ADHI – JEPOE JO
SPECIFICATION/DATASHEET
Document No. Rev. : A
Q6001N-1-OM01C Operation Manual for DEH System Page Number
Page 1 of 13
OWNER : PT. PLN (Persero)
PROJECT NAME : PLTU LAMPUNG (2 X 100 MW)
PROJECT TITLE : PLG
JOB NUMBER : 07908
LOCATION : TANJUNG SELAKI, LAMPUNG
PLTU LAMPUNG (2X100 MW) CIVIL
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BY : DATE : T
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OUT COMM NO: N
PT. PERUSAHAAN LISTRIK NEGARA (PERSERO)
AGENCY OF THE MINISTRY OF MINES AND ENERGY
GOVERMENT OF THE REPUBLIC OF INDONESIA
PLTU LAMPUNG (2 X 100 MW)
CONTRACT NO. : 239.PJ/041/DIR/2007
PT PLN (PERSERO) JASA ENJINIRING
PLN
Doc.
No
A 2010-1-22 Issued For Approval WangWenhua WangWei JiYunfeng
HOLLYSYS HOLLYSYS AK HOLLYSYS AK
REV DATE DESCRIPTION
PREP’D CHK’D APP’D
PLTU Lampung Unit 5 & 6 (2 x 100 MW)
Operation Manual for DEH System
CONTENT
I、 summarize .............................................................................................................................. 2
II、 DEH frame operation description......................................................................................... 3
III、 Start-up .............................................................................................................................. 3
IV、 Load control ......................................................................................................................6
V、 Frequence regulation ............................................................................................................7
VI、 High-load limitation .......................................................................................................... 7
VII、 Low steam pressure limitation .......................................................................................... 7
VIII、 Low vaccum limitation .................................................................................................. 8
IX、 Valve leak test ................................................................................................................... 8
X、 Overspeed test....................................................................................................................... 9
XI、 main throttle valve action test ......................................................................................... 10
XII、 High pressure interrupt test ............................................................................................. 10
XIII、 Emergency handle ....................................................................................................... 10
XIV、 Automation zero and amplitude setting function......................................................... 11
XV、 use of repair valve ...........................................................................................................11
XVI、 analog simulation.........................................................................................................12
1
Operation Manual for DEH System
I、 summarize
The steam turbine pure diff press of high pressure fire resistant oil DEH control system
project, which accomplished with MACS DEH system (Digital Electro-Hydraulic Control
System, DEH) of Hollysys Automation Co.,LTD.The following function of this control system
is below:
l Speed Loop：in order to come true large speed control，from the set speed of start-up to
3000 rpm constant Speed,and 110% overspeed test. before synchronization ,operator can set
objective speed and rising rate on speed PID control loop of main DEH frame.
l Power Control：after synchronization,we can set objective power and loading rate on
power PID control loop of main DEH control frame.
l Valve Control：after synchronization ,operator can push add and subtract button to change
pitch degree.
l High pressure valve control：instruct allocation in different working such as single valve
and sequence valve ,to four high pressure valve.
l Power limitation ： when the set power above the limitation power,power limitation
action,then turn down the CV gradually.
l Main Steam Pressure Limitation ： when the main steam pressure below the low
limitation value,low limitation action,then gradually slow down CV pitch to recover steam
pressure.
l Low vacuum limitation： automationally limit the max power of the set according to
vacuum level.
l Valve Leak Tesｔ：Do main throttle valve and CV leak test separately,and record the test
time automatically.
l High pressure interrupt test function: do test to any one of AST solenoid actuate valve
alone.
l OPC overspeed limitation ： The fuction of OPC overspeed limitation is close
instantaneous the CV control valve directly by the quick closed solenoid valve, which is to
prevent the turboset overspeed when it load rejection.
l 103% protection：under stepout,when the speed over 103%,namely 3090r/min，OPC
solenoid actuate valve action，CV closed,when the protection situation disappear,then fix
3000r/min again.
l 110% protection：under run, when the speed over 110%,namely 3300r/min，DEH send
trip signal.
l Emergency handle ： on synchronization ， due to DEH control detail can’t work as
normal,we can handle switch to emergency handle.operator can control CV、IV hydraulic
servomotor directly with the add and subtract button of hand operations.
l Simulation function ： on halt,we can do DEH arithmetic logic and familiar with the
operation.
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Operation Manual for DEH System
II、 DEH frame operation description
Ｏｎ ｔｈｅ ＭＡＣＳ ｓｙｓｔｅｍ ｏｎｌｉｎｅ ｏｐｅｒａｔｉｏｎ ｆｒａｍｅ，ｓｕｃｈ ａｓ ｋｉｃｋ“ＤＥＨ”ｉｃｏｎ ａｎｄ
ｅｎｔｅｒ “ｔｈｅ ｍａｉｎ ｆｒａｍｅ”．
Ｔｈｅ ｏｐｅｒａｔｉｏｎ ｆｒａｍｅ ｏｆ ＤＥＨ ｉｎｃｌｕｅ ｔｈｅ ｍａｉｎ ｄｉｆｆ ｐｒｅｓｓ ｃｏｎｔｒｏｌ 、ｚｅｒｏｉｎｇ
ａｎｄ ａｍｐｌｉｔｕｄｅ、 ｔｈｅ ｄｉｆｆ ｐｒｅｓｓ ｔｅｓｔ ａｎｄ ＥＨ ｓｙｓｔｅｍ．Ｔｈｅ ｏｐｅｒａｔｉｏｎｅｒ ｃｕｔ ｏｖｅｒ
ｔｈｅ ｆｒａｍｅ ｃｏｎｖｅｎｉｅｎｔｌｙ ｂｙ ｋｉｃｋ ｔｈｅ ｃｕｔ ｏｖｅｒ ｂｕｔｔｏｎ ｏｎ ｔｈｅ ｂｏｔｔｏｍ ｏｆ ｔｈｅ ｐａｇｅ．
ｔｈｅ ｓｙｓｔｅｍ ｓｔａｔｅ ｄｉｓｐｌａｙ ｐｌａｃｅ ｓｈｏｗ ｔｈｅ ｓｙｓｔｅｍ ｎｅｔ ｍｏｄｅ，ｔｈｅ ｉｎｄｉｃａｔｏｒ
ｃｏｌｏｒ ｏｆ ｖａｒｉｏｕｓ ｏｆ ｍｏｄｕｌｅ，ｒｅｔｉｃｌｅ ａｎｄ ｃｏｎｔｒｏｌ ｓｔａｔｉｏｎ，ｇｒｅｅｎ ｉｓ ｎｏｒｍａｌ ａｎｄ
ｒｅｄ ｉｓ ｉｎ ｔｈｅ ｆａｕｌｔ． ｓｔａｔｅ ｉｎｄｉｃａｔｏｒ ｌｉｇｈｔ ｓｅｐａｒａｔｅｌｙ ａｒｅ ：ｇａｔｅｓ ｈａｓ ｈｕｎｇ、
ｓｔｅｐｏｕｔ、ｈａｓ ｔｒｉｐｐｅｄ、ｍａｉｎ ｓｔｅａｍ ｄｏｏｒ ｏｐｅｎ、ｍａｉｎ ｓｔｅａｍ ｄｏｏｒ ｃｌｏｓｅ、ａｌｌ ｖａｌｖｅｓ
ｃｌｏｓｅｄ、ｅｍｅｒｇｅｎｃｙ ｈａｎｄｌｅ、ａｌｒｅａｄｙ ｇｒｉｄ 、ｒｕｎ ａｎｄ ｓｏ ｏｎ．ｔｈｅｒｅ ｉｓ ｔｕｒｂｉｎｅ ｓｔａｔｅ
ａｎｄ ｔｈｅ ｃｕｒｒｅｎｔ ｒｕｎｎｉｎｇ ｐａｒａｍｅｔｅｒ．
Ｕｎｄｅｒ ｔｈｅ ｍｅｎｕ ｂａｒ，ｓｈｏｗｉｎｇ ｖａｒｉｏｕｓ ｍａｉｎ ｐａｒａｍｅｔｅｒｓ ａｎｄ ｃｕｒｒｅｎｔ ｓｔａｔｅ ｏｆ
ｔｈｅ ｓｅｔ．
Indicator light or block bright on the operation button are both expressing steam generation
enters such running state, if button light (dark)is invalid,steam generation exit such running state.
III、 Start-up
3.1Set initial state before sart up
Before the set sart-up,the DEH main frame:
“has under voltage trip”indicate light bright；
“stepout” indicate light bright；
“main inlet throttle-stop valve all closed” indicate light bright；
“all valves closed” indicate light bright；
The other indicate lights dark.
Hard DRAM：
CV aperture indication is normal, “play brake”button light is bright,the
other button light dark..the power switch of overspeed test key on
“normal”.
3.2 Start-up steps：
1. start timing oil pump and EH high pressure oil pump.
2. first check the electric power source of controller carbinet if normal,220VAC power
source offer OPC solenoid valve if sent to the DEH controller carbinet,the work oil
pressure of various section if normal.
3. kick“gates hung” button of the main frame or “gates hung ” button of the hard
DRAM to hang the gates,gates hung light bright indicate this operation is success,and
gates has hung light turn bright.
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Operation Manual for DEH System
4. kick“run”button to the state，the valve will open,the accordance state on the DEH
frame will change, “ system has hung ” 、 “ the valve fully open ” light will
bright,and speed control block will bright and the set in waiting impulse starting state.
3.3 Rise speed
Before the steam generation Synchronization，DEH is speed closed-loop without
difference adjustment,which setpoint is given speed.the diviation between the given and real
speed,after PID regulator,through the servo system control oil motivation degrees,to make the
real speed change following the given speed.
After objective speed set,the given speed rise with the set loading rate approach to the
objective speed，when the set entering into critical speed section,the loading rate automatically
quickly change to 400rpm/min；if the loading rate is above 400rpm/min before entering critical
section，so the loading rate keep the original constant.During the loading,generally steam
generation need warming so as to reduce heat stress. When the warming time is come or the
“warmming” button is kicked,the warming is over,the set speed goes on to the objective
speed .
F Ｔｈｅ ｏｂｊｅｃｔｉｖｅ ｓｐｅｅｄ ｉｓ ｔｈｅ ｅｘｐｅｃｔｅｄ ｓｐｅｅｄ；ｔｈｅ ｇｉｖｅｎ ｓｐｅｅｄ ｉｓ
ｔｈｅ ｒｅｑｕｅｓｔ ｓｐｅｅｄ ａｆｔｅｒ ｄｅａｌ ｗｉｔｈ ｔｈｅ ｓｐｅｅｄ．
3.4 Set appropriate rise speed and object speed
The set decides set status according to the temperature of CV jar wall During it has hang
brake,the system will choose automatically loading rate (cold statu 100rpm/min、warm statu
200rpm/min、hot statu 300rpm/min and extremely statu 500rpm/min).operator kick “set warm
time”window,fill in accordance automation warming time in that point according to the
set state. kick the left key of mouse in the objective speed input block ,then input the target
speed which set 3000 r/min in general,and enter.The set in impulse starting.
DEH will set target speed automatically under the below situations：
l when the steam generator has just run,the present real speed is the target speed；
l when the oil switch is cut off,the target speed is 3000 r/min；
l if steam generator has hang brake,the target speed track the given speed which track the real
speed；
l the high objection speed limitation: 3060 r/min as the overspeed test key on
normal;3390r/min as under 103% test state or overspeed test key on test state.permission of
overspeed test,otherwise as 3060 r/min；
l the target speed set mistaken in the critical section,alter the value as the low value of critical
speed section,and the sepecific data set according to the machine.
3.5 Rub check
l if the set need rub check, after the set setting the objection speed as 500
r/min,when the set automation in impulse starting to about 500 r/min，play brake
and halt,check in the set coasting operation.
3.6 Impulse starting
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Operation Manual for DEH System
l Ａｆｔｅｒ ｓｅｔｔｉｎｇ ｔｈｅ ｏｂｊｅｃｔｉｖｅ ｓｐｅｅｄ，ｔｈｅ ｇｉｖｅｎ ｓｐｅｅｄ ｗｉｌｌ ｒｉｓｅ ｗｉｔｈ ｄｅｆａｕｌｔ
ｌｏａｄｉｎｇ ｒａｔｅ ｔｏ ａｐｐｒｏａｃｈ ｏｂｊｅｃｔｉｖｅ ｓｐｅｅｄ，ｔｈｅ ｓｅｔ ｓｔａｒｔ ｔｏ ｉｍｐｕｌｓｅ
ｓｔａｒｔｉｎｇ；
l Ｔｈｅ ｄｒｉｖｅｒ ａｍｅｎｄ ｔｈｅ ｖａｌｕｅ ｉｎ ｔｈｅ ｒｉｓｅ ｓｐｅｅｄ ｉｎｐｕｔ ｂｏｘ ａｃｃｏｒｄｉｎｇ ｔｏ ｔｈｅ
ｒｅａｌ ｓｉｔｕａｔｉｏｎ ｏｆ ｌｏａｄｉｎｇ ｒａｔｅ，ａｎｄ ｔｈｅ ｐｅｒｍｉｔ ｖａｌｕｅ ｒａｎｇｅ ｉｓ ０ ～ ８００
ｒｐｍ／ｍｉｎ；
l Ａｌｏｎｇ ｗｉｔｈ ｉｎｃｒｅａｓｅｉｎｇ ｏｆ ｔｈｅ ｇｉｖｅｎ ｓｐｅｅｄ，ｔｏｔａｌ ｇｉｖｅｎ ｖａｌｖｅ ｖａｌｕｅ
ｉｎｃｒｅａｓｅ，ｔｈｅ ｓｅｒｖｏ ｍｏｔｏｒ ｓｔａｒｔ－ｕｐ，ｔｈｅ ｓｅｔ ｓｐｅｅｄ ｉｎｃｒｅａｓｅ；
l ５００ｒｐｍ ｗａｒｍ ｕｐ：ｗｈｅｎ ｔｈｅ ｓｅｔ ｓｐｅｅｄ ｒｉｓｅ ｔｏ ５００ ｒ／ｍｉｎ，ｔｈｅ “ｗａｒｍ ｕｐ”ｌｉｇｈｔ
ｂｒｉｇｈｔ，ｔｈｅ ｓｅｔ ｍａｉｎｔａｉｎ ５００ ｒ／ｍｉｎ；ｗａｒｍｍｉｎｇ ｔｉｍｅ（ｄｒｉｖｅ ｓｅｔｓ ｗａｒｍｉｎｇ ｔｉｍｅ
ｉｎ ｔｈｅ ｓｅｔ ｗｉｎｄｏｗ ｏｆ ａｕｔｏｍａｔｉｏｎ ｗａｒｍｉｎｇ ｔｉｍｅ ） ｏｒ ｐｕｓｈ ｄｏｗｎ ｔｈｅ “ｗａｒｍ
ｕｐ”ｂｕｔｔｏｎ ｔｏ ｃｏｎｔｉｎｕｅ ｔｏ ｒｉｓｅ ｓｐｅｅｄ；
l Ｓｐｅｅｄ ｏｖｅｒ ｃｒｉｔｉｃａｌ
Ｗｈｅｎ ｔｈｅ ｇｉｖｅｎ ｓｐｅｅｄ ｅｎｔｅｒｉｎｇ ｃｒｉｔｉｃａｌ ｓｅｃｔｉｏｎ，ｔｈｅ ｓｅｔ ａｕｔｏｍａｔｉｃ ｒｉｓｉｎｇ
ｗｉｔｈ ｏｖｅｒ ４００ ｒｐｍ／ｍｉｎ ｔｏ ｉｍｐｕｌｓｅ ｔｈｅ ｃｒｉｔｉｃａｌ ｓｐｅｅｄ ｓｅｃｔｉｏｎ．ｔｈｅ ｓｅｔ
ｃｒｉｔｉｃａｌ ｓｐｅｅｄ ｓｅｃｔｉｏｎ ｉｓ 1400~1550 r/min、1750~2100 r/min.
l １２００ｒｐｍ ｗａｒｍ ｕｐ：ｗｈｅｎ ｔｈｅ ｓｅｔ ｓｐｅｅｄ ｒｉｓｅ ｔｏ １２００ ｒ／ｍｉｎ，ｔｈｅ “ｗａｒｍ ｕｐ ”
ｌｉｇｈｔ ｂｒｉｇｈｔ ， ｔｈｅ ｓｅｔ ｍａｉｎｔａｉｎ １２００ ｒ／ｍｉｎ ； ｗａｒｍｍｉｎｇ ｔｉｍｅ （ ｄｒｉｖｅ ｓｅｔｓ
ｗａｒｍｉｎｇ ｔｉｍｅ ｉｎ ｔｈｅ ｓｅｔ ｗｉｎｄｏｗ ｏｆ ａｕｔｏｍａｔｉｏｎ ｗａｒｍｉｎｇ ｔｉｍｅ）ｏｒ ｐｕｓｈ ｄｏｗｎ
ｔｈｅ “ｗａｒｍ ｕｐ”ｂｕｔｔｏｎ ｔｏ ｃｏｎｔｉｎｕｅ ｔｏ ｒｉｓｅ ｓｐｅｅｄ；
l ２３００ｒｐｍ ｗａｒｍ ｕｐ：ｗｈｅｎ ｔｈｅ ｓｅｔ ｓｐｅｅｄ ｒｉｓｅ ｔｏ ２３００ ｒ／ｍｉｎ，ｔｈｅ “ｗａｒｍ ｕｐ”
ｌｉｇｈｔ ｂｒｉｇｈｔ ， ｔｈｅ ｓｅｔ ｍａｉｎｔａｉｎ ２３００ ｒ／ｍｉｎ ； ｗａｒｍｍｉｎｇ ｔｉｍｅ （ ｄｒｉｖｅ ｓｅｔｓ
ｗａｒｍｉｎｇ ｔｉｍｅ ｉｎ ｔｈｅ ｓｅｔ ｗｉｎｄｏｗ ｏｆ ａｕｔｏｍａｔｉｏｎ ｗａｒｍｉｎｇ ｔｉｍｅ）ｏｒ ｐｕｓｈ ｄｏｗｎ
ｔｈｅ “ｗａｒｍ ｕｐ”ｂｕｔｔｏｎ ｔｏ ｃｏｎｔｉｎｕｅ ｔｏ ｒｉｓｅ ｓｐｅｅｄ；
l Ｗｈｅｎ ｔｈｅ ｓｅｔ ｒｉｓｅ ｔｏ ２９５０ ｒ／ｍｉｎ，ｔｈｅ ｌｏａｄｉｎｇ ｓｐｅｅｄ ａｕｔｏｍａｔｉｃ ｃｈａｎｇｅ ｔｏ ５０
ｒ／ｍｉｎ；
l Ｏｐｅｒａｔｉｏｒ ｃｏｎｔｒｏｌ
During the loading up,（1）kick“given holding” button，the light bright，the set
keep present speed；if the speed in the critical speed section,the set automatically falling to
the low limitation value of the section；（2）amend objective speed and loading rate at any
time.
3.7 3000 r/min constant speed
When the given speed reach the objective value,the set maintain the objective speed
3000 r/min.After new set or heavy repair, the first start-up need various of electrical test.
When making false parallel experiment,generator disconnection link is cut,DEH receive
false parallel signal,after the oil feeder switch over,due to generator didn’t grid,DEH is still
in the speed control state.
3.8 automation corresponding period
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Operation Manual for DEH System
after DEH receive add and subtract sigal of the correspond period，kick
“corresponding period” button，“corresponding period” light is bright,turn to
corresponding period mode.After DEH receive add and subtract sigal of the correspond period
equipment of electric side，the speed keep in 2985～3015 r/min，the set rise with 60
r/min/min change rate to the corresponding speed.
3.9 Synchronization on Initial Load
When the corresponding period situation is satisfied,the oil feeder switch,DEH
automatically increase given value to make the generation automatic take on initial load in
case of the inverse power.After Synchronization DEH in the valve state,then go to load up.
M When the set during the diff rise speed,can’t switch to emergency handle,if switch to
emergency handle state after synthronize,if the set stepout at that time,which result
in the set automationally tripped.only restart the set after waiting the servo block
switch to automation.
IV、 Load control
4.1Valve control run up
Ａｆｔｅｒ Ｓｙｎｃｈｒｏｎｉｚａｔｉｏｎ ｏｎ Ｉｎｉｔｉａｌ Ｌｏａｄ，ＤＥＨ ａｕｔｏｍａｔｉｃ ｔｕｒｎ ｔｏ ｖａｌｖｅ
ｃｏｎｔｒｏｌ，ｔｈｅ ｏｐｅｒａｔｏｒ ｃａｎ ｓｅｔ ｏｂｊｅｃｔｉｖｅ ｖａｌｖｅ ａｎｄ ｖａｌｖｅ ｃｈａｎｇｅ ｒａｔｅ ｏｒｋｉｃｋ
ａｄｄ ａｎｄ ｓｕｂｔｒａｃｔ ｂｕｔｔｏｎ ｏｆ”ｖａｌｖｅ ｃｏｎｔｒｏｌ” ｔｏ ｃｈａｎｇｅ ｔｈｅ ｔｏｔａｌ ｇｉｖｅｎ ｖａｌｖｅ
ｖａｌｕｅ（ｔｈｅ ｕｎｉｔ ｉｓ ％），ｔｏ ｃｏｎｔｒｏｌ ＣＶ ｇａｔｅ ｄｅｇｒｅｅ．
4.2 power control run up
After the system Synchronization ,DEH system automationally turn to“valve
control”.Ｗｈｅｎ ｔｈｅ ｐｏｗｅｒ ｃｏｎｔｒｏｌ ｓｉｔｕａｔｉｏｎ ｉｓ ｓａｔｉｓｆｉｅｄ，ｉｎｐｕｔ ｌｏａｄ ｆｅｅｄｂａｃｋ．
Ｐｏｗｅｒ ｃｏｎｔｒｏｌｌｅｒ ｉｓ ａ ＰＩＤ ｒｅｇｕｌａｔｏｒ，ｔｈｅ ｄｅｖｉａｔｉｏｎ ｂｅｔｗｅｅｎ ｇｉｖｅｎ ａｎｄ ｒｅａｌ
ｐｏｗｅｒ ，ｗｈｉｃｈ ｂｙ ｃａｌｃｕｌａｔｉｎｇ ｔｏ ｇｉｖｅｓ ａ ｌｏａｄ ｒｅｆｅｒｅｎｃｅ ｔｏ ｃｏｎｔｒｏｌ ｖａｌｖｅ
ｄｅｇｒｅｅ，ａｎｄ ｔｈｅ ｍａｉｎ ｇｏａｌ ｉｓ ｔｏ ｍａｉｎｔａｉｎ ｔｈｅ ｐｏｗｅｒ ｉｓ ｃｏｎｓｔａｎｔ．
When the load isn’t limitation action in 3% -105% rating power，kick“power control”
button enter power control mode.set appropriate load up rate and objective power, ｔｈｅ ｓｅｔ
ｐｏｗｅｒ ａｕｔｏｍａｔｉｃ ａｐｐｒｏａｃｈ ｗｉｔｈ ｔｈｅ ｐｒｅｓｅｎｔ ｌｏａｄｉｎｇ ｒａｔｅ ｔｏ ｔｈｅ ｏｂｊｅｃｔｉｖｅ
ｖａｌｕｅ．ｏｐｅｒａｔｏｒ ｃａｎ ｃｈａｎｇｅ ｔｈｅ ｌｏａｄｉｎｇ ｒａｔｅ ｉｎ ｔｈｅ ｒａｔｉｎｇ ｒａｎｇｅ ｏｆ ０％～１０％．
When the limitation or protection is action,the set quit power control.
kick“power control”、“valve control” button can come true without disturb
switch.
F Only switch to power control when the power is above 3% of rating power .
4.3 singal and sequence valve
instruct allocation in different working such as single valve and sequence valve ,to four high
pressure valve.
The steam entering mode to four CV of High pressure jar of steam turbine is two:one is
four CV aperture is identical,called singal valve mode,the advantage is fully lap make good
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Operation Manual for DEH System
warming effect and even expand.the other is four CV open with sequence according to rate
curve， aperture according to the allocation of the curve,called sequence valve mode,the
advantage is throttle lost is small and economic effect is good.
DEH provide two running mode,cold start is default singal valve mode, hot and
extremely hot start is default sequence valve mode,both of running mode can be switch after
synchronization.
Under synchronization,kick“signal or sequence valve control”button can switch to
each other，light during the switching is flicker indicate the switch goes on,the switch time is
10 min.
V、 Frequence regulation
When the turboset is paralled in,in order to guarantee the electricity quanlity require to the
electricity net frequency offered ,we need put into frequency regulation function in
ordinary.under the diff press control mode,such fuction is always exist. such fuction can just
work.the given frequency regulation is change as the diversity factor.
In order to undertake reasonable frequency value,adjust the diversity factor、deadband
identical to the diversity factor、dead-band of hydraulic control system.
dead-band can be adjust between 3~6 %，the initial value is 4.5%；deadband also can be
adjust between 0~10 r/min，the initial value is 2r/min.
VI、 High-load limitation
After synchronization ， if need amend high load limitation value, input high load
limitation value in the input key block of high load limitation of menu control frame；kick
“enter” key ,then alter is over.
When the load is above high load limitation,high load limitation action,DEH turn to
protection mode,total given valve descend with a speed of 60%/min，power control and
valve control button light is dark,the left of high-load limitation red light is bright at the
same time.load low the limitation value or power descend to 20% of rating value,action is
over.
When the action is over,the set is default automatic as valve control mode
VII、 Low steam pressure limitation
When the main steam pressure >90% rating value, kick“low steam pressure limitation”
button，button light is bright ,the function put into operation.kick the button again,quit the
function.
Under the “low main steam pressure limitation”is put into operation,when the set power
above power limitation figured out according to the main steam pressure ,which indicate the
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Operation Manual for DEH System
main steam pressure is too low,the function action.,the total given valve descend with a speed of
6%/min.
When the main steam pressure limitation is action,low steam pressure action
indication light is bright,after the action is over ,the set automationally default as valve
control mode.
VIII、 Low vaccum limitation
When the power is normal after synthronized,kick“low vaccum limitation”button,button
light is bright then the function put into operation.kick“low vaccum limitation”button,to quit
the function.
When the set power above the limitation value accordance with the set vaccum,low vaccum
limitation action.total given valve descend by the rate of 60%/min
Low vaccum limitation is action,low vaccum limitation action indicator light is
bright.after the action is over ,the set default“valve control”mode.
IX、 Valve leak test
Valve leak test condition is:
(1) Generator escape the net；
(2) The speed is 3000±15 r/min；
9.1 main throttle valve leak test
Test steps are below:
(1) enter“system test” frame；
l make sure the test factor are all satisfied；
l turn test key of hard DRAM to “ test allow ” ， system test frame “ test
allow”light bright；
(2) kick“main throttle valve leak test”button，button light bright，main throttle
closed slowly.
l After the main throttle valve fully closed, rotor lazy walking,record lazy
walking time automationally.
l When the speed descend to the accept speed,lazy walking time stop.
(3) kick“stop leak test”button，the set remain the current speed；
(4) turn test key of hard DRAM to“normal”，to make“test allow”button light
bright，lazy walking time clear to zero,main throttle valve leak test over.
9.2 CV leak test
Test steps are below：
(1) enter“system test” frame；
l make sure the test factor are all satisfied；
l turn test key of hard DRAM to “ test allow ” ， system test frame “ test
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Operation Manual for DEH System
allow”light bright；
(2) kick “ CV leak test ” button ， button light is bright ， the set automationally
accomplished the bellowing procedure:
l total given valve set zero；
l rotor lazy walking,record lazy walking time automationally.
l When the speed descend to the accept speed,lazy walking time stop.
(3) kick“stop leak test”button，the set remain the current speed；
(4) turn test key of hard DRAM to“normal”，to make“test allow”button light
bright，lazy walking time clear to zero,CV leak test over.
X、 Overspeed test
10.1“103%” overspeed limitation test
In order to check 103% overspeed protection function of DEH
(1) under stepout,kick bright“overspeed 103 test”button,enter 103% test state.
(2) After enter 103% test state,enter main frame to set objective speed above
103% ,namely above 3090r，the set will rise speed.
(3) After the actual speed above 3090r/min,system enter 103% protection state，OPC
solenoid pilot actuate valve action,all of valves will closed,system automationally
quit test state,when the actual speed descend to 3030r,system will quit 103%
protection state,objective speed will be limit at 3060 r，system will steady at 3060r.
(4) Alter objective speed value as 3000r/min。
10.2 electric 110% overspeed protection test
In order to check 110% overspeed protection function of DEH
① Under stepout，turn overspeed key power switch of hard DRAM to “electric
test position”；
② Enter main frame to set objective speed above 110% ,namely above 3300r，the
set will rise speed,when the actual speed above 3300r,system enter 110%
protection state,send out halt single,all of the valves will closed.
③ When the test is over,recover the key power switch to the normal position.
10.3 mechanical overspeed
In order to check action speed of mechanical overspeed protection
(1) Under stepout，turn overspeed key power switch of hard DRAM to “mechanical
test position”.
(2) Enter main frame to set objective speed above 110% ,namely above 3300r,the set
will rise speed until the fly harmmer fly to halt.
(3) When to make mechanical overspeed test,electric overspeed action value will push
back to 3390r,the operator need operate moved lever of the field to shut lock untest
fly harmmer.
(4) When the test is over,recover the key power switch to the normal position.
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Operation Manual for DEH System
XI、 main throttle valve action test
When the set in run in normal,need make regular action test to MSV1、MSV2 two main
throttle valve.when the main throttle is action,action solenoid pilot actuate valve
electrification, travel route of hydraulic servomotor descend to 85%,action solenoid pilot
actuate valve lose electricity,the travel route of hydraulic servomotor recover to fully open.
Test steps are below：
(1) enter“system test” frame；
(2) turn test key of hard DRAM to“test allow”，system test frame “test allow”
light bright；
(3) kick bright“MSV1 action test” button，action MSV1 solenoid pilot actuated
valve action，main throttle valve slowly closed to 85%，test is successed，action
solenoid pilot actuate valve lose electricity,main throttle recover to fully open.if test
position travel route isn’t action,then send test failure signal,action solenoid pilot
actuate valve also lose electricity,main throttle recover to fully open.
(4) When the test is over,switch the test key of hard DRAM to“normal”，system
test frame“test allow”light is dark.
XII、 High pressure interrupt test
After the gate hang,we can make high pressure interrupt test,the steps are:
l Under the gate hang,the normal position of two test pressure key should be 1 closed and 2
cut off.
l Turn the test key power switch to test allow position.
l Kick bright one of the test buttons,the accordance solenoid pilot actuated valve action.
l Watch whether the pressure power switch action is true,test result is the light indication.we
can kick dark test allow button at any time to accomplished the test.
l Only can do one solenoid pilot actuate valve test at one time.
l Turn the test key power switch to the normal position.
XIII、 Emergency handle
13.1 operator switch to handle
After synthnorized，operator kick remain“handle”button of hard DRAM，button
light is bright,loose the button,servo units turn to handle control mode;DEH turn to handle
mode,quit all of the control modes,output value of DEH automationally trace the handle
given value of the servo units.we can kick“handle add”、“handle sub”button to alter
output to rise or descend load,rise or descend rate is 50%/min。
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Operation Manual for DEH System
Kick “handle”button of the hard DRAM again，button light is dark after the servo
units judge the trace is normal，servo units turn to automation mode,accept total given valve
signal.
M during the rise speed,the set can’t allow to turn emergency handle control mode.unless
faced the emergency situation in the set paralled in,otherwise can’t turn to handle mode.
13.2 fault switch to handle
If the communication is fault,servo units automationally turn to handle mode,
“emergency handle”button light of the hard DRAM is bright.operator can point kick
“handle add”、“handle sub”button to add or sub the accordance valve,add or sub rate is
50%/min。
After the communication is normal,judge trace button light of servo units is dark,then the
servo units turn to automation mode,accept total given valve signal.
XIV、 Automation zero and amplitude setting function
Before the set hasn’t start up in formal,we need automation zero and amplitude setting
fuction.
l After start timing oil pump,waiting timing oil pressure is normal,and the timing system is
action.first conduct tripped brake and open main steam gate,to make the set enter into impluse
starting state.
l Kick open the zero and amplitude setting frame,kick“CV1 seting”button，the light of
CV1setting will bright，valve will open and close once automatically,PC record the zero and
amplitude of the servomotor .
l If the CV1 setting is failed,but the light is bright,it indicate that setting function isn’t under
progress normally.we need do the fuction again.
l According to the actual measured fully open and closed value of hydraulic
servomotor ,handle input zero and amplitude
l now that the set function has setting over,the set is in normal running,don’t do such function
easily.
XV、 use of repair valve
When the set isn’t run,because no steam entering into real impluse starting ,speed control
loop couldn’t put into operation.the only method to make valve test is the use of repair valve
before set running.
l Ａｆｔｅｒ ｓｔａｒｔ ｔｉｍｉｎｇ ｏｉｌ ｐｕｍｐ，ｗａｉｔｉｎｇ ｔｉｍｉｎｇ ｏｉｌ ｐｒｅｓｓｕｒｅ ｉｓ ｎｏｒｍａｌ，ａｎｄ ｔｈｅ
ｔｉｍｉｎｇ ｓｙｓｔｅｍ ｉｓ ａｃｔｉｏｎ．ｆｉｒｓｔ ｃｏｎｄｕｃｔ ｔｒｉｐｐｅｄ ｂｒａｋｅ ａｎｄ ｏｐｅｎ ｍａｉｎ ｓｔｅａｍ
ｇａｔｅ，ｔｏ ｍａｋｅ ｔｈｅ ｓｅｔ ｅｎｔｅｒ ｉｎｔｏ ｉｍｐｌｕｓｅ ｓｔａｒｔｉｎｇ ｓｔａｔｅ．
l Ｋｉｃｋ ｔｈｅ ｒｅｐａｉｒ ｖａｌｖｅ ｂｕｔｔｏｎ ｂｒｉｇｈｔ，ｉｎｐｕｔ ｖａｌｖｅ ｃｈａｎｇｅ ｒａｔｅ ａｎｄ ｔａｒｇｅｔ
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Operation Manual for DEH System
ｖａｌｖｅ ｄｉｒｅｃｔｌｙ，ｔｈｅ ｖａｌｖｅ ｗｉｌｌ ｏｐｅｎ ｔｏ ｔｈｅ ｔａｒｇｅｔ ｌｏｃａｔｉｏｎ．Ｔｈｅｎ ｗｅ ｃａｎ ｄｏ
ｒｅｌｅｖａｎｔ ｔｅｓｔ．。
l ｗｈｅｎ ｔｈｅ ｔｅｓｔ ｉｓ ｏｖｅｒ，ｋｉｃｋ ｂｕｔｔｏｎ ｌｉｇｈｔ ｄａｒｋ，ｔｈｅ ｖａｌｖｅ ｃｌｏｓｅｄ ｔｏ ｚｅｒｏ
ａｕｔｏｍａｔｉｃ．
M Note：ｗｈｅｎ ｔｈｅ ｓｅｔ ｒｕｎｎｉｎｇ ａｓ ｎｏｒｍａｌ，ｄｏｎ’ｔ ｋｉｃｋ ｔｈｅ ｒｅｐａｉｒ ｖａｌｖｅ
ｂｕｔｔｏｎ ｌｉｇｈｔ ｂｒｉｇｈｔ，ｗｈｉｃｈ ｋｅｅｐｓ ｖａｌｖｅ ｌｏｃａｔｉｏｎ ｆｉｘｅｄ ａｎｄ ｌｏｓｔ ｃｏｎｔｒｏｌ，ａｎｄ
ｔｈｅｎ ｉｎｆｌｕｅｎｃｅ ｔｈｅ ｓｅｔ ｒｕｎｎｉｎｇ ａｓ ｎｏｒｍａｌ．
XVI、 analog simulation
16.1 simulation put into operation
Ｔｈｅ ｆａｃｔｏｒｓ ｏｆ ＤＥＨ ｒｕｎ ｉｎ ｓｉｍｕｌａｔｉｏｎ ａｒｅ：
l Ｔｈｅ ｓｅｔ ｈａｓ ｔｒｉｐｐｅｄ ｏｐｅｒａｔｉｏｎ；
l Ｓｉｍｕｌａｔｉｏｎ ｂｕｔｔｏｎ ｐｕｔ ｉｎｔｏ ｏｐｅｒａｔｉｏｎ；
Kick “DEH simulation”, popping simulation window. ｕｎｄｅｒ ｓｉｍｕｌａｔｉｏｎ ｍｏｄｅ，
“ｓｉｍｕｌａｔｉｏｎ ｍｏｄｅ”ｌｉｇｈｔ ｂｒｉｇｈｔ，ｗｈｉｃｈ ｉｄｉｃａｔｅｓ ＤＥＨ ｈａｓ ｅｎｔｅｒｅｄ ｓｉｍｕｌａｔｉｏｎ
ｍｏｄｅ．Ｏｐｅｒａｔｉｏｎｅｒ ｃｏｎｄｕｃｔ ｓｉｍｕｌａｔｉｏｎ ａｃｃｏｒｄｉｎｇ ｔｏ ｔｈｅ ｓｅｔ ｒｕｎｎｉｎｇ ｓｔｅｐ．
Ｄｕｒｉｎｇ ｔｈｅ ｓｅｔ ｉｍｐｌｕｓｅ ｓｔａｒｔｉｎｇ，ｗｅ ｃａｎ ｓｅｔ ｆｕｅｌ ａｓ ０％，ａｎｄ ｓｔａｒｔｉｎｇ
ｐｒｅｓｓｕｒｅ ａｓ ２０％，ｔｈｅｒｅｆｏｒｅ ｗｅ ｃａｎ ｃｈａｎｇｅ ｍａｉｎ ｓｔｅａｍ ｐｒｅｓｓｕｒｅ ｏｎｌｙ ｂｙ
ｓｔａｒｔｉｎｇ ｐｒｅｓｓｕｒｅ；Ａｆｔｅｒ ｔｈｅ ｓｅｔ ｐａｒａｌｌｅｄ ｉｎ，ｗｅ ｃａｎ ａｌｔｅｒ ｔｏｔａｌ ｆｕｅｌ ｏｒ
ｓｔａｒｔｉｎｇ ｐｒｅｓｓｕｒｅ ｔｏ ｃｈａｎｇｅ ｍａｉｎ ｓｔｅａｍ ｐｒｅｓｓｕｒｅ．ｏｔｈｅｒ ｏｐｅｒａｔｉｏｎ ｓｔｅｐｓ ａｓ
ａｂｏｖｅ ｓｔａｔｅ．
16.2 simulation cut off mode
Ｋｉｃｋ ｔｈｅ ｂｕｔｔｏｎ ｌｉｇｈｔ ｄａｒｋ，“ｓｉｍｕｌａｔｉｏｎ ｍｏｄｅ”ｌｉｇｈｔ ｄａｒｋ，ｗｈｉｃｈ ｉｄｉｃａｔｅｓ
ｔｈｅ ｓｅｔ ｈａｓ ｅｘｉｔ ｔｈｅ ｓｉｍｕｌａｔｉｏｎ ｍｏｄｅ．
M Ｎｏｔｅ：Ａｆｔｅｒ ｔｈｅ ｓｉｍｕｌａｔｉｏｎ ｔｅｓｔ，ｗｅ ｓｈｏｕｌｄ ａｓｓｕｒｅ ｔｈｅ ｓｉｍｕｌａｔｉｏｎ
ｂｕｔｔｏｎ ｌｉｇｈｔ ｉｓ ｄａｒｋ，ｏｒ ｅｌｓｅ ｉｔ ｗｉｌｌ ｉｎｆｌｕｅｎｃｅ ｔｈｅ ｊｕｄｇｅｍｅｎｔ ｗｈｉｃｈ ｃｏｍｐｕｔｅｒ
ｍａｋｅ ｔｏ ｔｈｅ ｓｅｔ ｓｔａｔｅ，ａｎｄ ｔｈｅｎ ｉｎｆｌｕｅｎｃｅ ｓｅｔ ｓｅｃｕｒｉｔｙ．
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