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5 PERMANENT MAGNET
: SYNCHRONOUS MOTOR
2 conventional Synchronous Motor, the rotor carries the field winding which is excited by
a DC supply to produce the magnetic flux needed for the operation of the motor. The slip
° ring and brushes are necessary to excite the field winding by transferring current from a
stationary terminal to the rotating rotor. Now, the electromagnets and the field magnets are
: replaced by permanent magnets. The required ficld flux in the airgap is produced by the set of
permanent magnets. This eliminates the need of slip ring and brushes assembly. Those motor
using permanent magnets to produce the required flux without brushes are called permanent
magnet synchronous moter.
5.1 CONSTRUCTION
© The construction is very similar to conventional synchronous motor but it differ only in
the rotor consteuction as shown in the figure 5.1
«Important parts of the motor are stator and Rotor. The stator consists of outer frame
which encloses the whole machine and protects it from the environmental hazards.
~ © The outer frame is usually made of cast iron (or) steel
+ Inside the stator frame, stator core is fixed which consist of thin laminations to reduce
2 eddy current loss and made up of soft magnetic steel material mixed with silicon to
. reduce the Hysteresis losses.
© The stator core has slots in it which are also laminated. The slots are used to house the
> poly phase stator winding called armature winding made of copper material.
+The thickness of the lamination depends on the frequency of the armature voltage, cost
of the machine and core loss component of the machine.
* Usually for large machine, “lap type Double layer” winding will be provided but for
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52
Permanent Magnet Synchronous Motor
smaller machines solenoid (or) random winding is used
‘The rotor construction can be two types, cylindrical pole type and salient pole type.
Usually cylindrical type of rotor is used to maintain the air gap uniform flux distribution.
‘The permanent magnet made of rare earth magnetic material such as ferrite, cobalt are
nsed
The rotor also consists of damper winding which is used to damp the oscillation near the
synchronous speed and also used to start the motor.
The rotor also carries the shaft and bearing systems,
The various types of rotor construction used are
i, Peripheral: The magnets are located on the periphery of the rotor and the flux is
radial
ji, Interior: Interior of the rotor carries the permanent magnets and the flux is
distributed radially. :
iii, Claw-pole (or) Lundell: The permanent magnets in this structure are dise shaped
The Mux is axial
Transverse: The permanent magnets are in between the soft iron poles and the
flux is circumferential.
Stator Outer frame
Stator slots
N
» Stator winding
Cylindrical rotor
Permanent MagnetWw
Special Electrical Machines 53
5.1.1 Working Principle:
«The operation of the Permanent Magnet synchronous motor is very similar to the
conventional synchronous motor.
«This motor is also not self starting hence additional winding is placed on the rotor. Once
the synchronous motor is started by applying voltage at certain frequency and then it is
pulled into synchronism.
© The motor speed is decided by the frequency of the supply which excites the phase
windings of the stator.
© Necessary torque is produced in the motor for the operation of the motor by the
interaction of fluxes produced by the permanent magnet Rotor and the excited stator
winding.
«The torque produced is called as synchronous Torque. The hunting near the synchronous
speed is possible which is eliminated by using the damper winding.
© Due to the presence of the damper winding, the synchronous motor can be started from
zero speed as an induction motor.
© The stator phase windings can be excited with variable frequency and the amplitude to
achieve wide range of operating characteristics and hence motor is highly controllable
Advantages
Slip rings and brushes are absent, so there is no sparking.
These motors are flexible as they are highly controllable.
No DC field excitation is required. So field losses are reduced,
Itrequires less space as field windings are absent.
They have low inertia & friction.
aware
These motors are reliable and have long life.
Disadvantages
1. The electronic circuitry driving the motor is complex and complicated,
2. There is possibility of demagnetization due to excessive currents.
3. The flux density produced in the airgap is limited due to permanent Magnet,ira] Special Electrical Machines
5.2.2.4. Transverse type rotor ce
The permanent magnet in the rotor
‘Aluminium wedge
iron poles indicate damp bars.
The Fig.5.5 shows the tnigsverse type
rotor configuration. As the pexmeability |
of the permanent magnet is v low,
Fig, 5.5. Transverse type rotor
|
i
|
|
magnetically, this configuratio
similar to a reluctance machine 1
Hence, there exist both the reluctan
torque as well as torque resulting from
the flux of permanent magnet.
‘5.3. PRINCIPLE OF OPERATION
‘The permanent magnet synchronous motor is a rotating electric machine in which
the stator is a classic three phase stator and employing permanent magnets in rotor. In
this motor, the slip rings and field windings are absent. The motor is driven by'sine
wave voltage coupled with the given rotor position. The stator flux together with the |
rotor fluc which is generated by a rotor magnet defines the torque and thus speed of
the motor.
The principle of operation ‘of permanent magnet synchronous motor can be
understood by studying the following block diagram of Fig.5.6.
aco)
i : we
| supply g_] Reeve lavener
; -
| From rolor position sensor
Fig, 56. Block diagram explaining the operation of permanent magnet synchronous motorPermanent Magnet Synchronous Motor 37
For a common 3-phase PM synchronous motor, a standard 3-phase power stage is
used. So, the permanent magnet synchronous motor is fed directly from a three phase
supply. When the armature winding draws a current, the current distribution avithin
the stator armature winding depends upon the rotor position and the turning on
process of the devices in the control circuit. The’ sinewave voltage output is to be
applied to the 3-phase winding system in ‘Such a way that angle between the stator
flux and the rotor flux is kept close to 90° to get the maximum generated torgue. To
meet this criterion, the motor requires electronic control for proper operation.
The armature supply frequency (armature is in stator, permanent magnet at the
rotor) is changed in proportion to the rotor speed changes so that the stator field
always moves at the same speed as the rotor. The rotor position sensor is required for
accurate tracking of the speed in order to prevent the motor from pulling out of step
and to avoid instability due to the change in torque or frequency. Sensors used with
the brushless a.c. motor are expensive compared to those required with brushless d.c.
motot. Because of features like excellent dynamic performance and low torque ripple,
the PMSM drive is widely used in high performance servo drives in spite of its high
cost, For starting the large synchronous motor, the machine is operated in self |
controtled mode.
5.4. EMF EQUATION OF BLPM SINEWAVE MOTOR
Now, let us determine the expression for [—
the open-circuit phase emf due to the
magnet. This emf equation of the permanent
i “sina docontcts |
magnet synchronous motor can be derived by
considering the emf induced in the
elementary group of conductors. In the
forthcoming derivation, the armature winding
and shape of the permanent magnet are’ so
designated that the flux density distribution
of the airgap is sinusoidal.
The Fig.5.7 depicts an ideal sinewave
brushless motor with pure sine-distributed
phase winding and permanent magnet rotor Fig, 5.7. Idea! brushless sine wave
with sine-distributed flux. ‘motor with pure sine-distribuited phase
. winding and permanent magnet.rofor ,
with sine-distributed flux,58 Special Electrical Machines
‘As showi in the Waveform of Fig.5.8, the:-magnetic field setup by the permanent
maghet in the airgaps sinuSoidal.
5.4 4. A. Flux dens ity distribution .
The flux density can be expressed as B=8 sin pO or Boos p 0 or B sin (p 6 + a)
or Bcos (p 0 + a), where p = number of pole pairs depending upon the position of the
reference axis.
B= 8 sin Po
Loe ll
Fig. 5.8. Flax density distribution
Now, consider a full pitched single turn armature coil as shown in the Fig.5.9.
us rotor be revolving with a uniform angular velocity of ,, mech.rad/sec.
| Coil at reference axis,
‘sition of one
turn full itch coi)
| At any
instant
Fig, 5.9. Flux density distribution of single turn armiture coil of full pitched winding
Consider a'stitall strip of d0 mech. radians at a position @ from the reference.Permanent Magnet Synchronous Motor (3)
Flux density at the strip, B = Bsinp 0 vA)
Incremental flux in the strip d§ = B x area swept by the conductor
dp = Bsinpo x Irdo = (5.2)
= BI'r a0 webers v5.3)
~ length of the armature in m
Where
r — radius of the armatire in m
db = (Bsinp0)ir dO
= Birsinp®-do os (5.4)
The flux enclosed by the coil after lapse of ¢ sec is,
om! tap
o= J B Ir sin p0 dO wes (5.5)
9 yt + alp
bn [-# spo 7"
Pd aye
4
oh [- 605 (pO, n) +08) Oyt |
a
Bu
-— [2eosp ont |
2BIr
DIP os p Oy! vs (5.6)
d=
According to the Faradays law of electromagnetic induction, emf induced in the
single turn coil is given by,
ds
-N a sat (OT)
de
~ dt
d[2flr .
ail pp 0SP On!
a
as N=]$.10 Special Electrical Machines
= Bir ©, Sin POp,t
py POm SNP Oy
e = 2Blro,sinp ont w= (5.8)
Let the armature winding be such that all turns of the phase are concentrated full
pitched and located with respect to pole axis in the same manner.
Let T,, be the number of tums connected in series per phase. Then the algebraic
addition of the enyf of the individual turns gives the emf induced per phase as all the
emfs ate equal and in phase.
ph
= 2B Ira, sinp oy) Ty, (5.9)
= 2Blro,T,,sinp Op!
= Ey,sinp O,h where p ,,= 0,
A
= E,, sino, t (6.10)
Where @, ~ Angular frequency in elee.rad/sec.
by = 2Br IT, 2 (SIN)
Now, Ej, = ems value of the phase emf
0
Sy
V2
= \28r
8 i Ton ®,
» Ey = V2 Br1T,,q, volts oo (5.12)
ow oe : 5.13
‘here, =~ 6.
ere, > (5.13)
‘We know that, 4, — sinusoidally distributed flux/pole.
o= Bt! w (5.14)
Qnr
= By « 3p x! ve (5.15)
The average value of flux}. 2 22
density for sinewave ~ x, (normal value) = 7 B + G18)Permanent Magnet Synchronous Motor Sut
Dame
oat
28rl
a 1 (SAT)
4 ?, 6.17)
P ow
= Bri= >" evs (5.18)
Ey, = N28 rl 0,7, volts .. (5.19)
Substitute equation (5.18) in equation (5.19)
+ Pm)
Buy = V2 Den T 5.20)
= Pou)” @
| = Ger,
| ;
| (Pon) 21 . '
| V2 Pty = NT tet (
}
| 44 f by Tpy volts 5.21)
The above expression gives the rmy value of the induced emf per phase of the
armature winding of an ideal BLPM sine wave motor.
An ideal motor as shown in Fig.5.7 has the following features
| 1. The flux density is varying sinusoidally in space \}
|
2, The rotor rotates with uniform angular velocity.
f
(ie) ©, rad/sec or oat rad/sec. 1
‘The atmatute winding of the machine consists of full pitched, concentrated
similarly iocated coils with'number of turns.
In a practical BLPM sine-wave motor at VSewset f
the time of design, cate has been taken to i
have sinusoidally distributed flux density
and rotor rotates with: uniform angular
velocity. However armature winding
consists of short chotded coils properly) | Se
distributed over a set of slots. which .are oo
skewed as shown in Fig.5.10. Fig. 5.10. Skewed slots$12)
Special Electrical Machines
‘These aspects reduce the magnitude of E,j, of an ideal winding by a factor K,,,
which is known as the winding factor for the fundaméntal component of flux.
Ku = Kyi Ky Koy .. (5.22)
Where K,, = Slew factor
. sino/2
Ky = on (5.23)
K,, = (Slightly-tess than 1)
and o ~ Skew angle in elec. fadians.
K,, = Pitch factor or short chording factor
= sin or cosS
__ oil span
Where ™ = Sole piteh __
which is less than i (i.¢., fraction)
and (l=)
feoil span
Where v
=p
... (5.30)
Let T,y be the number of full pitched turns per phase.
“Let be the current in Amps dnd 7 Ty be the total ampere turns which is assumed
to be O sine distributed.
The total ampere conductors [sine distributed] = 27 T,y 2 (531)
oe 2iT,
Sine distributed. ampere conductors/pole = aS + (5:32)
Equating equation (5.30) and equation (5.32)
2k _ 277,
Po 2p
» iT
A=, (5.33)
35. TORQUE EQUATION OF AN IDEAL BLPAI SINE WAVE MOTOR
The emf equation of permanent magnet synchronous motor Is studied in the |
previous section 5.4. Now, let us detive the torque equation. -
i
i Let the armature ampere conductor distribution of ideal BLPM sine wave motor be
given by,
A = AsinPo
The flux density distribution set up -by the rotor permanent magnet is also
sinusoidal. Also, let us assume that the axis. of armature ampere conductor
distribution be displaced from the axis of the flux density distribution by an angle
(& -a) as shown in Fig,5.12. \
Asin| vo +(5 -«]|
8 sin 3 +08-«) |
“Now,
8 cos (PO-«)
B cos (P8-«)be.
so
‘or
Permanent Magnet Synchronous Motor 315
a
12. Ampere conductor and flux density distribution
Consider a small strip of width d0 at an angle 6 from the reference axis
Flux density at the strip B = B cos (PO—a)
Ampere conductors in the strip = A dO
= Asin P6 do
Force experienced by the |
armature conductors in the strip | @2 = BLA 48 + (536)
dE = Bcos(PO—a)!-A sinPO-d0 » (5.37)
dF = AB JIsin P 6 cos(PO—a) dd
Let ‘r’ be the radial distance of the dinuctors from the axis of the shaft.
The torque experienced by the ampere conductors of the strip =F xr... (5.38)
aT = ABrl sinP @cos (P@—a) dd Nan 1.5.39)
omup
Also, Torque experienced by the ampere conductors/pole= T/pole= { aT
ono
wp
Hence, = T = fabri sin P 8 cos (PO — ai) dd w-- (5.40)
°Special Electrical Machines
ty ! > sina Nem : _. GAL)
The total torque experienced by all armature conductors,
= 2P x torque/pole
ABrl
= 2Px : x 7 sino. (5.42)
t= cABrl sina N-m 8.5.43)
As the armature conductors are located in stator of the BLPM SNW motor, the
rotor experiences an equai and opposite torque.
The torque experienced by the rotor
= Torque developed by the rotor
= -nABri sina
= nABrl sinB where B=-4, (5.44)
B is known as power angle or torque angle
T = xAfirl sinvBlin an ideal motor.
Now, consider the case of an armature winding which has three phases. Further the
winding consists of short chorded coils and the coils of a phase group i distributed.
‘This 39 armature winding carries. balanced 39 a.c. eumrent which ate sinusoidally
varying. The phase windings aie denoted as a, b, ¢
- 2 . 2
The axes of phase winding are displaced by or mechanical radians or 5" elec.
radians. The current in the winding are also balanced. An armature winding is said tohet em Fa in Raceta
B > pote rn
Re_sistive— crepe an chaser Prot feo Ctwrenk
Vetker.
Reeve chops or dvarn LU be cureent Ve cher
Lin of -y
lies. oe = bs = frown fond flrs
Mm oR = Fy ems inducer per phase ta be tay
Mn eb ama. = perce ang
Lin em = Para
& Bbq + 9a%s) Po
= BEP®A +P a ( Rast X8) Ba
= B( bP, #20 ka 40)lp pores = perser Gomvatral Ho moctonted + Cu boss!
FlL_UKe albten feo na daveloped = Povoer Cenventacl Es mt
~ re
bore
= Pe
Powsar Comvestidd kn aa
AR BS By Ba eosl4g_p)
Pos 36) 2, Sing
Fe BE} Pe sing
—_ Nore
Lone
Bees bec, SeGoluesd dies Keo Corporate Ba ay
Ba Babs we dos tom ai He lk anes
Ba - Sees Lp oo met lon rr apradectes astis
Ne Fat B2s
Qo BA 42y,
We By +2 Ro 4jD%s
= a 4 (ard) Ro 4 (2h 494) Re
Na Bat DARa +2 Ra 4) DAxs4) My Ars.to
5.38] ! oe \Speeial Elecirical: Machines
\d of a field winding. So, field control is sacrificed for the
ings and field Copper ‘Vosses:*
permanent magnets inst
elimination of brushes, slij
Hence, when the vectoi control-of” permanent magnet synchronous motor is
4 pbplcations; we keep V/f constant and vary V, f to
This vector control; technique, which is based on’ the reference-frame
the same, both in hardware and so:
the a.c. drive. tas
5.8. VECTOR CONTROL OF BLPM SNW MOTOR
As we know, the permanent magnet synchronous [BLPM NW] motor has
permanent magnets in rotor ivstead of fiéld Winding: BéHee, thé field ‘oritrot js nor
possible. So, in vector control, v/f ratio is kept, constant so that both v, f are varied to
get the desired speed and torque. Now, let us consider the two cases of following
Fig.5.29, whose armature coriductor currents and airgap flux are shown. In the
Fig 5.29 (a) the flux axis is inquadrafre with the armature mnf axis. Each and every
conductor experiences 2 forceeiyitich producéd the torque. This torque contributed by
various armature conductors have ihe same-direction though there is a presence of
variation in magnitude. 2h
:29.:(b):Non-quiaulruture position of
sairgup flux.an armature mung axis: ‘irgap flux and armature mmf axisPermianéent Magner Synchronous Motor 535)
Now; consider a case in'which the angle between the-axis'of-the airgap fluxiand
the armature inmf axis'is 90° elect. and the!armature:conductor: current ‘distribution
and airgayy flux distribution are’ as: shown-in Fig.5.29(b). 4 this case also a torque is
experienced’ but the directions of the torque experienced: by the-conductors is not the
same. Consequently, the resultant torque gets reduced: It'is realized that ‘both ‘the
steady state and dynamic, performance. of the machine. in the ¢ase,(b) is poorer than
the case (a).
It is understood that the armature mmy axis'and' the axis‘of permanent magnet are
‘should “be! in quzdrature..for pertrianent’ inaghet’ synchronous’“motor. during’all
‘peratitiz conditions in order to have better steady state anid'dynamic performance.
shown in Fig.5.30.' As the'spéed is
Varied fiom a low value upto the corner’ frequency, the ‘desired’ operating pein of
current is such that 1, 0 and the current is along the q-axis.
The schematic diagram for vector control
DC supply
+f 7
Power electronic!
switehiig
circuitry
26 1030 Triggering
conversion i cheat
PM.
totor
Rotor gosition, |
Sensor
“Tacho generalor
Fig. 5.30. Vector control of PMSM motor,un
40} Special Electrical Machines
This condition can be obtained by controlling the voltage by PWM technique after
adjusting the frequency to a desired value, If the frequency is more than the corner
frequency. it is impossible to make 1, = 0. because of voltage constraints. During such
conditions. after satisfying the voltage constraints a better operating point for current
can be obtained with minimum value of ly
In is possible’ to’set the values of Ty iy and 1, (gp for the tequired dynamic and
steady state performance by knowing the desired values of torque, speed and the
voltage to which the motor is subjected to. These reference values of J, and J,, are
transformed ‘into reference values of currents such a i,.qerys ip gets de gen: These phase
currents are compared with the actual. currents and the error values actuate the
triggering, circuitry which is also controlled by the signals, obtained from rotor
position sensor and,speed signal. To control the torque and speed independently, there
is a need to control the magnitude and phase of the three currents ig, iy. i, through a
fast invener. This is accomplished by the power electronic switching circuitry.
5.9. SELF - CONTROL OF PERMANENT MAGNET SYNCHRONOUS MOTOR
Another method for controlling the speed of BLPMSNW miotor is the self-control
'n this method, the speed of perifianent-magnet synchronous motor is controlled by
feeding them from-variable frequency voltage/cuirents. The rotor position sensors are
employed for operation in selfcontrol mode. Alternatively, induced voltage can be
used to achieve. self-control.
The schematic diagram. of self-control is shown in the Fig.5.31. The i:nain
advantage of the-self-control is it ensures that for all operating points the armature
and rotor fields move exactly at the same speed. It is expected that the armature and
rotor field move ih synchronous for all operating points.
When there “is a change in rotor speed, proportionally the armature supply
frequency also changes so that the armature field always moves at the same speed as,
the rotor. With the'help of rotor position sensor, the accurate tracking of speed is,
realized by the armature supply frequency.
In the Fig.5.31, when the rotor rotates into certain predetermined angle, the firing
pulses to the converter [rectifier-inverter] are varied. This firing of switches is
proportional to the speed of motor. The torque angle is varied electronically, so there
is an additional controllable parameter possessing greater control of the motor
OnPermanent Magnet Synchronous Motor 5.41)
performance by changing the firing pulses 10 the semiconductor switches of inverter
circuit,
i ory,
i Phase thsi esd
controlled qq commutaled
rectifier inverter
| 4 vase sues
AC eo & Inductor y sw |
| supply Motor
#
#
| be
Fring circuit
Rotor
RPS.
| Omlret
a Psion
a i to
ie
ret
Fig. 5.31. Self éontrol of PMSM motor
It is to be noted that at higher power levels; the current fed d.c. link coriverter is
employed. During, the commutation at-low speed, the dic. link current is pulsed by
‘phase shiftinig: the gate signal of-the supply side converter from rectificatioit’ to
inversion and back again.
Whietl’ the. curfint is Zero, the motor side converter is’switched' onto a’ hew
‘conduction peitod and'supply side converter is thei turned if! Tlie tinie required ‘fot
the ‘motor’ ciittent to fall to zero-can be ‘significantly shortetied by placing a shunt
thyristor in parallel with a'd.c. link inductor. If the*curtent z¢ro ‘is needed; the line
side‘converter is phased back to invérsion aftd the auxiliaty thytistor is gated: The dic.
‘link inductor is then short circuited and without affecting the motor, thé ciirent' can
‘be supplied.
The auxiliary thyristor is immediately blocked when the line side converter is
tumed on. This method of motor current interruption reduces the effects of pulsating
torqueSpecial Electrical Machines
.40;, POWER GONTROLLERS:-
The schematic diagram of Fig.5.32 shows the power controller for PMSM ‘drive,
The rnain functions required are speed control and torque control.
Ts,
tg - pus |
xO)
C) : to! |
|
| ee Te "ta |
| cor Her ae ae |
| ‘Signals 0 power dovicgs et Fomor
positon |
ent — i
| t = | CONTROLLER...) oO |
Fig. 5.32. Power.comtroller for permanent magnet synchronous motor
+; ‘The permanent: magnet-synchronous motor rotates'due to the torque produced by
two, interacting, magnetic fitlds: On-one,hand, there..is.a. magnetic field) from, the
‘pesmanemtimagnets mounted, in thejroter,-On the other hand, there.is/aimagnstic. field
generated by the coils of the stator. a8 Joed ben ,
vyFox a,common 3-phase RM. synchronous, motor, a standard. 3~phase power stage is
psed. So, the permanent.magnet synchronqus motors fed, directly from,a three, phase
supply, When the-armature winding; draws.a;current,.the current distribution, wi
the; stator,.armature, winding, depends ypon’.the,rotor position and the amine, on
process of the devices, in the;pontrol, »Girouit.: The. sinewave :voltage output is torbe
applied,to-the;3—phase winding system: in away: that angle between the:stator, flux,and
the rotor flux is kept close to 90° to get the maximum generated torque. To, meet.this
criterion, the motor requires electronic control for proper operation.|
Permanent Magnet Synchronous Motor Ga
‘Fhe armature supply frequericy (armaturé is in stator, permanehit' magnet at the
rotor) is changed in proportion to the changes in rotor Speed ‘so that the stator’field
alway$ moves’ at the:same’ speedsas the rotor. The rotor position sensor is.required for
accurate tracking, of the speed in order to prevent the motor. from pulling out-of step
andito avoid-instability-due to the-change in forque or frequency:
The torque is related’ with the d-axis &-y-axis' currents. In order t6 achieve the
maximum torque/current ratio the d-axis current is set*to’Zero during the’ constant
torque control so that the tarque is proportional only to.the'g-axis current, ‘Therefore,
this results'in the-control of g+axis currentsfor regulating the torque in rotor reference
frame. The total drive system looks similar to that-o6'BLDC. motor and consists-of
PMSM, power electronic devices, converter, sensors.é& controller.
With sinusoidally excited stator, the rotor: desighof the PMSM ‘becomes more
flexible than the BLDC motor. If the motor windings are star connected without a
neutral connection
, Sophace currents can flow through the inverier at any moment.
‘i ret i }
The PWM current control is still 1 ‘ust
Either a hysteresiscurrent controller, a i controler with Sinusoidal iriaingle 0 or an
SVPWM stratégy’ is employed for this’ purpost Unlike’ the’ BLDC’ ‘motor, the 3
switches are switched ai-any time. yo fg ser
to regulate the actual machine current.
Eat CONVERTER VOLT-AMPERE | ReGUIREMEN. s-
The volt-amperes per watt of shaft power are sinewave values and represents the
total apparent power at the motor terminals "#IGE where he wol-dinpeies per watt has
been defined in terms of ihe. volt-ainpere- product required in the ratings of the
semiconductor devices in the converter. The example calculations are all based on a
two-phase motor and it was assumedthat each phase’ wasisupplied by a full bridge
circuit, requiring 2 total of eight transistors. The nominal converter voli-amperes,
based, on m.s. current in each device js,the peak Voltage, times; the number of
devices, is therefore
2 x8x(1/¥2) 7 8VI 13 26.100)
The same overall figure would result if'a single full bridge was used to supply both
windings connected in a center-tap arrangement. If a three-phase motor was used, the
terminal volt-ampere requirements would be the same, but with a three-phase bridge
=Special Eleetrical Machines
converter, the number of devices per phase is only two instead of four. Consequently
the total device volt-ampere requirement is only 6 VI.
With a nominal a.c. apparent power requirement of about 1.1. VA/W, raised to
perhaps 1.2 to allow for core losses-and'friction, the rough average requirement of
both the hybrid and. .the surface-magnet motors. can be reckoned as about
7.2 KVARKW. based on r.m,s. current, and,about 10 KVA/KW. based on peak. curvent,
assuming a three-phase motor.
A:siniple estimate of the converter *rating’ can be made:in terms of the total KVA
rating ‘of its: mainswitches,.per KW of the power fed to the motor. The relevant
parameters can be defined as follows.
With respect to the't.m.s. current in each switch, if ‘g? is the phase number, then
rms “KVAKW = 29 x1sxV5 (5.101)
Where Ig The ms. current in each switch
and Vg ~The peak voltage across each ovviteh
In the sinewave. motor, the line currents are assumed to be sinewaves ss and each
switch conducts a half sinewave for 180° and is then off for 180°. The r.m.s. switch
Ve . .
current is, hence Yr times the r.m.s. line current, which will ‘be'assumed to be the
same asthe phase” current (Note thatthe. motor is:star connected). The peak device
cient is equal to the peak phate cue -
The peak line: line voltage of the motor is,
MaYT 0,4 = VE Vp 2, 6.102)
i at bey,
rn svswiteh VA = . ..- (5:103)
*: Beak switch® VA = 6V4 2 (5.104)
Vv
The converter power output = = 355 (5.105)i]
Permanent Magnet Synchronous Motor [s.45}
5.12. TORQUE - SPEED CHARACTERISTICS OF PERMANENT MAGNET
SYNCHRONOUS MOTOR
The phasor diagram of permanent magnet synchronous motor has been studied in
the section 5.6: It was also studied that the direct:axis current sets up mmf along the
axis of the permanent magnet and the quadrature axis current sets up mmf along the
axis perpendicular to the permanent magnet axis. The phasor diagram and associated
voltage equations are used to derive the contro] laws and predict the performance of
the permanent magnet synchronous motor in closed analytical form
Ala given speed, E, is fixed by the magnetic flux [where E, is the back emf] and
the torque is proportional to the speed. This relationship is valid even at zero speed.
The linear relationship between torque and current is an important feature. It
simplifies the controller design and makes the dynamic performance more regular and
predictable.
When the speed and frequency increase. the-current limit. locus remains fixed but
there comes a speed at which the radius of the voltage-limit locus begins to decrease
If PWM control is employed in the system under consideration, the PWM duty cycle
reaches the maximum at the above said speed and the PWM control is sometimes said
to have saturated at this. point. When the current reaches the rated value (Ic), the
operation along the quadrature axis is possible, The speed at which it happens is
called the ‘comer-point’ speed. It is the tiaximum speed at which, rated torque can be
developed,
If the speed increases further, the radius of the voltage ~ limit locus decreases.
This decreasing radius of the voltage — Simit circle. ‘drags’ the.maximum current
phasor further and further ahead of the g-axis, consequently q-axis current decreases
and the d-axis Clirrentincréases in tiegative or deniagnetizing direction:
The above condition can be continued upto a stage (say point M) at which speed,
the maximum current (I;) can still be forced into the rotor entirely in the d:axis. Nis
to be noted that no torque is developed-as torque is Proportional to the q-axis current.
If the speed is increaséd beyond the above said point M, there is a risk of over
current because the back emf E, continues to increase while the termirial voltage
remains constant, The current is then almost a pure reactive current flowing from the
motor back to the supply. There is a small g-axis current and a small torque because
of Josses in the motor and in the converter. The power flow is thus reversed.5.46 Special Electrical Machines
This mode df operation 18 Possible “Only ifthe motor over runs* the Converter OF is
driven by an external load.or prime.mover. The reactive cuirtént is limited only by the
synchronous-téactance: As:the speed increases, it approaches, the short circuit: current,
swhich:rhay:be many times Jargerthan. thie normal current rating-of the motor windings
‘or the. converter. ‘This.-current .may,.be: sufficient. to. demagnetize the magnets
particularly: if their temperature-is high... _ ‘
‘The ‘totquetspeed ‘chafaetétisties of ‘the permanent’ magnet’ synchronous motor is
shown in the Fig.5.33 : i
T
Vel We constant |
(pip $33) Firyue-Speeit dlidrackeristis of petnidilént Hidigilet syrichronous motor “’
ig.
given maximum permissible voltage (Vc) and maximum petmi
dds tum torque remains constant from a low frequency to corner irequency
(fq). Any further increase in frequency decreased the maximum torque. The shaded
portion in’ the! t6ige-speed “chatdcteristi¢e” reptesenis “theperinissible® region of
‘Gpetatiot ih teiiflie Speed’uharadtenistits.”” ~ isi
9 aise pest a aint p oe 8 yb
5.13. MIGROPROGESSOR BASED:CONTROLOF, PERMANENT:MAGNET:!
SYNCHRONOUS MOTOR
To:meet the requirements Js on control accuracies, flexibi
ease of operation, the usg.of microprocessor based, control, has become. imperative..As
the microprocessor based control replaces the conventional hardware control, the
control algorithms can easily f a
‘The simplification of hardware, sayes control electronics cost. and improves. the
or
aligred or improved without changing the hardware, |
aystem reliability.Permanent Magnet Synchronous Motor
S47
The schematic diagram for microprocessor based permanent magnet synchronous
motor conirol is shown in the Fig.5.34. The permanent magnet synchronous motor is
fed from a current sotrce d.c. link converter system. The system consists of 36
inverter—d.c. link ~ 34 rectifier system in which the rectifier is fed from a three phase
a.c. supply
Rectifier la
ne = } Pusat
| Current
Lt
— LE
Firing circuit | Ye Fiing cicut = Optical encoder
|
amplifier
[ Analog to digital Speed signal
converter
‘Microcomputer
Position signel
t+ 10
fea} Terminal
Fig.
34. Micro processor. based control of permanent magnet synchronous motor
The machine has a stator which is fitted with a conventional three-phase winding
and permanent magnets on the rotor. Motor operation is made self synchronous by the
addition of a rotor position sensor that controls the firing signals for the solid-state
inverter. In response to these firing signals, the inverter directs current through the
stator phase windings in a controlled sequence. Nowadays, the self control has been
the subject of increasing attention. as it ensures that the armature and the rotor fields
move in synchronism for all operating points. The characteristics of the drive depends
on the dc. link current, field cwrent, and the inverter firing angle. These variables areSpecial Electrical Machines
independently controlled by the microprocessor to provide the desired features for all
operating conditions.
‘In permanent magnet synchronous motor, the phase current is sinusoidal function
of rotor position and an absolute encoder or resolver or other high resolution sensor is
necessary to obtain position information with the required resolution. In this
sinusoidal brushless motor, absolute rotor position information is required to atleast a
9 or 10 bit resolution. Sinusoidal reference current waveforms are generated with this
precise position information. In the absolute optical encodes, an accurately patterned
disk rotates between a Jight source. giving a unique digital output signal for every
shaft position. Standard encoders are available with upto 16 bit resolution & with
natural binary-gray code, of binary coded decimal output formats. However. each bit
in the digital word represents an independent track on the encoder disk, resulting in a
complex & costly sensor. Brushless resolver operation is based on inductive coupling
between stator & rotor windings. The resolver with its resolver-to-digital (R/D)
con
‘crter also gives pi
In the schematic diagram shown, the system employs optical encoder which
composed of a coded disk attached to the motor shaft and four optical sensors.
thereby providing corrélation between rotor speed and position signals. The inverter
triggering pulses are synchronized to the rotor position signals with a delay angle
determined by an 8 bit control input. During normal operation, the inverter SCRs are
naturally commutated-by the machine voltages. The programmable counter which is
used for sensing the speed is fed with train of pulses having frequen
proportional to
the motor speed.
The microprocessor gets the system variable signals (like rotor position, speed. d.c
link current etc.) and the signal from input-output terminal, then accordingly issues
control signals to the rectifier and inverter so as to get the desired motor performance.