Effective December 2022

User Manual MN013016EN Supersedes July 2022

Magnum PXR and Power Defense SB low

voltage power circuit breakers user manual
For use in ANSI/UL applications

Narrow frame Double narrow frame

Standard frame Double-wide frame

User Manual MN013016EN Magnum PXR and Power Defense SB low
Effective December 2022 voltage power circuit breakers user manual

Contents List of tables
Description Page Description Page
Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Table 1.  Magnum PXR ratings at 240, 480, 600 V . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Table 2.  Power Defense SB ratings at 240, 480, and 600V. . . . . . . . . . . . . 7
Section 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Table 3.  Basic circuit breaker weights (lifting and support reference only).10
General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Table 4.  Magnum PXR and PD-SB trip units. . . . . . . . . . . . . . . . . . . . . . . 24
Safety features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Table 5.  Shunt trip ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Safety practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Table 6.  Continuous duty shunt trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Table 7.  Spring release ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Other publications and documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Table 8.  Undervoltage release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Section 2: Receiving, handling, and installation . . . . . . . . . . . . . . . . . . . . . . 8 Table 9.  Auxiliary switch, overcurrent trip switch,
General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 and cell switch contact ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Suggested tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Table 10.  Compact motor operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Unpacking the circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Table 11.  Normal operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Lifting circuit breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Table 12.  Normal maintenance frequency . . . . . . . . . . . . . . . . . . . . . . . . . 46
Circuit breaker inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Table 13.  Increased frequency conditions . . . . . . . . . . . . . . . . . . . . . . . . . 46
Installing the drawout circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Table 14.  Altitude rating factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Levering circuit breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Table 15.  Pre-inspection conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Fixed circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Table 16.  Pre-inspection conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Circuit breaker operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Table 17.  Pre-inspection conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Section 3: Circuit breaker description and operation . . . . . . . . . . . . . . . . . 15 Table 18.  Magnum and PD-SB breaker torque list. . . . . . . . . . . . . . . . . . . 49
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Table 19.  Greases used on Magnum and PD-SB. . . . . . . . . . . . . . . . . . . . 49
Basic circuit breaker assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Table 20.  Pre-inspection conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Pole units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Table 21.  Pre-inspection conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Operating mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Table 22.  Pre-inspection conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Arc chambers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Table 23.  Spring charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Electronic tripping system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Table 24.  Contact closing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Accessory devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Table 25.  Contact opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Section 4: Master connection diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Table 26.  Levering-in/-out (drawout applications only) . . . . . . . . . . . . . . . . 55
Secondary contacts and connection diagrams. . . . . . . . . . . . . . . . . . . . 32
Section 5: Drawout circuit breaker and cassette. . . . . . . . . . . . . . . . . . . . . 40
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Drawout circuit breaker dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Drawout cassette dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Section 6: Fixed circuit breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fixed circuit breaker dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Section 7: Importance of maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Safety precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
General cleaning recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Functional tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Inspection procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Section 8: Renewal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Disclaimer of warranties and limitation of liability. . . . . . . . . . . . . . . . . . . . 58

2 EATON www.eaton.com
Magnum PXR and Power Defense SB low User Manual MN013016EN
voltage power circuit breakers user manual  Effective December 2022

List of figures
Description Page
Figure 1. Family of Magnum PXR low voltage power circuit breakers (800–6000 A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 2. Typical Magnum PXR nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3. Typical Magnum PXR and PD-SB designation example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 4. Shipping clamps for drawout circuit breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 5. Magnum circuit breaker with lifting yoke attached (Magnum DS shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 6. One side of drawout circuit breaker properly seated on extension rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 7. Cassette rejection interlock pin positioning/installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 8. REMOVE position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 9. DISCONNECT position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 10. TEST position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 11. CONNECT position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 12. Cassette label showing DISCONNECTED, TEST, and CONNECTED position of recessed cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 13. Levering position indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 14. Typical fixed Magnum PXR circuit breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 15. Typical PXR drawout circuit breaker features (front and rear views) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 16. Typical PXR fixed circuit breaker features (front and rear views). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 17. Typical double-wide standard frame circuit breaker features (front and rear view). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 18. Magnum PXR and PD-SB drawout circuit breaker front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 19. Typical Magnum and PD-SB construction (right side view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 20. Features of Magnum and PD-SB moving conductor assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 21. Narrow frame (8-finger) moving conductor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 22. Standard frame (12-finger) moving conductor assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 23. General partial cross-sectional view (shown in
closed position) (not specific to any family/frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 24. Typical electrically operated drawout MPS circuit breaker with front cover removed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 25. Circuit breaker closing springs being manually charged (Magnum DS shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 26. Electrical motor operator to charge closing spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 27. Cross section of conductor and arc control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 28. Integral arc runner viewed from top of arc chamber (arc chute removed, circuit breaker closed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 29. Arc plate assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 30. Pictorial diagram of typical current sensing, processing, and tripping system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 31. PXR 25 programmable trip unit installed in Magnum PXR circuit breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 32. Narrow frame current sensors shown with cover plate removed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 33. Line and load-side voltage taps for PXR circuit breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 34. Through-the-window electrical accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 35. Shunt trip with cutoff switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 36. Shunt trip switch installed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 37. Spring release with optional latch switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 38. Undervoltage release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 39. Shunt trip, spring release, and undervoltage release installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 40. Auxiliary switch (Form C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 41. Mechanical trip indicator with associated overcurrent trip switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 42. Motor operator kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 43. Motor operator installed in a standard frame circuit breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 44. Cover mounted key lock and operations counter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 45. Cassette-mounted key lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 46. OPEN–CLOSE pushbutton lockable cover plate (Magnum DS shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 47. Typical safety shutters in CLOSED position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 48. Typical safety shutters in OPEN position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 49. Cell switch (drawout position indicator) unmounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 50. Cell switches mounted on cassette. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 51. Door escutcheon and gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 52. IP55 waterproof cover (Magnum DS shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 53. Cassette-mounted two-way cable interlock (Magnum DS shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 54. Secondary connector protective hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 55. Top view secondary connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 56. Typical cassette-mounted secondary wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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User Manual MN013016EN Magnum PXR and Power Defense SB low
Effective December 2022 voltage power circuit breakers user manual

List of figures, continued
Description Page
Figure 57. AMP secondary wiring removal tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 58. Magnum PXR and PD-SB 3-pole wiring diagram (PXR20/25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 59. Magnum PXR and PD-SB 4-pole wiring diagram (PXR20/25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 60. Magnum PXR and PD-SB 6-pole ABCABC wiring diagram (PXR20/25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 61. Magnum PXR and PD-SB 8-pole NABCNABC wiring diagram (PXR20/25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 62. PXR and PD-SB 6/8 pole wiring diagram (PXR20/25) for alternate phasing configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 63. Magnum PXR and PD-SB accessory wiring diagrams (PXR 20/25). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 64. MPS/SPS drawout circuit breaker in cassette. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 65. MPS/SPS drawout circuit breaker with automatic primary disconnects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 66. Typical drawout cassette features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 67. Typical narrow frame cassette (horizontal terminals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 68. Typical basic cassette (vertical terminals). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 69. Typical basic cassette (without stabs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 70. Typical universal cassette, four-pole (flat terminal pads). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 71. Fixed narrow frame circuit breaker with available vertical adapter shown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 72. CLOSED and OPEN indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 73. Accessory viewing windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 74. Power Xpert Protection Manager (PXPM) software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 75. Top rear view of circuit breaker with one arc chute removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 76. Bottom view of arc chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 77. Primary contacts with circuit breaker open (not used for contact wear inspection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 78. Contact inspection area with circuit breaker open. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 79. Use of contact wear indicator with circuit breaker closed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 80. Magnum PXR breaker mechanism lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 81. Magnum PXR pole shaft lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 82. Magnum PXR drawout system lubrication (not applicable to fixed-mount breakers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 83. Magnum PXR drawout system lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 84. Magnum PXR charging handle and gear lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 85. Magnum PXR pole shaft and TA spring lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 86. Primary disconnects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 87. Breaker secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 88. Cassette secondary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 89. Charged and opened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 90. Push to close. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 91. Levering-in door in position between disconnect and test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4 EATON www.eaton.com
Magnum PXR and Power Defense SB low User Manual MN013016EN
voltage power circuit breakers user manual  Effective December 2022

Purpose Section 1: Introduction
This instructional booklet is expressly intended to cover the General information
installation, operation, and maintenance of Magnum PXR and
Power Defense SB (PD-SB) circuit breakers. These circuit breakers The Magnum PXR and PD-SB power circuit breakers can be fixed
may be supplied as part of complete switchboard assemblies or as or drawout air circuit breakers using an electronic tripping system.
separate components. This manual applies only to the circuit breaker All breakers are designed for use in both switchboard and metal-
and (if drawout) its mating cassette. In the case of fixed versions enclosed switchgear assemblies having a maximum voltage of
of Magnum PXR and PD-SB circuit breakers, certain sections of 635 Vac. Magnum PXR (MPS and MPN) and PD-SB (SPS and
this manual, referring to such items as position interlocks and the SPN) circuit breakers are available in four physical frame sizes with
drawout mechanism, will not apply. continuous current ratings from 800 A through 5000 A (Magnum
PXR available through 6000A), and interrupting capacities from 42 kA
Trip units associated with Magnum PXR and PD-SB power circuit to 100 kA. The four physical frame sizes have common height and
breakers will be addressed in a general manner in this manual. depth dimensions, differing only in width (Figure 1). Circuit breaker
Specific trip unit details and time-current characteristic curves are nameplates provide complete rating information. All Magnum PXR
covered in separate documents specific to the trip units. and PD-SB circuit breakers are 100% rated, UL® Listed, and are
Magnum PXR and PD-SB circuit breaker accessory items are built and tested in an ISO® 9002 certified facility to applicable
discussed briefly in this manual. Field installation instructions for NEMA®, ANSI, IEEE®, and UL standards (Table 1, Figure 2, and
such items, however, are covered in individual instructional leaflets Figure 3).
specific to the accessory. This information is also available from the Magnum PXR and PD-SB circuit breakers use a rigid frame housing
Eaton website at www.eaton.com/magnumpxr. of engineered thermoset composite resins that has high-strength
For application information, consult Eaton or see applicable product structural properties, excellent dielectric characteristics, and arc
guides, technical documents, application publications, and/or tracking resistance.
industry standards. MPS, MPN, SPS, and SPN drawout circuit breakers are a
through-the-door design, having three breaker positions with the
compartment door closed (CONNECT, TEST, DISCONNECT) and one
Safety position out of its compartment on extension rails (REMOVE). The
All safety codes, safety standards, and/or regulations must be operating mechanism is a two-step stored energy mechanism, either
strictly observed in the installation, operation, and maintenance of manually or electrically operated.
this equipment. When withdrawn on captive compartment cassette extension
rails, MPS, MPN, SPS, and SPN circuit breakers can be inspected,
accessory items added, and minor maintenance performed. The
m WARNING inside of the compartment can also be inspected with the circuit
THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PROCEDURAL breaker on its extension rails.
STEPS IN THIS MANUAL ARE FOR PERSONNEL SAFETY AND PROTECTION
OF EQUIPMENT FROM DAMAGE. AN EXAMPLE OF A TYPICAL WARNING
LABEL HEADING IS SHOWN ABOVE TO FAMILIARIZE PERSONNEL WITH m NOTICE
THE STYLE OF PRESENTATION. THIS WILL HELP TO ENSURE THAT PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE
PERSONNEL ARE ALERT TO WARNINGS. IN ADDITION, CAUTIONS ARE ATTEMPTING TO UNPACK, INSTALL, OPERATE, OR MAINTAIN THIS
ALL UPPER CASE AND BOLDFACE. EQUIPMENT. STUDY THE BREAKER AND ITS MECHANISM CAREFULLY
BEFORE ATTEMPTING TO OPERATE IT ON AN ENERGIZED CIRCUIT.
All possible contingencies that may arise during installation,
operation, or maintenance, and all details and variations of this
equipment do not purport to be covered by these instructions. If m WARNING
further information is desired by purchaser regarding the particular
MAGNUM AND POWER DEFENSE CIRCUIT BREAKERS SHOULD NOT UNDER
installation, operation, or maintenance of particular equipment,
ANY CIRCUMSTANCES BE APPLIED OUTSIDE THEIR NAMEPLATE RATINGS.
contact the local Eaton representative.
OPERATION OUTSIDE OF THESE RATINGS COULD RESULT IN DEATH,
BODILY INJURY, OR PROPERTY DAMAGE.

EATON www.eaton.com 5
User Manual MN013016EN Magnum PXR and Power Defense SB low
Effective December 2022 voltage power circuit breakers user manual


Narrow frame Double narrow frame

Standard frame Double-wide frame

Figure 1. Family of Magnum PXR low voltage power circuit breakers (800–6000 A)

Safety features m WARNING

Magnum PXR and PD-SB circuit breakers and associated drawout MAGNUM AND POWER DEFENSE CIRCUIT BREAKERS ARE ROBUST AND
equipment are manufactured with built-in interlocks and safety ARE PROVIDED WITH SAFETY FEATURES. NEVERTHELESS, THE VOLTAGES,
related features. They are provided to reduce hazards to operating CURRENTS, AND POWER LEVELS AVAILABLE IN AND AROUND THIS
personnel and provide proper operating sequences. EQUIPMENT WHEN IT IS IN OPERATION ARE EXTREMELY DANGEROUS
AND COULD BE FATAL. UNDER NO CIRCUMSTANCES SHOULD INTERLOCKS
AND OTHER SAFETY FEATURES BE MADE INOPERATIVE, AS THIS MAY
RESULT IN DEATH, BODILY INJURY, OR PROPERTY DAMAGE.
a b

Safety practices
c
To protect personnel associated with the installation, operation,
and maintenance of this equipment, the following practices must
be followed:

1. Only qualified electrical personnel familiar with the equipment,

d
its operation, and the associated hazards should be permitted
to work on the equipment. Additionally, only qualified personnel
should be permitted to install or operate the equipment.
e 2. Always be certain that the primary and secondary circuits are
de-energized or the circuit breaker is removed to a safe work
location before attempting any maintenance.
3. For maximum safety, only insert a completely assembled breaker
into an energized cell.
4. Always ensure that drawout circuit breakers are in one of their
a Low voltage power circuit breaker family name
designed cell positions, such as CONNECT, TEST, DISCONNECT,
or REMOVE. A circuit breaker permitted to remain in an
b Breaker family designation number
intermediate position could result in control circuits being
c Breaker frame size in amperes
improperly connected, resulting in electrical failures.
d Interrupting capacity rating
e Factory equipped accessories

Figure 2. Typical Magnum PXR nameplate

6 EATON www.eaton.com
Magnum PXR and Power Defense SB low User Manual MN013016EN
voltage power circuit breakers user manual  Effective December 2022

Table 1.  Magnum PXR ratings at 240, 480, 600 V Table 2.  Power Defense SB ratings at 240, 480, and 600V
Maximum Breaker Interrupting Short-time Maximum Breaker Interrupting Short-time
amperes designation rating rating amperes designation rating rating
800 MPN-408 42 kA 42 kA 800 SPN-408 42 kA 22 kA
MPN-508 50 kA 50 kA SPN-508 50 kA 22 kA
MPN-608 65 kA 65 kA SPN-608 65 kA 22 kA
MPN-C08 100 kA (240 V, 480 V) a 65 kA SPN-C08 100 kA (240 V, 480 V) a 22 kA
MPS-408 42 kA 42 kA SPS-408 42 kA 22 kA
MPS-508 50 kA 50 kA SPS-508 50 kA 22 kA
MPS-608 65 kA 65 kA SPS-608 65 kA 22 kA
MPS-808 85 kA 85 kA SPS-808 85 kA 22 kA
MPS-C08 100 kA 85 kA SPS-C08 100 kA 22 kA
1200 MPN-412 42 kA 42 kA 1200 SPN-412 42 kA 25 kA
MPN-512 50 kA 50 kA SPN-512 50 kA 25 kA
MPN-612 65 kA 65 kA SPN-612 65 kA 25 kA
MPN-C12 100 kA (240 V, 480 V) a 65 kA SPN-C12 100 kA (240 V, 480 V) a 25 kA
MPS-512 50 kA 50 kA SPS-512 50 kA 25 kA
MPS-612 65 kA 65 kA SPS-612 65 kA 25 kA
MPS-812 85 kA 85 kA SPS-812 85 kA 25 kA
MPS-C12 100 kA 85 kA SPS-C12 100 kA 25 kA
1600 MPN-416 42 kA 42 kA 1600 SPN-416 42 kA 30 kA
MPN-516 50 kA 50 kA SPN-516 50 kA 30 kA
MPN-616 65 kA 65 kA SPN-616 65 kA 30 kA
MPN-C16 100 kA (240 V, 480 V) a 65 kA SPN-C16 100 kA (240 V, 480 V) a 30 kA
MPS-516 50 kA 50 kA SPS-516 50 kA 30 kA
MPS-616 65 kA 65 kA SPS-616 65 kA 30 kA
MPS-816 85 kA 85 kA SPS-816 85 kA 30 kA
MPS-C16 100 kA 85 kA SPS-C16 100 kA 30 kA
2000 MPN-620 65 kA 65 kA 2000 SPN-620 65 kA 35 kA
MPN-C20 100 kA (240 V, 480 V) a 65 kA SPN-C20 100 kA (240 V, 480 V) a 35 kA
MPS-620 65 kA 65 kA SPS-620 65 kA 35 kA
MPS-820 85 kA 85 kA SPS-820 85 kA 35 kA
MPS-C20 100 kA 85 kA SPS-C20 100 kA 35 kA
2500 MPS-625 65 kA 65 kA 2500 SPS-625 65 kA 42 kA
MPS-825 85 kA 85 kA SPS-825 85 kA 42 kA
MPS-C25 100 kA 85 kA SPS-C25 100 kA 42 kA
3000 MPS-630 65 kA 65 kA 3000 SPS-630 65 kA 50 kA
MPS-830 85 kA 85 kA SPS-830 85 kA 50 kA
MPS-C30 100 kA 85 kA SPS-C30 100 kA 50 kA
3200 MPS-632 65 kA 65 kA 3200 SPS-632 65 kA 50 kA
MPS-832 85 kA 85 kA SPS-832 85 kA 50 kA
MPS-C32 100 kA 85 kA SPS-C32 100 kA 50 kA
4000 MPN-640, 4N, 4A 65 kA 65 kA 4000 SPN-640, 4N, 4A 65 kA 65 kA
MPN-840, 4N, 4A 85 kA a 85 kA SPN-840, 4N, 4A 85 kA (240 V, 480 V) a 65 kA
MPN-C40, 4N, 4A 100 kA a 100 kA SPN-C40, 4N, 4A 100 kA (240 V, 480 V) a 65 kA
MPS-840, 4N, 4A 85 kA 85 kA SPS-840, 4N, 4A 85 kA 65 kA
MPS-C40, 4N, 4A 100 kA 100 kA SPS-C40, 4N, 4A 100 kA 65 kA
5000 MPN-65N 65 kA 65 kA 5000 SPN-65N 65 kA 65 kA
MPN-85N 85 kA (240 V, 480 V) a 85 kA SPN-85N 85 kA (240 V, 480 V) a 65 kA
MPN-C5N 100 kA (240 V, 480 V) a 100 kA SPN-C5N 100 kA (240 V, 480 V) a 65 kA
MPS-850, 5N, 5A 85 kA 85 kA SPS-850, 5N, 5A 85 kA 85 kA
MPS-C50, 5N, 5A 100 kA 100 kA SPS-C50, 5N, 5A 100 kA 85 kA
6000 MPS-860, 6N, 6A 85 kA 85 kA a 65kA @ 600V
MPS-C60, 6N, 6A 100 kA 100 kA
a 65kA @ 600V

EATON www.eaton.com 7
User Manual MN013016EN Magnum PXR and Power Defense SB low
Effective December 2022 voltage power circuit breakers user manual

Qualified personnel Section 2: Receiving, handling,
For the purpose of operating and maintaining low voltage power circuit and installation
breakers, a person should not be considered qualified if the individual
is not thoroughly trained in the operation of the circuit breaker and General information
how it interfaces with the assembly in which it is used. In addition, Magnum PXR and PD-SB power circuit breakers, when supplied
the individual should have knowledge of the connected loads. as part of an assembly, may be shipped already installed in their
For the purpose of installing and inspecting circuit breakers and their respective breaker compartments. Receiving and handling of this
associated assembly, a qualified person should also be trained with equipment is addressed in an assembly instruction manual supplied
respect to the hazards inherent to working with electricity and the with the assembled equipment. This instruction manual applies to
proper way to perform such work. The individual should be able to only the circuit breakers.
de-energize, clear, and tag circuits in accordance with established
safety practices. Suggested tools
A large number of different tools are not required to properly
Other publications and documentation install and maintain Magnum PXR and PD-SB circuit breakers.
In addition to this instructional booklet, other printed information and The following tools are, however, suggested:
documentation is available and supplied as appropriate. Additional • Flat blade screwdriver
documentation for Magnum PXR and PD-SB circuit breakers is
available on the website at www.eaton.com/magnumpxr. This
• Phillips head screwdriver
is included, but not limited to, trip unit manuals and time/current • 3/8-inch socket (ratchet) wrench
curves, accessory instructions, and renewal parts data. • 10 mm socket
MPS C 32 • 17 mm socket
• Secondary wiring removal tool (Figure 57)
Circuit breaker type
MPS = Magnum PXR standard and Interrupting Frame size Unpacking the circuit breaker
double-wide frames capacity 08 = 800 A
MPN = Magnum PXR narrow and 4 = 42,000 A 12 = 1200 A
Before beginning to unpack new Magnum PXR and PD-SB circuit
double narrow frames 5 = 50,000 A 16 = 1600 A breakers, read and understand these directions. Following the
SPS = PD-SB standard and 6 = 65,000 A 20 = 2000 A directions will ensure that no damage is caused.
double wide frames 8 = 85,000 A 25 = 2500 A Shipping containers should be inspected for obvious signs of rough
SPN = PD-SB narrow and C = 100,000 A 30 = 3000 A handling and/or external damage incurred during the transportation
double narrow frames 32 = 3200 A phase. Record any observed damage for reporting to the
40 = 4000 A transportation carrier and Eaton, once the inspection is completed.
50 = 5000 A All reports and claims should be as specific as possible and include
60 = 6000 A
the order number and other applicable nameplate information.
Every effort is made to ensure that Magnum PXR and PD-SB
circuit breakers arrive at their destination undamaged and ready
Figure 3. Typical Magnum PXR and PD-SB designation example
for installation. Care should be exercised, however, to protect
the breakers from impact at all times. Do not remove protective
packaging until the breakers are ready for inspection, testing, and/or
installation.
When ready to inspect and install a Magnum PXR or PD-SB circuit
breaker, carefully remove the banding straps and lift off the cardboard
box. Remove any additional packing material and internally packed
documentation. The circuit breaker and/or cassette are mounted to a
wooden shipping pallet.

8 EATON www.eaton.com
Magnum PXR and Power Defense SB low User Manual MN013016EN
voltage power circuit breakers user manual  Effective December 2022

On drawout circuit breakers shipped without a cassette, two shipping Storing the circuit breaker
clamps hook into the breaker side plates and are held to the pallet
with four lag screws (Figure 4). Remove the lag screws and clamps. If it is necessary to store a circuit breaker before installation, do
Save the screws and clamps for future shipment of the breaker. On so in its original shipping container. Keep the circuit breaker in a
empty cassettes, remove the four or five lag screws and/or machine clean dry place. Ensure there is ample air circulation and heat, if
screws that pass through the floor pan of the cassette holding it to necessary, to prevent condensation. It is very important that the
the wooden pallet. On drawout breakers shipped in a cassette, first circuit breaker not be exposed to dirt or moisture.
remove the breaker from the cassette using the levering mechanism
and drawout rails. After the breaker is removed, the machine screws m NOTICE
passing through the floor pan can be removed.
A CIRCUIT BREAKER THAT HAS BEEN STORED FOR ANY LENGTH OF TIME
On fixed breakers, remove the lag screws passing through the SHOULD BE OPERATED A MINIMUM OF FIVE TIMES BEFORE IT IS PLACED
mounting feet that hold the breaker to the pallet. IN SERVICE.
Circuit breakers are designed to be easily lifted from the wooden
pallet using an appropriate lifting yoke and overhead or portable Lifting circuit breaker
lifting device (Figure 5).

m CAUTION
DO NOT ATTEMPT TO LIFT CIRCUIT BREAKERS WITH ORDINARY CRANE
HOOKS, ROPES, CHAINS, OR OTHER SUCH DEVICES. FAILURE TO FOLLOW
THIS CAUTION COULD RESULT IN DAMAGE TO VITAL PARTS, SUCH AS ARC
CHUTES, BARRIERS, AND WIRING, OR THE ENTIRE CIRCUIT BREAKER.

To closely examine, install, or just become more familiar with the

circuit breaker, carefully lift and place the circuit breaker on a solid
work surface capable of handling the circuit breaker’s weight
(Table 3) or on the captive drawout extension rails of the breaker
Shipping clamp compartment (Figure 5). This is accomplished by using the appropriate
lifting yoke and lifter. The lifting yoke consists of two steel hooks
specially shaped to hook under the integral molded lifting handles
on both sides of the circuit breaker (Figure 15). Every effort should
Figure 4. Shipping clamps for drawout circuit breaker be made during lifting to minimize circuit breaker swing and tilt.
If the circuit breaker is to be lifted onto compartment extension
rails, follow the instructions on page 11, “Installing the drawout
circuit breaker.”

Figure 5. Magnum circuit breaker with lifting yoke attached

(Magnum DS shown)

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Table 3.  Basic circuit breaker weights Table 33. Basic circuit breaker weights (continued)
(lifting and support reference only) Weight (lb)
Weight (lb) Fixed Drawout Universal cassette
Universal Breaker Three- Four- Three- Four- Three- Four-
Fixed Drawout cassette model pole pole pole pole pole pole
Breaker Three- Four- Three- Four- Three- Four-
model a pole pole pole pole pole pole MPS-625 150 190 189 240 123 150
MPN-408 95 120 107 136 61 70 MPS-825 150 190 189 240 123 150
MPN-508 95 120 107 136 61 70 MPS-C25 150 190 189 240 123 150
MPN-608 95 120 107 136 61 70 MPS-630 150 190 189 240 123 150
MPN-C08 95 120 108 136 61 70 MPS-830 150 190 189 240 123 150
MPS-408 114 141 130 161 117 123 MPS-C30 150 190 189 240 123 150
MPS-508 118 146 138 172 117 123 MPS-632 150 190 189 240 123 150
MPS-608 118 146 138 172 117 123 MPS-832 150 190 189 240 123 150
MPS-808 128 160 155 194 117 123 MPS-C32 150 190 189 240 123 150
MPS-C08 128 160 155 194 117 123 MPN-640, 4N, 4A 177 225 214 271 106 125
MPN-412 95 120 107 136 61 70 MPN-840, 4N, 4A 177 225 214 271 106 125
MPN-512 95 120 107 136 61 70 MPN-C40, 4N, 4A 177 225 214 271 106 125
MPN-612 95 120 107 136 61 70 MPS-840, 4N, 4A 237 319 303 366 199 250
MPN-C12 95 120 108 136 61 70 MPS-C40, 4N, 4A 237 319 303 366 199 250
MPS-512 118 146 138 172 117 123 MPN-65N 177 225 295 393 106 125
MPS-612 118 146 138 172 117 123 MPN-85N 177 225 295 393 106 125
MPS-812 128 160 155 194 117 123 MPN-C5N 177 225 295 393 106 125
MPS-C12 128 160 155 194 117 123 MPS-850, 5N, 5A 276 360 343 441 212 266
MPN-416 95 120 107 136 61 70 MPS-C50, 5N, 5A 276 360 343 441 212 266
MPN-516 95 120 107 136 61 70 MPS-860, 6N, 6A 276 360 343 441 212 266
MPN-616 95 120 107 136 61 70 MPS-C60, 6N, 6A 276 360 343 441 212 266
a For Power Defense SB breakers, breaker model will begin with SPS or SPN. Listed
MPN-C16 95 120 108 136 61 70
weights are applicable for both product lines.
MPS-516 118 146 138 172 117 123
MPS-616 118 146 138 172 117 123
MPS-816 128 160 155 194 117 123 Circuit breaker inspection
MPS-C16 128 160 155 194 117 123 All circuit breakers, once removed from their shipping containers,
MPN-620 95 120 107 136 61 70 should be visually inspected for any obvious damage.
MPN-C20 95 120 107 136 61 70 The current rating label that is applied to the battery cover on the trip
MPS-620 128 160 155 194 117 123 unit frame should match the current rating programmed into the trip
MPS-820 128 160 155 194 117 123 unit. Check to make sure that this match exists. The circuit breaker
current rating (In) can be easily changed as described in Section 7 of
MPS-C20 128 160 155 194 117 123
MN013015EN.

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Installing the drawout circuit breaker Rejection interlocks
In structures equipped for drawout circuit breakers, a bolted-in Within any one physical frame size, Magnum PXR and PD-SB type
cassette with movable extension rails supports the circuit breaker drawout circuit breakers come in a variety of continuous current
(Figure 5 and Figure 6). The extension rails must first be pulled all and interruption ratings, some of which are incompatible with
the way out. Once the rails are fully extended, the circuit breaker others. Double-wide circuit breakers also come with several phase
can be carefully placed on the extension rails. sequence options that are also incompatible. To prevent the insertion
of circuit breakers with (1) inadequate interrupting capability, (2)
with physically incompatible primary disconnects, or (3) with an
m CAUTION incompatible phase sequence, rejection interlock key plates are
IT IS IMPORTANT TO TAKE GREAT CARE WHEN PLACING A DRAWOUT provided on both the circuit breaker and the cassette. The key
CIRCUIT BREAKER ON ITS EXTENSION RAILS. IF THE CIRCUIT BREAKER IS plate on the circuit breaker is pre-assembled at the factory; but the
NOT PROPERLY SEATED ON THE EXTENSION RAILS, IT COULD FALL FROM cassette-side rejection plate and the key pattern must be assembled
THE RAILS, CAUSING EQUIPMENT DAMAGE AND/OR BODILY INJURY. and installed by the switchboard builder.

Carefully lower the circuit breaker down onto the extension rails. m CAUTION
Be certain that the circuit breaker’s four molded drawout rail
supports are fully seated in the extension rail cutouts on both DO NOT DISABLE REJECTION INTERLOCKS. DOING SO AND USING A
sides (Figure 6). Do not remove the lifting yoke from the circuit LOWER CAPACITY CIRCUIT BREAKER IN AN INCOMPATIBLE CASSETTE
breaker until it is properly seated on the rails. COULD RESULT IN AN ELECTRICAL FAULT, WHICH COULD RESULT IN
DEATH, BODILY INJURY, AND/OR EQUIPMENT DAMAGE.
Once the circuit breaker is on the extension rails and the lifting yoke
is removed, proceed with the rest of the circuit breaker installation.
The rejection interlocks are steel pins in the floor of the circuit breaker
cassette. As the circuit breaker is pushed into the structure, the
mating pins on the bottom of the circuit breaker move past a set
of corresponding pins in the cassette if the circuit breaker and the
cassette are compatible. If the circuit breaker and the cassette are
mismatched, the rejection pins will block the insertion of the circuit
breaker into the cassette before the levering-in mechanism
is engaged.
Molded rail
supports
Before attempting to push the circuit breaker into the DISCONNECT
position, compare the positioning of rejection interlock pins in the
cassette in keeping with those outlined in Table 1 of IL2C13863
(for MPN and SPN breakers) and/or Table 1 of IL2C15760 (for MPS
and SPS breakers), and the information supplied on the circuit
breaker’s nameplate. Proceed if the circuit breaker and the cassette
are compatible.

Extension rail cutout

Figure 6. One side of drawout circuit breaker properly seated on

extension rail

Stop nuts should be

torqued to 8–10 ft-lb

Figure 7. Cassette rejection interlock pin

positioning/installation

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Circuit breaker positioning The REMOVE position is a position outside the compartment
on the cassette’s drawout rails where the circuit breaker is not
Magnum PXR and PD-SB drawout circuit breakers have four engaged with the levering mechanism. The DISCONNECT,
normal positions: TEST, and CONNECT positions are reached by means of the
• REMOVE (withdrawn) (Figure 8) levering mechanism.
• DISCONNECT (Figure 9) With the breaker solidly positioned on the cassette’s extension rails
• TEST (Figure 10) and the levering-in mechanism in the DISCONNECT position, carefully
and firmly push the circuit breaker into the compartment as far as it
• CONNECT (Figure 11) will go. The outer (recessed) portion of the circuit breaker faceplate
should align with the GREEN target line (labeled DISC) on the inside
top left wall of the cassette (Figure 12).

Compartment Secondary
front door connection not made Rear of
compartment

Circuit
breaker Primary
side view connections
not made

Circuit breaker
out of compartment
on extension rails
• No electrical connections made
• Breaker on extension rails
• Typical inspection position

Figure 8. REMOVE position

Secondary
connection
not made
Rear of
compartment
Compartment
front door

Circuit
breaker Primary
side view connections
not made

• Only ground connection made

• Breaker behind door
• Typical storage position

Figure 9. DISCONNECT position

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Secondary
connection made
Rear of
compartment
Compartment
front door

Circuit
breaker Primary
side view connections
not made

• Breaker and trip unit testing

• Primary connection not made
• Secondary and ground connections made

Figure 10. TEST position

Secondary
connection made
Rear of
compartment

Compartment
front door

Circuit
breaker Primary
side view connections
made

• Full breaker operation

• Primary, secondary, and ground connections made
• Racked into cassette (compartment)

Figure 11. CONNECT position

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Figure 12. Cassette label showing DISCONNECTED, TEST, and

CONNECTED position of recessed cover

Levering circuit breaker

Figure 13. Levering position indication
m CAUTION
MAKE CERTAIN THAT THE CIRCUIT BREAKER IS FULLY INSERTED INTO ITS
COMPARTMENT BEFORE ANY ATTEMPT IS MADE TO LEVER THE CIRCUIT m NOTICE
BREAKER. ATTEMPTING TO LEVER THE CIRCUIT BREAKER IN BEFORE IT IS THE CIRCUIT BREAKER MECHANISM IS INTERLOCKED SUCH THAT
FULLY POSITIONED INSIDE ITS COMPARTMENT CAN RESULT IN DAMAGE CHARGED CLOSING SPRINGS ARE AUTOMATICALLY DISCHARGED IF THE
TO BOTH THE CIRCUIT BREAKER AND THE COMPARTMENT. CIRCUIT BREAKER IS LEVERED INTO OR OUT OF THE CELL. DISCHARGE
TAKES PLACE BETWEEN THE DISCONNECT AND THE TEST POSITION.
The circuit breaker is now ready to be levered. With the circuit breaker
OPEN, the levering device access door can be raised. The levering Fixed circuit breaker
device is hand operated using a standard 3/8-inch square drive and
ratchet, which is not provided (Figure 13). As long as the access The Magnum PXR and PD-SB fixed type circuit breaker differs
door is raised, the circuit breaker is held trip-free. Begin by from the drawout version in that it has no levering device, primary
rotating the levering-in screw to the full counterclockwise disconnects, or secondary disconnects (Figure 14). In addition, a
(DISCONNECT) position. fixed circuit breaker does not have a standard feature to hold the
breaker in a trip-free position. To ensure the proper sequence of
Close the compartment door and begin levering the breaker into its operation between two or more circuit breakers, an optional key
different positions using a clockwise ratcheting motion. When the interlock is mounted through the front panel (Figure 44).
circuit breaker is levered fully to the DISCONNECT or the CONNECT
position, the levering shaft hits a hard stop; do not exceed 25 ft-lb
of torque or the levering mechanism may be damaged. The circuit
breaker can be levered with the compartment door open or
closed, but it is advisable to close the door prior to levering.
The position of the circuit breaker within its compartment is
indicated by color-coded position indicators (Red = Connect,
Yellow = Test, Green = Disconnect) (Figure 13 and Figure 18).
To remove the circuit breaker from its compartment, follow
the procedure just described using a counterclockwise
ratcheting motion.

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Section 3: Circuit breaker description
and operation
Introduction
Magnum PXR and PD-SB circuit breakers are available in both
drawout and fixed mounting configurations (Figure 15 and Figure
16). A majority of features are common to all configurations, and
will be discussed in this section. The mounting features unique to
the drawout and fixed configurations will be covered individually in
Sections 5 and 6 respectively.
Controls and indicators for both drawout and fixed circuit breakers
are functionally grouped on the front of the circuit breaker. The front
escutcheon (faceplate) is common for all frame sizes up to 6000A
(up to 5000A for PD-SB). Double frame circuit breakers use six (or
eight) sets of rear primary connections; these circuit breakers are
available from the factory with several different phase sequences,
distinguishable by the sixth character in the model number. The
phase sequence is also labeled on the rear of the circuit breaker
(Figure 17). For these drawout breakers, phase sequence labels
Mounting foot are also supplied with the cassette and must be applied by the
switchgear builder. Circuit breakers with different phase sequences
are not interchangeable. Drawout breakers with differing phase
sequence are prevented from insertion into the cassette by properly
assembled rejection key plates (see
Figure 14. Typical fixed Magnum PXR circuit breaker
Section 2).
Circuit breaker terminals have holes for making bolted horizontal
primary bus connections. Adapters are available for making vertical
primary bus connections. Secondary connections can be made
through standard terminal blocks or a special connector compatible
with the drawout circuit breaker’s type secondary connector. Both
secondary connection devices are mounted at the top front of the
circuit breaker.
The fixed circuit breaker frame has two mounting feet, one on each
side, to permit the fixed circuit breaker to be securely mounted.
Each mounting foot has two slotted mounting holes that are used to
bolt the circuit breaker securely in place. Use either M10 or 3/8-inch
bolts for this purpose. Refer to the dimensional drawings referred
to in Section 6 (Fixed circuit breakers) for circuit breaker and bus
stab dimensions.

Circuit breaker operation

Circuit breakers should be operated manually and/or electrically
before they are put into service. This can be done during the
installation process or some later date prior to startup. To check
circuit breaker operation, follow the operational procedures outlined
in Section 3 for both manually operated and electrically operated
circuit breakers.

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a b

e g

c jk
f
a Baffled arc chute cover g Arc chamber
b Secondary disconnects (contacts) h Primary vertical adapter
c Front cover i Levering device bearing plate
d Drawout rail supports j Padlockable levering device access door
e Integral lifting handle k Circuit breaker nameplate
f Primary disconnect finger cluster

Figure 15. Typical drawout circuit breaker features (front and rear views)

b
a
a

f
e

h
i c

a Baffled arc chute cover f Fixed primary terminal (with optional vertical adapter)
b Secondary disconnect g Arc chamber
c Front cover h Mounting foot
d Integral lifting handle i Circuit breaker nameplate
e Fixed horizontal primary terminal

Figure 16. Typical fixed circuit breaker features (front and rear views)

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b
d a

a Baffled arc chute cover e Horizontal primary disconnects

b Secondary disconnect f Arc chamber

c Front cover g Circuit breaker nameplate

h
h Phase identification labels h f
d Integral lifting handle

Figure 17. Typical double-wide narrow frame circuit breaker features (front and rear view)

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b
a

o
g

m
n
j
i
d

a Trip flag (pop-out indicator) g Manual OPEN button l Color-coded breaker position indicator
b Three accessory windows h Manual CLOSE button m Nameplate
c Trip unit i Manual charge handle n Trip unit USB door
d Battery cover and In rating label j Optional operation counter (not shown) o Lockable trip unit door
e Contact status (open-close) k Padlockable levering device access
f Spring status (charged-discharged) door for drawout breaker

Figure 18. Magnum PXR and PD-SB drawout circuit breaker front cover (Magnum PXR shown)

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Basic circuit breaker assembly Pole units
All Magnum PXR and PD-SB circuit breakers use a rigid frame A current-carrying pole unit is individually enclosed and rigidly
housing construction of engineered thermoset composite resins. supported by the case. The individual chambers provide for pole
This construction unit isolation and insulation from one another. Each pole unit has
provides high-strength structural properties, excellent dielectric one primary contact assembly, which consists of a moving portion
characteristics, and resistance to arc tracking. and a fixed portion. The exact design configuration depends upon
The three-piece construction approach provides support while the breaker’s frame size. Double frame circuit breakers use two
isolating and insulating power conductors (Figure 19). pole units and arc chute assemblies connected mechanically and
electrically in parallel to form one phase.

b Case Primary moving contacts

a Front cover Depending upon the frame size, each primary moving contact
assembly is comprised of multiple individual copper contact fingers
connected to the load conductor through flexible braided connectors
(Figure 21). Two flexible connectors are used to connect each finger
to the load conductor. The number of fingers used depends upon
the circuit breaker’s continuous and short-circuit current ratings
(Figure 21 and Figure 22). On some ratings, fingers are removed
and replaced with spacers.
The single contact finger performs both the main and arcing contact
functions on different parts of the same finger (Figure 20). A highly
conductive alloy pad is part of the contact finger and functions as
the moving main contact, and is called the “heel.” The tip of the
same contact finger functions as the moving arcing contact, and is
called the “toe.”

Single contact
finger
Moving
arcing
Pivot point contact area
Figure 19. Typical construction (right side view) (toe)

a A two-piece engineered thermoset composite resin case encloses current paths and arc chambers.
The chambers act to channel arc gases up and out of the circuit breaker during interruption.
b The operating mechanism sits on the front of the case and is electrically isolated and insulated Moving main contact
from current contact structures. It is covered by an insulating front cover. conductive pad (heel)
Dual flexible
connections

Figure 20. Features of moving conductor assembly

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Primary stationary contacts
“Toe”
(arcing contact) The primary stationary contact is a combination of two items
(Figure 23). One is a conductive pad mounted on the line conductor
that functions as the stationary main contact. The other is an arc
runner, also connected to the line conductor. The integral arc runner
“Heel” serves a dual purpose:
(main contact)
• Fixed arcing contact
• Part of the arc chute

Breaker

Front

Arc chute
Figure 21. Narrow frame (8-finger) moving conductor assembly
Integral
arc runner
Moving contact Arcing
fingers contact (toe)

Line
conductor

Current
Moving contact flow
springs Stationary
“Toe” main contact
(arcing contact) Moving main
xxxxxxxx contact (heel)
x x
x x
xxxxxxxx

Current
flow

xxxxxxxx
x x
x x
xxxxxxxx
“Heel” (main contact)
Breaker
Figure 22. Standard frame (12-finger) moving conductor
assembly
Bottom

Figure 23. General partial cross-sectional view (shown in

closed position) (not specific to any family/frame)

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Operating mechanism a
The Magnum PXR and PD-SB operating mechanism is based on
the proven cam and spring design of the Magnum DS power circuit
breaker. It is easily accessed by removing four cover screws and the
b
front cover (Figure 24). The mechanism is a two-step stored energy
mechanism. Potential energy is stored to close the circuit breaker.
Sufficient energy to open the circuit breaker remains available after
a closing operation.

Manual operation
On manually operated circuit breakers, the closing spring can only
be charged manually. To manually charge the spring, insert one finger
in the recess behind the charging handle and pull out. This permits
a gloved hand to grasp the handle and begin charging (Figure 25).
It takes from 5 to 7 downward strokes on the charging handle to
complete the manual charging process. It is possible to manually
recharge the spring immediately after closing the circuit breaker
and before it has been tripped open. f

Standard manually operated circuit breakers are closed and opened c

by hand using the Manual CLOSE and Manual OPEN buttons
respectively located on the front of the circuit breaker (Figure
18). Performing either operation is accomplished by pressing and
d
releasing the appropriate button. Access to these pushbuttons can h
be limited by the use of an optional, padlockable cover. In addition, e g
complete access to the CLOSE button can be prevented with an
optional prevent close cover. The status of the springs and the a Secondary wiring points e Manual charge handle

primary contacts are always indicated in an indicator window just b Field installable accessories f Operations counter (optional)
above the pushbuttons. (three maximum) g Padlockable levering device access door
c Trip unit
Electrically operated optional devices are available to automatically h Breaker position indicator
d Electric charging motor
close or trip a manually operated circuit breaker. An electrical spring
release is available to close a manually operated circuit breaker.
Two optional devices, a shunt trip, and an undervoltage release, Figure 24. Typical electrically operated drawout circuit breaker
are available to automatically trip (open) a manually operated circuit with front cover removed
breaker. All of these UL Listed optional devices can be installed
easily in the field. For more details on these devices, refer to
page 26, “Accessory devices” in this manual.
An electrical operator, which is used to charge the closing spring
automatically, can be added to a manually operated circuit breaker
in the field (Figure 26).

Figure 25. Circuit breaker closing springs being

manually charged (Magnum DS shown)

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Arc chute
The Magnum PXR and PD-SB arc chutes mount down over the arcing
contact. V-shaped arc chute plates attract the arc and interrupts it.
The top arc plate, which is a part of the arc chute itself, also helps to
attract the arc away from the moving arcing contact and up into the
arc chute’s V-shaped plates (Figure 29 and Figure 30).
Arc chute components are assembled in an insulating jacket, which
is removable from the top of the circuit breaker. Each arc chute has a
baffled top cover.

Top arc
plate

Electrical motor operator Integral

arc runner

Figure 26. Electrical motor operator to charge closing spring

Current
flow
Electrical operation
For electrically operated circuit breakers, the springs are normally
charged through the use of an electrical operator (Figure 26). The
springs can, however, be charged manually as just described in the xxxxxxxx
previous paragraph (Figure 25). x x
x x
xxxxxxxx
Like the manually operated circuit breaker in the previous paragraph,
electrically operated circuit breakers can also be manually closed and
opened through the use of the front-mounted Manual OPEN and
Current
Manual CLOSE buttons. flow
An electrically operated circuit breaker from the factory is also
equipped as standard with a spring release to close the circuit breaker xxxxxxxx
x x
electrically. An optional shunt trip and undervoltage release are also x x
xxxxxxxx
available to trip (open) an electrically operated circuit breaker. Figure 27. Cross section of conductor and arc control system
Refer to page 26, “Accessory devices” for more details on both
standard and optional devices.

Anti-pump feature
The Magnum PXR and PD-SB circuit breaker has both mechanical
and electrical anti-pump features. If the circuit breaker is closed on a
fault condition and trips open while the CLOSE signal is maintained,
(using the mechanical pushbutton, the spring release, or the trip
unit), it will not make subsequent attempt to close until the CLOSE
command is removed and reapplied. Integral
arc runner
Note: If the close signal is applied prematurely (before the breaker is
completely charged and latched), the CLOSE command will be ignored
until it is removed and reapplied.
For electrical closing, a Latch Check Switch (LCS) option is available
(see page 27), which will block the application of the electrical
CLOSE command until the breaker is ready to close.

Arc chambers
The Magnum PXR and PD-SB circuit breakers use arc chambers to
insulate and isolate individual poles from one another, from the rest
of the circuit breaker, and from operating personnel (Figure 15). Arc
chambers are molded and integral parts of the circuit breaker frame.
Enclosed within each arc chamber is an arc chute that mounts over
each set of primary contacts.
Figure 28. Integral arc runner viewed from top of arc chamber
After the main contacts part, any remaining current is driven to the
(arc chute removed, circuit breaker closed)
arcing contacts (Figure 27). Magnetic action draws the arc to the arc
chute. As the arcing contacts separate, the moving arcing contacts
discharge into the arc chute plates while the integral arc runner also
helps to draw the arc into the arc chute (Figure 28).

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Electronic tripping system
Top The Magnum PXR and PD-SB circuit breaker uses the Power Xpert
Release (PXR) trip unit. The trip unit is available in multiple styles
with advanced features. For details pertaining to the trip units
available and how to configure them for your application, please refer
to the User Manual, publication MN013015EN.
There are 5 parts to the tripping system
• Current sensors
• Frame module
• Trip unit
• Trip actuator
• Voltage module (PXR 25 only)

A B C
“V” shaped
plates
Voltage
module
&
Trip
frame
unit
module

Trip
Current actuator
sensors

“V” shaped
plates
Figure 30. Pictorial diagram of typical current sensing,
processing, and tripping system

Microprocessor-based trip unit

The PXR trip unit has features and flexibility that allow configuration
Top plate for
for a wide variety of protection applications. The PXR trip unit
arcing contact is available in multiple models for the Magnum PXR and PD-SB
circuit breaker family. The models range from simple current
protection devices through more complex protection, metering
and communication functionality. Communication options support
integration into a variety of systems to monitor performance.
Advanced metering of currents, voltages, power and energy allows
evaluation of real-time energy use.

Figure 29. Arc plate assembly

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Table 4.  Magnum PXR and PD-SB trip units
Trip unit Breaker catalog
Trip unit catalog number digit 13,14 Protection ARMS Communication Metering
PXR 20 PXR20VN30LNNC 2A LSI N Adapter module (CAM) Current
PXR20VN30LGNC 2C LSIG N Adapter module (CAM) Current
PXR20VN30LNAM 2H LSI Y Modbus RTU & CAM Current
PXR20VN30LGAM 2F LSIG Y Modbus RTU & CAM Current
PXR 25 PXR25VN30LNAM 2Q LSI Y Modbus RTU & CAM Current, voltage, power, energy
PXR25VN30LGAM 2S LSIG Y Modbus RTU & CAM Current, voltage, power, energy
Notes
LSI = Long, short and instantaneous protection are available
LSIG = Long, short, instantaneous, and ground protection are available
CAM = Communication adapter module, see Section 4.4 Communications adapter modules (CAMs).

The Trip Unit contains the electronics which support the protection
functions, metering capability, user interface and communication
features. It can be replaced in the field for the same style unit or
to a different style. Note that upgrading may require the installation
of other sub-system components and wiring to enable full feature
support.
The Frame Module is mounted permanently to the circuit breaker
frame, it should not be removed or replaced. It holds factory
configured frame information regarding the circuit breaker rating,
sensor calibration, and operation. The interface circuit for the sensors
as well as the configurable relays are mounted in the frame module.
The Voltage Module converts the line voltage from the top or
bottom breaker terminals for sensing by the trip unit electronics. It is
included on PXR 25 trip unit styles.
The electronic trip units are self-powered. When the circuit breaker
is closed, no external power is required to operate their current
protection systems. Current signal levels and the control power are
derived from the current sensors integrally mounted in the circuit
breaker.
The test functions are integrated into the trip unit and do not require
a separate test kit. Secondary injection is accomplished using an
on-board circuit to provide the input to the trip unit. Tests are initiated
using the trip unit’s front panel and by using the configuration
software, Power Xpert Protection Manager (PXPM).
Four built-in test modes are available for use: functional test using
secondary injection, functional test using simulated current, current
sensor continuity test, and open breaker functional test. Complete
testing of the trip unit system can be accomplished when a current
sensor test is used in conjunction with secondary injection test.
When the circuit breaker is shipped from the factory, the trip
unit’s protective functions are normally set at minimum values.
For specific overload tripping characteristics and time/current
curves to coordinate with a load or system, refer to the trip unit
instruction book.
Figure 31. PXR 25 programmable trip unit installed in Magnum
PXR circuit breaker

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Current sensors Non-interlocking trip indicator—This version acts only to provide
visual local indication of a tripping event and change the OTS
The internal Current Sensors are permanently installed in the lower contact position.
rear of the circuit breaker. They consist of two coils; as current
begins to flow through the circuit breaker, an iron core coil generates When using an interlocking trip indicator, a remote trip reset option
the energy which powers the trip unit. At the same time, an air is available to electrically reset the trip indicator by applying the proper
core coil provides signals which are processed to determine the rated control voltage. The remote trip reset feature is very useful in
magnitude of current the breaker is carrying. Auxiliary control power applications where direct access to the circuit breaker is limited, for
is not required for current protection functions. example a wind turbine. The remote trip reset will act to reset the
trip indicator and OTS but will not reset the trip unit status LEDs;
those can be reset via communications (if included).
The PXR trip unit shows the cause of trip via LEDs on the face of
the trip unit. These indicators should be cleared by pushing the reset
button after the cause of the fault has been diagnosed. This will
preserve the battery and eliminate confusion when the breaker is
put back in service.

Making current release

All Magnum PXR and PD-SB circuit breaker trip units have a making
current release function. This safety feature prevents the circuit
breaker from being closed and latched on a faulted circuit. The
non-adjustable release is preset at a peak instantaneous current
of 22.5 x In; this corresponds to an rms current of 11 x In with
maximum asymmetry.
The making current release is enabled only for the first two cycles
following a circuit breaker closing operation. The making current
release will trip the circuit breaker instantaneously, release the
mechanical (pop-out) indicator, and flash the instantaneous LED
trip indicator, if so equipped.

Voltage taps
On circuit breakers with the PXR 25 trip unit, voltage taps will be
pre-installed for monitoring the three phase voltages. One set (red
wires) connects to the line (upper) terminals and the other set
(black wires) connects to the load (lower) terminals (black tubing
does not extend to the connection at the terminals). Either is then
connected to the Voltage Module which converts line voltage for
input to the trip unit.
The voltage tap connectors at the front of the breaker Figure 33 are
equipped with a protective insulating cap. Be sure to leave the cap in
place over the unused connectors.
Figure 32. Narrow frame current sensors shown with cover plate Breakers are able to be converted from upper terminal voltage
removed monitoring to lower terminal voltage monitoring by switching
Trip actuator the connections with the voltage divider board connector. If the
connection is switched, replace the cap over the unused connector
The trip actuator is a small cylindrically shaped electromagnetic and contact Eaton for a Lower Terminal Voltage Metering Label.
device that acts mechanically to trip the circuit breaker
(Figure 30). In general, it is composed of a permanent magnet,
a spring-loaded rod to produce the mechanical tripping, and a lever
for resetting the actuator after tripping occurs. The electronic trip
unit provides a pulse that counteracts the effect of the permanent
magnet, allowing the spring-loaded rod to act mechanically. Line-Side
The device is reset when the circuit breaker opens. (Upper)
Voltage Tap
Mechanical trip flag
A red, pop-out mechanical trip indicator is an optional feature. It is
located above the trip unit on the breaker’s front faceplate
(Figure 31). It operates by releasing and popping out any time the
circuit breaker trips due to an overcurrent condition.
An optional overcurrent trip switch (OTS) that operates off the
position of the mechanical trip indicator is also available. The switch
is reset when the trip indicator is reset. Load-Side
(Lower)
The pop-out mechanical trip indicator is available in two versions: Voltage Tap
Interlocking trip indicator—When activated via a tripping event,
the interlocked version of the trip indicator acts to provide local
visual indication that the breaker has tripped, change the OTS
contact position, and interlock the breaker such that the breaker
cannot be reclosed until the mechanical trip indicator is reset. Figure 33. Line and load-side voltage taps for circuit breakers
with PXR 25 trip unit

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User Manual MN013016EN Magnum PXR and Power Defense SB low
Effective December 2022 voltage power circuit breakers user manual

Accessory devices Table 6.  Continuous duty shunt trip
A variety of accessory devices are available for use with Magnum Operational
Control voltage range Inrush/continuous Opening
PXR or PD-SB circuit breakers. Unless otherwise stated, they are all voltages 70–110% power consumption time
considered optional devices in the sense that they are not provided 24 Vdc 17–26 250 W / 18 W 35
as standard on a manually operated circuit breaker. Available 48 Vdc 34–53 275 W / 18 W 35
accessories are identified here and discussed in general terms. For
more detailed information and/or installation instructions, refer to 60 Vdc 42–66 275 W / 18 W 35
individual instructional leaflets dedicated to the accessories. 110–125 Vdc 77–138 450 W /1 0 W 35
Magnum PXR and PD-SB circuit breaker accessories are designed to 220–250 Vdc 154–275 450 W / 10 W 35
fit all frame sizes. The accessories fall into one of three categories: 110–127 Vac 77–140 450 VA / 10 VA 35
• Plug-in electrical 208–240 Vac 146–264 400 VA / 10 VA 35
• Internal electrical
• Mechanical
Plug-in electrical accessories
There are four plug-in electrical accessories for use with Magnum
PXR and PD-SB circuit breakers. Three can be viewed for
identification by name and rating through viewing windows located
in the right front of the circuit breaker (Figure 34). All four are plug-in
type and can be factory installed or field installed using a UL Listed
kit.
The four plug-in accessories are:
• Shunt trip (ST)
• Spring release (SR)
• Undervoltage release (UVR)
• Auxiliary switch
Figure 35. Shunt trip with cutoff switch
Accessory viewing windows

Figure 34. Through-the-window electrical accessories

Figure 36. Shunt trip switch installed
Shunt trip—The shunt trip is an optional device on circuit
breakers (Figure 35 and Figure 36). It opens the circuit breaker Spring release—The spring release is an optional device (Figure 37).
instantaneously when its coil is energized by a voltage input It remotely closes the circuit breaker when the coil is energized by a
(Table 5). A total of two shunt trips can be mounted on a Magnum voltage input (Table 7). The closing spring must be fully charged and
PXR and PD-SB circuit breakers. Shunt trips are available with a the trip latch reset (not held in the tripped position) for the spring
continuous duty coil or a cutoff switch. A continuous duty (or 100% release to operate. If these two conditions are not met, the close
rated) shunt trip can be continuously energized and is useful in signal will be ignored until it is removed and re-applied.
applications where it is desired to keep the breaker tripped open.
Shunt trips that have a cutoff switch remove voltage from the coil Table 7.  Spring release ratings
once the breaker contacts are opened. Control Operational voltage Inrush power Closing
voltages range 85–110% consumption time (ms)
Table 5.  Shunt trip ratings 24 Vdc 20–26 Vdc 250 W 40
Control Operational voltage Inrush power Opening 48 Vdc 41–53 Vdc 250 W 40
voltages range 70–110% consumption a time (ms)
60 Vdc 51–66 Vdc 300 W 40
24 Vdc 17–26 Vdc 250 W 35 110–125 Vdc 93–138 Vdc 450 W 40
48 Vdc 34–53 Vdc 250 W 35
220–250 Vdc 187–275 Vdc 450 W 40
60 Vdc 42–66 Vdc 300 W 35
110–127 Vac 93–140 Vac 450 VA 40
110–125 Vdc 77–138 Vdc 450 W 35
208–240 Vac 177–264 Vac 450 VA 40
220–250 Vdc 154–275 Vdc 450 W 35
110–127 Vac 77–140 Vac 450 VA 35
208–240 Vac 146–264 Vac 450 VA 35
a Required for less than 35 ms.

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Figure 37. Spring release with optional latch switch Figure 38. Undervoltage release

An optional Latch Check Switch (LCS) can be installed to indicate

when the circuit breaker is “ready to close.” Two versions of the
LCS are available.
The LCS wired to the spring release will not permit activation of the
spring release until the circuit breaker is fully charged and the trip
latch is reset (Figure 37). If power is applied and maintained to the
spring release, an activation will occur when the circuit breaker is
“ready to close.”
The LCS for remote indication consists of one Form C contact wired
to the circuit breaker secondary contacts for integration into external
control schemes.

Note: Wiring the LCS for remote indication directly in series with the SR
accessory is not recommended as this will override the “anti-pump” feature
of the electrical charging/closing system.

Undervoltage release—The undervoltage release is an optional

device on both manually and electrically operated circuit breakers
(Figure 35). It opens the circuit breaker when its supply voltage
falls to between or below 35–60% of rated voltage. If the release is Figure 39. Shunt trip, spring release, and undervoltage
not release installed
energized to 85% of its supply voltage, the circuit breaker cannot
be closed electrically or manually (Table 8). Auxiliary switch—An auxiliary switch is an optional device providing
remote electrical indication if the circuit breaker is open or closed
Table 8.  Undervoltage release (Figure 40). Up to three auxiliary switches can be mounted in the
Inrush/ circuit breaker. Each switch has four Form C contacts for a total of
Operational Dropout continuous 12 normally open and 12 normally closed contacts (Table 9).
Control voltage range voltage power Opening
voltages 85–110% 30–60% consumption time (ms)
Table 9.  Auxiliary switch, overcurrent trip switch, and cell
24 Vdc 20–26 Vdc 7–14 Vdc 250 W a / 18 W 70
switch contact ratings
32 Vdc 27–35 Vdc 10–19 Vdc 275 W a / 15 W 70
Control voltages Contact rating inductive load (amperes)
48 Vdc 41–53 Vdc 14–29 Vdc 275 W a / 18 W 70
250 Vac 10
60 Vdc 51–66 Vdc 18–42 Vdc 275 W a / 18 W 70
125 Vdc 0.5
110–125 Vdc 94–138 Vdc 33–75 Vdc 450 W a / 10 W 70
250 Vdc 0.25
220–250 Vdc 187–275 Vdc 66–150 Vdc 450 W a / 10 W 70
110–127 Vac 94–140 Vac 33–76 Vac 450 VA b / 10 VA 70
208–240 Vac 177–264 Vac 62–144 Vac 400 VA b / 10 VA 70
380–415 Vac 323–457 Vac 114–249 Vac 480 VA b / 10 VA 70
480 Vac 408–528 Vac 144–288 Vac 400 VA b / 10 VA 70
600 Vac 510–660 Vac 180–360 Vac 400 VA b / 10 VA 70
a Required for 200 ms.
b Required for 400 ms.

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Motor operator—A motor operator is an electric motor assembly
internally mounted in the circuit breaker (Figure 42 and Figure 43).
It charges the closing springs electrically for remote or local operation.
The motor operator can be factory or site installed (Table 10).
To convert a manually operated circuit breaker to an electrically
operated circuit breaker, a UL Listed motor operator kit is available.

Table 10.  Motor operator

Operational Maximum
voltage Running Typical Power charging
Control range current inrush consumption time
voltages a 85–110% (A. avg.) current (W or VA) (seconds)b
24 Vdc 20–26 12 300% of 300 5
running
Figure 40. Auxiliary switch (Form C) 48 Vdc 41–53 5 500% of 250 5
running
Internal electrical accessories 60 Vdc 51–66 3 600% of 250 5
running
Other electrical accessories are mounted inside the circuit
110–125 Vdc 94–138 2 600% of 250 5
breaker. They can be factory or site installed. There are two running
different internally mounted accessories:
220–250 Vdc 187–275 1 600% of 250 5
• Overcurrent trip switch (bell alarm) running
• Motor operator 110–127 Vac 94–140 2 600% of 250 5
running
Overcurrent trip switch (bell alarm)—An overcurrent trip switch 208–277 Vac 177–305 1 600% of 250 5
(bell alarm) is an optional device (Figure 41). It provides an electrical running
indication when a circuit breaker trips as a result of the trip unit 24 Vdc 20–26 12 300% of 300 3
reacting to an overcurrent condition. Opening as a result of a circuit running
breaker’s manual open button, shunt trip, or undervoltage release 48 Vdc 41–53 5 500% of 250 3
does not cause the overcurrent trip switch to operate. running
The overcurrent trip switch has 2 Form C contacts (Table 9). The 110–125 Vac/Vdc 94–138 2 600% of 250 3
status of the contacts changes when the trip indicator pops out. This running
permits the switch to be used as an alarm or in conjunction with a 220–250 Vav/Vdc 187–275 1 600% of 250 3
spring release to block a subsequent remote electrical running
closing signal. a AC voltages are 50/60 Hz
b 5 second motors are considered compact size and 3 second motors are considered standard size.

Mechanical trip
indicator

Figure 41. Mechanical trip indicator with associated overcurrent

trip switch

Figure 42. Motor operator kit

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Operations
counter

OFF
key lock

Figure 43. Motor operator installed in a standard frame circuit

breaker
Figure 44. Cover mounted key lock and operations counter
Mechanical accessories
There are 10 optional mechanical type accessories: Off key lock—The off key lock secures the circuit breaker in the
OFF position. It is mounted in the lower right portion of the circuit
• Operations counter breaker and can be viewed through the front cover (Figure 44). The
• Off key lock customer supplies the key lock. The provisions available are for Kirk,
• Cassette lock Castell, Ronis, or CES.
• Pushbutton cover Cassette lock—A cassette-mounted lock can be used in conjunction
with different interlocking schemes (such as main-tie-main)
• Prevent close cover (Figure 45). The lock holds the circuit breaker trip-free in the
• Lockout cover CONNECTED position, preventing it from being closed.
• Cassette safety shutters Up to three lock cylinders can be installed on one cassette.
Eaton supplies the lock provisions only. The customer is
• Cassette cell switch responsible for the locks, which can be Kirk or Castell.
• Terminal Block Extension Bracket
• Door escutcheon
• Waterproof cover
• Mechanical interlock

Operations counter—The operations counter is a mechanical device

used to provide a record of the number of circuit operations. It is
mounted in the lower right portion of the circuit breaker and can be
viewed through the front cover (Figure 44).

Figure 45. Cassette-mounted key lock

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Pushbutton cover—Padlockable covers are available to limit access
to the OPEN and CLOSE pushbuttons (Figure 46). They can be
installed with either or both pushbutton covers in place.

Figure 48. Typical safety shutters in OPEN position

Figure 46. OPEN–CLOSE pushbutton lockable cover plate Cassette cell switch—The cassette cell switch is a compartment
(Magnum DS shown) position switch for drawout circuit breakers. It is available in a 4 Form
C or 8 Form C contact configuration, and mounts on the right side of
Prevent close cover—All access to the CLOSE pushbutton can be the cassette (Figure 49 and Figure 50). Refer to the ratings in Table
prevented by adding the fixed Prevent Close Cover to the 9 for cell switch contact information. The cell switch changes status
pushbutton cover. between the TEST and CONNECT positions.
Lockout cover—When padlocked, it maintains the OPEN button in
the ACTUATED position, which prevents closure of the breaker.
Cassette safety shutters—Automatically operated insulating type
safety shutters are available for use with the drawout cassette.
When the drawout circuit breaker is levered from the CONNECT
position, the shutters automatically close to cover the fixed primary
contacts (Figure 34). When the circuit breaker is levered into the
cassette, the shutters automatically open, permitting primary
connections to be made (Figure 48).

Figure 49. Cell switch (drawout position indicator) unmounted

Figure 47. Typical safety shutters in CLOSED position

Figure 50. Cell switches mounted on cassette

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Terminal block extension bracket —Terminal block extension Mechanical interlock—A family of mechanical interlocks are available
bracket is attached to either side of the cassette or elsewhere within to interlock the closing of two or three Magnum PXR or PD-SB circuit
switchgear and provides attachment points for up to three additional breakers. The mechanical interlock holds one or more circuit breakers
secondary terminal blocks. This accessory is meant to be used when tripped (prevents closure) when others are closed. A lever assembly
the number of secondary circuits exceeds the space available at the is mounted on each breaker, which interfaces with the pole shaft and
top of the cassette or fixed mount breaker. If the bracket is attached the tripper bar. The lever assemblies are interconnected with either
to the side of the cassette, it may interfere with other accessories. cables or rods, depending upon the relative orientation of the breakers.
Rods can be used only when the circuit breakers to be interlocked
Door escutcheon—The door escutcheon is a molded frame used are vertically stacked. Cables can be used for any orientation of
to seal the space between the circuit breaker and the compartment the breakers. Mechanical interlocks are available for both fixed
door cutout. It is supplied with a mounting gasket (Figure 51). and drawout circuit breakers, and in both two-way and three-way
The door escutcheon and gasket have an IP41 rating. versions. An illustration of a two-way cable interlock mounted on
two drawout circuit breakers is shown in Figure 53.

Figure 51. Door escutcheon and gasket

IP55 waterproof cover—A hinged dome-shaped waterproof cover

attaches to the metal compartment door to provide waterproof
protection for the circuit breaker (Figure 52).

Figure 52. IP55 waterproof cover (Magnum DS shown) Figure 53. Cassette-mounted two-way cable interlock (Magnum
DS shown)

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Section 4: Master connection diagrams
Secondary contacts and connection diagrams
A maximum of 84 secondary wiring connection points are available
on the Magnum PXR and PD-SB circuit breaker, each dedicated to a
specific function (Figure 55).

Protective hood

Labels Legend
OTS Overcurrent trip switch
Figure 54. Secondary connector protective hood
G Source ground input
RY Trip unit programmable relay
A proprietary secondary contact connector with 84 plug-in contact
points is mounted on the top rear portion of the circuit breaker. The +24V/0V External trip unit power
plug-in connector is protected by a molded hood (Figure 54). When N External neutral current input
the front cover of the circuit breaker is removed, the top of each MM Maintenance Mode (ARMS)
plug-in connector is exposed. A label on the connector identifies the Z Zone selective interlocking
wiring points. MB B+/A- MODBUS communications
CM CAMCOM communications
VN External neutral voltage input
ST Shunt trip
SR Spring release
M/SC Charging motor
A/B/C Auxiliary switches

Figure 55. Top view secondary connectors

Drawout type circuit breakers: A mating secondary plug-in

connector is mounted on the top front portion of the drawout
cassette (Figure 56). This connector matches and plugs into the
circuit breaker mounted connector. Contact points are wired from
the cassette’s plug-in connectors to cassette-mounted terminal
blocks. The terminal blocks are also mounted on the top front
portion of the cassette. The secondary terminals have finger-proof
hinged covers with small holes for probe testing.

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A standard tool is available from the plug-in connector manufacturer
Closed hinged Terminal blocks (AMP) to facilitate the removal of secondary wiring from a plug-in
covers with
connector, or contact Eaton for assistance (Figure 57). The connector
testing holes
halves must be separated to use this tool.

Plug-in
connectors

Figure 57. AMP secondary wiring removal tool

Connection diagrams
The connection diagrams for all Magnum PXR and PD-SB circuit
breakers using PXR trip units are shown in Figure 58 through Figure
63.

Figure 56. Typical cassette-mounted secondary wiring

Fixed type circuit breakers: There are two secondary

connection options:

1. Without terminal block: If a terminal block for customer use

is not required, the circuit breaker is supplied with the plug-in
connector (male and female) just described in the two previous
paragraphs. The plug-in connectors are joined and attached to
the top portion of the circuit breaker. The customer can plug
secondary wiring with crimp-on connectors into the back of the
plug-in connector; subsequently the connections to the circuit
breaker can be quickly joined or separated as required.
2. With terminal block: For those customers preferring to wire to a
terminal block, terminal blocks with finger-proof hinged covers are
added to the secondary configuration just described for a fixed
circuit breaker “without a terminal block.” The terminal blocks are
wired to the plug-in connectors and also permanently attached
to the upper rear portion of the circuit breaker (Figure 16 and
Figure 17).

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Figure 58. Magnum PXR and PD-SB 3-pole wiring diagram (PXR 20/25)

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Figure 59. Magnum PXR and PD-SB 4-pole wiring diagram (PXR 20/25)

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Figure 60. Magnum PXR and PD-SB 6-pole ABCABC wiring diagram (PXR 20/25)

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Figure 61. Magnum PXR and PD-SB 8-pole NABCNABC wiring diagram (PXR 20/25)

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Figure 62. Magnum PXR and PD-SB 6/8 pole wiring diagram (PXR 20/25) for alternate phasing configurations

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Figure 63. Magnum PXR and PD-SB accessory wiring diagrams (PXR 20/25)

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User Manual MN013016EN Magnum PXR and Power Defense SB low
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Section 5: Drawout circuit breaker
and cassette
General
Section 3 discussed topics and features common to all Magnum
PXR and PD-SB circuit breakers, no matter what the mounting
configuration or type (drawout or fixed). In this section, features
unique to the drawout type circuit breaker and drawout cassette,
not covered elsewhere, are discussed. Section 6 covers features
unique to fixed type circuit breakers only. Drawings and dimensions
associated with all circuit breakers, drawout cassettes, and any
appropriate primary bus connections can be found in the technical
product guide (PA013006EN), available on the website at
www.eaton.com/magnumpxr The installation and the levering of a
drawout circuit breaker were discussed in Section 2. If necessary,
review that information, because it will not be repeated here.

Drawout cassette
A drawout circuit breaker is used in combination with a fixed
drawout cassette (Figure 64 and Figure 66); the drawout circuit
breaker is equipped with automatic primary disconnects
Figure 65. The cassette provides all of the necessary interfaces
to the drawout circuit breaker, including automatic primary and Figure 64. MPS/SPS drawout circuit breaker in cassette
secondary connections. For the narrow frame circuit breaker, a
single cassette style using horizontal stabs and horizontal customer
busbar terminals is available (Figure 67). The 4000A and 5000A
double narrow cassettes utilize an interleaved style connection on
the back of the cassette to make it easier to install standard bus
bar thicknesses. For the MPS standard and double-wide circuit
breakers, two cassette types, are available: basic, and universal. The
basic cassette supplies vertical stab/terminals only (Figure 68). The
basic cassette is available without the copper stab/terminals so that
these pieces can be integrated with vertical busbars provided by the
switchgear builder (Figure 69). The universal cassette provides a set
of flat pad terminals on the rear of the cassette that can be adapted
to vertical, horizontal, or front connection (Figure 70). Mounting
locations for cell (TOC) switches, safety shutters, mechanical
interlocks, terminal block extension bracket, and key interlocks are
provided on the cassette.

Figure 65. MPS/SPS drawout circuit breaker with automatic

primary disconnects

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d
e

a Extension rails a

b Extension rail cutout

c Secondary plug-in connector
d Secondary terminal blocks
e Arc hood
f Option cell (TOC) switch mounting location
g Optional key interlock mounting location
h Grounding bar

Figure 66. Typical drawout cassette features

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Arc hood Arc hood

Figure 67. Typical narrow frame cassette (horizontal terminals) Figure 69. Typical basic cassette (without stabs)

Arc hood MPS arc hood

Figure 68. Typical basic cassette (vertical terminals)

Figure 70. Typical universal cassette, four-pole

(flat terminal pads)

Drawout circuit breaker dimensions

The Magnum PXR and PD-SB drawout circuit breaker connects
to the fixed primary stabs of the drawout cassette through the
primary finger clusters attached to the rear of the circuit breaker.
Four different frame sizes cover all Magnum PXR and PD-SB circuit
breakers from an overall dimensional standpoint.

Drawout cassette dimensions

Drawings and dimensions associated with all circuit breakers,
drawout cassettes, and any appropriate primary bus connections can
be found in the technical product guide (PA013006EN), available on
the website at www.eaton.com/magnumpxr.

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Section 6: Fixed circuit breaker Section 7: Importance of maintenance
General General
Section 3 discussed topics and features common to all Magnum Magnum PXR and PD-SB circuit breakers are manufactured under a
PXR and PD-SB circuit breakers, no matter what the mounting high degree of quality control, with the best available materials, and
configuration or type. In this section, features unique to the fixed with a high degree of tooling for accuracy and part interchangeability.
configuration not covered elsewhere are covered. The installation Design tests and actual experience show them to have durability
of a fixed circuit breaker was discussed in Section 2. If necessary, well beyond minimum standards requirements. However, because of
review that information, because it will not be repeated here. the variability of application conditions and the great dependence
placed upon these circuit breakers for protection and the assurance
Fixed circuit breaker dimensions
of service continuity, Eaton recommends that inspection and
The standard fixed circuit breaker is supplied with horizontally maintenance activities take place on a regularly scheduled basis.
mounted primary connections (Figure 71). Optional vertical primary This section explains what Magnum PXR and PD-SB components
adapters are available for different bus configurations. Drawings and need to be maintained, when they should be inspected, and step-
dimensions associated with all circuit breakers, drawout cassettes, by-step procedures for completing required inspections and tests.
and any appropriate primary bus connections can be found in the The following maintenance recommendations apply to all families of
technical product guide (PA013006EN), available on the website at Magnum PXR and PD-SB breakers.
www.eaton.com/magnumpxr.
Eaton’s history of producing high-quality electrical components has
made Eaton a leader in the industry and a contributing member
of many governing standards agencies. The basis for the information
provided in this guide comes from the National Electrical
Manufacturers Association (NEMA) standard, NEMA AB4, and the
National Fire Protection Association (NFPA) standard, NFPA 70B. If
further assistance or information is required, please contact Eaton
Electrical Services and Systems at 1-877-386-2273 (1-877-ETN-
Optional CARE).
Horizontal vertical It is recommended that maintenance record sheets be completed
adapter
connection each time maintenance is performed on the circuit breaker. Careful
and accurate documentation of all maintenance activities provides a
valuable historical reference on equipment over time. Examples are
provided on page 56 and page 57.
This document cannot, and is not intended to, ensure proper
electrical performance of a Magnum PXR and PD-SB breaker that
has been modified in any way that is not authorized by Eaton.

Safety precautions

m WARNING
FAILURE TO INSPECT, CLEAN, AND MAINTAIN CIRCUIT BREAKERS CAN
REDUCE EQUIPMENT LIFE OR CAUSE THE EQUIPMENT NOT TO OPERATE
PROPERLY UNDER FAULT CONDITIONS. THIS COULD RESULT IN
EQUIPMENT DAMAGE, BODILY HARM, OR EVEN DEATH.

Only workers with electrical training and familiarity with power

Figure 71. Fixed narrow frame circuit breaker with available circuit breakers and their associated hazards should perform work
vertical adapter shown on Magnum PXR and PD-SB circuit breakers. Workers should also
become familiar with the specifics associated with Magnum PXR
and PD-SB circuit breakers as presented in this maintenance section.
Be sure to follow all safety guidelines and wear proper personal
protective equipment when performing maintenance on a circuit
breaker.
Unless otherwise specified in this guide, inspection, preventative
maintenance, and testing must always be performed on equipment
that is in an electrically-safe working condition (as defined in Article
120 of NFPA 70E-2015) and at a distance beyond the arc flash
boundary of energized electrical conductors. Verify that there is
no voltage present on incoming terminals (or on control power
terminals, if present) and between these terminals and ground to
positively ascertain that the equipment is totally in an electrically
safe working condition. The disconnecting or isolating means on the
line side of the isolation devices being checked or tested should
be in the open state to assure that the equipment will remain in
an electrically safe working condition during these procedures by
exercising approved Lock-Out-Tag-Out procedures. Refer to the
Hazardous Energy Control procedures as described in OSHA and
NFPA 70C-2015, Article 120.2 (D) for clarification.
Low voltage AC power circuit breakers should be installed, operated,
and maintained by qualified personnel as defined by OSHA

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User Manual MN013016EN Magnum PXR and Power Defense SB low
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29CFR1910 subpart 5. Manual operation functional test
General cleaning recommendations Procedure
Circuit breaker cleaning activities should be part of an overall activity 1. Charge the breaker mechanism springs either using the charging
that includes the assembly in which the circuit breaker is installed. handle or the motor operator.
Loose dust and dirt can be removed from external surfaces using
an industrial quality vacuum cleaner and/or lint-free cloth. Unless 2. Press the CLOSE pushbutton to close the breaker manually and
otherwise indicated, never use high-pressure air because dirt or verify closing by noting the state of the indicating flag
foreign products can be driven into areas such as the breaker (Figure 72).
mechanism, where additional friction sources could create problems. 3. Charge the breaker mechanism springs either using the charging
Never use a wire brush to clean any part of the circuit breaker. handle or the motor operator. If using the motor operator,
disconnect power to it to prevent automatic recharging.
Functional tests
4. Press the OPEN pushbutton to manually open the breaker.
Eaton recommends that the following functional tests be performed 5. Press the CLOSE pushbutton to manually close the breaker.
on Magnum PXR and PD-SB circuit breakers as part of any Is the breaker closed?
maintenance procedure. These tests are meant to check the basic
functionality of the breaker components. The circuit breaker should 6. Press the OPEN pushbutton to manually open the breaker.
be removed from service and Eaton should be notified if the circuit Is the breaker open?
breaker fails to perform any of these tests successfully. Please
be prepared to provide the estimated number of operations the Note: Repeat this entire described test procedure three times.
circuit breaker has to date, (or exact number, if equipped with an
operations counter) as well as the following nameplate information if
possible.

Magnum nameplate information

a b

Figure 72. CLOSED and OPEN indicators

e

a Low voltage power circuit breaker family name

b Breaker family designation number
c Breaker frame size in amperes
d Interrupting capacity rating
e Factory equipped accessories

Before doing any work on drawout type circuit breakers, confirm that
the breaker is levered out to the TEST or DISCONNECT position. To
test the electrical operations of the circuit breaker accessories, the
breaker must be levered out to the TEST position. For breaker control
wiring information, refer to Figure 58 through Figure 63. During the
levering process, be aware of any signs that would indicate that
the levering process is not working properly.
If working on a fixed circuit breaker, bus systems must be in an
electrically safe working condition for convenience and safety. The
circuit breaker should be switched to the OPEN state and the
mechanism springs discharged.
For functional testing of the trip unit, refer to the separate detailed
instruction book dedicated to the trip unit.

44 EATON www.eaton.com
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Electrical operation functional test Trip unit overload functional test
Note: Breaker accessory voltages can vary within the same breaker. Be sure An overload simulation for trip unit testing can be achieved by using
to review the accessory voltage rating before energizing as damage may the Power Xpert Protection Manager (PXPM) software. Testing prior
occur. to startup should always be done with the circuit breaker either in
a de-energized system, or in TEST or DISCONNECTED cassette
This test procedure is based on the assumption that the breaker is position, or WITHDRAWN from cell. Note that the circuit breaker
equipped with optional shunt trip (ST), undervoltage release (UVR), must be carrying less than 5% of In prior to the test.
and/or spring release (SR) accessories (Figure 73). If one accessory
is missing, substitute the manual button or manual charge handle to
replace the accessory’s function. If equipped with a motor operator,
the voltage is listed on the breaker nameplate.

Accessory viewing windows

Figure 74. Power Xpert Protection Manager (PXPM) software.

Procedure

1. Charge the breaker mechanism springs either using the charging

Figure 73. Accessory viewing windows handle or the motor operator.
2. Close the breaker by applying rated voltage to the spring release
Procedure accessory and verify closing by noting the state of the indicating
flag.
1. Charge the breaker mechanism springs using the motor operator,
then if equipped with a UVR, energize the UVR with the rated 3. Charge the breaker mechanism springs either by using the
voltage. charging handle or the motor operator. If using the motor
operator, disconnect power to it to prevent automatic recharging.
2. Close the breaker by applying rated voltage to the spring release
accessory and verify closing by noting the state of the indicating 4. Check the state of the pop-out trip indicator (if so equipped) is
flag. “out” and then reset it.
3. Charge the breaker mechanism springs using the motor operator. 5. Press the CLOSE pushbutton to manually close the breaker. If
If using the motor operator, after charging, remove power to the the indicator is “out”, then reset it.
motor operator to prevent automatic recharging. 6. PXPM initiates the functional testing using secondary injection.
4. Open the breaker by applying rated voltage to the shunt trip Navigate using the “Test Mode” icon to the test screen and
accessory. select the appropriate test conditions. Enter the requested
current and initiate the test by clicking on the “Test” button
Note: If UVR is not installed, proceed to step 7.
(note that the password will be required). Secondary injection
5. With UVR energized, close the breaker using the spring release will start, and the trip unit will open the breaker based on the
accessory. The breaker should now be closed. configured settings. Results will be shown within the PXPM
software.
6. Open the breaker by removing power from the UVR. The breaker
should now be open. Verify that the trip indicator pop-out button (if so equipped) is
7. Repeat this entire described test procedure three times. “out” and then reset it by pressing the pop-out button. The trip
unit then needs to be reset by the Reset pushbutton on the front
of the trip unit

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Maintenance schedule
Normal operating conditions
When determining how often a Magnum PXR and PD-SB breaker Table 12 serves as a baseline for developing a maintenance
should be inspected, the environmental and operating conditions schedule. Under these conditions, the recommended maintenance
must be taken into consideration. frequencies should be followed as written below.

Table 11.  Normal operating conditions Table 12.  Normal maintenance frequency
Normal operating conditions Test/inspection Frequency
Temperature Ambient temperature between 15 °C to 30 °C Arc chute inspection 1 year
(59 °F to 86 °F) Primary contact inspection 1 year or after a short circuit interruption
Percent load <80% of In (sensor rating) Internal mechanism inspection Every 250 operations or 3 years
Relative humidity 40–70% in a noncondensing environment Primary disconnect inspection Every time breaker is racked out
Corrosive atmosphere Clean, dry, noncorrosive atmosphere (drawout applications only)
Salt environment No salt mist Secondary connection inspection Every time breaker is racked out
Dust Protected by switchboard or switchgear assembly with Interlocks inspection Every 250 operations or 3 years
proper ventilation Trip unit testing (primary injection) 5 years
Vibration Continuous vibration <0.2 g Trip unit testing (secondary injection) 2–3 years

Adjusting maintenance frequency

Although Magnum PXR and PD-SB breakers are designed and
manufactured to operate in a wide variety of applications and
environments, there are some conditions that may require inspection
frequency to be increased.

Table 13.  Increased frequency conditions

Factor Condition limits Recommended action
Operating conditions
High cycling Greater than one operation every 2 minutes Inspect every 1500 operations
Low cycling Less than one operation per year Double the normal inspection frequency
Repeated interruptions or overloads Three interruptions or 50 overloads (28 overloads for >2000 A breakers) Double the normal inspection frequency
Capacitive switching >135% of the capacitive bank load Double the normal inspection frequency
Environmental conditions
Temperature Ambient temperature is above or below 15 °C to 30 °C (59° F to 86° F) Double the normal inspection frequency
Temperature Breaker is placed in an area with a strong solar influence Double the normal inspection frequency
Dirt and contaminants Visible dirt or contaminants Remove contaminants from the breaker
and double the normal inspection frequency
Corrosive atmospheres Breaker is used in water or wastewater, pulp Double the normal inspection frequency
and paper, petrochemical, or other harsh industrial atmospheres
Altitude >2000 m (6562 ft) Use appropriate voltage and current correction factors.
See Table 14 for rating factors. Short circuit current is not affect-
ed as long as the voltage is rated in accordance with the table.
Humidity Breaker is placed in a condensing environment Double the normal inspection frequency and inspect for rust

Use this table for ratings factor.

Table 14.  Altitude rating factors

Altitude (meters) Voltage correction Current correction
2000 1.000 1.000
2100 0.989 0.998
2300 0.976 0.995
2450 0.963 0.993
2600 0.950 0.990
2750 0.933 0.987
2900 0.917 0.983
3050 0.900 0.980
3200 0.883 0.977
3350 0.867 0.973
3500 0.850 0.970
3650 0.833 0.967
3800 0.817 0.963
3950 0.800 0.960
5000 0.700 0.940

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Inspection procedures
Arc chute inspection

Table 15.  Pre-inspection conditions

Device Position of poles Mechanism Device position in cassette
Fixed Open Closed Charged Discharged — — — —
Drawout Open Closed Charged Discharged Connected Test Disconnected Removed

When a circuit breaker experiences a high level fault or during regularly scheduled maintenance periods, the circuit breaker’s arc chutes and
arc chambers should be inspected for any kind of damage or dirt. Be especially alert for signs of significant erosion
of the V-shaped plated inside the arc chute.
Arc chutes fit inside the arc chambers and down over the primary
contacts. Each arc chute is held in place by one top inserted screw.
Arc chute Baffled cover
removed
Procedure

1. Remove arc chute screws and all arc chutes from the
arc chamber.
2. Turn each arc chute upside down and visually inspect the inside.
Arc chamber
3. Be sure to look for erosion and sooty discoloration on the splitter
plates and insulating jacket. If arc chutes show severe signs of
erosion or discoloration, replace with a new arc chute.
Note: Because the arc chutes are removed, this is an ideal time to inspect
the primary contacts for wear (See Primary Contact Inspection
procedure on page 48)

4. When the inspections are complete, position each arc chute over
its respective set of primary contacts, and secure in place with
the screw(s) removed earlier. Be sure to torque arc chute screws
to 35 to 45 in-lb.

Figure 75. Top rear view of circuit breaker with one

arc chute removed

Alternating “V”
shaped
plates

Figure 76. Bottom view of arc chute

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Primary contact inspection

Table 16.  Pre-inspection conditions

Device Position of poles Mechanism Device position in cassette
Fixed Open Closed Charged Discharged — — — —
Drawout Open Closed Charged Discharged Connected Test Disconnected Removed

Procedure
Note: Using the mating line of the housing halves as a reference guide will
assist in this visual inspection.

1. With the arc chutes removed, look directly down into the arc
chamber (Figure 77), and visually inspect each primary contact
structure for signs of wear and/or damage.
2. Use the contact wear indicator to inspect each contact. The
contact wear indicator is the relative position of the individual
contact fingers to a narrow, side-to-side ledge inside the arc
chamber. The ledge is actually part of the arc chamber. When
the circuit breaker is closed and the contacts are in good
condition, the narrow ledge is covered by the back end of each
of the contact fingers (Figure 78). If the back end of any of the
contacts are below the ledge, the contact assembly should be
replaced.
3. Once the inspection is complete, be sure to verify the arc chutes
are properly replaced as previously described in the Arc Chute
Inspection procedure.

m WARNING
ARC CHUTES MUST BE SECURED PROPERLY IN PLACE BEFORE A CIRCUIT
BREAKER IS INSTALLED IN A CIRCUIT BREAKER COMPARTMENT. FAILURE
TO DO THIS COULD RESULTS IN EQUIPMENT DAMAGE, BODILY INJURY, OR Figure 77. Primary contacts with circuit breaker open
EVEN DEATH. (not used for contact wear inspection)

Arcing contact
(toe)
Integral
arc
runner

Stationary
main contact

Moving
main contact

Side view

Figure 78. Contact inspection area with circuit breaker open

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Side-to-side Side-to-side
ledge ledge

Contact wear Contact wear

inspection area inspection area
(ledge not visible (ledge NOW becoming visible
under contacts) under contacts)

Contact wear indicator— Contact wear indicator—

contacts closed and in good condition contacts closed and wear is indicated

Figure 79. Use of contact wear indicator with circuit breaker closed

Internal mechanism inspection

Table 17.  Pre-inspection conditions

Device Position of poles Mechanism Device position in cassette
Fixed Open Closed Charged Discharged — — — —
Drawout Open Closed Charged Discharged Connected Test Disconnected Removed

Procedure Table 19.  Greases used on Magnum PXR and PD-SB

Grease type Description
1. Inspect the breaker for nicked wires, cracks in plastic parts,
Magnalube®-G
and loose screws. Screws or bolts should be tightened to levels
outlined in Table 18. Loose screws inserted into plastic parts will Eaton standards #53701AI
require thread-locking compound (such as Loctite 242). Color Green
All nicked wiring should be replaced or repaired in accordance Manufactured by Saunders Enterprises inc.
with accepted industry practices. 11-51 44th Road, Long Island City, New York 11101
Phone (718) 729-1000
2. Ensure that the torque values of the operating mechanism Fax (718) 729-2690
and motor mounting hardware are within the recommended www.magnalube.com
values in Table 14.
Molykote®
3. Inspect all sliding or rolling parts for cleanliness and adequate Eaton standards #53701QB
lubrication. Refer to Table 19 and Figure 80—Figure 85.
Color Black
Manufactured by Dow Corning Company
Table 18.  Magnum PXR and PD-SB breaker torque list Midland, Michigan 48686-0994
Subassembly lb-in Nm (989) 636-1000
www.dupont.com/molykote.html
Arc chute 35–45 3.95–5.08
Front cover 25–35 2.82–3.95
Rear housing 75–85 8.47–9.60
Motor operator 75–85 8.47–9.60
Current sensor cover screws 18–22 2.03–2.49
Fixed mount feet bolts 75–85 8.47–9.60
Primary disconnect 75–85 8.47–9.60

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Figure 80. Breaker mechanism lubrication Figure 83. Drawout system lubrication

Figure 81. Pole shaft lubrication Figure 84. Charging handle and gear lubrication

Figure 82. Drawout system lubrication (not applicable to fixed- Figure 85. Pole shaft and TA spring lubrication
mount breakers)

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Primary disconnect inspection

Table 20.  Pre-inspection conditions

Device Position of poles Mechanism Device position in cassette
Fixed Open Closed Charged Discharged — — — —
Drawout Open Closed Charged Discharged Connected Test Disconnected Removed

Procedure
For Magnum PXR and PD-SB breakers with vertically mounted For all Magnum PXR and PD-SB breakers primary disconnects:
primary disconnects:
1. Remove the primary disconnect.
1. With breaker removed from cell, verify that vertical adapter nuts 2. Inspect primary disconnect contact surfaces for indications of
and bolts are torqued to 37–43 lb-ft. plating wear, corrosion, or arcing and pitting. Replace primary
disconnect if there is evidence of any exposed copper.
3. Inspect finger springs for broken, cracked, or misalignment
with fingers.
Primary disconnect bolt 4. Remove loose contaminates.
5. Reinstall and tighten the M6 screw (refer back to Table 18)
to retain the primary disconnect. Verify that the primary
disconnect is free to rotate about the screw, and return
to the home position.
Vertical adapter bolt 6. Be certain that the retaining screw is in the proper position and
does not deform the end plates on the primary disconnects.

Figure 86. Primary disconnects

Secondary disconnect inspection

Table 21.  Pre-inspection conditions

Device Position of poles Mechanism Device position in cassette
Fixed Open Closed Charged Discharged — — — —
Drawout Open Closed Charged Discharged Connected Test Disconnected Removed

Procedure
Breaker:

1. Remove the breaker front cover.

2. With breaker removed from cell, verify that the breaker
secondary disconnect pins are fully seated and locked into
position by lightly pulling on each wire individually.
Note: Do not exceed 1 lb of force or damage to pin or housing may occur.

3. Ensure all pins are straight without bends, corrosion, and do not
show evidence of arcing.
4. Damaged pins are to be replaced. Refer to renewal parts catalog.

Figure 87. Breaker secondary

m WARNING
REMOVE ALL POWER TO THE CASSETTE SECONDARY PINS.

Cassette:

1. On the cassette side of the secondary disconnect, ensure

all sockets are fully seated and locked into position by lightly
pressing on each socket.
2. Visually inspect each socket for evidence of arcing, corrosion,
or foreign objects.
3. Damaged sockets are to be replaced. Refer to renewal parts
catalog
4. Ensure that socket housings are free to move to allow
self-aligning with the breaker side secondary housing. Figure 88. Cassette secondary

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Interlocks inspection

Table 22.  Pre-inspection conditions

Device Position of poles Mechanism Device position in cassette
Fixed Open Closed Charged Discharged — — — —
Drawout Open Closed Charged Discharged Connected Test Disconnected Removed

m WARNING
REMOVE THE DRAWOUT CIRCUIT BREAKERS FROM THE CASSETTE FOR
THE FOLLOWING TESTS. FOR FIXED MOUNTED CIRCUIT BREAKERS, ALL
PRIMARY AND SECONDARY POWER IS TO BE REMOVED.

Procedure
Note: The circuit breaker will be required to be charged, closed, and opened
during this inspection procedure.

1. Remove the breaker front cover.

2. Verify that the breaker is in working order by charging the
breaker, close the breaker, recharge the breaker, and open
the breaker.
Note: The breaker will need to be charged and opened for this inspection
procedure.

3. Verify that the circuit breaker will not close if any of the following
mechanical conditions exist:
a. If the breaker is equipped with an Undervoltage Release
Figure 89. Charged and opened
that is NOT energized, and the breaker is charged and
opened, depress the CLOSE pushbutton. The breaker should
not close.
Note: Remove the Undervoltage Release for the remainder of the interlock
testing if installed.

b. For drawout breakers, lift the levering-in screw access door.

With door open or not fully closed depress the CLOSE
button. The breaker should not close.
c. Rotate the levering-in screw and verify that the door does not
close in intermediate positions. The door should only close in
the full disconnect, test, and connect positions.
d. Return the drawout levering in screw to the disconnected
position.
e. Depress and hold the breakers OPEN pushbutton and then
depress the CLOSE pushbutton. The breaker should not
close.

4. If the breaker is equipped with an internal key lock, engage

the lock and remove the key. Depress the CLOSE button. The
breaker should not close. Reinsert the key and disengage the key
lock. Close the breaker. Attempt to engage the key lock; the key
should rotate 90 degrees and the breaker should open. Remove
the key and ensure the breaker is open, but do not recharge.
5. Depress and hold the CLOSE pushbutton while charging the
breaker. The breaker should not close when the breaker is fully
charged. Release and re-press the CLOSE button. The breaker
should close. Do not open the breaker until instructed to do so.

Figure 90. Push to close

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Figure 91. Levering-in door in position between disconnect

and test

There are NO impediments to tripping/opening. The circuit breaker will

always be permitted to open on command of the following:
• OPEN pushbutton is depressed
• Shunt trip (electrical)
• External trip interlock (cassette)
• UVR being de-energized (electrical)
• Trip unit signal (overcurrent etc.)
• Rotating the interlock wire form
• For breakers used in multi-way interlocks with other breakers,
testing should be performed as described in the appropriate
instruction manual

Note: Drawout breakers must be installed in their cassette. To verify proper

operation of multi-way interlocks, the breaker will be required to close and
open while installed in the switchgear.

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Troubleshooting

Table 23.  Spring charging

Problem Possible root cause Actions
Breaker won’t charge mechanically Charge handle broken Install replacement handle kit
Manual charge handle unable to be pulled Verify breaker is not charged. Higher current breakers require more
force to charge. Apply more force to charging handle but do not
exceed 120 lb. If problem persists, a possible mechanism issue may
be present, contact Eaton Electrical Services & Systems
Manual charging handle not engaging Check to see if breaker is already charged
Possible worn parts will not allow manual charge to engage Install replacement handle kit
Manual charge handle engages, but cannot reach full charge Apply force to manual charging not to exceed 120 lb
Manual arm not consistently engaging Install replacement handle kit
Charging mechanism jamming Contact Eaton Electrical Services & Systems
Breaker won’t charge electrically Motor operator skips during charging cycle due to Contact Eaton Electrical Services & Systems
gear teeth being out of alignment
Improper motor operator mounting Tighten motor mounting hardware
Incorrect motor mounting Verify proper orientation of motor operator standoffs to mechanism,
verify motor operator mounting
Insufficient voltage/current to load or leads Verify supply to motor
Levering device door switch out of adjustment Adjust switch to pick mating surface on lev in door
Secondary breaker contacts not engaged Adjust switch lever and check secondary contact terminal condition.
Ensure that breaker is fully in test or connect position.
Loose terminal screws on cutoff switches Tighten all terminal screws
Motor continuously runs Contact Eaton Electrical Services & Systems

Table 24.  Contact closing

Problem Possible root cause Actions
Breaker will not close Breaker is already closed with flag indication error Contact Eaton Electrical Services & Systems
An external interlock such as a key or cable Clear all external interlocks
Closing spring not charged. Charge the closing spring using the handle or motor operator.
Insufficient voltage/current to spring release. Verify supply to spring release.
Pushbutton cover and/or prevent close cover blocking access to Remove cover.
CLOSE pushbutton.
Lev in door is open (drawout breakers only) Ensure breaker is fully in connect, test, or disconnect position and lev
in door fully closes.
Continuous shunt trip energized De-energize continuous duty shunt trip
Undervoltage release (UVR) de-energized Energize UVR
Mechanical obstructions Remove arc chutes and remove obstructions
Broken trip actuator (TA) resetter or reset spring Contact Eaton Electrical Services & Systems
Accessory connections not correct Verify and correct accessory connections
Trip indicator (also known as overcurrent trip switch) not reset Reset trip indicator
Other unidentified issues Contact Eaton Electrical Services & Systems
Breaker will not stay closed Lev in door slightly opened and acting upon interlock Ensure lev in door is complete closed
(opens immediately) Voltage present at the shunt trip terminals Verify and remove remote open signal
Off pushbutton not full returned Clear obstruction
Loose key interlock linkage assembly or interference Tighten mounting hardware or clear cable obstruction
with key interlock cable
Breaker attempts to close on overload or fault currents Investigate and clear cause of fault
Neutral sensor polarity incorrect (ground fault) Reverse polarity
Shunt trip coil is burned causing armature to remain extended Replace shunt trip
Other unidentified issues Contact Eaton Electrical Services & Systems

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Table 25.  Contact opening
Problem Possible root cause Actions
Breaker will not open on expected Pinched or damaged wires Repair damage
trip unit settings Damaged trip actuator (TA) Contact Eaton Electrical Services & Systems
Broken TA tripper Contact Eaton Electrical Services & Systems
Trip unit settings not as desired Reset trip unit to proper settings
Trip unit not communicating correctly Check communication devices and wiring
Breaker will not open by way of Voltage at shunt trip too low Excessive voltage drop in control wiring
accessories Mis-wired open accessories Correct secondary wire connections
Accessory not fully seated Fully seat and lock accessory
Shunt trip cutoff switch not connected, present, Connect, install, or replace shunt trip cutoff switch
or damaged (instantaneous shunt trip only)
Accessory deck broken or not locked down Replace or lock down accessory deck
Other unidentified causes Contact Eaton Electrical Services & Systems
Breaker will not open mechanically Obstruction behind off pushbutton Remove obstruction
Pushbutton cover blocking access to OPEN pushbutton Remove cover.
Other unidentified causes Contact Eaton Electrical Services & Systems

Table 26.  Levering-in/-out (drawout applications only)

Problem Possible root cause Actions
Breaker will not rack in Breaker does not push to stops evenly Ensure breaker is square against stops by pushing evenly on both
sides of the breaker
Breaker/Cassette are equipped with mismatching rejection bracket Ensure that rated current on the breaker matches the rated current
assemblies. of the cassette. Check that cassette rejection bracket pin scheme
matches the cassette catalog number.
Attempting to rack in a breaker with PXR into a Digitrip cassette. Replace cassette
Cassette floor pan mounting bolts in wrong location or Remove bolt and replace with low profile
not low profile
Arc hood displaced and interfering with breaker movement Replace arc hood
Cassette secondary sliding bracket not free to move with breaker Remove wire obstruction or lubricate slide bushings and pin
Lev in device require re-lubrication Lubricate lev in device
Excessive drive screw torque causing stripping or bending of Contact Eaton Electrical Services & Systems
key components
Racking screw not in full retracted position before pushing breaker Rotate to full counterclockwise stop
into cell
Breaker will not rack out Other unidentified causes Contact Eaton Electrical Services & Systems

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MAGNUM PXR and PD-SB AIR CIRCUIT BREAKER INSPECTION RECORD

Location _______________________________________ Date _________________________________
Position________________________________________ Serial No. ________________________________________
Switchgear Mfr. __________________________________ Cat # ___________________________________________

As Found Condition:

Cleanliness ___________ Arc Chute Wear _______________ Contact Wear _______________ Lubrication _______________

Broken or missing parts _______________ Wiring Condition _______________

Functional Checks - Manual Operation

Manual Charging __________ CLOSE Push Button _______________ OPEN Push Button __________

Levering In Device _________ Counter advancing on Charge __________

OPEN/CLOSED Flag operation_______________ CHARGED/DISCHARGED Flag operation _______________

Functional Checks - Electrical (at reduced nominal if possible)

Motor operator @ 85% Voltage __________ Spring Release @ 85% __________ Undervoltage Release Dropout @ 35% < 60% __________

Power Relay Module @ 85% ____________ Shunt Trip @ 70% _____________ Undervoltage Release Pickup @ 85% _______________

Trip Indicator Electrical Reset @ 85% __________

Trip Unit Functional Check with Hand-Held Test Kit __________

Trip Unit Primary Injection Test (see MAGNUM PXR and PD-SB AIR CIRCUIT BREAKER TRIP UNIT FIELD TEST FORM )

__________
Interlock Checks

Wire Form Interlock __________ Trip Free Interlock ____________ Levering In Door Interlock __________

Interlocking Trip Indicator __________ Key Interlock __________ Cable/Rod Interlock _______________

Remarks (Report action/repairs made):

___________________________________________________________________________________________________________________

___________________________________________________________________________________________________________________

___________________________________________________________________________________________________________________

Other repairs recommended:

___________________________________________________________________________________________________________________

___________________________________________________________________________________________________________________

___________________________________________________________________________________________________________________

Magnum PXR and PD-SB air circuit breaker inspection record

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MAGNUM PXR and PD-SB AIR CIRCUIT BREAKER TRIP UNIT FIELD TEST FORM
Reference Documents MN013015EN
Location _______________________________________________________________ Date_____________________________________________________________
Position _________________________________ Switchgear Mfr_______________________________________ Load Reading ___________________________________
Breaker GO# ______________________________ Item # ____________ Seq # __________
Breaker Data
Breaker Catalog Number. __________________________________________________ Trip Unit Cat Number________________________________________
Rating Plug/Sensor _______________ Amperes
Trip unit settings as found Long Delay Setting (LDS) _____ Long Delay Time (LDT) _____ Short Delay Setting (SDPU) _____
Short Delay Time (SDT) _____ Instantaneous (INST) _____
Ground Fault Settin (GFPU) _____ Ground Fault Time (GFT) _____
Long Delay Memory Jumper (LD Mem)(In/Out) _____ Maintenance Mode (ON/Off) _____

Trip unit test settings LDS - 0.5 LDT - 4 SDPU - 2.5 SDT - 0.5 INST - 2 GFPU - 0.4 GFT - 0.5
LD Mem - On Zone Interlock C19-21 On Ground Fault (if equipped with GF) OFF
Maintenance Mode setting (if equpped) - R5 (2.5x) Maintenance Mode Off
Test Data

Date of Test Left Pole Center Pole Right Pole Time Range from
Observations
(A phase) (B phase) (C phase) Curve in seconds
Inspector's Initials
Long Delay Test A phase
Long Delay LED
Test Current% of In Rating Amperes Trip 26-36
Blink during test
100% _____________
Long Delay Memory Test A phase (immediately following previous test)
Long Delay LED
Test Current% of In Rating Amperes Trip <10
Blink after test
100% _____________
Instantaneous Test B phase No trip
Long Delay LED
Test Current% of In Rating Amperes No Trip
Blink during test
180% _____________
Instantaneous Test B phase Trip
Instantaneous LED
Test Current% of In Rating Amperes Trip <0 .065
blink after test
220% _____________
Short Delay Test C phase No trip
Long Delay LED
Test Current% of In Rating Amperes No Trip
Blink during test
120% _____________
Short Delay test C phase Trip
Short Delay LED
Test Current% of In Rating Amperes Trip 0.4 to 0.555
blink after test
131% _____________
Maintenance Mode Test C phase (if equipped) No Trip Set Maintenance Mode to ON
Test Current% of In Rating Amperes Set Instantaneous to OFF Blue LED on No Trip < 0.4
150% _____________
Maintenance Mode Test C phase (if equipped) Trip Set Maintenance Mode to ON Blue LED on
Test Current% of In Rating Amperes Set Instantaneous to OFF Instantaneous LED Trip < 0.06
287% _____________ blink after test
Ground Fault C phase or N if 4 Pole No Trip (if equipped) GF = ON
Test Current% of In Rating Amperes GFPU = .0.4 No Trip
36% _____________
Ground Fault C phase or N if 4 Pole Trip (if equipped) GF = ON
Ground Fault LED
Test Current% of In Rating Amperes GFPU = .0.4 Trip 0.4 to 0.555
blink after test
44% _____________

Reset all trip unit settings back to as found positions

Remarks (record unusual conditions, corrections, needed repairs, etc; use separate form to record annual breaker inspection details):

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Magnum PXR and PD-SB air circuit breaker trip unit field test form

EATON www.eaton.com 57
User Manual MN013016EN Magnum PXR and Power Defense SB low
Effective December 2022 voltage power circuit breakers user manual

Section 8: Renewal parts Disclaimer of warranties and
General limitation of liability
All renewal parts and/or spare parts recommendations for type The information, recommendations, descriptions, and safety
Magnum PXR and PD-SB circuit breakers are supplied in separate notations in this document are based on Eaton experience and
renewal parts documentation, not this instruction manual. Refer judgment, and may not cover all contingencies. If further information
to the most recent version of this documentation for specific is required, an Eaton sales office should be consulted.
assistance. Sale of the product shown in this literature is subject to the terms
When ordering parts, always specify, if known, the part name and and conditions outlined in appropriate Eaton selling policies or
style number. If the style number is not known, it would help to other contractual agreement between Eaton and the purchaser.
refer to a pictorial and/or graphic reference. Also include the circuit THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES,
breaker type, general order number and other information as shown EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS
on the nameplate on the front cover of the circuit breaker (Figure 2 FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER
and Figure 18). THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING
Some detailed parts shown in the figures in this manual may only CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT
be available as a part of a sub-assembly. Certain parts may not be STATES THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF
available at all for field installation. Some parts in the figures are THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY
illustrated just to show their function and location in the assembly. ANY CONTRACT BETWEEN THE PARTIES.
The renewal parts documentation indicates which parts are available In no event will Eaton be responsible to the purchaser or user in
and in what form. For additional information, visit www.eaton.com/ contract, in tort (including negligence), strict liability, or otherwise
magnumpxr. for any special, indirect, incidental, or consequential damage or loss
whatsoever, including but not limited to damage or loss of use of
equipment, plant or power system, cost of capital, loss of power,
additional expenses in the use of existing power facilities, or claims
against the purchaser or user by its customers resulting from the
use of the information, recommendations, and descriptions
contained herein.
The information contained in this manual is subject to change
without notice.

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