ISO 13482 2014 (E) - Character PDF Document
ISO 13482 2014 (E) - Character PDF Document
STANDARD 13482
First edition
2014-02-01
Reference number
ISO 13482:2014(E)
© ISO 2014
ISO 13482:2014(E)
Contents Page
Foreword...........................................................................................................................................................................................................................................v
Introduction................................................................................................................................................................................................................................. vi
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references....................................................................................................................................................................................... 2
3 Terms and definitions...................................................................................................................................................................................... 3
4 Risk assessment..................................................................................................................................................................................................... 9
4.1 General............................................................................................................................................................................................................ 9
4.2 Hazard identification.......................................................................................................................................................................... 9
4.3 Risk estimation........................................................................................................................................................................................ 9
5 Safety requirements and protective measures...................................................................................................................10
5.1 General......................................................................................................................................................................................................... 10
5.2 Hazards related to charging battery................................................................................................................................... 11
5.3 Hazards due to energy storage and supply.................................................................................................................. 12
5.4 Robot start-up and restart of regular operation...................................................................................................... 14
5.5 Electrostatic potential..................................................................................................................................................................... 15
5.6 Hazards due to robot shape....................................................................................................................................................... 16
5.7 Hazards due to emissions............................................................................................................................................................ 17
5.8 Hazards due to electromagnetic interference............................................................................................................ 21
5.9 Hazards due to stress, posture and usage..................................................................................................................... 22
5.10 Hazards due to robot motion.................................................................................................................................................... 23
5.11 Hazards due to insufficient durability.............................................................................................................................. 31
5.12 Hazards due to incorrect autonomous decisions and actions..................................................................... 33
5.13 Hazards due to contact with moving components................................................................................................. 34
5.14 Hazards due to lack of awareness of robots by humans................................................................................... 35
5.15 Hazardous environmental conditions............................................................................................................................... 35
5.16 Hazards due to localization and navigation errors................................................................................................ 37
6 Safety-related control system requirements........................................................................................................................38
6.1 Required safety performance................................................................................................................................................... 38
6.2 Robot stopping...................................................................................................................................................................................... 40
6.3 Limits to operational spaces..................................................................................................................................................... 43
6.4 Safety-related speed control..................................................................................................................................................... 44
6.5 Safety-related environmental sensing.............................................................................................................................. 44
6.6 Stability control.................................................................................................................................................................................... 46
6.7 Safety-related force control........................................................................................................................................................ 47
6.8 Singularity protection..................................................................................................................................................................... 47
6.9 Design of user interface................................................................................................................................................................. 48
6.10 Operational modes............................................................................................................................................................................ 49
6.11 Manual control devices.................................................................................................................................................................. 51
7 Verification and validation......................................................................................................................................................................52
8 Information for use..........................................................................................................................................................................................52
8.1 General......................................................................................................................................................................................................... 52
8.2 Markings or indications................................................................................................................................................................ 53
8.3 User manual............................................................................................................................................................................................. 55
8.4 Service manual...................................................................................................................................................................................... 56
Annex A (informative) List of significant hazards for personal care robots.............................................................58
Annex B (informative) Examples of operational spaces for personal care robots.............................................66
Annex C (informative) Example of the implementation of a safeguarded space..................................................69
Annex D (informative) Examples of functional tasks of personal care robots........................................................72
Annex E (informative) Examples of markings for personal care robots.......................................................................75
Bibliography.............................................................................................................................................................................................................................. 77
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2. [Link]/directives
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any
patent rights identified during the development of the document will be in the Introduction and/or on
the ISO list of patent declarations received. [Link]/patents
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
The committee responsible for this document is ISO/TC 184, Automation systems and integration,
Subcommittee SC 2, Robots and robotic devices.
Introduction
This International Standard has been developed in recognition of the particular hazards presented by
newly emerging robots and robotic devices for new applications in non-industrial environments for
providing services rather than manufacturing applications in industrial applications. This International
Standard focuses on the safety requirements for personal care robots in non-medical applications.
This International Standard complements ISO 10218-1, which covers the safety requirements for robots
in industrial environments only. This International Standard includes additional information in line
with ISO 12100 and adopts the approach proposed in ISO 13849 and IEC 62061 to formulate a safety
standard for robots and robotic devices in personal care to specify the conditions for physical human-
robot contact.
This International Standard is a type-C standard, as stated in ISO 12100.
When a type-C standard deviates from one or more technical provisions dealt with by type-A or by
type-B standards, the type-C standard takes precedence.
It is recognized that robots and robotic devices in personal care applications require close human-robot
interaction and collaborations, as well as physical human-robot contact.
The robots or robotic devices concerned, and the extent to which hazards, hazardous situations or
hazardous events are covered, are indicated in the scope of this International Standard.
Hazards are well recognized, and the sources of the hazards are frequently unique to particular robot
systems. The number and types of hazards are directly related to the nature of the robot application, the
complexity of the installation, and the level of human-robot interaction incorporated.
The risks associated with these hazards vary with the type of robot used and its purpose, and the way
in which it is installed, programmed, operated, and maintained.
Not all of the hazards identified by this International Standard apply to every personal care robot,
nor will the level of risk associated with a given hazardous situation be the same from robot to robot.
Consequently, the safety requirements, and/or protective measures can vary from what is specified
in this International Standard. A risk assessment is conducted to determine the protective measures
needed when they do not meet safety requirements and/or protective measures specified in this
International Standard, and for the particular application being considered.
In this International Standard, the following verbal forms are used:
— “shall” indicates a requirement;
— “should” indicates a recommendation;
— “may” indicates a permission;
— “can” indicates a possibility or a capability.
In recognition of the variable nature of hazards with personal care robot applications, this International
Standard provides guidance for the assurance of safety in the design and construction of the non-medical
personal care robot, as well as the integration, installation, and use of the robots during their full life
cycle. Since safety in the use of personal care robots is influenced by the design of the particular robot
system, a supplementary, though equally important, purpose is to provide guidelines for the information
for use of personal care robots and robotic devices.
The safety requirements of this International Standard have to be met by the manufacturer and the
supplier of the personal care robot.
Future editions of this International Standard might include more specific requirements on particular
types of personal care robots, as well as more complete numeric data for different categories of people
(e.g. children, elderly persons, pregnant women).
1 Scope
This International Standard specifies requirements and guidelines for the inherently safe design,
protective measures, and information for use of personal care robots, in particular the following three
types of personal care robots:
— mobile servant robot;
— physical assistant robot;
— person carrier robot.
These robots typically perform tasks to improve the quality of life of intended users, irrespective of age
or capability. This International Standard describes hazards associated with the use of these robots, and
provides requirements to eliminate, or reduce, the risks associated with these hazards to an acceptable
level. This International Standard covers human-robot physical contact applications.
This International Standard presents significant hazards and describes how to deal with them for each
personal care robot type.
This International Standard covers robotic devices used in personal care applications, which are treated
as personal care robots.
This International Standard is limited to earthbound robots.
This International standard does not apply to:
— robots travelling faster than 20 km/h;
— robot toys;
— water-borne robots and flying robots;
— industrial robots, which are covered in ISO 10218;
— robots as medical devices;
— military or public force application robots.
NOTE The safety principles established in this International Standard can be useful for these robots listed
above.
The scope of this International Standard is limited primarily to human care related hazards but, where
appropriate, it includes domestic animals or property (defined as safety-related objects), when the
personal care robot is properly installed and maintained and used for its intended purpose or under
conditions which can reasonably be foreseen.
This International Standard is not applicable to robots manufactured prior to its publication date.
This International Standard deals with all significant hazards, hazardous situations or hazardous events
as described in Annex A. Attention is drawn to the fact that for hazards related to impact (e.g. due to a
collision) no exhaustive and internationally recognized data (e.g. pain or injury limits) exist at the time
of publication of this International Standard.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 2631 (all parts), Mechanical vibration and shock — Evaluation of human exposure to whole-body
vibration
ISO 3746, Acoustics — Determination of sound power levels and sound energy levels of noise sources using
sound pressure — Survey method using an enveloping measurement surface over a reflecting plane
ISO 3864-1, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for safety signs
and safety markings
ISO 4413, Hydraulic fluid power — General rules and safety requirements for systems and their components
ISO 4414, Pneumatic fluid power — General rules and safety requirements for systems and their components
ISO 4871, Acoustics — Declaration and verification of noise emission values of machinery and equipment
ISO 7000, Graphical symbols for use on equipment — Registered symbols
ISO 7010, Graphical symbols — Safety colours and safety signs — Registered safety signs
ISO 8373:2012, Robots and robotic devices — Vocabulary
ISO 11202, Acoustics — Noise emitted by machinery and equipment — Determination of emission sound
pressure levels at a work station and at other specified positions applying approximate environmental
corrections
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13849-1, Safety of machinery — Safety-related parts of control systems — Part 1: General principles
for design
ISO 13850, Safety of machinery — Emergency stop — Principles for design
ISO 13854, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 138551), Safety of machinery — Positioning of safeguards with respect to the approach speeds of parts
of the human body
ISO 13856 (all parts), Safety of machinery — Pressure-sensitive protective devices
ISO 13857, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and
lower limbs
ISO 14118, Safety of machinery — Prevention of unexpected start-up
ISO 14119, Safety of machinery — Interlocking devices associated with guards — Principles for design and
selection
ISO 14120, Safety of machinery — Guards — General requirements for the design and construction of fixed
and movable guards
ISO 15534 (all parts), Ergonomic design for the safety of machinery1
IEC 60204-1:2009, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
IEC 60335-1, Household and similar electrical appliances — Safety — Part 1: General requirements
1) If used, consideration shall be given as to the relevance and applicability of the quantitative data to the intended
users of the robot, especially for elderly people and children.
IEC 60335-2-29, Household and similar electrical appliances — Safety — Part 2-29: Particular requirements
for battery chargers
IEC 60417-1, Graphical symbols for use on equipment — Part 1: Overview and application
IEC 60529, Degrees of protection provided by enclosures (IP Code)
IEC 60825-1, Safety of laser products — Part 1: Equipment classification and requirements
IEC 61140, Protection against electric shock — Common aspects for installation and equipment
IEC 61496 (all parts), Safety of machinery — Electro-sensitive protective equipment
IEC 62061:2012, Safety of machinery — Functional safety of safety-related electrical, electronic and
programmable electronic control systems
IEC 62471, Photobiological safety of lamps and lamp systems
3.7
risk
combination of the probability of occurrence of harm and the severity of that harm
[SOURCE: ISO 12100:2010, 3.12]
3.8
risk assessment
overall process comprising a risk analysis and a risk estimation
[SOURCE: ISO 12100:2010, 3.17, modified]
3.9
safe state
condition of a personal care robot (3.13) where it does not present an impending hazard (3.6)
[SOURCE: ISO 10218‑2:2011, 3.11, modified]
3.10
safety-related part of a control system
part of a control system that responds to safety-related input signals and generates safety-related
output signals
[SOURCE: ISO 13489‑1:2006, 3.1.1, modified]
3.11
verification
confirmation through the provision of objective evidence that the specified requirements of the personal
care robot (3.13) have been fulfilled
[SOURCE: ISO 9000:2005, 3.8.4, modified]
3.12
validation
confirmation through the provision of objective evidence that the requirements for specific intended
use or application of the personal care robot (3.13) have been fulfilled
[SOURCE: ISO 9000:2005, 3.8.5 modified]
3.13
personal care robot
service robot (3.4) that performs actions contributing directly towards improvement in the quality of life
of humans, excluding medical applications
Note 1 to entry: This might include physical contact (3.19.1) with the human to perform the task.
Note 2 to entry: Typical types of personal care robots include: mobile servant robot (3.14), physical assistant robot
(3.15) and person carrier robot (3.16).
3.14
mobile servant robot
personal care robot (3.13) that is capable of travelling to perform serving tasks in interaction with
humans, such as handling objects or exchanging information
3.15
physical assistant robot
personal care robot (3.13) that physically assists a user (3.26) to perform required tasks by providing
supplementation or augmentation of personal capabilities
3.15.1
restraint type physical assistant robot
physical assistant robot (3.15) that is fastened to a human during use
EXAMPLE This includes wearable suits or non-medical physical assistance exoskeletons.
3.15.2
restraint-free type physical assistant robot
physical assistant robot (3.15) that is not fastened to a human during use
Note 1 to entry: This allows free holding/releasing of the robot by the human in order to control or stop the
physical assistance. Examples include power assisted devices and/or powered walking aids.
3.16
person carrier robot
personal care robot (3.13) with the purpose of transporting humans to an intended destination
Note 1 to entry: It might possess a cabin and might be equipped with a seat and/or standing support (or similar).
Note 2 to entry: In addition to humans, transportation might include other objects, e.g. pets and property.
3.17
protective stop
interruption of operation that allows an orderly cessation of motion for safeguarding purposes
3.18.1
maximum space
volume which can be swept by the moving parts of the robot (3.2) as defined by the manufacturer, plus
the volume which can be swept by manipulators and payloads
Note 1 to entry: For mobile platforms, this volume can be defined by the physical boundaries through which the
robot can move around.
3.18.2
restricted space
portion of the maximum space (3.18.1) confined by limiting devices that establish boundaries which will
not be exceeded by the robot (3.2)
Note 1 to entry: For mobile robots (3.5), this volume can be limited by special markers on floors and walls, or by
software limits (3.27) defined in the internal map of the robot or facility (maximum space).
Note 2 to entry: This space can be static or dynamic depending on the personal care robot and its application.
3.18.4
safeguarded space
space in which the personal care robot (3.13) initiates a safety-related function if a safety-related object
(3.21.1) is detected within it
Note 1 to entry: Examples of safety-related functions include trajectory changes, speed reduction, protective stop
(3.17), force limiting.
Note 2 to entry: Annex C provides more details on possible implementations of algorithms for the speed reduction.
Note 3 to entry: Space can be static or dynamic, depending on the personal care robot, its application and its
(dynamic) shape.
3.18.5
protective stop space
space in which the personal care robot (3.13) will perform a protective stop (3.17) if a safety-related object
(3.21.1) enters it
EXAMPLE Examples of operational spaces for some different personal care robots are presented in Annex B.
Note 1 to entry: Space can be static or dynamic, depending on the personal care robot, its application and its
(dynamic) shape.
3.19.1
contact
zero distance between robot (3.2) and an object in its external environment
3.19.2
non-contact sensing
detection or measurement capability that does not require touching objects (including humans) in the
environment
3.19.3
contact sensing
detection or measurement capability that requires touching objects (including humans) in the
environment
3.19.4
unintended contact
unplanned touching between personal care robot (3.13) and object while performing the intended task
3.19.5
allowed contact
any touching with the personal care robot (3.13) that is permitted by the manufacturer
3.20
relative speed
magnitude of the difference between the velocity vectors of the robot (3.2) and an object (including a
human) about to be touched
Note 1 to entry: The robot velocity is the vector sum of velocities of the robot body and its moving parts.
3.21.1
safety-related object
human, domestic animal, or property to be protected from harm
Note 1 to entry: The kinds of domestic animals (especially pets) and property to be protected depends on the
intended use of the personal care robot.
3.21.2
safety-related obstacle
object, obstacle, or ground condition which can cause harm if it comes into contact or collision with the
robot (3.2)
3.21.3
safety-related speed limit
upper boundary of speed that a certain point (body location) of a personal care robot (3.13) may reach
without creating an unacceptable risk (3.7)
Note 1 to entry: In the definition, speed can be absolute or relative to the point of interest.
3.21.4
safety-related force limit
upper boundary of force that a certain point of a personal care robot (3.13) can exert against a human, or
other surrounding objects without creating an unacceptable risk (3.7)
3.21.5
safety-related surface condition
surface condition
adverse conditions of travel surface for a mobile personal care robot (3.13), for which hazards (3.6) can
be identified in the risk assessment (3.8)
EXAMPLE Surface conditions by which a person carrier robot (3.16) might roll over or slip causing injury or
damage.
3.22
manual control device
human operated device connected into the control circuit used for controlling the personal care robot
(3.13)
[SOURCE: IEC 60204-1:2009, 3.9, modified]
Note 1 to entry: One or more manual control devices attached to a panel or housing form a command device (3.23).
3.23
command device
device that enables the operator (3.25) or a user (3.26) to control the robot (3.2)
3.24.1
manual mode
operational mode in which the robot (3.2) is operated by direct human intervention via, for example,
pushbuttons or a joystick
Note 1 to entry: This mode is usually used for teaching, tele-operation, fault-finding, repair, cleaning, etc.
3.24.3
semi-autonomous mode
operational mode in which the robot (3.2) function accomplishes its mission with partial human
intervention
EXAMPLE Physical assistant robot (3.15) that tries to correct the human-chosen path to avoid collisions.
3.25
operator
person designated to make parameter and program changes, and to start, monitor, and stop the intended
operation of the personal care robot (3.13)
[SOURCE: ISO 8373, 2.17, modified]
3.26
user
either the operator (3.25) of the personal care robot (3.13) or the beneficiary of the service provided by
the personal care robot
Note 1 to entry: In some applications, a user could be both the operator and the beneficiary.
3.27
software limits
restrictions to one or more operational parameters of the robot (3.2) defined in the control system
Note 1 to entry: Software limit can restrict operating spaces, speed, force, etc.
3.28
singularity
occurrence whenever the rank of the Jacobian matrix becomes less than full rank
Note 1 to entry: Mathematically, in a singular configuration the joint velocity in joint space might become infinite
to maintain Cartesian velocity. In actual operation, motions defined in Cartesian space that pass near singularities
can produce high axis speeds which can lead to hazardous situations.
Note 2 to entry: The Jacobian matrix is typically defined as a matrix of the first order partial derivatives of the
robot’s degrees of freedom.
Note 2 to entry: A safety-related communication interface can be integrated in the same enclosure as the ESPE.
Note 2 to entry: PSPE generate a stopping signal by the use of different techniques, e.g. mechanical contacts, fibre-
optic sensors, pneumatic sensors.
4 Risk assessment
4.1 General
For risk assessment all requirements of ISO 12100 shall apply. This provides requirements and guidance
in performing risk assessment, including risk analysis based on hazard identification. In performing the
risk assessment, the decision of whether a risk is acceptable or not depends on the application and the
intended use of the personal care robot.
ISO 12100 includes general lists of hazards for machinery, from which the list of hazards for personal
care robots presented in Annex A is derived.
NOTE 2 More complete numeric data for different categories of people (e.g. children, elderly persons, pregnant
women) and personal care robot application (e.g. mobile servant, physical assistant, person carrier) are being
determined and will be included in a future edition of this International Standard. Some work in this direction has
commenced for industrial robots, which will be published as ISO/TS 150662) to assist in the design of workplaces
with collaborative robots.
5.1 General
Personal care robots shall conform to the safety requirements of this clause. Once the hazards associated
with a personal care robotic application have been identified using the methods described in Clause 4,
the robot shall be designed to ensure that the risk from those hazards is below a tolerable level. In
addition, the machine shall be designed according to the principles of ISO 12100:2010 for relevant but
not significant hazards which are not dealt with by this document.
When risks can be eliminated or reduced by measures that are not described in this International
Standard, other requirements shall be applied as determined by risk assessment. These measures shall
achieve at least the same level of risk reduction as the measures described in this International Standard.
Measures shall be taken to protect any exposed person and, where relevant, any domestic animal or
other safety-related objects near the personal care robot from any hazards, and to ensure the user’s
safety for continuous use of the robot as much as reasonably practicable.
Personal care robots might need to adhere to additional standards and regulations, where appropriate,
e.g. motor vehicle regulations when person carrier robots are operating on public roads.
A personal care robot shall be designed according to the principles of ISO 12100 for all hazards identified
for its application, comprising the following:
a) inherently safe design;
b) protective measures;
c) information for use.
NOTE ISO 12100 is indispensable for the application of this International Standard. It is advisable that users
are familiar with ISO 12100 before they apply or use this International Standard.
The use of inherently safe design measures is the first and most important step in the risk reduction
process because such inherent characteristics of the personal care robot are likely to remain effective,
whereas experience has shown that even well-designed safeguarding measures can fail or be violated,
and information for use may not be followed.
Inherently safe design measures avoid hazards by reducing or eliminating risks through a suitable choice
of design features of the personal care robot itself, and/or interaction between the exposed persons and
the robot. Requirements for inherently safe design measures are provided in subclauses 5.x.2 or 5.x.x.2
of each subclause 5.x or 5.x.x respectively.
Adding safeguards, and/or protective measures is the second step of the risk reduction method. As a
large number of risks arise due to the possible dynamic interactions between safety-related obstacles
and the personal care robot, a protective control function of the robot might significantly reduce a
particular type of risk. Requirements for protective measures are provided in subclauses 5.x.3 or 5.x.x.3
of each subclause 5.x or 5.x.x respectively.
When risk reduction is achieved by the use of safety-related control functions, the requirements of
Clause 6 apply.
2) Under preparation.
Information about the residual risks, after inherently safe design and protective measures have
been incorporated, shall be provided in the instruction handbook. Specific requirements regarding
information for use for each hazard are provided at subclause 5.x.4 or 5.x.x.4 of each subclause 5.x or 5.x.x
(respectively) whereas general requirements regarding information for use are provided in Clause 8.
The satisfaction of the safety requirements of this clause can be verified by one or more methods, such
as:
— A: inspection;
— B: practical tests;
— C: measurement;
— D: observation during operation;
— E: examination of circuit diagrams;
— F: examination of software;
— G: review of task-based risk assessment;
— H: examination of layout drawings and relevant documents.
Recommended methods of verification and validation of various requirements for the significant
hazards are shown in subclause 5.x.5 or 5.x.x.5 of each subclause 5.x or 5.x.x (respectively) at the end of
each clause, in the form of which of the methods (A, B, etc.) are applicable, corresponding to the methods
listed above. A description of the verification and validation methods is given in Clause 7.
5.2.1 General
If a personal care robot has an integrated and built-in battery charging system, persons shall be protected
against hazards due to accidental contact with the charging connections on the robot and its charging
systems, which shall be in compliance with IEC 60204-1 or IEC 60335-2-29 as appropriate, and should
be in compliance with IEC 60529 and EN 50272.
Also the charging system shall prevent any hazards arising because of overloading or charging of deeply
discharged batteries.
Charging contacts and plugs shall be designed in a way that accidently touching live parts is prevented
(e.g. caps for plugs and outlets).
Voltage between charging contacts shall conform to appropriate standard according to the application
and/or environment of the charging systems, such as IEC 60204-1, IEC 61140, IEC 60335-2-29 and
IEC 61851.
Battery charging currents shall be chosen to be as low as reasonably practicable.
c) charging systems shall be designed in such a way that the correct charging of the battery is
automatically supervised, and thus hazards caused by overloading or charging of deeply discharged
batteries are prevented.
Information for use shall contain instructions for battery charging, in particular:
— the procedure for charging the personal care robot;
— the environmental conditions (e.g. outdoor or indoor charging);
— requirement to switch the personal care robot off, or into a certain operational mode;
— appropriate warnings.
[Link] General
A personal care robot shall be designed and constructed so that all hazards related with its energy are
prevented.
The personal care robot’s electrical equipment shall be designed and constructed in compliance with
the relevant requirements of IEC 60204-1 for electrical equipment, of ISO 4414 for pneumatic equipment
and of ISO 4413 for hydraulic equipment.
Any exposed person shall be protected from direct or indirect contact with live parts on the robot.
A means of isolating any hazardous energy sources (e.g. electrical, mechanical, hydraulic, pneumatic,
chemical and thermal) shall be provided. Such hazardous energy sources shall be clearly identified, and
the isolators shall be capable of being locked if reconnection leads to a hazard.
Where guards or enclosures are used to protect from hazardous energy parts, their design shall conform
to appropriate IP class as defined in IEC 60529 for electrical hazards and safety distances of ISO 13857
for other hazards as determined by risk assessment.
Where excessive heat is present, heat dissipation measures shall be applied (e.g. heat sinks, air flow). If
fans are used, fan control devices are recommended.
Warning markings shall be put on the personal care robot complying with ISO 7010, and their meaning
shall be explained in the information for use.
[Link] General
Uncontrolled release of stored energy shall not lead to hazard. This applies while the robot is operating
as well as when the robot is switched off.
A means shall be provided for the controlled release or removal of stored hazardous energy. The
controlled release or removal of stored energy shall not lead to any additional hazard.
NOTE Stored energy can occur in pneumatic and hydraulic pressure accumulators, capacitors, batteries,
springs, counter balances, flywheels, etc.
Labels shall be affixed to identify all the stored energy hazards and their locations. Information for use
shall contain the description of the means, and the procedures for the removal or controlled release of
stored energy.
[Link] General
Power failure or unintended shutdown of a personal care robot and subsequent re-application of power
shall not lead to unacceptable risk. Special consideration shall be taken to ensure the following.
a) Personal care robots equipped with manipulators shall be designed to ensure that the risks due
to manipulator movement or dropped loads in the event of failure or shutdown of power to the
manipulator are acceptable. This shall be achieved regardless of the type(s) of power supply (e.g.
electrical, hydraulic, pneumatic, vacuum).
b) Personal care robots equipped with mobile platforms shall be designed to ensure that the risks due
to robot travel following failure or shutdown of power (e.g. runaway) are acceptable. This shall be
achieved regardless of the robot locomotion mechanisms (e.g. wheels, tracks, legs).
c) A personal care robot that is capable of cutting its actuation power off temporarily shall be designed
to ensure that the risks due to robot parts or components being dropped are acceptable in case of
power loss or change.
d) Where practicable, if a part of a personal care robot presents a trapping hazard, means shall be
provided to move this part without drive power by a single person. This shall take into account the
full range of potential users to allow their escape or rescue, as determined by risk assessment. If this
is not possible, a complementary safe guarding measure shall be applied.
NOTE IEC 60204-1 gives requirements for electrical power supply.
The information for use shall describe the residual risks relevant to power failure or shutdown.
Maintenance procedures can be required following such power failures or shutdowns, if deemed
necessary by risk assessment (see 8.4).
5.4.1 General
Personal care robots shall not perform any hazardous action immediately upon start up.
Necessary start-up and restarting instructions shall be provided in the robot’s information for use
according to the measures which have been applied.
5.5.1 General
The personal care robot shall be designed to avoid all harm to humans and domestic animals caused by
electrostatic potential and discharge.
Electrostatic discharge (ESD) protection shall be sufficient that no personal protective equipment is
required by users.
Any build-up of harmful electrostatic potential shall be discharged.
The personal care robot shall be designed to avoid harmful malfunction due to electrostatic potential
discharge.
NOTE IEC 61000-4-2 gives additional guidance (see also 5.6).
Use of covers of the electrical equipment shall be in compliance with IEC 60204-1 to avoid contact with
live parts.
Necessary relevant warning signs for ESD from ISO 7010 shall be provided together with the information
for use.
5.6.1 General
Intended use case scenarios to perform intended tasks by the personal care robot shall be considered in
the design of the overall shape of the robot, and of its external parts, to avoid the potential for accidents
that could cause, for example, crushing, cutting, or severing injuries.
Risk assessment shall also consider the shape of load being carried by the personal care robot.
EXAMPLE Exoskeleton straps shall be designed not to cause injuries, e.g. cutting or abrasion.
Sharp edges and points shall be avoided in the design of the personal care robot, according to ISO 12100.
Holes or gaps in the accessible part of the robot shall be designed so that the insertion of any part of the
human body is prevented, in compliance with ISO 13854 and ISO 15534.
The robot’s joints (e.g. those in the manipulator) shall be designed in a way that parts of the human
body cannot be crushed when the joint is moved as intended by the manufacturer. This can be done by
choosing the robot geometry as well as by restricting the joint limits inherently.
Limiting the load being carried to objects which are not sharp or pointed.
c) adjustment of the robot speed and behaviour, if hazardous loads (e.g. sharp or pointed objects) are
being carried.
Warnings and instructions mitigating shape-related risks shall conform to ISO 12100 and ISO 7010.
The information for use shall contain instructions for protective equipment (e.g. gloves) needed for
handling, using, or operating, etc., the personal care robot.
Where the shape of load being carried can lead to additional hazards, appropriate instructions to deal
with these risks shall be given.
[Link] General
Any human near the personal care robot shall be protected from noise (including ultrasonic noise) that
could directly cause discomfort, stress, hearing loss, loss of balance or consciousness of the user, or
similar disorders arising from the robot’s operation.
The level of acoustic noise emitted by the personal care robot shall be sufficiently low that no special
protective equipment needs to be worn.
The personal care robot shall conform to noise emission standards appropriate to its intended purpose
(e.g. see ISO 1996, ISO 3740, ISO 11200, ISO/TS 15666, ISO 15667).
NOTE Acoustic environmental noise assessment can be found in ISO 1996-1 and ISO 1996-2.
ISO/TR 11688-1 gives general technical information and guidance for the design of low-noise machines.
Special care shall be taken in the acoustical design of the robot. The following measures shall be applied
where appropriate:
a) low-noise component: the personal care robot shall be constructed with components which are
inherently silent in their operation;
b) appropriate operational behaviour: robot actions and/or motions shall be designed to be as quiet as
practicable, given the required tasks of the personal care robot;
c) sound-damping materials: the personal care robot shall be constructed with materials that limit
acoustic noise and reduce its emission to the outside environment.
NOTE ISO/TR 11688-2 gives useful information on noise generation mechanisms in machinery.
Information for use shall list safeguards and protective measures used for noise reduction, and shall
give appropriate instructions for maintenance. Where necessary, instructions for regular checks of the
emitted noise shall be provided.
[Link] General
Personal care robot users shall be protected from harmful indirect or direct vibrations from the robot
in use, so that their physical conditions are safeguarded during its operation.
a) A personal care robot user shall be protected from harmful vibrations that could cause vibration-
related injuries, e.g. tendon inflammation, backache, discomfort, neurosis, arthritis, or similar
disorders of any kind due to continuous use of the robot.
b) A personal care robot user shall be protected from vibration between 0,5 Hz and 80 Hz which can
cause problems for health, comfort, and perception, and vibration between 0,1 Hz to 0,5 Hz which
can cause motion sickness. Personal care robot designs shall conform to all applicable parts of
ISO 2631.
The level of vibration from the personal care robot shall be sufficiently low so that no special protective
equipment needs to be worn.
This may include, but not be limited to, the following measures:
a) minimization of vibration produced by mechanical components in the design of the personal care
robot, e.g. by reducing eccentric mass distribution or limiting speed of moving parts;
b) selection and use vibration damping materials within the design to limit the extent to which humans
are exposed to the vibration sources within the personal care robot;
[Link] General
A personal care robot user shall be protected from emissions of any poisonous or noxious materials, or
from solvents from the robot body surface or from even within its body if the solvent is highly volatile,
which might cause burns or any kind of irritation (e.g. see ISO 14123-1);
The personal care robot shall be designed so that no hazardous substances and fluids are emitted. The
robot shall be designed such that during normal operation no protective equipment needs to be worn
by the user.
No material that might cause allergies should be used at a surface which comes into contact with human
skin during normal use of the personal care robot.
NOTE Nickel, chromium and some types of rubber might cause allergic reactions.
Information for use shall be provided about any hazardous substances inside the personal care robot.
If necessary instructions for taking precautions during use, handling, maintenance, and disassembly of
the robot shall be given.
If allergenic materials are used, the information about the materials shall be provided.
[Link] General
A personal care robot user shall be protected from extreme temperatures (either high or low
temperatures) of the robot or its components that might cause burns, chilblains, stress, discomfort,
or similar disorders of any kind. To achieve this requirement, the personal care robot shall conform to
ISO 13732.
NOTE Surface temperatures between 10 °C and 43 °C are normally not considered to be extreme.
Information for use shall contain warnings and markings on the hot/cold parts having extreme
temperatures in compliance with ISO 3864-1. If necessary, instructions for taking precautions during
use, handling, maintenance and disassembly of the personal care robot shall be given.
[Link] General
Emissions by hazardous laser light and other electromagnetic wave sources shall be prevented. Light
sources other than lasers shall be designed to not exceed the exposure limit for users, in accordance
with IEC 62471.
The use of lasers shall conform to IEC 60825-1, and the lowest possible laser class required by the
application shall be used.
The laser equipment used shall not exceed class 1 according to IEC 60825-1.
Information for use shall provide details of potentially hazardous emissions likely to be encountered
by persons and, where appropriate, domestic animals or property in the operational environments of
the personal care robot. The information for use shall advise not to look directly into light, shall give
information for personal protective devices and other special behaviour. Also markings on the robot
shall be attached, and their meaning shall be described in the information for use.
Personal care robot users and third parties shall be protected from ionising radiation emitted by the
robot or its components. Exposure to such radiation shall be minimized to avoid any harmful physical
injuries or disorders.
Mechanisms producing ionising radiation should not normally be used in any personal care robot. If
such a mechanism is essential for the robot’s application (i.e. where there is no alternative method of
achieving the application objectives) then special protection requirements shall be developed. Special
safety protection measures shall be developed in accordance with appropriate standards (e.g. ISO 2919,
ISO 3925 and ISO 14152).
5.8.1 General
For all reasonably foreseeable electromagnetic disturbances, hazardous robot motion and unsafe
system states shall be prevented.
The personal care robot shall conform to all relevant standards for EMC (e.g. IEC 61000-6-1, IEC 61000-
6-2, IEC 61000-6-3, IEC 61000-6-4 and IEC 60204-1).
NOTE In addition, IEC/TS 61000-1-2 might be useful for providing a methodology for the achievement of
functional safety of electrical and electronic systems, including equipment, with regard to electromagnetic
phenomena.
The functions of the control system described in 6.1 shall be designed to meet the electromagnetic
immunity requirements of IEC 62061:2012, 6.4.3.
Other function(s) of the personal care robot should meet IEC 61000-6-1 or IEC 61000-6-2, according to
the intended operating environment.
The risk shall be reduced to an acceptable level by electromagnetic shielding against incoming radiation.
Information for use shall provide necessary information of the property of the radiating electromagnetic
waves as well as the property of the electromagnetic waves which can potentially cause interference.
5.9.1 General
Hazards can arise from both physical and mental aspects of using the personal care robot. In addition
to reducing the individual effects as described in 5.7.2 and 5.7.3, the combined effects shall also be
considered in the risk assessment.
[Link] General
Risk assessment shall identify hazards due to physical stress and posture, and the personal care robot’s
design shall ensure that any such risk is minimized. This may be achieved by, but may not be limited to,
the following requirements:
a) A personal care robot shall be designed to minimize or reduce physical stress or strain to its user due
to continuous use, including but not limited to uncomfortable posture, operational environments
that would directly cause physical discomfort, e.g. fatigue and tendon inflammation.
b) The design of the personal care robot shall take into account typical body sizes of the intended
user population in order to avoid physically demanding body postures or to ensure easy operation.
ISO 14738 describes how principles of ergonomic factors, by construction of workstations and
machinery, should be applied. This should be considered when building a personal care robot, where
somebody sits on or stands in front of the robot.
This may include, but not be limited to, the following measures:
a) the design and location of manual control devices, which should ensure that they can be operated
without physical stress or discomfort;
b) the proper ergonomic design and location of the seat, which should ensure that good posture can be
maintained during operation of the personal care robot;
c) command devices that are detachable or hand-held instead of being permanently attached to the
personal care robot in an inappropriate position.
This may include, but not be limited to, the following measures:
a) use of shock absorbing (suspension) mechanisms;
b) use of posture supports.
The information for use shall contain instructions about the correct way to operate the manual control
devices and how to use the personal care robot. The information for use shall include the need for proper
training to avoid operator travel time being longer than recommended.
[Link] General
Risk assessment shall identify hazards due to mental stress and usage, and the personal care robot’s
design shall ensure that any such risk is minimized. This may be achieved by, but may not be limited to,
the following requirements:
a) a personal care robot shall be designed to minimize or reduce mental stress to its user due to
continuous use;
b) user interfaces such as controls, signalling or data display elements, shall be designed to be easily
understood so that clear and unambiguous interaction between the human and the personal care
robot is possible;
c) the personal care robot shall conform to ergonomics standards appropriate to its intended purpose
(see ISO/TR 9241-100, ISO 9241-210, ISO 9241-400, ISO 9241-920 and ISO 11228).
This may include, but not be limited to, the following measures:
a) provision of adequate lighting;
b) designing the personal care robot to avoid the need for sustained attention in order to detect critical
signals as far as reasonably practicable or over long periods of time;
c) adequate display design;
d) reduction of signal uncertainty and improvement of detectability.
There are no recommended measures for safeguarding with respect to this hazard.
The information for use shall contain instructions about the correct way to operate the manual control
devices and how to use the personal care robot. The information for use shall include the need for proper
training where necessary.
5.10.1 General
The risk of hazards due to any motion (intended or unintended) of the personal care robot shall be
reduced to an acceptable level. Robot components shall be designed, constructed, secured, or contained
so that the risks of hazards caused by breaking or loosening are reduced to acceptable levels.
Exposed persons shall be protected from hazardous movement of the personal care robot, e.g. rollovers
and runaways, under normal usage and operation of the robot, curves, inclines, and similar operational
conditions in its working environment.
[Link] General
Personal care robots shall be designed to have sufficient stability to allow them to be used in their
specified conditions of use. Specific stability requirements for particular robot types in particular
situations are specified in 5.10.6 and 5.10.7.
The personal care robot shall be designed to minimize mechanical instability (e.g. overturning, falling
or excessive leaning when in motion) due to failure or reasonable foreseeable misuse.
The personal care robot shall be designed so that no extraordinary actions or procedures are required
by the user in order to maintain its mechanical stability.
Mechanical stability shall not be affected in any phase of the robot’s life cycle (including handling,
transportation, installation, use, de-commissioning, and dismantling).
The personal care robot shall conform to mechanical stability standards appropriate to its intended
purpose (e.g. for mobile personal care robots, see ISO 7176-1 and ISO 7176-2 for static and dynamic
stabilities of wheelchairs).
Stability shall be maintained against static and dynamic forces from any moving parts and loads of the
personal care robots (e.g. extendible manipulators).
Any control systems performing the above functions shall comply with 6.1, in accordance with the
robot’s risk assessment.
The information for use shall contain limits of use for the personal care robot concerning slope of travel
surface, speed, payload, etc.
[Link] General
A personal care robot capable of travel shall be designed to ensure that it does not cause any hazardous
rollovers, runaways, or drops of its body parts or loads being carried during travel. This shall be achieved
for all intended travel patterns (e.g. forward/backward travels, rotations, turns/U-turns, accelerations,
and decelerations) in its specified operating environments, which is determined depending on its
specific application type and design.
For personal care robots whose stabilities vary depending on configurations and loads, maximum
speeds and accelerations shall be determined for each intended situation.
For personal care robots that travel autonomously, the control system shall be designed to ensure, as far
as reasonably practicable, travel stability under foreseeable conditions.
Any human near the personal care robot shall be protected from the robot falling or rolling over.
Risk assessment shall consider potential hazards due to incorrect positioning of passengers in or on
person carrier robots.
Information for use shall specify conditions of the environment under which the personal care robot can
operate. For environmental conditions that might lead to hazardous situations but are likely to be found
in situations where the robot performs its tasks, the information for use shall contain warnings.
For person carrier robots, information for use shall be provided to the user (passenger) with appropriate
instruction and warnings to encourage the user to wear the protective means provided (i.e. seatbelt,
helmet, etc.).
Proper training shall be provided to avoid abnormal and abrupt operations, e.g. sudden turns,
accelerations/decelerations.
Travel stability performance shall be evaluated under various safety-related surface conditions
according to the results of risk assessment (surface conditions, e.g. carpets, metal tiles, plastic laminates
and turfs).
Appropriate method(s) shall be chosen from the following: B, D, F.
[Link] General
Changes in the kinematic properties of the personal care robot due to the load (including passengers)
shall not cause any hazard.
Any human near the personal care robot shall be protected from falling safety-related objects when the
robot performs tasks, as well as while carrying up to maximum loads. This shall include uneven loads
and movable loads (e.g. fluids sloshing in storage containers).
Risk assessment shall consider the consequences of dropped loads and any actions required by the
personal care robot in the aftermath of any such event.
For emergency operation, the maximum deceleration rate shall be commensurate with emergency stop
dynamic criteria including the requirements for load stability and retention.
Information for use shall contain information about maximum size and/or weight and type of loads (if
appropriate), and their limits that may be carried. Where loads require fastening, instructions shall be
provided.
The performance of hands, grippers, and fittings shall be determined by a series of extreme movements,
e.g. acceleration, stops, and U-turns of the mobile personal care robot and fast manipulator movements.
All tests shall be carried out with maximum load and with the maximum speed.
Appropriate method(s) shall be chosen from the following: B, D, F.
[Link] General
Safety-related objects shall be protected from hazardous movements after or during a collision. A
collision between a personal care robot and any other safety-related obstacle should not cause instability
of the robot.
a) Risk assessment shall determine the allowable maximum values of the appropriate parameters (e.g.
contact force) that have an influence on the risk caused by contact over the entire operational range.
b) A personal care robot shall be designed to ensure that it does not cause any hazardous rollovers,
runaways, or detachment of robot body parts, even when it receives any collision forces or safety-
related obstacle detection signals during its motion, up to the limits specified for its intended
operation.
b) design of braking performance of the mobile platform of the personal care robot to prevent runaway
under a collision of the maximum expected force (see 6.2.3);
c) design of the motion behaviour of the personal care robot to minimize impact forces (see 6.6);
d) use of safety-related speed control (see 6.4) to minimize instability and high impact forces during
collisions.
The information for use shall contain details of all parameters that evaluate the extent of potentially
hazardous forces and collision scenarios that can be tolerated.
5.10.6 Instability while attaching or removing a restraint type physical assistant robot
[Link] General
Restraint-type personal care robots (e.g. exoskeletons) shall be designed in a way that stability is
ensured while the robot is attached/removed to/from the user.
Robots that remain switched off during attaching/removing shall be designed in a way that they can be
moved without effort in the required position and that unexpected start-up is prevented.
Robots that are moved with drive power during attaching/removing shall be designed in such a way
that no hazardous movements can occur and forces on parts of the human body cannot cause any harm.
Information for use shall contain instructions about attaching/removal of the robot to the user, including
necessary configuration of the robot and appropriate environmental and terrain conditions.
[Link] General
Person carrier robots shall be designed to ensure that they do not roll over or run away while a passenger
is getting on or getting off the robot under intended use situations.
[Link] General
Personal care robots shall be designed such that the risk of hazardous collisions with safety-related
obstacles (see 3.21.2) is as low as reasonably practicable (see 4.3, Note 2). A risk assessment shall be
made including procedures of how to manage collisions between a personal care robot and safety-
related obstacles.
This may include, but not be limited to, the following measures (see also 5.10.5):
a) physical limitation of the travel speed of the personal care robot to an inherently safe maximum;
b) moving parts shall be designed so that acceptable impact energy cannot be exceeded;
c) use of materials or structures to reduce impact forces to levels that do not cause harm.
NOTE 2 Annex C presents an example application of a personal care mobile robot with an safety-related
obstacle avoidance capability. The speed of the robot can be controlled in the safeguarded space, where the
relative velocity of safety-related obstacles is detected and can be used for reduced speed control.
b) executing a protective stop (see [Link]), when a safety-related obstacle is in the personal care
robot’s protective stop space;
c) hand-guiding or steering the personal care robot. In this case, the risk assessment shall consider if
all collisions with the robot can be avoided.
NOTE 3 Since applicable standards such as the ISO 13855 series are not intended for small children and infants,
it is important that stronger or more demanding requirements for detection are considered (e.g. lower pressure
for bumper actuation, smaller resolution of ESPE in order to detect the smaller limbs of children) when deemed
necessary by risk assessment.
In order to reduce the effects of possible collisions, one or more of the following measures shall be
applied:
— use of safety-related speed control (see 6.3);
— use of safety-related force control (6.7);
— use of safety-related contact sensing ([Link]).
Information for use shall describe the collision avoidance behaviour of the robot. Where any degree of
manual control is required for collision avoidance, information for use shall provide the user instructions
required and the limits of the applied control measures.
[Link] General
When tactile interaction between a human and robot is intended during the use of a personal care robot,
functions to guarantee human safety during the tactile interaction shall be identified by risk assessment
(see 4.3, Note 2). The following aspects shall be taken in consideration:
a) detection of humans in the robot’s maximum space;
b) during the intended tactile interaction, the physical reaction (e.g. contact force) from the robot to
humans shall be designed to be as low as reasonably practicable;
c) the personal care robot shall be designed, as far as is reasonably practicable, to avoid unintended
tactile interaction between human and other parts of the robot other than those intended for the
interaction.
In all application tasks involving physical human-robot interaction, a personal care robot shall be
designed to reduce, as far as is reasonably practicable, any levels of skin-robot friction, shear stresses,
dynamic shocks, torques, arcs of centre of gravity, weight-bearing transfers and supports of the human
body.
Information for use shall provide information about intended tasks and situations for human-robot
interaction, including possible limitations with respect to user groups, environmental conditions, etc.
Instructions shall be provided as to how users should operate the personal care robot in order to
avoid injury, and warnings shall be provided about the potential injuries that might be sustained if the
instructions are not obeyed.
5.11.1 General
A personal care robot shall be designed and built in such a way that its durability is ensured throughout
its design life without creating a hazard.
The minimum durability requirements of the personal care robot shall be determined by its risk
assessment. The following shall be taken into consideration:
— mechanical stresses;
— materials and their properties;
This may include, but not be limited to, the following measures:
a) mechanical failure shall be prevented by adherence to appropriate standards, e.g. ISO 13823;
b) overload prevention measures should be incorporated into a personal care robot’s design, including
those mechanisms described in ISO 12100 (if used, the mechanisms shall conform to appropriate
established standards);
c) appropriate fatigue limits shall be applied to the personal care robot’s components that are subject
to variable stresses;
d) appropriate static and dynamic balancing of rotating components;
e) the design of electrical devices, especially electrical harnesses and connectors shall take into
account the expected number of use cycles;
f) inclusion of passive heat dissipation (e.g. by conduction or convection).
This may include, but not be limited to, the following measures:
a) control functions to monitor/regulate the applied forces as mentioned in 6.7;
b) use of active heat dissipation methods (e.g. with fans or other cooling systems);
c) where necessary, temperatures inside the personal care robot, especially near heat sources shall be
monitored: the robot shall react in an appropriate way (e.g. shutting itself off in a safe manner), if
temperature limits are exceeded;
d) monitoring the life cycle of the personal care robot and inform the user when maintenance time or
end of life is reached.
Information for use shall specify maintenance procedures necessary for ensuring the durability of the
personal care robot such as the regular exchange of parts.
If replacement of the electrical connection harness is required in order to protect the personal care robot
from unwanted electrical noise caused by the harness, the use limit of the electrical connection harness
shall be depicted in the information for use, based on the frequency of the connection/disconnection of
the harness.
If electrical power is supplied directly (with electrical cables), the use limit of the electrical connector
shall be depicted in the information for use, based on its frequency of connection/disconnection.
5.12.1 General
A personal care robot that is designed to make autonomous decisions and actions shall be designed to
ensure that wrong decisions and incorrect actions do not cause an unacceptable risk of harm.
EXAMPLE 1 A mobile servant robot grasping the wrong drink and serving coffee instead of water in a cup
might be an acceptable risk, whereas serving a drink in a broken glass might be an unacceptable risk.
EXAMPLE 2 While a person carrier robot making an abrupt and unexpected evasion movement in an area with
smooth ground might be an acceptable risk, making an evasion movement in an area with slippery ground might
be an unacceptable risk.
The risk of harm occurring as an effect of incorrect decisions can be lowered either by increasing the
reliability of the decision (e.g. by better sensors) or by limiting the effect of a wrong decision (e.g. by
narrowing the limits of use).
The limits of use shall exclude situations in which decisions cause an unacceptable risk of any harm,
taking into account foreseeable misuse.
The information for use shall inform about the sensing and decision making capabilities of the personal
care robot, and shall give instructions on how to prevent harm due to wrong actions and decisions.
5.13.1 General
Personal care robots shall be designed so that the risk of hazards caused by exposure to components
such as motor shafts, gears, drive belts, wheels, tracks or linkages is acceptable.
Personal care robots shall be designed in compliance with ISO 13857 in order to prevent hazard zones
being reached by parts of the body.
Hazards due to moving parts shall be prevented either by fixed guards or by movable guards, depending
on the foreseeable frequency of access, in accordance with ISO 14120.
Appropriate method(s) shall be chosen from the following.
a) Where fixed guards are used, the following measures shall apply:
1) fixed guards shall be installed so that they can be opened or removed only with tools;
2) their fixing system shall remain attached to the guards or to the personal care robot when the
guards are removed, if deemed necessary by risk assessment;
3) where possible, guards shall be incapable of remaining in place without their fixings.
b) Where movable guards are used, the following measures shall apply:
1) movable guards shall be designed so that they cannot be removed easily, and once opened,
remain attached to the personal care robot;
2) movable guards shall be interlocked with the hazardous movements in such a way that
hazardous movements come to a stop; the control system performing this function shall
conform to Clause 6 in accordance with the personal care robot’s risk assessment; the guard
shall remain closed and locked until the risk due to the hazardous machine functions covered
by the guard has disappeared, in accordance with ISO 14119;
c) Enclosures shall be used to provide protection against rotating components.
Where fixed or movable guards are incorporated into a personal care robot design, information for use
shall include all instructions necessary for their correct installation, adjustment and removal.
5.14.1 General
Where risk assessment shows that lack of awareness of robots by humans is a hazard, e.g. where silent
operation can increase the probability of collision with persons, the personal care robot shall emit
noticeable sound to reduce risk without violating other noise emission restrictions.
Where warnings or alarms are used, risk assessment shall be used to balance the risk of hazards due to
silent operation against hazards due to high levels of noise or unexpected noise.
NOTE 1 Warnings (e.g. acoustical, visual) might annoy the user or any human near the personal care robot,
causing them to manipulate the robot in order to cease the signal.
NOTE 2 Alternative indications might also be required for users with disabilities, e.g. those who have visual
impairment or difficulty with hearing.
Where needed, the personal care robot shall be designed in a way that it has a highly-noticeable
appearance, and produces noticeable sound without reaching harmful noise levels.
Where the manufacturer has identified a particular hazard relating to lack of awareness, warnings and
advice to users shall be provided in the information for use.
5.15.1 General
Personal care robots shall be designed in such a way that foreseeable environmental conditions during
the intended use do not lead to hazards.
Personal care robots shall be protected from causing hazards due to the presence or build-up of sand
or dust in the environment. Where there is a risk of any hazard caused by dust contamination of the
robot (as determined by risk assessment) then all affected parts, components or subsystems of the robot
shall be designed to achieve a minimum protection rating of IP 6X, as defined in IEC 60529. Where dust
ingress is not a concern, and sand ingress is the only hazard risk (as determined by risk assessment)
then all affected parts, components or subsystems of the robot shall be designed to achieve a minimum
protection rating of IP 5X, as defined in IEC 60529.
Personal care robots shall be designed to prevent dust-related fires due to high temperature components
(see 5.7.4). The robots shall be designed to prevent hazardous electrostatic charge build-up (see 5.5), to
prevent dust building up on charged outer surfaces.
Personal care robots shall be designed so that water and moisture ingress does not cause any risk.
Where there is a risk of any hazard caused by water or moisture in the robot (as determined by risk
assessment) all parts, components, subsystems and internal enclosures of personal care robots shall
be designed to achieve a minimum protection rating of IP X6 (resistant to pressurized water sprays for
three minutes), as defined in IEC 60529.
If a personal care robot is intended to operate in cold external environments, then it shall be designed
to be tolerant of snow and ice conditions. Moving parts and electrical components shall be prevented
from failure due to ice build-up. Moving parts shall be designed to be tolerant of water, moisture, dust,
and sand. Electrical components shall either be sealed against water or moisture, or installed inside
enclosures that provide this protection. Electrical power supplies and batteries shall be protected
against short circuits caused by immersion in water or build-up of moisture.
If a given personal care robot might foreseeably operate in coastal areas, in other locations near oceans,
seas, other salt water bodies, or in shipboard environments, then its risk assessment shall consider the
effects of high salinity atmospheres and salt-water sprays. If salt corrosion is assessed to be potentially
hazardous, robots shall be provided with sufficient protection to ensure an acceptable level of risk.
h) the personal care robot shall incorporate a safeguard function that ensures the periodic stopping
or shutdown for maintenance (which will typically include inspection and either cleaning or parts
replacement); the robot shall provide indication to the user that it is shutting down for this purpose:
for the purposes of this requirement, the period between shutdowns shall be based on the time
required for unacceptable risk levels being reached due to, for example, corrosion, build up of sand,
dust or snow.
NOTE 2 ISO 4629 provides guidance on the assessment of degradation of paints and varnishes.
Where any action by the user is required for the prevention of risks, all necessary actions as well as
appropriate materials (e.g. tools, cloths, fluids) shall be provided in the information for use. This may
include:
— inspection, e.g. with respect to salt corrosion or sand abrasion;
— cleaning for the prevention or removal of sand, dust, snow and ice;
— drying;
— maintenance and replacement of parts.
5.16.1 General
A personal care robot capable of localization and navigation shall be designed in a way that uncertainty
in localization and navigation errors does not lead to an unacceptable risk.
Uncertainty in localization shall not lead to hazardous movement of the mobile platform or any other
part of the robot. Localization errors which can cause the robot to enter a forbidden area or to lose
mechanical stability in a hazardous manner (e.g. by falling downstairs) shall be prevented.
The navigation capability of a personal care robot shall be sufficient so that motion planning to any
reachable goal can be realized, and that the generated path avoids the positions of any pre-known
safety-related obstacles without causing any unacceptable risk of collision and mechanical instability.
If localization and navigation are used for risk reduction, these control system functions shall conform
to the requirements of 6.1.
c) where landmarks (natural or artificial) are used for localization, a sufficient number of landmarks
shall be detectable for the personal care robot from any point of its restricted space: the landmarks
or markers used for navigation shall be unambiguous.
Information for use shall specify the intended environment for operation, and shall provide information
under which conditions localization errors or navigation errors can occur.
6.1.1 General
Where protective measures are implemented through a control system, the requirements of Clause 6
shall apply. The required performance level (PL) or safety integrity level (SIL) of the control system
functions (electric, hydraulic, pneumatic, and software) of a personal care robot shall be determined by
risk assessment, and shall conform to either ISO 13849-1 or IEC 62061. This shall include verification
and validation.
If one or more of the following functions are used for risk reduction, a PL or a SIL shall be defined for
each of the used functions unless 6.1.4 applies:
a) emergency stop ([Link]);
b) protective stop ([Link]);
c) limits to workspace 6.3 (including forbidden area avoidance 6.5.3);
d) safety-related speed control (6.4);
e) safety-related force control (6.7);
f) hazardous collision avoidance ([Link], [Link]);
g) stability control (including overload protection) (6.6, 6.7).
In the following subclauses, two sub-types of each type of personal care robot are defined, representing
two levels of risk. It is up to the manufacturer to decide which category or categories apply.
— Type 1.1: small AND light weight AND slow AND no manipulator.
— Type 1.2: large OR not light weight OR fast OR with manipulator.
— Type 2.1: Low powered physical assistance (user can overpower personal care robot).
— Type 2.2: High powered physical assistance (user cannot overpower personal care robot).
— Type 2.3: low powered AND no autonomous mode AND statically stable AND lightweight AND slow.
— Type 2.4: not low powered OR autonomous mode OR not statically stable OR not lightweight OR fast.
— Type 3.1: standing, single passenger AND indoor flat surfaces AND slow AND lightweight AND semi-
autonomous.
— Type 3.2: multiple passengers OR non-standing passengers OR outdoor OR uneven surfaces OR not
slow OR not lightweight OR autonomous.
NOTE 1 A size is considered to be “small” if it is sufficiently low that a falling or overturning robot cannot collide
with the upper body of a user (including a sitting or lying person, depending on the intended use). A maximum size
which can be considered as small is determined by the manufacturer considering intended task and user groups.
NOTE 2 A weight is considered to be “lightweight” if it is sufficiently low that injuries other than minor injuries
due to impact are unlikely and that a single user can lift the weight to free oneself if being trapped. A maximum
weight which can be considered as lightweight is determined by the manufacturer considering intended tasks
and user groups.
NOTE 3 A speed is considered to be “slow” if it is below the normal walking speed of the intended user group
as determined by risk assessment. For a healthy adult, walking speed is usually assumed to be up to 6 km/hr.
NOTE 4 A power is considered to be “low powered” if it is sufficiently low that injuries other than minor injuries
are unlikely after inherently safe design measures have been applied. A maximum power which can be considered
as low powered is determined by the manufacturer considering intended tasks and user groups.
NOTE 5 “Statically stable” assumes that the stability of the robot is maintained during stand-still without
drive power after inherently safe design measures have been applied. Depending on the intended use of the robot,
this includes maintaining stability of both the user and the robot when the user is in contact with the robot, e.g.
by gripping handles attached to the robot or leaning on the robot.
6.1.3 Required performance level for selected personal care robot types
The performance levels specified in Table 1 define standard performances that are expected to provide
sufficient risk reduction in most applications. However, it does not follow that in all applications safety
functions with these PLs will provide all the required risk reduction. The performance levels specified
in Table 1 shall be met unless 6.1.4 leads to a different requirement.
The results of a comprehensive risk assessment performed on the personal care robot and its intended
application may determine that safety-related control system performance levels higher or lower than
those stated above are necessary for the application, and shall be met.
Selection of one of these higher or lower safety-related performance levels shall be specifically identified,
and appropriate limitations and cautions shall be included in the information for use provided with the
affected equipment.
Other standards offering alternative performance requirements (e.g. control reliability) may also be
used (e.g. ANSI/RIA R15.06-1999, 4.5.4). When using these alternative standards to design safety-
related control systems an equivalent level of risk reduction shall be achieved.
6.2.1 General
The personal care robot shall be designed to ensure that it comes to a safe stop without causing any
hazardous rollovers, runaways, or drops of robot parts and loads if there is intentional braking at any
speed.
The halt states can vary depending on a personal care robot type, and thus the halt states of a robot
shall be defined by the robot manufacturer. If the halt state is achieved and maintained by the robot’s
normal speed control function, the function shall conform to 6.6. When the halt state is achieved by an
independent stopping function, it shall be achieved only by a braking mechanism, to which the following
requirements shall be applied:
a) it shall operate on interruption of the power supply, where applicable;
b) it shall stop the personal care robot within the operating range of the supplied safety-related object
detection device(s), taking into account the specified limits on all parameters, e.g. load, speed, travel
surface coefficient of friction and gradient and expected wear condition of the robot’s parts;
c) it shall maintain the personal care robot, and its maximum allowable load stationary on the
maximum operational travel surface gradient specified by the manufacturer;
d) it shall operate on loss of critical control functions.
[Link] General
The personal care robot shall have a protective stop function, and an independent emergency stop
function shall be provided as required by the risk assessment. Optionally these functions can have
provision for the connection of external protective devices, and an emergency stop output signal may
be provided. Table 2 provides a comparison between emergency stop and protective stop functions.
NOTE In some applications, a protective stop includes providing driving power to maintain system stability.
An example of this could be a walking personal assistant robot.
If an emergency stop capability is required, each command device capable of initiating robot motion or
other hazardous situation shall have a manually initiated emergency stop function that:
a) conforms to requirements of 6.1 and IEC 60204-1, and takes precedence over all other robot controls;
b) causes all controllable hazards to stop;
c) removes drive power from the robot actuators if the robot is in a safe state;
d) provides capability for controlling hazards controlled by the robot system;
e) remains active until it is reset;
f) shall only be reset by manual action that does not cause a restart after resetting, but shall only
permit a restart to occur.
If the provision of an emergency stop button on a command device is not possible (e.g. for speech
interfaces, computer screen-based or remote applications) it shall be ensured that an equal level of
safety is reached with the existing emergency stop facilities (e.g. button(s) directly on/near the personal
care robot).
Selection of a category 0 or category 1 stop for the function shall be determined from the risk assessment,
according to IEC 60204-1.
The emergency stop device shall be in accordance with IEC 60204-1 and ISO 13850.
The emergency stop performance shall conform to 6.1. The different kinds of personal care robots shall
meet the PLs in Table 3.
When risks are mitigated by the use of safety-related control functions, the personal care robot shall
have one or more protective stop functions. The categories of these stop functions (as described in
IEC 60204-1) shall be determined by risk assessment for the application.
These stop functions should control the safeguarded hazards by causing a stop of all hazardous robot
motion, removing or controlling power to the robot drive actuators, and allowing for the control of any
other hazard controlled by the robot system. The stop may be initiated manually or by control logic. The
restart shall be initiated manually unless risk analysis allows automatic restart.
The protective stop function performance shall conform to the requirements of 6.1.
The personal care robot may have a protective stop function using stop category 2, as described in
IEC 60204-1, that does not result in drive power being removed but does require monitoring of the stand-
still condition after the robot stops. Any unintended motion of the robot in the stand-still condition, or
failure of the protective stop function should result in a category 0 stop, according to IEC 60204-1, as
determined by risk assessment. The stand-still and monitoring function performance shall conform to
6.1. See Table 4.
NOTE This can include a monitored category 2 stop function, according to IEC 60204-1, provided by an
electric power drive system, which corresponds to a safe operational stop according to IEC 61800-5-2.
The design of the control systems functions that issue a protective stop of the robot’s mobile platform
shall consider the braking performance of the platform, and thus the distance the personal care robot
needs to stop, under all foreseeable travel surface conditions.
Braking performance shall be sufficient so that a hazardous collision with any safety-related obstacle
can be avoided when the personal care robot is travelling at its rated speed and rated load under
specified travel surface conditions. As far as reasonably practicable the robot shall also be able to stop
in front of a safety-related object under the worst expected travel surface conditions as determined by
risk assessment.
One of the following applies.
a) If control system functions are used to evaluate the braking performance of a personal care robot
and/or to set a safety-related speed limit for a particular travel surface, they shall comply with 6.1,
considering all intended operating conditions.
b) The personal care robot shall be able to estimate surface conditions in advance and avoid dangerous
surface conditions if reasonably practicable. This function shall comply with 6.1, considering all
intended operating conditions.
Maximum space
Monitored
space
ROBOT
Safeguarded space
HUMAN
Restricted space
Safety related
object
Operational space limitation might be required for risk reduction, for either constraining the personal
care robot motion within a defined volume or for preventing the robot from entering it (inclusion and
exclusion zones using the operational spaces, see Annex B).
Software limits are permitted as a means to define and reduce the restricted space, provided they can
affect a stop of the robot at full rated load and speed. The restricted space shall be bounded by the actual
expected stopping position that accounts for the stopping distance travelled. The manufacturer shall
state the capability in the information for use, and shall disable the software limits if this capability is
not supported.
Control programs that monitor and perform joint and space limiting functions based on software limits
shall conform to 6.1, and be changeable only by authorized personnel. If the software limit is violated, a
safe state shall be initiated. Motion during a limit violation shall be under safety-related speed control, as
described in 6.4. Active settings and configuration of the safety limits shall be recorded so that changes
to the configuration can be easily identified and reviewed. See Table 5.
Table 5 — Performance levels for limits to workspace control function of personal care robots
Type of robot
Safety functions of personal care Mobile servant Physical assistant robot Person carrier robot
robots robot
Type 1.1 Type 1.2 Type 2.1 Type 2.2 Type 2.3 Type 2.4 Type 3.1 Type 3.2
Limits to workspace (incl. forbid-
b1 d b d a d N/A e
den area avoidance)
1 Avoiding forbidden areas shall have PL d.
Table 6 — Performance levels for safety-related speed control of personal care robots
Type of robot
Safety functions of personal care Mobile servant Physical assistant robot Person carrier robot
robots robot
Type 1.1 Type 1.2 Type 2.1 Type 2.2 Type 2.3 Type 2.4 Type 3.1 Type 3.2
Safety-related speed control b d b b b d c e
6.5.1 General
Safety-related environmental sensing shall conform to the requirements of 6.1. The objectives of the
safety-related environmental sensing are the following.
a) Safety-related object sensing: this function shall be applied to avoid hazardous collisions. The
safety-related objects to be detected might include humans, domestic animals, and other objects
in the environment that are safety-related (see Note in 3.21.1). Object detection devices shall be
applied to ensure admissible distances or contact forces between a safety-related obstacle and a
personal care robot.
b) Travel surface sensing: this function includes the sensing of travel surface properties (e.g.
smoothness, roughness and solidity) and travel surface geometry (e.g. flatness, slope, stairs and
gaps), and shall be applied to avoid hazards related to instability.
Detection of one or more safety-related objects within a minimum distance shall cause the personal
care robot to come to a safe state either by:
— initiating a protective stop according to [Link], or
— initiating a safe speed reduction by the means of a safety-related speed control according to 6.4, or
— maintaining a separation distance to safety-related object(s).
Where the detection of persons is required, the minimum distance shall be determined according
ISO 13855.
Where the detection of other safety-related objects than humans (domestic animals, walls, furniture,
maximum space boundaries) is required, the separating distance shall be determined according the
formulae of ISO 13855 but excluding the intrusion distance parameter “C”.
If the non-contact sensing device provides reliable information about the relative approach speed of
persons and allows the personal care robot to determine the worst-case relative speed between the
robot and an approaching safety-related object, the calculation of the minimum distance can use the
determined speed in replacement of K in the formulae of ISO 13855. The performance level of the non-
contact sensing device shall not degrade the performance level of the required safety function. See
Table 7.
NOTE 2 Annex C describes a typical example of how to calculate the relative speed from a personal care robot
and a safety-related object moving in a different direction but might collide in the next movement phase.
Table 7 — Performance levels for hazardous collision avoidance control of personal care robots
Type of robot
Safety functions of personal care Mobile servant Physical assistant robot Person carrier robot
robots robot
Type 1.1 Type 1.2 Type 2.1 Type 2.2 Type 2.3 Type 2.4 Type 3.1 Type 3.2
Hazardous collision avoidance b d N/A N/A b d N/A e1
1 The control system shall achieve PL e, but this might not be achievable for sensing mechanisms. In this case, the risks
caused by systematic failure of sensors shall be reduced as low as reasonably practicable.
Contact sensing is required for many human-robot interaction tasks. For this, the robot has to safely
detect even small contact forces and react to them in an appropriate manner. Where necessary, contact
detection has to ensure following capabilities:
a) contact shall be detected along the entire robot structure (i.e. on joint level);
b) the contact forces shall be limited to appropriate values as determined by risk assessment. it is
advisable to obtain these limits by relying on the limits stated in other technical standards and
scientific publications (see Bibliography).
Contact sensing used to detect persons shall conform to the requirements of the relevant parts of
ISO 13856. If safety-related objects other than persons shall be detected, the required detection
capability and reliability shall be determined by risk assessment.
Pressure-sensitive protective equipment (PSPE) (e.g. pressure-sensitive edges, bars, devices, bumpers,
plates, wires) shall be used to prevent hazardous impacts. These contact sensing devices shall conform
to this subclause, in accordance with the personal care robot’s application and risk estimation. If used
as a safety-related sensing device, the elements shall conform to 6.1, and shall be mounted as described
in ISO 13856.
Where there is an unacceptable risk of mechanical instability due to the conditions or the geometry
of the travel surface, a personal care robot capable of autonomous travel shall be provided with the
capability to sense or detect safety-related surface geometry and conditions, e.g. uneven terrain, stairs.
The means (on-board or off-board) of detecting the surface geometry and travel conditions shall be able
to detect and judge whether the robot is capable of travelling through the monitored areas.
Surface condition detection performance shall be sufficient to allow the personal care robot to evaluate
its braking performance in accordance with the requirements in 6.2.3 as well as to maintain its
mechanical stability.
Where the environment of a personal care robot is equipped with markers, tags, and/or magnetic tapes
that can be securely detected by a robot, they shall be placed in sufficient quantity and locations that the
robot shall have no blind spots.
NOTE In order to validate the travel surface sensing function, it is advisable that various types of surface
safety-related obstacles (i.e. gaps, bumps, and/or steps) be placed between the personal care robot and its travel
destination. The robot performance can then be checked as to whether it can safely avoid the adverse surface
conditions or safely stop without getting stuck.
The functional safety performance of safety-related force controllers shall conform to 6.1. See Table 9.
Table 9 — Performance levels for safety-related force control of personal care robots
Type of robot
Safety functions of personal care Mobile servant Physical assistant robot Person carrier robot
robots robot
Type 1.1 Type 1.2 Type 2.1 Type 2.2 Type 2.3 Type 2.4 Type 3.1 Type 3.2
Safety-related force control b d b1 e2 a b3 N/A N/A
1 If the risk assessment shows that the user might not be able to overpower the personal care robot due to any particular
situation (e.g. being unconscious), the Type 2.2 requirement shall apply unless the robot has an inherent limitation that
prevents harm being caused.
2 If other limiting functions (e.g. workspace or speed limitation) also provide protection against the same risk, PL d is
allowed, provided that all the relevant functions are designed to this level.
3 If force control is used for collision avoidance or actively holding the person, PL d is required.
c) stop the robot motion and provide a warning prior to the robot passing through a singularity or
performing an evasion movement during the coordinated motion.
6.9.1 General
When command devices (e.g. joysticks, operator control panels, voice and gesture recognition systems,
and/or other means) are used to control the personal care robot’s functions, they shall have an
appropriate reliability in their operation.
Whether the command device is tethered or untethered to the personal care robot, its electrical
connection to the robot shall not cause hazards.
Command devices shall provide control of individual or combined robot functions during manual and
semi-autonomous robot control modes.
The status of the command devices shall be clearly indicated at all times, e.g. power on, operational
mode, fault detected. The status should be indicated in a conspicuous location for the operator.
In the case of remote controls, each command device shall clearly identify the parts of the personal care
robot to be controlled from that unit. The remote control system shall be designed and constructed in
such a way as to affect only:
— the related parts of the robot;
— the related functions.
The control and switching of control for multiple personal care robots with one command device shall
not cause any harm to the user or any exposed person. The command device may control one or more
robots independently or at the same time.
It shall be clearly visible to the operator which personal care robot is under the control of the command
device. Every robot to be controlled shall be selected before a command can be sent to it. An unexpected
start up of any unselected robot shall be prevented.
c) measures shall be applied to prevent hazards derived from conflicting multiple commands;
d) changing the control from one command device to another shall not cause unacceptable risk;
e) when separate functions are activated from different command devices, the control system shall be
designed to avoid the operators causing harm to each other or other safety-related objects;
f) before control can be transferred from one command device to another, an explicit changeover
action shall be necessary;
NOTE This might include situations in which no command device is active (e.g. when the personal care
robot is in a safe state) and any command device is able to take over control.
g) if appropriate, it shall be clearly indicated on all command devices which one is currently active and
which is not.
If one or more cableless or detachable command devices are available to operate the personal care robot,
the following shall apply:
a) in the case of loss of communication, or when correct control signals are not received, any robot
being controlled by such a device shall lead to a protective stop if continuing the task can lead to an
unacceptable risk;
b) when applicable, the maximum response time for data communication (including error correction)
and for loss of communication shall be considered for the calculation for the overall stopping
performance (time), and shall be stated in the information for use;
c) on command devices in which emergency stop control devices are integrated, means shall be
provided to avoid confusion between active and inactive command devices (e.g. storage of inactive
devices in an appropriate location).
If necessary, steps shall be taken to prevent unauthorized use of controls or parameter changes,
even through remote access. Means (e.g. password protection) shall be provided for preventing any
unauthorized use, as determined by risk assessment; for example, use of anti-vandalism methods such
as key cards and fingerprint recognition devices to avoid unintended personal care robot starts or
moves. The manufacturer should consider different levels of access for different users.
6.10.1 General
A personal care robot shall be designed to operate in one defined mode at one time. If risk assessment
shows that any changeover between two modes is a potential hazard, then the robot shall perform a
protective stop immediately prior to that mode change. The selection of the mode shall be indicated
unambiguously, and not initiate by itself, robot motion or other hazards.
For all operational modes it shall be clear which safety functions are active and especially which are
disabled. When switching between modes, any suspended safety functions shall be returned to their full
functionality. When provided for safety-related purposes, the operating mode selection function shall
conform to the requirements of 6.1.
Table 10 summarizes the main characteristics of the operational modes of personal care robots.
A personal care robot moves automatically or autonomously under this operational mode. The required
safety functions for the autonomous mode defined by risk assessment shall be active.
Manual mode shall allow a personal care robot to be operated by human intervention. This mode can
be used for teaching, tele-operation, programming and program verification of the robot. Information
for use shall contain appropriate instructions and warnings that the operation with manual
navigation/guidance is being performed.
A risk assessment shall be carried out to determine which safeguards and protective measures should
be active in manual mode to mitigate certain hazards.
Semi-autonomous mode shall allow the user to override or change the personal care robot’s functions,
e.g. steering, hand guiding and human-robot interactive tasks while the robot is performing its task
program. In semi-autonomous mode, the autonomous process may also override manual operation, e.g.
autonomous collision avoidance function. Risk assessment shall determine the hazards associated with
semi-autonomous operation, focusing in particular on how the intervention starts.
When the autonomous process overrides the manual operation the personal care robot shall provide
noticeable indication of the override status to the operator. Override indications (e.g. visible light,
audible sound, vibrations) shall be designed to be easily recognized by the operator.
NOTE The power assistance by a physical assistant robot is not considered as overriding, whereas the
autonomous braking for collision avoidance while the human operator steps on the accelerator is considered as
overriding.
The priority of the autonomous process and manual operation shall be determined by risk assessment.
If, for maintenance operations, the personal care robot is required to operate with a guard displaced
or removed and/or a protective device disabled, a maintenance mode shall be provided. When entering
this mode the mode selector shall simultaneously:
a) disable all other control or operational modes;
b) permit operation of hazardous functions only by control devices requiring sustained action (hold-
to-run);
c) permit the operation of hazardous functions only in reduced risk (e.g. low speed, low force)
conditions while preventing hazards from linked sequences;
d) prevent any operation of hazardous functions by voluntary or involuntary action on the robot’s
sensors.
Entry into maintenance mode shall only be possible via appropriate means that locks and exclusively
enables only this mode; e.g. a key operated switch or other means that provides an equivalent security
(e.g. password access).
In addition, the operator shall control any moving parts only by means of actuating controls or command
devices that are tethered or attached to the personal care robot. Remote controls (see 6.9.2 and 6.9.3)
or cable-less/detachable command devices (see 6.9.6) shall not be used while the robot is in this mode.
Cable lengths for tethered controls operating in this mode shall not exceed the maximum length, width
or height of the robot (whichever is greatest), if deemed necessary by risk assessment.
If any of the above conditions become invalid during operation with guards removed, or safety functions
disabled, the personal care robot shall initiate a protective stop in accordance with [Link].
NOTE By fixing a personal care robot to a jig to constrain its motion, maintenance could be possible without
switching the robot to the maintenance mode.
Instructions for operation of the personal care robot in this mode, and warnings regarding any hazards
related to operation with guards removed, shall be placed in its information for use (see Clause 8).
6.11.1 General
Where a command device is realized with manual control devices that initiate power or motion, they
shall be designed and constructed to meet the performance criteria mentioned in 6.9.2 to 6.9.6.
The status of the manual control devices shall be clearly indicated at all times, e.g. power on, operational
mode, fault detected. The status should be indicated in a conspicuous location for the operator.
In the case of remote controls, each command device shall clearly identify the parts of the personal care
robot to be controlled from that unit. The remote control system shall be designed and constructed in
such a way as to affect only:
— the parts of the robot in question;
— the functions in question.
If an indicator light is used, it shall be meet ergonomic design principles for its installed location and its
colour shall meet the requirements of IEC 60204-1.
6.11.3 Labelling
Manual control devices shall be labelled to clearly indicate their function in compliance with ISO 7000.
Manual control devices shall be designed and constructed so as to prevent unintended operation by
following means:
a) when the personal care robot is placed under manual control or remote control, initiation of the
robot motion or change of the local control selection shall be exclusively performed from one source;
b) by the use of appropriate designed manual control devices, e.g. shrouded push-buttons, action
sequences on touch panels, key selector switches;
c) appropriate placement of manual control devices, so that accidental touching is prevented;
d) where appropriate, different levels of access shall be used to prevent unintended actions or change
of settings.
NOTE If access is provided not only “by person” but also “by role”, a trained operator can use a user account
with limited access for daily work and only switch to a privileged account when needed.
8.1 General
Information for use consists of information for proper use of a personal care robot. It may not be intended
only for the user but also for maintenance personnel.
Instruction and other text required by this International Standard shall be written in an official language
of the country in which the personal care robot is to be sold.
Markings, symbols and written warnings shall be readily understandable and unambiguous, especially
as regards the part of the function(s) of the robot to which they are related. Readily understandable
signs (pictograms) should be used in preference to written warnings. Signs and pictograms should only
be used if they are understood in the culture in which the personal care robot is to be sold.
Attention is drawn to the fact that, in a typical environment for personal care robots, not all users are
able to read the instruction handbook or to notice and understand acoustic or visual warning sings. This
includes, but is not limited to, the following situations and user groups:
a) children, elderly persons, mentally impaired persons;
b) animals;
c) guests/visitors in private areas;
d) third parties near the robot in public areas.
Where it is foreseeable that the information for use will not be available for certain groups of persons,
this shall not lead to additional risks.
The markings required by this International Standard shall be clearly legible and durable.
NOTE In considering the durability of the marking, the effect of normal use is taken into account. For example,
marking by means of paint or enamel, other than vitreous enamel, on containers that are likely to be cleaned
frequently, is not considered to be durable.
Except for information described in 8.2, information for use can be supplied not only with printed
material but any electronic media as long as they are easily available in any region where the personal
care robot is to be sold.
— symbol IEC 60417-5172 (2003-02) for personal care robots with Class II construction (as defined in
IEC 60335-1);
— symbol IEC 60417-5180 (2003-02) for personal care robots with Class III construction (as defined
in IEC 60335-1); this marking is not necessary for personal care robots that are operated only by
batteries (primary batteries or secondary batteries that are recharged outside of the personal care
robot);
— mass (in kilograms) of the personal care robot itself and/or of removable parts if they are heavier
than 10 kilograms.
Units of physical quantities and their symbols shall be in accordance with the International System of
Units (SI).
A personal care robot having a range of rated voltage values, and which can be operated without
adjustment throughout the range shall be marked with the lower and upper limits of the electrical
ratings range.
A personal care robot having different rated voltage values, and which have to be adjusted for use at a
particular value by the user or installer shall be marked with the different values.
For a personal care robot marked with more than one rated voltage, or with one or more rated voltage
range, the rated power input, or rated current for each of these voltage or a ranges shall be marked.
However, if the difference between the limits of a rated voltage range does not exceed 10 % of the
arithmetic mean value of the range, the marking for rated power input or rated current may be related
to the arithmetic mean value of the range. The upper and lower limits of the rated power input or rated
current shall be marked on the personal care robot so that the relation between input and voltage is
clear.
If symbols are used for markings, they shall conform to the requirements in IEC 60417-1, IEC 60204-1 or
ISO 7010; some examples are presented in Annex E.
NOTE 1 It is observed that there is some inconsistency with regard to meanings of symbols between these
standards. For example, symbol IEC 60417-5007 (DB:2002-10) means only “ON” (power), whereas the same
symbol means “START or ON” in IEC 60204-1.
For switch markings, their different positions on personal care robots connected to the supply mains,
and the different positions of controls on all personal care robots shall be indicated by figures, letters
or other visual means. This requirement also applies to switches which are part of a command device.
If figures are used for indicating the different positions, the off position shall be indicated by the numeric
character “0” and the position for a higher value (e.g. output, input, speed or cooling effect) shall be
indicated by a higher character number.
The character “0” shall not be used for any other indication unless it is positioned and associated with
other numbers so that it does not give rise to confusion with the indication of the off position.
For signals and warning devices, visual signals (e.g. flashing lights) and audible signals (e.g. sirens) may
be used to warn of an impending hazardous event (e.g. personal care robot start-up or overspeed). Such
signals may also be used to warn the operator before the triggering of automatic protective measures.
These signals shall:
a) be unambiguous and clearly differentiable from all other signals used, and
b) be clearly recognizable to the operator and other persons.
The warning devices shall be designed and located such that checking is easy. The information for use
shall prescribe regular checking of the warning devices as appropriate.
The attention of designers is drawn to the possibility of “user overload”, which can result from too many
signals, leading to confusion that might defeat the effectiveness of the warning devices.
NOTE 2 Consultation with the users is often necessary.
For replaceable protective devices, if compliance with this International Standard depends upon the
operation of a replaceable thermal link or a fuse link, the reference number or other means for identifying
the link shall be marked at such a place that it is clearly visible when the personal care robot has been
dismantled to the extent necessary for replacing the link.
NOTE 3 Marking on the link is permitted, as long as the marking is legible after the link has functioned.
This requirement does not apply to links which can only be replaced together with a part of the personal
care robot.
If it is necessary to take precautions during user maintenance, appropriate details shall be given.
The instructions for personal care robots incorporating batteries that are intended to be replaced by the
user shall include the following:
— the type reference of the battery;
— the correct charging procedure/equipment;
— the method of replacing batteries;
— details regarding safe disposal of used batteries;
— warning against using non-rechargeable batteries;
— warning against mistreatment of batteries (e.g. deep discharge of lithium batteries);
— how to deal with leaking batteries.
If it is necessary to take precautions during installation of the personal care robot, appropriate details
shall be given. When the installation is intended to be performed by maintenance personnel only, this
information shall be contained in a service manual.
Instruction for use shall contain information relating to transport, handling and storage of the personal
care robot, e.g.
— mass value(s), position of the centre(s) of gravity;
— indications for handling (e.g. drawing indicating application points for lifting equipment);
— environmental conditions for storage.
Information relating to dismantling, disabling and scrapping the personal care robot shall be provided.
h) information regarding load currents, peak starting currents and permitted voltage drops, as
applicable;
i) information on the residual risks due to the protection measures adopted.
Annex A
(informative)
One of the essential steps in performing a risk assessment, as described in ISO 12100, is a hazard
identification analysis.
This form of analysis is a systematic procedure to identify potential hazards that can be caused by a
system or machine, based on some aspect of its general specification. Systematic procedures can involve
analysis of its functional specifications or interfaces, of hazards experienced with similar products
already developed, or they may use comprehensive sets/lists of generic hazard types.
Given the wide range of possible applications of personal care robots, it is not practicable to produce
a single list of hazards that can provide comprehensive coverage of all relevant hazards. However, it is
possible to provide a minimum list of hazards that all applications should cover in their results.
For all personal care robots covered by this International Standard, a combined list has been provided
in Table A.1 as a recommendation for the minimum coverage that should be achieved by any given
hazard identification exercise. The results of the specific hazard identification methodology should be
compared with the list. If the results are found not to cover the entire set of hazards in the list, the
hazard identification results should be extended or augmented to cover the remaining hazards.
Table A.1 (continued)
No Hazard item Hazard analysis Associated Remarks
safety require-
Hazard Potential consequence ment clause
5. Energy storage Harmful contact with high Electric shock, burning 5.3.1
and supply haz- electrical energy sources
ards
6. Electrical components/parts Electric shock 5.3.1
becoming live under fault
conditions
7. Harmful contact with high Crushing, cutting, trapping, 5.3.1 High energy mechanical
mechanical energy sources burning parts include rotating/
fast-moving parts, high
pressure hydraulics or
pneumatics, fuel-burning
sub-assemblies
8. Harmful contact with high Crushing, cutting, trapping, 5.3.1
pneumatic energy sources injection
9. Harmful contact with high Crushing, cutting, trapping, 5.3.1
hydraulic energy sources injection
10. Harmful contact with high Burns, irritation 5.3.1
chemical energy sources
11. Harmful contact with high Burns 5.3.1
temperature/high thermal
energy sources
12. Uncontrolled release of Fire, burn injuries, crushing, 5.3.2 Stored energy can occur in
stored energy (rapid dis- stabbing, cutting pneumatic and hydraulic
charge, explosion) pressure accumulators,
capacitors, batteries,
springs, counter-balances,
flywheels, etc.
13. Power failure Crushing, trapping, dropped 5.3.3
loads, runaway,
14. Unintended shutdown Crushing, trapping, dropped 5.3.3
loads
15. Power overload Fire 5.3.3
16. Partial power failure (brown- Other hazards 5.3.3
outs)
17. Harmful electrostatic dis- Electric shock 5.5.1
charge
18. Hazards due to Unintended/ unexpected Other hazards 5.4
robot start-up start-up
19. Hazardous actions taken dur- Other hazards 5.4
ing start-up or restart
20. Hazards due to Sharp edges Cutting, severing, stabbing, 5.6
robot shape abrasion
21. Holes or gaps between mov- Crushing, trapping, pinching, 5.6
ing parts cutting, severing, abrasion
22. Hazardous detachment/ Crushing, trapping 5.6
dropping of parts
23. Hazardous robot shape pro- Impact injuries, crushing, 5.6
file during collisions trapping, cutting
24. Hazards due to Harmful levels of acoustic Hearing loss, stress, discom- 5.7.1
noise noise fort, loss of balance, loss of
consciousness
25. Robot emits harmful ultra- Hearing loss, stress, discom- 5.7.1
sonic emissions fort, loss of balance, loss of
consciousness
Table A.1 (continued)
No Hazard item Hazard analysis Associated Remarks
safety require-
Hazard Potential consequence ment clause
26. Hazards due to Lack of noise/silent operation Collisions with humans (caus- 5.14 This hazard should also be
lack of awareness ing impact injuries) or other considered if a personal
safety-related obstacles care robot might have any
users with hearing difficul-
ties and might therefore
be unaware of a robot even
though it does make noise.
Not applicable to restraint-
type physical assistant
robots.
27. Hazardous vibra- Harmful levels of vibration Tendon inflammation, back- 5.7.2
tion ache, discomfort, neurosis,
arthritis, motion sickness,
and other vibration-related
injuries
28. Reduced legibility of displays Harmful events caused by 5.7.2
due to vibration incorrect user action or loss of
user control
29. Hazardous sub- Contact with harmful sub- Burns, irritation, sensitiza- 5.7.3
stances and fluids stances/fluid emissions from tion
the personal care robot (e.g.
hydraulic fluid)
30. Volatile solvents, fumes Sensitization, irritation, 5.7.3
emitted by the personal care asphyxiation, blinding
robot
31. Allergic response to contact Irritation, sensitization 5.7.3
with robot surfaces
32. Hazardous High levels of dust Fire, other hazards 5.15 To be considered if a per-
environmental sonal care robot is intended
conditions to operate:
- in household environ-
ments
- in the presence of high
quantities of powder or
finely granulated materials
(e.g. kitchens)
- if the robot is intended
to operate for long periods
between maintenance
inspections.
33. Sand Abraded surfaces caus- 5.15 To be considered if a per-
ing sharp edges; jamming sonal care robot is intended
of moving parts causing to operate in outdoor envi-
unsafe poses/configurations; ronments.
degraded braking perfor-
mance causing collisions
34. Exposure of personal care Jamming of moving parts, 5.15 To be considered if a per-
robot to snow, ice short circuit hazards, incor- sonal care robot is intended
rect action due to sensor to operate in winter envi-
interference, other hazards ronments or cold zones.
35. Exposure of personal care Short circuit causing func- 5.15 To be considered if a robot
robot to water, moisture tional failure(s), fire, loss of is intended to operate in
power outdoor environments or
near bodies or sources of
water or sprays.
36. Exposure of robot to saline Structural failure, other 5.15 To be considered if a per-
atmosphere or salt-water hazards caused by corrosion- sonal care robot is intended
sprays (e.g. in marine or induced functional failures, to operate in outdoor envi-
coastal environments) battery/power supply failure, ronments near oceans, seas
short-circuit hazards or other salt-water bodies
(or on board boats or ships).
Table A.1 (continued)
No Hazard item Hazard analysis Associated Remarks
safety require-
Hazard Potential consequence ment clause
37. Extreme tempera- Hot surfaces Burns, stress, discomfort 5.7.4
tures
38. Cold surfaces Burns, chilblains, stress, 5.7.4
discomfort
39. Reduced legibility of displays Harmful events caused by 5.7.4
incorrect user action or loss of
user control
40. Hazardous non- Robot emits harmful non- Burns, ocular injuries 5.7.5
ionising radiation coherent optical radiation
41. Robot emits harmful coher- Ocular injuries (blind spots, 5.7.5 Not applicable to restraint-
ent optical (laser) radiation full blindness) type physical assistant
robots.
42. Robot emits harmful levels Hazardous effects on medical Not within scope
of EMI implants/devices, hazardous of this Interna-
effects on external machinery, tional Standard.
electronic systems, hazardous Refer to EMC
effects on infrastructure con- standards (e.g.
trol systems (e.g. transporta- IEC 61000 series)
tion, electricity distribution, for relevant
lighting systems, telecommu- requirements
nications)
43. Hazardous ionis- Robot emits harmful levels of Radiation sickness, effects 5.7.6 Ionising radiation sources
ing radiation ionising radiation on reproductive capacity, should not be employed in
mutation personal care robots unless
there is no alternative for
the robot’s intended appli-
cation.
All uses of ionising radia-
tion should be subject to
a separate specific risk
assessment.
44. EMI/EMC hazards Loss of safety function due to As defined for each function 5.8 To be considered for all
external EMI safety functions of the
personal care robot
45. Inadvertent operation of As defined for each function 5.8 To be considered for all
function induced by external functions of the robot (both
EMI application/service func-
tions and safety functions)
Consequences and affected
areas are as determined by
functional hazard analysis
(see item 66)
46. Hazardous personal care Crushing, trapping, impact, 5.8
robot motion induced by collision, cutting, severing,
external EMI (e.g. runaway,
unintended arm movements)
47. Unsafe robot state induced by Crushing, trapping, impact, 5.8
external EMI cutting, severing, fire, burns
Table A.1 (continued)
No Hazard item Hazard analysis Associated Remarks
safety require-
Hazard Potential consequence ment clause
48. Stress, posture Stressful posture required Musculoskeletal disorder 5.9.2
and usage hazards for robot operation
49. Operational environments Fatigue 5.9.2 Fatigue might be caused
causing physical discomfort by continuous exposure
Muscular strain or inflam- to uncomfortable levels of
mation sound/noise, light, heat, or
other factors
50. Incorrect user body size Stressful body posture, user 5.9
assumptions fatigue, muscular injury/
disorder
51. Poor user interface design Discomfort due to user misun- 5.9.3
and/or location of indicators derstanding of personal care
and visual displays units robot
52. Slow response of user in haz- 5.9.3 To be considered for all
ardous situations safety functions requiring
timely user actions via the
user interface
53. Excessive false positive 5.9.3
alarms, causing users to
ignore/switch off alarms and
leading to failures to respond
to alarm signals
54. Poor control-display relation- 5.9.3 Where users have a worsen-
ships, causing incorrect/inap- ing condition, considera-
propriate user responses tion shall be given to their
changing performance as
well
55. Poor visibility of personal Occurrence of other hazards 5.9
care robot as a consequence of human
error
Table A.1 (continued)
No Hazard item Hazard analysis Associated Remarks
safety require-
Hazard Potential consequence ment clause
56. Hazards due to Mechanical instability (over- Crushing, trapping, dropped 5.10.2
robot motion turning, falling, excessive loads
leaning)
57. Mechanical instability – over- Crushing, trapping, dropped 5.10.2
turning while handling loads loads
58. Travel instability – rollover Crushing, trapping, cutting/ 5.10.3 Basic travel patterns
during basic travel pattern severing, dropped loads include:
59. Travel instability – runaway Collision, dropped loads, dam- 5.10.3 - forward/ backward
during basic travel pattern age to environment travel
- rotation
- turns/u-turns
- acceleration
- deceleration
Not applicable to restraint-
type physical assistant
robots.
60. Travel instability - rollover Crushing, trapping, cutting/ 5.10.3 Applicable only to person
due to passenger in incorrect severing, dropped loads carrier robots
position
61. Instability while carrying Damage to environment, 5.10.4
loads – safety-related objects release of harmful sub-
falling or dropped while stances, burning (for hot
performing tasks fluids), cutting/severing (for
sharp objects)
62. Instability in collision – rollo- Crushing, trapping, cutting/ 5.10.5 Not applicable to restraint-
ver or overturning following severing, dropped loads type physical assistant
collision robots.
63. Instability in collision – runa- Collision, dropped loads, dam- 5.10.5 Not applicable to restraint-
way following collision age to environment type physical assistant
robots.
64. Detachment of body parts Crushing, trapping 5.10.5
following collision
65. Instability while attaching Crushing, trapping, impact 5.10.6 Applicable only to restraint-
a restraint-type physical injuries type physical assistant
assistant robot robots
66. Instability while removing Crushing, trapping, impact 5.10.6 Applicable only to restraint-
a restraint-type physical injuries type physical assistant
assistant robot robots
67. Rollover during passenger Passenger falls and sustains 5.10.7 Applicable only to person
embarkation/ disembarka- injury, crushing, trapping carrier robots
tion
68. Runaway during passenger Passenger falls and sustains 5.10.7 Applicable only to person
embarkation/ disembarka- injury, crushing, trapping carrier robots
tion
Table A.1 (continued)
No Hazard item Hazard analysis Associated Remarks
safety require-
Hazard Potential consequence ment clause
69. Collision with Collision with safety-related Blunt force trauma, cutting/ 5.10.8 Not applicable to restraint-
safety-related objects severing injuries type physical assistant
obstacles robots.
70. Collision with domestic Injury to (or fatality of) 5.10.8 Responses of animals might
animals animals include:
Animal panicking with sub- - animals biting the robot
sequent injuries to humans or
damage to the environment - animals trampling the
robot
- animals fleeing the robot
in fear
- animal shock or distress
due to the presence of the
robot
- animals injured by the
task actions of the robot
Not applicable to restraint-
type physical assistant
robots.
71. Collision with other robots Crushing, trapping, dropped 5.10.8 Not applicable to restraint-
loads type physical assistant
robots.
72. Collision with fragile safety- Damage to the environment, 5.10.8 Not applicable to restraint-
related objects dropped loads, release of type physical assistant
harmful substances, burning robots.
(for hot fluids), cutting/sever-
ing (for sharp safety-related
objects)
73. Collision with walls, perma- Damage to environment, 5.10.8 Not applicable to restraint-
nent/ unmovable barriers release of harmful sub- type physical assistant
stances, burning (for hot robots.
fluids), cutting/severing (for
sharp safety-related objects)
74. Hazardous physi- Failure to detect safety- Collision with safety-related 5.10.9 To be considered for all
cal contact during related objects in workspace objects functions and tasks (ser-
human-robot vice/application-related
interaction (see item 62) and safety-related)
Not applicable to restraint-
type physical assistant
robots.
75. Harmful physical reaction Cutting/severing, crushing, 5.10.9 To be considered for all
levels during tactile interac- trapping planned tactile human-
tion robot interaction tasks.
The following physical
parameters of the interac-
tion should include the fol-
lowing, (where relevant):
- skin-robot friction
- shear stress
- dynamic shock
- torque
- arcs of centre of gravity
- weight-bearing transfers
- support for the human
body
76. Tactile interaction with robot Blunt force injuries, trapping, 5.10.9
parts not intended for tactile crushing
interaction
Table A.1 (continued)
No Hazard item Hazard analysis Associated Remarks
safety require-
Hazard Potential consequence ment clause
77. Insufficient dura- Robot part failure due to Other hazards 5.11 To be considered for all
bility insufficient durability functions and tasks.
Lack of durability might
include (where relevant):
- mechanical stress/
fatigue
- thermal cycling/fatigue
- materials and their
properties
- vibration and other emis-
sions
- environmental conditions
(normal and adverse)
- normal operation
- foreseeable abnormal
operation (unexpected
travel patterns, loads)
- foreseeable misuse (e.g.
overloading, vandalism)
78. Hazardous autono- Harmful action taken in per- Other hazards 5.12 A functional hazard identi-
mous action forming tasks fication analysis is required
for all personal care robot
functions and tasks (both
safety-related and service/
application-related)
79. Hazardous contact Harmful contact with moving Drawing-in, trapping, crush- 5.13
with moving parts mechanical parts ing, cutting
80. Hazards due to Localization errors causing Crushing, trapping, impact 5.16
localization and unexpected movement of the injury, dropped loads
navigation errors personal care robot
81. Localization errors causing Collision, crushing, trapping, 5.16
entry of forbidden zone impact injury, dropped loads
82. Localization errors causing Rollover, crushing, trapping, 5.16
mechanical instability dropped loads
83. Navigation errors prevent- Collision, crushing, trapping, 5.16
ing reaching of goal locations impact injuries, damage to
or avoiding safety-related environment
obstacles
84. Other hazard Poor/inappropriate instruc- Harmful events caused by All
items tions and training material user error or incorrect action
85. Reduced user control capabil- Reduced sensations, less All
ities due to wearing outdoor accurate control, leading to
clothing, including gloves, harmful events caused by
hats, sunglasses, boots user error or incorrect action
Annex B
(informative)
Maximum space
Restricted space
Monitored
space
ROBOT
Safeguarded space
HUMAN
Safety related
object
a) The robot is only allowed in the central area of the rooms and doorways. While the robot moves
autonomously, it observes the environment with its on-board sensors and via facility-mounted
sensors defining the dynamic monitored space.
b) While the robot moves about the room, it dynamically updates its safeguarded space and its
protective stop space. As soon as a safety-related object enters the safeguarded space, the robot
will reduce its speed depending on actual velocities of the robot and safety-related objects in its
environment, thus maintaining safe margins to any safety-related object.
c) If a safety-related object enters into the protective stop space, the robot comes to a protective stop.
For this type of robot, it is important that the monitored space overlaps and covers at least the
safeguarded space to ensure that the robot has all required information to plan its motions such
that no collisions or dangerous situations arise.
d) If a safety-related object is suddenly moving into the safeguarded space of the robot, the robot path
planner issues a robot command to react immediately by recalculating a path around the moving
safety-related object or stops the robot dependent upon their relative velocities.
Maximum space
Monitored
space Restricted space
ROBOT
Safeguarded space
HUMAN
Safety related
object
Monitored
space
ROBOT
b Protective
stop space
HUMANa
Safety
related
obstacle Safeguarded space
Key
a safety-related object
b momentary direction of movement
Annex C
(informative)
This annex introduces an example application of personal care robot, based on definitions 3.18.1 to
3.18.5 of safety-related spaces and Figure 1, with typical safeguarding measures taken while achieving
the goals of the human-robot coexistence systems. The example is concerned with collision avoidance as
stated in 5.10.8. The same safety-related space definitions are applied in these applications.
Figure C.1 shows a mobile personal care robot with a manipulator which possesses an obstacle avoidance
capability using safety-related speed control. A relative speed is accounted for in this application. It is
possible to compute, by taking the net detected approaching speed of the object ν O into account, the
velocity of the robot ν R , from the angular speed ω and the speed component of the robot ν req in the
safety-related obstacle’s approach direction which satisfies Equation (C.1):
d − SO
ν req ≤ − ν O , when d − SO > 0 (C.1)
T
where T is the system response time required for detecting the velocity of the surrounding safety-
related obstacle and reducing the velocity of the robot, d is the distance of the safety-related obstacle
from the robot (centre), and the minimum distance SO is calculated as described in [Link] a). Note at
this point that if the robot is controlled in a rigorous manner to keep the reference distance from a
safety-related object, it might end up with being controlled to back up when the safety-related object
d − SO
approaches it at such a relative speed to result in the condition of < ν O . Finally, when the safety-
T
related obstacle further approaches to the robot at a distance of d = SO , the robot is controlled to make
a protective stop. The motion of both the robot and a surrounding safety-related obstacle can be
represented in vector form. Moreover, it is needless to say that in the safeguarded space, the robot speed
shall be kept to be reduced to an elaborately predetermined small amount ν min if the robot system
cannot detect the velocity of the safety-related obstacle successfully.
HUMAN
Maximum
space
=
Restricted
V0 space
VR
V ROBOT
Protective
d stop
space
d0
Safeguarded
S0
space
S
Key
a maximum space
Figure C.1 — Personal care robot application with a manipulator on a mobile platform
The robot speed pattern and the distance of the safety-related obstacle during a safeguarding activation
of the obstacle avoidance are shown in Figure C.2. It is possible to change ν according to Equation (C.1)
if d − SO > 0 . The deceleration in the interval ∆t might be nonlinear and can vary depending on
environmental conditions such as temperature and humidity. In the case of a linear deceleration, a safe
stop is reached after an additional path length of ∆d = 0.5 ×ν min × ∆t .
vmin
O t
1 2
S0
d0
O t
v
3 4 5
Key
1 safeguarded space
2 protective stop space
3 activation of a safeguard
4 activation of braking
5 safe stop
Figure C.2 — Safety distance and maximum relative speed in the safeguarded space
Annex D
(informative)
Tables D.1, D.2 and D.3 provide examples of functional tasks of personal care robots.
Applying cooperative control to user’s thighs in order to control the stride and
to achieve comfortable walking.
Table D.2 (continued)
Class of physical assistant robot Functional tasks that need to be performed
Body weight supportive device
Reducing the load on leg, hip, knees, and ankles while standing or walking by
supporting part of the user’s bodyweight.
Wearable robot
Providing fixture directly to a human without invasion, e.g. straps and clamps
to provide direct interaction for dexterous manipulation.
Enabling the user to carry loads similar to that of an able bodied person.
Annex E
(informative)
Table E.1 — Examples of safety and other markings for personal care robots
ISO 7010-W001 ISO 7010-W08 ISO 7010-W012
Crushing of hands
Sharp element Counter-rotating rollers
To warn of closing motion of mechani-
To warn of a sharp element To warn of possibility of drawing in
cal parts of equipment
ISO 7010-W026 ISO 7010-M012 ISO 7010-M021
Table E.1 — (continued)
ISO 7010-P011 ISO 7010-P012 ISO 7010-P015
Do not walk or stand here Do not alter the state of the switch
IEC 60417-1 IEC 60417-1 IEC 60417-1
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ICS 25.040.30
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