.7 31.5 - - - 98.8 24.8 48.5 39.4 30.3 - - -
22 98.6 21.6 65.5 56.3 47.2 38.0 - - 93.1 24.1 63.7 54.6 45.4 36.3 - -
4.0 19 93.1 20.8 81.1 72.0 62.8 53.7 44.5 - 87.4 23.4 78.9 69.7 60.6 51.5 42.3 -
17 82.7 20.5 82.7 82.7 75.2 66.1 56.9 47.8 79.1 23.0 79.1 79.1 73.3 64.2 55.0 45.9
14 82.4 20.5 82.4 82.4 80.7 71.6 62.4 53.3 78.8 23.0 78.8 78.8 77.2 68.1 58.9 49.8
22 98.5 21.9 74.9 63.0 51.1 39.2 - - 93.6 24.3 72.2 60.7 49.1 37.5 - -
19 93.0 21.1 87.0 80.0 68.1 56.2 44.2 - 87.9 23.6 83.6 77.0 65.4 53.8 42.2 -
5.0
17 82.5 20.8 82.5 82.5 78.8 66.9 55.0 43.1 79.5 23.2 79.5 79.5 76.6 65.0 53.4 41.9
14 82.2 20.8 82.2 82.2 81.4 69.5 57.6 45.7 79.2 23.2 79.2 79.2 78.4 66.8 55.3 43.7
35°C 41°C
25 89.0 26.9 43.5 35.2 26.9 - - - 86.1 29.9 42.8 34.6 26.5 - - -
22 83.5 26.3 57.1 48.8 40.5 32.2 - - 80.0 29.2 56.1 47.9 39.8 31.6 - -
3.5 19 77.9 25.6 70.7 62.4 54.1 45.8 37.5 - 73.9 28.4 69.4 61.3 53.1 45.0 36.8 -
17 71.9 25.2 71.9 71.9 66.1 57.8 49.5 41.2 68.3 27.8 68.3 68.3 64.9 56.7 48.6 40.4
14 71.7 25.2 71.7 71.7 68.3 59.9 51.6 43.3 68.1 27.8 68.1 68.1 65.9 57.7 49.6 41.4
25 91.2 27.1 45.4 36.7 28.0 - - - 87.7 30.0 44.5 35.8 27.3 - - -
22 85.5 26.4 59.5 50.8 42.1 33.4 - - 81.5 29.3 58.2 49.6 41.0 32.4 - -
3.8 19 79.8 25.8 73.7 64.9 56.2 47.5 38.8 - 75.3 28.5 71.8 63.3 54.7 46.1 37.5 -
17 73.7 25.3 73.7 73.7 68.8 60.1 51.3 42.6 69.6 27.9 69.6 69.6 66.8 58.2 49.6 41.1
14 73.4 25.3 73.4 73.4 71.0 62.3 53.5 44.8 69.3 27.9 69.3 69.3 67.8 59.3 50.7 42.1
25 93.4 27.2 47.3 38.2 29.0 - - - 89.3 30.1 46.3 37.1 28.0 - - -
22 87.6 26.6 62.0 52.8 43.7 34.6 - - 83.0 29.4 60.2 51.2 42.2 33.1 - -
4.0 19 81.8 25.9 76.6 67.5 58.4 49.2 40.1 - 76.7 28.6 74.1 65.3 56.3 47.3 38.2 -
17 75.5 25.5 75.5 75.5 71.4 62.3 53.1 44.0 70.8 28.0 70.8 70.8 68.8 59.7 50.7 41.7
14 75.2 25.5 75.2 75.2 73.7 64.6 55.4 46.3 70.6 28.0 70.6 70.6 69.8 60.8 51.8 42.7
22 88.8 26.7 69.5 58.3 47.0 35.7 - - 84.7 29.5 67.8 56.9 46.0 35.0 - -
19 82.9 26.0 80.3 74.0 62.8 51.5 40.2 - 78.2 28.8 76.9 71.7 61.3 50.4 39.5 -
5.0
17 76.5 25.6 76.5 76.5 74.5 63.2 51.9 40.7 72.2 28.1 72.2 72.2 71.2 60.3 49.4 38.5
14 76.2 25.6 76.2 76.2 75.5 64.2 52.9 41.7 72.0 28.1 72.0 72.0 71.6 60.7 49.8 38.9
46°C 52°C
25 83.2 32.9 42.0 34.0 26.0 - - - 80.4 36.0 42.2 33.4 25.6 - - -
22 76.6 32.1 55.1 47.1 39.1 31.1 - - 73.1 35.0 54.1 46.2 38.4 30.6 - -
3.5 19 69.9 31.2 68.1 60.2 52.2 44.2 36.2 - 65.9 34.0 65.9 59.0 51.2 43.4 35.6 -
17 64.6 30.5 64.6 64.6 63.6 55.7 47.7 39.7 61.0 33.1 61.0 61.0 61.0 54.6 46.7 38.9
14 64.5 30.5 64.5 64.5 63.5 55.5 47.5 39.5 60.9 33.1 60.9 60.9 60.9 53.3 45.5 37.6
25 84.2 33.0 43.7 35.0 26.5 - - - 80.7 35.9 44.6 34.1 25.8 - - -
22 77.5 32.1 56.8 48.3 39.9 31.4 - - 73.5 35.0 55.4 47.1 38.7 30.4 - -
3.8 19 70.8 31.3 69.9 61.6 53.2 44.7 36.3 - 66.2 34.0 66.2 60.0 51.6 43.3 35.0 -
17 65.4 30.5 65.4 65.4 64.9 56.4 48.0 39.5 61.3 33.1 61.3 61.3 61.3 54.6 46.3 37.9
14 65.3 30.5 65.3 65.3 64.7 56.3 47.8 39.3 61.2 33.1 61.2 61.2 61.2 53.3 44.9 36.6
25 85.2 33.0 45.4 36.0 27.0 - - - 81.1 35.9 47.0 34.9 26.0 - - -
22 78.4 32.1 58.5 49.5 40.6 31.7 - - 73.8 34.9 56.7 47.9 39.1 30.2 - -
4.0 19 71.6 31.3 71.6 63.1 54.2 45.3 36.3 - 66.5 34.0 66.5 60.9 52.1 43.3 34.4 -
17 66.2 30.5 66.2 66.2 66.1 57.2 48.2 39.3 61.5 33.0 61.5 61.5 61.5 54.6 45.8 37.0
14 66.0 30.5 66.0 66.0 65.9 57.0 48.1 39.2 61.4 33.0 61.4 61.4 61.4 53.2 44.4 35.6
22 80.5 32.4 66.0 55.4 44.9 34.4 - - 76.4 35.2 64.2 54.0 43.8 33.7 - -
19 73.5 31.5 73.5 69.3 59.9 49.4 38.8 - 68.9 34.3 68.9 66.9 58.5 48.3 38.1 -
5.0
17 68.0 30.7 68.0 68.0 68.0 57.4 46.9 36.4 63.7 33.3 63.7 63.7 63.7 54.5 44.4 34.2
14 67.8 30.7 67.8 67.8 67.8 57.3 46.7 36.2 63.6 33.3 63.6 63.6 63.6 53.8 43.6 33.5
1. The capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Perfor-
mance table for the kW of the supply air blower motor.
2. These ratings include the condensate fan motors and the compressor motors but not the supply air blower motor.

10 Johnson Controls Unitary Products

637369-XTG-E-0216

CFM, STATIC PRESSURE, AND POWER - ALTI- order to use the indoor blower tables for high altitude applica-
TUDE AND TEMPERATURE CORRECTIONS tions, certain corrections are necessary.

The information below should be used to assist in application A centrifugal fan is a "constant volume" device. This means
of product when being applied at altitudes at or exceeding that, if the rpm remains constant, the CFM delivered is the
1000 feet above sea level. same regardless of the density of the air. However, since the
air at high altitude is less dense, less static pressure will be
The air flow rates listed in the standard blower performance generated and less power will be required than a similar
tables are based on standard air at sea level. As the altitude application at sea level. Air density correction factors are
or temperature increases, the density of air decreases. In shown in Table 6 and Figure 1.

TABLE 5: ALTITUDE CORRECTION FACTORS (°C/METER)

AIR TEMP ALTITUDE (METER)
°C 0 305 610 914 1219 1524 1829 2134 2438 2743 3048
4.4 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729
10 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715
15.5 1.019 0.982 0.948 0.913 0.880 0.848 0.816 0.787 0.757 0.729 0.701
21 1.000 0.964 0.930 0.896 0.864 0.832 0.801 0.772 0.743 0.715 0.688
26.6 0.982 0.947 0.913 0.880 0.848 0.817 0.787 0.758 0.730 0.702 0.676
32 0.964 0.929 0.897 0.864 0.833 0.802 0.772 0.744 0.716 0.689 0.663
38 0.946 0.912 0.880 0.848 0.817 0.787 0.758 0.730 0.703 0.676 0.651

TABLE 6: ALTITUDE CORRECTION FACTORS (°F/FEET)

AIR TEMP ALTITUDE (FEET)
°F 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
40 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729
50 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715
60 1.019 0.982 0.948 0.913 0.880 0.848 0.816 0.787 0.757 0.729 0.701
70 1.000 0.964 0.930 0.896 0.864 0.832 0.801 0.772 0.743 0.715 0.688
80 0.982 0.947 0.913 0.880 0.848 0.817 0.787 0.758 0.730 0.702 0.676
90 0.964 0.929 0.897 0.864 0.833 0.802 0.772 0.744 0.716 0.689 0.663
100 0.946 0.912 0.880 0.848 0.817 0.787 0.758 0.730 0.703 0.676 0.651

The examples below will assist in determining the airflow per- The 1.5" static pressure given is at an elevation of 5,000 ft.
formance of the product at altitude. The first step is to convert this static pressure to equivalent
sea level conditions.
Example 1: What are the corrected CFM, static pressure,
and BHP at an elevation of 5,000 ft. if the blower performance Sea level static pressure = 1.5 / .832 = 1.80"
data is 6,000 CFM, 1.5 IWC and 4.0 BHP?
Enter the blower table at 6000 sCFM and static pressure of
Solution: At an elevation of 5,000 ft the indoor blower will still 1.8". The rpm listed will be the same rpm needed at 5,000 ft.
deliver 6,000 CFM if the rpm is unchanged. However, Table
6 must be used to determine the static pressure and BHP. Suppose that the corresponding BHP listed in the table is 3.2.
Since no temperature data is given, we will assume an air This value must be corrected for elevation.
temperature of 70°F. Table 6 shows the correction factor to be
0.832. BHP at 5,000 ft = 3.2 x .832 = 2.66

Corrected static pressure = 1.5 x 0.832 = 1.248 IWC

Corrected BHP = 4.0 x 0.832 = 3.328

Example 2: A system, located at 5,000 feet of elevation, is to

deliver 6,000 CFM at a static pressure of 1.5". Use the unit
blower tables to select the blower speed and the BHP
requirement.

Solution: As in the example above, no temperature informa-

tion is given so 70°F is assumed.

Johnson Controls Unitary Products 11

637369-XTG-E-0216

Altitude/Temperature Conversion Factor

1.100
CORRECTION FACTOR

1.000
SEA LEVEL

305 meter

0.900 610

914
1219
1524
0.800
1829
2134
2438
0.700 2743
3048

0.600
4.4 10 15.5 21 26.6 32 38

TEMPERATURE (°C)
FIGURE 1 - ALTITUDE/TEMPERATURE CONVERSION FACTOR (°C/METER)

FIGURE 2 - ALTITUDE/TEMPERATURE CONVERSION FACTOR (°F/FEET)

12 Johnson Controls Unitary Products

637369-XTG-E-0216

TABLE 7: BLOWER PERFORMANCE - DC300 - BOTTOM DUCT CONNECTIONS (COOLING APPLICATIONS)

DC300 UNIT - DOWNFLOW DUCT CONNECTIONS
7500 CFM 8750 cfm 10000 cfm
BLOWER PULLEY
SPEED (rpm) TURNS OPEN ESP (iwg) OUTPUT (bhp) INPUT INPUT
INPUT (kW) ESP (iwg) OUTPUT (bhp) ESP (iwg) OUTPUT (bhp)
(kW) (kW)
945 6.0 1.2 5.6 4.6 0.8 7.0 5.7 0.3 8.4 6.9
975 5.0 1.4 5.9 4.9 1.0 7.3 6.0 0.5 8.8 7.2
1005 4.0 1.6 6.2 5.1 1.2 7.7 6.3 0.7 9.2 7.6
1040 3.0 1.8 6.6 5.4 1.4 8.1 6.7 0.9 9.7 8.0
1070 2.0 2.0 6.9 5.7 1.6 8.5 7.0 1.1 10.2 8.3
1100 1.0 2.1 7.3 6.0 1.8 8.9 7.3 1.3 10.6 8.7
1130 0.0 2.3 7.6 6.2 2.0 9.3 7.6 1.5 11.0 9.0
DC300 UNIT - DOWNFLOW DUCT CONNECTIONS
3.53 m3/Sec. 4.13 m3/Sec. 4.72 m3/Sec.
BLOWER PULLEY
SPEED (rpm) TURNS OPEN ESP (Pa) OUTPUT (bhp) INPUT INPUT
INPUT (kW) ESP (Pa) OUTPUT (bhp) ESP (Pa) OUTPUT(bhp)
(kW) (kW)
945 6.0 303 5.6 4.6 198 7.0 5.7 71 8.4 6.9
975 5.0 347 5.9 4.9 244 7.3 6.0 120 8.8 7.2
1005 4.0 391 6.2 5.1 291 7.7 6.3 169 9.2 7.6
1040 3.0 443 6.6 5.4 347 8.1 6.7 228 9.7 8.0
1070 2.0 489 6.9 5.7 396 8.5 7.0 280 10.2 8.3
1100 1.0 536 7.3 6.0 445 8.9 7.3 332 10.6 8.7
1130 0.0 583 7.6 6.2 495 9.3 7.6 385 11.0 9.0
DC300 UNIT - DOWNFLOW DUCT CONNECTIONS - GAS HEAT MODELS
7500 CFM 8750 cfm 10000 cfm
BLOWER PULLEY
SPEED (rpm) TURNS OPEN ESP (iwg) OUTPUT (bhp) INPUT INPUT
INPUT (kW) ESP (iwg) OUTPUT (bhp) ESP (iwg) OUTPUT (bhp)
(kW) (kW)
945 6.0 1.0 5.6 4.6 0.3 7.0 5.7 - - -
975 5.0 1.2 5.9 4.9 0.5 7.3 6.0 - - -
1005 4.0 1.4 6.2 5.1 0.7 7.7 6.3 - - -
1040 3.0 1.6 6.6 5.4 0.9 8.1 6.7 0.2 9.7 8.0
1070 2.0 1.8 6.9 5.7 1.1 8.5 7.0 0.4 10.2 8.3
1100 1.0 2.0 7.3 6.0 1.3 8.9 7.3 0.6 10.6 8.7
1130 0.0 2.2 7.6 6.2 1.5 9.3 7.6 0.8 11.0 9.0
DC300 UNIT - DOWNFLOW DUCT CONNECTIONS - GAS HEAT MODELS
3.53 m3/sec. 4.13 m3/sec. 4.72 m3/sec.
BLOWER PULLEY
SPEED (rpm) TURNS OPEN ESP (Pa) OUTPUT (bhp) INPUT (kW) INPUT INPUT
ESP (Pa) OUTPUT (bhp) ESP (Pa) OUTPUT (bhp)
(kW) (kW)
945 6.0 258 5.6 4.6 87 7.0 5.7 - - -
975 5.0 301 5.9 4.9 133 7.3 6.0 - - -
1005 4.0 345 6.2 5.1 180 7.7 6.3 - - -
1040 3.0 398 6.6 5.4 236 8.1 6.7 43 9.7 8.0
1070 2.0 444 6.9 5.7 285 8.5 7.0 94 10.2 8.3
1100 1.0 490 7.3 6.0 334 8.9 7.3 146 10.6 8.7
1130 0.0 537 7.6 6.2 384 9.3 7.6 199 11.0 9.0

Johnson Controls Unitary Products 13

637369-XTG-E-0216

TABLE 8: STATIC RESISTANCES1 - EXTERNAL STATIC PRESSURE DROP

RESISTANCE, Pa / iwg

DESCRIPTION m3/s / CFM

3.78/ 8,000 4.25 / 9,000 4.72 / 10,000

WET COIL 25 / 0.1 25 / 0.1 25 / 0.1

GAS HEAT 25 / 0.1 25 / 0.1 25 / 0.1

ECONOMIZER OPTION 25 / 0.1 25 / 0.1 25 / 0.1

HORIZONTAL DUCT CONNECTIONS 50 / 0.2 75 / 0.3 125 / 0.5

[Link] these resistance values from the available unit ESP values listed in the respective blower performance table except for Horizontal Duct Connections
Add these values due to less airflow resistance.

TABLE 9: BLOWER MOTOR AND DRIVE DATA

ADJUSTABLE
MOTOR1 FIXED BLOWER PULLEY (NOTCHED)
MOTOR PULLEY2
BLOWER
MODEL
RANGE DESIG-
SIZE PITCH
(RPM) NATION DESIG- PITCH DESIG-
kW / HP FRAME EFF. (%) PITCH BORE BORE LENGT QTY
DIA. mm NATION DIA. NATION
H
(IN.)

1LVP58 157-188 A2 B 2134

300 950 /1130 7.5 / 10 254T 89 1B5V94 241 (9.5) 5VX840 1
B70A 6.2-7.4) BUSHING BUSHING (84)

1. All motors have a nominal speed of 1450 RPM, a 1.15 service factor and a solid base. They can operate to the limit of their service factor because
they are located in the moving air, upstream of any heating service.
2. Do NOT close this pulley below one turn.

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TABLE 10: PHYSICAL DATA

MODELS DC300
CENTRIFUGAL BLOWER (Dia. x Wd.) in. 18x15
EVAPORATOR
(Dia. x Wd.) mm. 457x381
BLOWER
FAN MOTOR HP/kW 10/7.5
ROWS DEEP 4
EVAPORATOR COIL FINS PER In./25mm 13.5
FACE AREA Ft.2/m2 25/2.3
PROPELLER DIA. In./mm (Each) 30/762

CONDENSER FAN FAN MOTOR HP/kW (Each) 1/0.7

(Two Per Unit) NOM. AIRFLOW TOTAL CFM (Each) 7,200

m3 /s (Each) 3.4
ROWS DEEP 3
CONDENSER FINS PER In./25mm 15
COIL
FACE AREA Ft.2/m2 43.3/4.02
5 TON HERMETIC (RECIP.) ~
COMPRESSOR 10 TON TANDEM (RECIP.) ~
(Qty. Per Unit) 10 TON SCROLL ~
12.5 TON 2
QUANTITY PER UNIT (12 X 24 X 2 or 4) In.
12
FILTERS (304 X 609 X 51 or 102) mm.
TOTAL FACE AREA Ft.2/m2 24/2.2
REFRIGENT SYSTEM No.1 25.5/11.6
CHARGE
407C Lb./kg. SYSTEM No. 2 24.5/11.1
COOLING ONLY 2709/1229
BASIC UNIT N24 2909/1319
GAS / ELECTRIC
N32 2971/1347
ECONOMIZER 160/73
OPTIONS

ECONOMIZER WITH
245/111
POWER EXHAUST
OPERATING
MOTORIZED DAMPER 150/68
WEIGHTS
Lb. / kg ROOF CURB 185/84
ACCESSORIES

BAROMETRIC DAMPER 45/20

ECONOMIZER / MOTORIZED
55/25
DAMPER RAIN HOOD
ECONOMIZER / POWER
90/41
EXHAUST RAIN HOOD
WOOD SKID* 220/100

*Note: Allows handling of unit using 90”/2300mm long forks.

R-407 units may require a super heat and sub-cooling check at the job site to ensure proper charge and operation.

Johnson Controls Unitary Products 15

637369-XTG-E-0216

TABLE 11: DC ELECTRICAL DATA -WITHOUT POWERED CONVENIENCE OUTLET

OD Fan Supply Pwr

Compressors Max Fuse1/
Size Motors Blower Conv Electric Heat Option MCA
Volt (each) Breaker
(Tons) (each) Motor Outlet (Amps) Size
(Amps)
RLA LRA MCC FLA FLA FLA Model kW Stages Amps

300 380-3-50 22.9 145 32 2.1 15.2 0 NONE - - - 70.9 90

(25) 415-3-50 22.9 145 32 2.1 14.6 0 NONE - - - 70.3 90

1. HACR Type per NEC.

16 Johnson Controls Unitary Products

637369-XTG-E-0216

CONTROL
THERMOSTAT TERMINAL
TERMINALS BLOCK

W1
W1
W2
W2
1 Y1
Y1 G
Y2 Y2
OCC
G
X
R R
3

C SD-24
C
Smoke
RC Detector
4

OCC C
5

X 24V 24 VAC
Class 2

SD-24 Jumper Located on Harness 2

(If Smoke Detector Is Used)
TERMINALS ON A (If No Smoke Detector)
LIMITED NUMBER
OF THERMOSTATS
SD-R
24V Output

R
1 Second stageŚĞĂƟŶŐŶot required on single stage heĂƟŶg units.
2 Jumper is required if there is no Smoke Detector circuit.
3 Jumper is required for any coŵďŝŶĂƟŽŶ of R, RC, or RH.
4 OCC is an output from the thermostat to indicate the Occupied ĐŽŶĚŝƟon.
5 X is an input to the thermostat to display Error Status condiƟons.

FIGURE 3 - FIELD WIRING - DC ELECTRIC/ELECTRIC AND GAS/ ELECTRIC UNITS

Johnson Controls Unitary Products 17

637369-XTG-E-0216

FIGURE 4 - UNIT DIMENSIONS - DC COOL

FIGURE 5 - UNIT DIMENSIONS - DC GAS HEAT

18 Johnson Controls Unitary Products

637369-XTG-E-0216

TABLE 12: UTILITIES ENTRY DATA

OPENING SIZE
HOLE USED FOR
(DIA.) (MM/IN.)
29/1-1/8” KO Side
A Control Wiring
19/3/4” NPS (Fem.) Bottom
92/3-5/8” KO Side
B Power Wiring
76/3” NPS (Fem.) Bottom
C 60/2-3/8” KO Gas Piping (Front)1
D 43/1-11/16” Hole Gas Piping (Bottom)1, 2

1. One-inch gas piping NPT required.

2. Opening in the bottom of the unit can be located by the slice in
the insulation.
NOTE: All entry holes should be field sealed to prevent rain
water entry into the building.

EVAPORATOR
SECTION

DOT PLUG
1026 (For pressure
(40-3/8") drop reading)

FILTER
ACCESS
SUPPLY
AIR
RETURN
AIR
COMPRESSOR
OUTDOOR
ACCESS
AIR

1029
SUPPLY AIR
(40-1/2")
ACCESS 474
(18-5/8")
1" NPT FEMALE
Dimensions listed are for side 130 COND. DRAIN
RETURN AIR (5-1/8") CONNECTION
duct flange openings; see ACCESS
705
(27-3/4")
OUTDOOR AIR
Field Accessories for Side ZF180 727 (28-5/8”) COMPARTMENT
Duct Flange Kit. REAR ZF240 1006 (39-5/8") ACCESS

VIEW

FIGURE 6 - REAR VIEW DIMENSIONS

NOTE:Units are shipped with the bottom duct openings
covered. An accessory flange kit is available for
connecting side ducts.

For bottom duct applications: For side duct applications:

1. Remove the side panels from the supply and return air 1. Replace the side panels on the supply and return air
compartments to gain access to the bottom supply and compartments with the side duct flange accessory kit
return air duct covers. panels.
2. Remove and discard the bottom duct covers. Duct 2. Connect ductwork to the flanges on those panels.
openings are closed with sheet metal covers except
when the unit includes a power exhaust option. The
covering consists of a heavy black paper composition.
3. Replace the side supply and return air compartment
panels.

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637369-XTG-E-0216

TABLE 13: MINIMUM CLEARANCES (MM/IN.) NOTE: ELEC / ELEC Models: Units and ductwork are
LOCATION CLEARANCE approved for zero clearance to combustible material
Front 914/36”
when equipped with electric heaters.
610/24” (Less Economizer)
Rear GAS / ELEC Models: A 25mm/1” clearance must be
1245/49” (With Economizer)
610/24” (Less Economizer)
provided between any combustible material and the
Left Side (Filter Access) supply air ductwork for a distance of .9 meter/3 feet
914/36” (With Economizer)3
Right Side (Cond. Coil) 914/36” from the unit.
Below Unit1 0/0”
The products of combustion must not be allowed to
1829/72” With 914/36” Maximum
accumulate within a confined space and recirculate.
Above Unit2 Horizontal Overhang (For
Condenser Air Discharge)
Locate unit so that the vent air outlet hood is at least:
1. Units may be installed on combustible floors made from wood
or class A, B, or C roof covering material. • .9 meters/3 feet above any force air inlet located
2. Units must be installed outdoors. Overhanging structures or within 3.0 meters/10 horizontal feet (excluding those
shrubs should not obstruct condenser air discharge outlet.
3. If economizer is factory installed, the unassembled rain hood integral to the unit).
must be removed from its ride along position in front of evapo-
rator coil, or in the outdoor air compartment, prior to final instal- • 1.2 meters/4 feet below, four horizontal feet from, or
lation. one foot above any door or gravity air inlet into the
building.
• 1.2 meters/4 feet from electric and gas meters,
regulators and relief equipment.

ECONOMIZER
MOTORIZED
SUPPLY AIR POWER EXHAUST DAMPER
COMPARTMENT RAIN HOOD RAIN HOOD
(on Return Air Compartment) (on Outdoor Air Compartment) ECONOMIZER / MOTORIZED DAMPER
AND POWER EXHAUST RAIN HOODS

FIXED
OUTDOOR AIR
INTAKE HOOD
(located on
Return Air
930 Compartment)
(36-5/8”)
25 (1“) CONDENSATE
410 DRAIN
(16-1/8”) (Must be trapped)

127 (5”)

716 2337
(28-3/16”) (92”)

REAR VIEW LH VIEW

DETAIL “Y”
UNIT WITH RAIN HOODS
FIGURE 7 - UNIT CLEARANCES AND RAINHOOD DIMENSIONS (25 TON)

APPROXIMATE
CENTER OF GRAVITY
BACK CONDENSER
COIL END

2254 1376
(56")
(92")
1078
(44") FRONT
3338 (136-1/4")

FIGURE 8 - CENTER OF GRAVITY

20 Johnson Controls Unitary Products

637369-XTG-E-0216

* Supply and Return air (including duct

support rails) as shown, are typical for
Downflow duct applications

For location of Sideflow duct applica-

tions (on back of unit), refer to Unit
Dimension details.

FIGURE 9 - ROOF CURB DIMENSIONS (ALL MODELS)

FIGURE 10 - ROOF CURB BENEFITS FIGURE 11 - UNIT CURB AND APPLICATIONS

Johnson Controls Unitary Products 21

FIGURE 12 - TYPICAL APPLICATION

FIGURE 13 - TYPICAL ROOF-TOP INSTALLATION (GAS/ELECTRIC UNIT SHOWN)

Subject to change without notice. Printed in U.S.A. 637369-XTG-E-0216

Copyright © 2016 by Johnson Controls, Inc. All rights reserved. Supersedes: 637369-XTG-D-0815

York International Corporation

5005 York Drive
Norman, OK 73069