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IFC 300 Technical Datasheet

Signal converter for electromagnetic flowmeters

• Diagnostics: Process and device diagnostics, accuracy check
• One signal converter for all applications
• Exceeds requirements of VDI / VDE 2650 and NAMUR NE 107

The documentation is only complete when used in combination with the relevant
documentation for the sensor.

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CONTENTS IFC 300

1 Product features 4

1.1 The signal converter with the highest performance ....................................................... 4

1.2 Options and variants......................................................................................................... 6
1.3 Signal converter / measuring sensor combination possibilities..................................... 8
1.4 Measuring principle.......................................................................................................... 9

2 Technical data 10

2.1 Technical data................................................................................................................. 10

2.2 Dimensions and weights ................................................................................................ 22
2.2.1 Housing ................................................................................................................................. 22
2.2.2 Mounting plate, field housing ............................................................................................... 23
2.2.3 Mounting plate, wall-mounted housing ............................................................................... 23
2.3 Flow tables ..................................................................................................................... 24
2.4 Measuring accuracy (except TIDALFLUX)...................................................................... 26
2.5 Measuring accuracy (only TIDALFLUX).......................................................................... 27

3 Installation 29

3.1 Intended use ................................................................................................................... 29

3.2 Installation specifications .............................................................................................. 29
3.3 Mounting of the compact version................................................................................... 29
3.4 Mounting the field housing, remote version .................................................................. 30
3.4.1 Pipe mounting ....................................................................................................................... 30
3.4.2 Wall mounting ....................................................................................................................... 31
3.5 Mounting the wall-mounted housing, remote version .................................................. 32
3.5.1 Pipe mounting ....................................................................................................................... 32
3.5.2 Wall mounting ....................................................................................................................... 33

4 Electrical connections 34

4.1 Important notes on electrical connection...................................................................... 34

4.2 Preparing the signal and field current cables (except TIDALFLUX) ............................. 34
4.2.1 Signal cable A (type DS 300), construction........................................................................... 34
4.2.2 Length of signal cable A........................................................................................................ 35
4.2.3 Signal cable B (type BTS 300), construction......................................................................... 36
4.2.4 Length of signal cable B ....................................................................................................... 37
4.3 Connecting the signal and field current cables (except TIDALFLUX) ........................... 38
4.3.1 Connection diagram for measuring sensor, field housing .................................................. 38
4.3.2 Connection diagram for measuring sensor, wall-mounted housing................................... 39
4.3.3 Connection diagram for measuring sensor, 19" rack-mounted housing (28 TE)................ 40
4.3.4 Connection diagram for measuring sensor, 19" rack-mounted housing (21 TE)................ 41
4.4 Preparing and connecting the signal and field current cables (only TIDALFLUX) ....... 42
4.4.1 Cable lengths ........................................................................................................................ 42
4.4.2 Interface cable ...................................................................................................................... 43
4.4.3 Connection of cables............................................................................................................. 44

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IFC 300 CONTENTS

4.5 Power supply connection ............................................................................................... 45

4.6 Inputs and outputs, overview ......................................................................................... 48
4.6.1 Combinations of the inputs/outputs (I/Os) ........................................................................... 48
4.6.2 Description of the CG number .............................................................................................. 49
4.6.3 Fixed, non-alterable input/output versions.......................................................................... 50
4.6.4 Alterable input/output versions............................................................................................ 52

5 Notes 53

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Product features

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1 PRODUCT FEATURES IFC 300

1.1 The signal converter with the highest performance

The electromagnetic signal converter IFC 300 is designed to measure the flow velocity,
conductivity, volume and mass flow of electrically conductive liquid media.

The signal converter can be combined with any measuring sensor, making it very widely used. In
terms of available housing versions, there is a compact variant, in which the signal converter is
connected to the measuring sensor, as well as the field, wall-mounted and 19" rack-mounted
housing.

The electronics plug-in module is identical, regardless of the housing version, providing the
same functionality and a standardized operating concept.

(signal converter in compact housing)

1 Communication with any third party system possible via Foundation Fieldbus, Profibus PA/DP or Modbus
2 Intuitive navigation and a wide variety of languages integrated as standard for ease of operation
3 Supply voltage: 100...230 VAC (standard) and 24 VDC or 24 VAC/DC (optional)

(signal converter in wall-mounted housing)

1 Large backlit graphic display with 4 optical buttons to operate the signal converter without having to open the housing
2 Any combination of up to 4 inputs and outputs is possible

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IFC 300 PRODUCT FEATURES 1

Highlights
• High measuring accuracy and long-term stability : ±0.15% of measured value ± 1 mm/s
• Optimal zero point stability independent from product properties
• Superior process reliability thanks to standard integrated diagnostics: testing of device
functions, check for compliance with specifications and application testing
• Available inputs and outputs: Current output (incl. HART®), pulse/frequency output, status
output, control input and current input
• Suitable for both partially filled and fully filled pipelines
• Approved for custody transfer according to OIML R 49 and R 117-1, MI-001 and MI-005
(optional)
• Integrated temperature and conductivity measurement
• Optionally available virtual reference offers cost savings and increased process reliability as
grounding electrodes and rings are no longer needed
• One converter for all applications, and thus advantages with regard to procurement,
engineering and stock-keeping

Industries
• Water & Wastewater
• Chemicals
• Food & Beverage
• Minerals & Mining
• Pharmaceuticals
• Power plants
• Pulp & Paper

Applications
Flow measurement of conductive liquids, acids and bases right down to difficult applications
such as:

• Products with low conductivity, high solid content or entrained air

• Inhomogeneous, abrasive and corrosive products
• Rapid product change
• Sudden change in pH value
• Pulsating or turbulent flows

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1 PRODUCT FEATURES IFC 300

1.2 Options and variants

Modular converter concept
The electromagnetic signal converter IFC 300 comes
in different variants and gives the highest
performance for all applications you can think of.
From networking in the water & wastewater industry
to blending in the chemical industry, from batching
in the food & beverage industry to transport in the
paper & pulp industry.

And not to forget all of the other applications where

the flow of electrically conductive liquids is to be
measured. The different versions of the signal
converter and measuring sensor can be put together
in modules and adapted to a wide variety of
applications.
(signal converter in compact housing)

One signal converter for any application

The basic variant covers over 90% of all applications,
featuring a current output with HART®,
pulse/frequency output, status output and control
input.

In the modular input/output variant, up to four inputs

and outputs an be combined in almost any way. You
can also select whether they are passive or active
inputs/outputs.
All inputs and outputs are galvanically isolated from
each other and from the rest of the electronic
equipment.

In addition, the electronics can be equipped with

(signal converter in field housing) Fieldbus functionality (i.e. Foundation Fieldbus,
Profibus PA/DP, Modbus, etc.) enabling
communication to any third party system.

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IFC 300 PRODUCT FEATURES 1

Remote design in various versions

The signal converter in the wall-mounted housing is
generally used when it is difficult to access the
measuring point or when ambient conditions do not
allow the use of the compact version.

(signal converter in wall-mounted housing)

The signal converter in the 19" rack-mounted

housing is typically built into the central control
room, away from the harsh ambient conditions that
can be present at the measuring point.

(signal converter in 19" rack-mounted housing

(28 TE))

(signal converter in 19" rack-mounted housing

(21 TE))

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1 PRODUCT FEATURES IFC 300

Diagnostics
A part of the standard functionality is the
comprehensive diagnosis, which consists of three
different testing series.

Testing the device function

Checking the microcontroller, memory and outputs.

Out-of-spec diagnosis
Online and cyclical verification to determine whether
the measuring device is still within its specifications
regarding accuracy and linearity.

Application testing
The detection of potential problems such as gas
bubbles, electrode deposits, low conductivity, liner
damage, faulty flow profile etc.

1.3 Signal converter / measuring sensor combination possibilities

Measuring sensor Measuring sensor + signal converter IFC 300

Compact Remote field Remote wall- Remote rack-mounted

housing mounted housing housing
R (28 TE) or (21 TE)
OPTIFLUX 1000 OPTIFLUX 1300 C OPTIFLUX 1300 F OPTIFLUX 1300 W OPTIFLUX 1300 R
OPTIFLUX 2000 OPTIFLUX 2300 C OPTIFLUX 2300 F OPTIFLUX 2300 W OPTIFLUX 2300 R
OPTIFLUX 4000 OPTIFLUX 4300 C OPTIFLUX 4300 F OPTIFLUX 4300 W OPTIFLUX 4300 R
OPTIFLUX 5000 OPTIFLUX 5300 C OPTIFLUX 5300 F OPTIFLUX 5300 W OPTIFLUX 5300 R
OPTIFLUX 6000 OPTIFLUX 6300 C OPTIFLUX 6300 F OPTIFLUX 6300 W OPTIFLUX 6300 R
OPTIFLUX 7000 OPTIFLUX 7300 C - - -
WATERFLUX 3000 WATERFLUX 3300 C WATERFLUX 3300 F WATERFLUX 3300 W WATERFLUX 3300 R
TIDALFLUX 4000 - TIDALFLUX 4300 F - -

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IFC 300 PRODUCT FEATURES 1

1.4 Measuring principle

An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic
field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of
the fluid, a voltage U is generated:
U=v*k*B*D

in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flow meter

The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalising, recording and output processing.

1 Induced voltage (proportional to flow velocity)

2 Electrodes
3 Magnetic field
4 Field coils

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Technical data

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2 TECHNICAL DATA IFC 300

2.1 Technical data

• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local representative.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Download Center).

Measuring system
Measuring principle Faraday's law of induction
Application range Continuous measurement of current volume flow, flow velocity, conductivity, mass
flow (at constant density), coil temperature of the measuring sensor

Design
Modular design The measuring system consists of a measuring sensor and a signal converter.
Measuring sensor
OPTIFLUX 1000 DN10...150 / 3/8…6"
OPTIFLUX 2000 DN25...3000 / 1…120"
OPTIFLUX 4000 DN2.5...3000 / 1/10…120"
OPTIFLUX 5000 Flange: DN15...300 / ½…12"
Sandwich: DN2.5...100 / 1/10…4"
OPTIFLUX 6000 DN2.5...150 / 1/10…6"
OPTIFLUX 7000 Flange: DN25...100 / 1…4"
Sandwich: DN25...100 / 1…4"
This capacitive flowmeter is only available as compact version (OPTIFLUX 7300 C).
WATERFLUX 3000 DN25...600 / 1...24"
TIDALFLUX 4000 DN200...1600 / 8...64"
This sensor for measurements in partly filled pipelines is only available as a remote
field housing version (TIDALFLUX 4300 F).
With the exception of the OPTIFLUX 1000, TIDALFLUX 4000 and WATERFLUX 3000
all measuring sensors are also available as Ex versions.
Signal converter
Compact version (C) OPTIFLUX x300 C (x = 1, 2, 4, 5, 6, 7) or WATERFLUX 3300 C
Field housing (F) - IFC 300 F
remote version
Wall-mounted housing (W) - IFC 300 W
remote version
Compact and field housing versions are also available as Ex versions.
19" rack-mounted housing (R) - IFC 300 R
remote version

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IFC 300 TECHNICAL DATA 2

Options
Outputs / inputs Current (incl. HART®), pulse, frequency and/or status output, limit switch and/or
control input or current input (depending on the I/O version)
Totalizer 2 (optional 3) internal counters with a max. of 8 counter places (e.g. for counting
volume and/or mass units)
Verification Integrated verification, diagnostic functions: measuring device, process, measured
value, empty pipe detection, stabilization
Communication interfaces Foundation Fieldbus, Profibus PA and DP, Modbus, HART®
Display and user interface
Graphic display LC display, backlit white.
Size: 128 x 64 pixels, corresponds to 59 x 31 mm = 2.32" x 1.22"
Display can be rotated in 90° increments.
Ambient temperatures below -25°C / -13°F, may affect the readability of the display.
Operating elements 4 optical keys for operator control of the signal converter without opening the
housing.
Infrared interface for reading and writing all parameters with IR interface (option)
without opening the housing.
Remote control PACTware® (incl. Device Type Manager (DTM))
HART® Hand Held Communicator from Emerson Process
AMS® from Emerson Process
PDM® from Siemens
All DTMs and drivers are available free of charge from the manufacturer's website.
Display functions
Operating menu Setting the parameters using 2 measured value pages, 1 status page, 1 graphics
page (measured values and graphics are freely adjustable)
Language display texts (as Standard: English, French, German, Dutch, Portuguese, Swedish, Spanish, Italian
language package)
Eastern Europe: English, Slovenian, Czech, Hungarian
Northern Europe: English, Danish, Polish
China: English, German, Chinese
Russia: English, German, Russian
Units Metric, British and US units selectable as required from lists for volume / mass flow
and counting, flow velocity, electrical conductivity, temperature, pressure

Measuring accuracy
Reference conditions Depending on the measuring sensor version.
Refer to technical data for the measuring sensor.
Maximum measuring error ±0.15% of the measured value ±1 mm/s, depending on the measuring sensor
For detailed information and accuracy curves, refer to chapter "Accuracy".
Current output electronics: ±5 µA
Repeatability ±0.06% acc. to OIML R117;
Not valid for WATERFLUX 3000, OPTIFLUX 7000 and TIDALFLUX 4000

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2 TECHNICAL DATA IFC 300

Operating conditions
Temperature
Process temperature Refer to technical data for the measuring sensor.
Ambient temperature Depending on the version and combination of outputs.
It is a good idea to protect the converter from external heat sources such as direct
sunlight as higher temperatures reduce the life cycle of all electronic components.
-40…+65°C / -40…+149°F
Ambient temperatures below -25°C / -13°F, may affect the readability of the display.
Storage temperature -50…+70°C / -58…+158°F
Pressure
Medium Refer to technical data for the measuring sensor.
Ambient pressure Atmosphere: Height up to 2000 m / 6561.7 ft
Chemical properties
Electrical conductivity Standard
All media except for water: ≥ 1 µS/cm
(also refer to the technical data for the measuring sensor)
Water: ≥ 20 µS/cm
TIDALFLUX 4000
All media: ≥ 50 µS/cm
(also refer to the technical data for the measuring sensor)
OPTIFLUX 7000
All media except for water: ≥ 0.05 µS/cm
(also refer to the technical data for the measuring sensor)
Water: ≥ 1 µS/cm
Physical condition Conductive, liquid media
Solid content (volume) Can be used up to ≤ 70% for OPTIFLUX and TIDALFLUX measuring sensors
The greater the solid content, the less accurate the measurements!
Gas content (volume) Can be used up to ≤ 5% for OPTIFLUX and TIDALFLUX measuring sensors
The greater the gas content, the less accurate the measurements!
Flow For detailed information, refer to chapter "Flow tables".
Other conditions
Protection category acc. to C (compact version) & F (field housing):
IEC 529 / EN 60529 IP66/67 (acc. to NEMA 4/4X/6)
W (wall-mounted housing):
IP65/66 (acc. to NEMA 4/4X)
R (19" rack-mounted housing (28 TE) or (21 TE)):
IP20 (acc. to NEMA 1);
Use: Indoor only, level of pollution 2 and relative humidity < 75%

Installation conditions
Installation For detailed information, refer to chapter "Installation conditions".
Inlet/outlet runs Refer to technical data for the measuring sensor.
Dimensions and weights For detailed information refer to chapter "Dimensions and weights".

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IFC 300 TECHNICAL DATA 2

Materials
Signal converter housing Standard
Version C and F: die-cast aluminium (polyurethane coated)
Version W: polyamide - polycarbonate
Version R (28 TE): Aluminium, stainless steel and aluminium sheet, partially
polyester-coated
Version R (21 TE): Aluminium and aluminium sheet, partially polyester-coated
Option
Versions C and F: Stainless steel 316 L (1.4408)
Measuring sensor For housing materials, process connections, liners, grounding electrodes and
gaskets, refer to technical data for the measuring sensor.

Electrical connection
General Electrical connection is carried out in conformity with the VDE 0100 directive
"Regulations for electrical power installations with line voltages up to 1000 V" or
equivalent national regulations.
Power supply Standard: 100…230 VAC (-15% / +10%), 50/60 Hz
240 VAC + 5% is included in the tolerance range.
Option 1: 12...24 VDC (-55% / +30%)
12 VDC - 10% is included in the tolerance range.
Option 2: 24 VAC/DC (AC: -15% / +10%, 50/60 Hz; DC: -25% / +30%)
12 V is not included in the tolerance range.
Power consumption AC: 22 VA
DC: 12 W
Signal cable Only for remote versions.
DS 300 (type A)
Max. length: 600 m / 1968 ft (depending on electrical conductivity and measuring
sensor version)
BTS 300 (type B)
Max. length: 600 m / 1968 ft (depending on electrical conductivity and measuring
sensor version)
Type LIYCY (only FM, Class 1 Div. 2)
Max. length: 100 m / 328 ft (depending on electrical conductivity and measuring
sensor version)
Interface cable Type LIYCY
(only TIDALFLUX) Max. length: 600 m / 1968 ft (3 x 0.75 mm2 shielded cable)
Cable entries (except Standard: M20 x 1.5 (8...12 mm) for C, F and W version;
TIDALFLUX) Terminal strip for R-version
Option: ½" NPT, PF ½ for C, F and W version
Cable entries (only TIDALFLUX) Standard:
Converter: 2 x M20 x 1.5 metal + 1 x M20 x 1.5 EMC metal
Sensor: 2 x M20 x 1.5 plastic + 1 x M16 x 1.5 EMC metal
Option: NPT

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2 TECHNICAL DATA IFC 300

Inputs and outputs

General All outputs are electrically isolated from each other and from all other circuits.
All operating data and output values can be adjusted.
Description of used abbreviations Uext = external voltage; RL = load + resistance;
Uo = terminal voltage; Inom = nominal current
Safety limit values (Ex i):
Ui = max. input voltage; Ii = max. input current; Pi = max. input power rating; Ci =
max. input capacity; Li = max. input inductivity
Current output
Output data Volume flow, mass flow, diagnostic value, flow velocity, coil temperature,
conductivity
Settings Without HART®
Q = 0%: 0…15 mA; Q = 100%: 10…20 mA
Error identification: 3…22 mA
With HART®
Q = 0%: 4…15 mA; Q = 100%: 10…20 mA
Error identification: 3.5…22 mA
Operating data Basic I/Os Modular I/Os Ex i I/Os
Active Uint, nom = 24 VDC Uint, nom = 20 VDC

I ≤ 22 mA I ≤ 22 mA

RL ≤ 1 kΩ RL ≤ 450 Ω
U0 = 21 V
I0 = 90 mA
P0 = 0.5 W
C0 = 90 nF / L0 = 2 mH
C0 = 110 nF / L0 = 0.5 mH
Linear characteristics
Passive Uext ≤ 32 VDC Uext ≤ 32 VDC

I ≤ 22 mA I ≤ 22 mA

U0 ≥ 1.8 V U0 ≥ 4 V

RL ≤ (Uext - U0) / Imax RL ≤ (Uext - U0) / Imax

Ui = 30 V
Ii = 100 mA
Pi = 1 W
Ci = 10 nF
Li ~ 0 mH

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IFC 300 TECHNICAL DATA 2

HART®
Description HART® protocol via active and passive current output
HART® version: V5
Universal HART® parameter: completely integrated
Load ≥ 250 Ω at HART® test point;
Note maximum load for current output!
Multi-Drop operation Yes, current output = 4 mA
Multi-Drop address adjustable in operation menu 1…15
Device drivers Available for FC 375/475, AMS, PDM, FDT/DTM
Registration (HART Yes
Communication Foundation)
Pulse or frequency output
Output data Pulse output: volume flow, mass flow
Frequency output: volume flow, mass flow, diagnostic value, flow velocity, coil
temperature, conductivity
Function Adjustable as pulse or frequency output
Pulse rate/frequency Adjustable final value: 0.01...10000 pulse/s or Hz
Settings Pulses per volume or mass unit or max. frequency for 100% flow
Pulse width: setting automatic, symmetric or fixed (0.05...2000 ms)
Operating data Basic I/Os Modular I/Os Ex i I/Os
Active - Unom = 24 VDC -
fmax in operating menu set
to
fmax ≤ 100 Hz:
I ≤ 20 mA

open:
I ≤ 0.05 mA

closed:
U0, nom = 24 V
at I = 20 mA
fmax in operating menu set
to
100 Hz < fmax ≤ 10 kHz:
I ≤ 20 mA

open:
I ≤ 0.05 mA

closed:
U0, nom = 22.5 V
at I = 1 mA
U0, nom = 21.5 V
at I = 10 mA
U0, nom = 19 V
at I = 20 mA

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2 TECHNICAL DATA IFC 300

Operating data Basic I/Os Modular I/Os Ex i I/Os

Passive Uext ≤ 32 VDC -
fmax in operating menu set to
fmax ≤ 100 Hz:
I ≤ 100 mA

RL, max = 47 kΩ
RL, min = (Uext - U0) / Imax

open:
I ≤ 0.05 mA at Uext = 32 VDC

closed:
U0, max = 0.2 V at I ≤ 10 mA
U0, max = 2 V at I ≤ 100 mA
fmax in operating menu set to
100 Hz < fmax ≤10 kHz:
I ≤ 20 mA

RL, max = 47 kΩ
RL, min = (Uext - U0) / Imax

open:
I ≤ 0.05 mA at Uext = 32 VDC

closed:
U0, max = 1.5 V at I ≤ 1 mA
U0, max = 2.5 V at I ≤ 10 mA
U0, max = 5.0 V at I ≤ 20 mA
NAMUR - Passive to EN 60947-5-6 Passive to EN 60947-5-6

open: open:
Inom = 0.6 mA Inom = 0.43 mA

closed: closed:
Inom = 3.8 mA Inom = 4.5 mA
Ui = 30 V
Ii = 100 mA
Pi = 1 W
Ci =10 nF
Li ~ 0 mH
Low flow cut-off
Function Switching point and hysteresis separately adjustable for each output, counter and
the display
Switching point Current output, frequency output: 0…20%; set in increments of 0.1
Pulse output: Unit is volume flow or mass flow and not limited
Hysteresis
Time constant
Function The time constant corresponds to the elapsed time until 63% of the end value has
been reached according to a step function.
Settings Set in increments of 0.1.
0…100 s

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IFC 300 TECHNICAL DATA 2

Status output / limit switch

Function and settings Adjustable as automatic measuring range conversion, display of flow direction,
counter overflow, error, switching point or empty pipe detection
Valve control with activated dosing function
Status and/or control: ON or OFF
Operating data Basic I/Os Modular I/Os Ex i I/Os
Active - Uint = 24 VDC -

I ≤ 20 mA

open:
I ≤ 0.05 mA

closed:
U0, nom = 24 V
at I = 20 mA
Passive Uext ≤ 32 VDC Uext = 32 VDC -

I ≤ 100 mA I ≤ 100 mA

RL, max = 47 kΩ RL, max = 47 kΩ

RL, min = (Uext - U0) / Imax RL, min = (Uext - U0) / Imax

open: open:
I ≤ 0.05 mA at I ≤ 0.05 mA
Uext = 32 VDC at Uext = 32 VDC

closed: closed:
U0, max = 0.2 V U0, max = 0.2 V
at I ≤ 10 mA at I ≤ 10 mA
U0, max = 2 V U0, max = 2 V
at I ≤ 100 mA at I ≤ 100 mA
NAMUR - Passive to EN 60947-5-6 Passive to EN 60947-5-6

open: open:
Inom = 0.6 mA Inom = 0.43 mA

closed: closed:
Inom = 3.8 mA Inom = 4.5 mA
Ui = 30 V
Ii = 100 mA
Pi = 1 W
Ci =10 nF
Li = 0 mH

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2 TECHNICAL DATA IFC 300

Control input
Function Hold value of the outputs (e.g. for cleaning work), set value of the outputs to "zero",
counter and error reset, range change.
Start of dosing when dosing function is activated.
Operating data Basic I/Os Modular I/Os Ex i I/Os
Active - Uint = 24 VDC -

Ext. contact open:

U0, nom = 22 V

Ext. contact closed:

Inom = 4 mA

Contact closed (on):

U0 ≥ 12 V
with Inom = 1.9 mA

Contact open (off):

U0 ≤ 10 V
with Inom = 1.9 mA
Passive 8 V ≤ Uext ≤ 32 VDC 3 V ≤ Uext ≤ 32 VDC Uext ≤ 32 VDC

Imax = 6.5 mA Imax = 9.5 mA I ≤ 6 mA at Uext = 24 V

at Uext ≤ 24 VDC at Uext ≤ 24 V I ≤ 6.6 mA at Uext = 32 V
Imax = 8.2 mA Imax = 9.5 mA
at Uext ≤ 32 VDC at Uext ≤ 32 V On:
U0 ≥ 5.5 V or I ≥ 4 mA
Contact closed (on): Contact closed (on):
U0 ≥ 8 V U0 ≥ 3 V Off:
with Inom = 2.8 mA with Inom = 1.9 mA U0 ≤ 3.5 V or I ≤ 0.5 mA
Ui = 30 V
Contact open (off): Contact open (off): Ii = 100 mA
U0 ≤ 2.5 V U0 ≤ 2.5 V
Pi = 1 W
with Inom = 0.4 mA with Inom = 1.9 mA
Ci = 10 nF
Li = 0 mH
NAMUR - Active to EN 60947-5-6 -

Terminals open:
U0, nom = 8.7 V

Contact closed (on):

U0, nom = 6.3 V
with Inom > 1.9 mA

Contact open (off):

U0, nom = 6.3 V
with Inom < 1.9 mA

Detection of cable break:

U0 ≥ 8.1 V with I ≤ 0.1 mA

Detection of cable short

circuit:
U0 ≤ 1.2 V with I ≥ 6.7 mA

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IFC 300 TECHNICAL DATA 2

Current input
Function The following values can be delivered from the measuring sensor to the current
input: temperature, pressure or current
Operating data Basic I/Os Modular I/Os Ex i I/Os
Active - Uint, nom = 24 VDC Uint, nom = 20 VDC

I ≤ 22 mA I ≤ 22 mA

Imax ≤ 26 mA U0, min = 14 V at I ≤ 22 mA

(electronically limited)
No HART®
U0, min = 19 V
at I ≤ 22 mA U0 = 24.5 V
I0 = 99 mA
No HART® P0 = 0.6 W
C0 = 75 nF / L0 = 0.5 mH

No HART®
Passive - Uext ≤ 32 VDC Uext ≤ 32 VDC
I ≤ 22 mA
I ≤ 22 mA U0, max = 4 V at I ≤ 22 mA

Imax ≤ 26 mA No HART®
(electronically limited)
Ui = 30 V
U0, max = 5 V Ii = 100 mA
at I ≤ 22 mA Pi = 1 W
Ci = 10 nF
No HART® Li = 0 mH

No HART®

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2 TECHNICAL DATA IFC 300

PROFIBUS DP
Description Galvanically isolated acc. to IEC 61158
Profile version: 3.01
Automatic data transmission rate recognition (max. 12 MBaud)
Bus address adjustable via local display at the measuring device
Function blocks 5 x analogue input, 3 x totaliser
Output data Volume flow, mass flow, volume counter 1 + 2, mass counter, velocity, coil
temperature, conductivity
PROFIBUS PA
Description Galvanically isolated acc. to IEC 61158
Profile version: 3.01
Current consumption: 10.5 mA
Permissible bus voltage: 9…32 V; in Ex application: 9...24 V
Bus interface with integrated reverse polarity protection
Typical error current FDE (Fault Disconnection Electronic): 4.3 mA
Bus address adjustable via local display at the measuring device
Function blocks 5 x analogue input, 3 x totaliser
Output data Volume flow, mass flow, volume counter 1 + 2, mass counter, velocity, coil
temperature, conductivity
FOUNDATION Fieldbus
Description Galvanically isolated acc. to IEC 61158
Current consumption: 10.5 mA
Permissible bus voltage: 9…32 V; in Ex application: 9...24 V
Bus interface with integrated reverse polarity protection
Link Master function (LM) supported
Tested with Interoperable Test Kit (ITK) version 5.1
Function blocks 3 x analogue Input, 2 x integrator, 1 x PID
Output data Volume flow, mass flow, velocity, coil temperature, conductivity, electronics
temperature
Modbus
Description Modbus RTU, Master / Slave, RS485
Address range 1…247
Supported function codes 03, 04, 16
Broadcast Supported with function code 16
Supported Baudrate 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Baud

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IFC 300 TECHNICAL DATA 2

Approvals and certificates

CE The device fulfils the statutory requirements of the EC directives. The manufacturer
certifies that these requirements have been met by applying the CE marking.
Electromagnetic compatibility 2004/108/EC in conjunction with EN 61326-1 (A1, A2)
(EMC)
European Pressure Equipment PED 97/23 (only for compact versions)
Directive
Non-Ex Standard
Hazardous areas
Option (only version C)
ATEX II 2 GD Ex d [ia] IIC T6...T3
II 2 GD Ex de [ia] IIC T6...T3
II 2 GD Ex e [ia] IIC T6...T3
II 3 G Ex nA [nL] IIC T4...T3
Option (only F version (except TIDALFLUX))
ATEX II 2 GD Ex de [ia] IIC T6
II 2(1) GD Ex de [ia] IIC T6
NEPSI Ex de [ia] IIC T6
Option (only C and F version (except TIDALFLUX))
FM / CSA Class I, Div. 2, Group A, B, C and D
Class II, Div. 2, Group F and G
SAA (in preparation) Aus Ex zone 1/2
TIIS (in preparation) Zone 1/2
Custody transfer (except TIDALFLUX & OPTIFLUX 7300 C)
None Standard
Option Cold drinking water (OIML R 49, KIWA K618, MI-001); liquids other than water
(OIML R 117-1, MI-005)
VdS (only OPTIFLUX 2300 C, F and W)
VdS Use in fire and safety equipment
Only valid for nominal diameters DN25...250 / 1...10"
Other standards and approvals
Shock and vibration resistance IEC 68-2-3
NAMUR NE 21, NE 43, NE 53

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2 TECHNICAL DATA IFC 300

2.2 Dimensions and weights

2.2.1 Housing

1 Compact version (C)

2 Field housing (F) - remote version
3 Wall-mounted housing (W) - remote version
4 19" rack-mounted housing 28 TE (R) - remote version
5 19" rack-mounted housing 21 TE (R) - remote version

Dimensions and weights in mm and kg

Version Dimensions [mm] Weight [kg]

a b c d e g h
C 202 120 155 260 137 - - 4.2
F 202 120 155 - - 295.8 277 5.7
W 198 138 299 - - - - 2.4
R 142 (28 TE) 129 (3 HE) 195 - - - - 1.2
107 (21 TE) 129 (3 HE) 190 - - - - 0.98

Dimensions and weights in inch and lb

Version Dimensions [inch] Weight [lb]

a b c d e g h
C 7.75 4.75 6.10 10.20 5.40 - - 9.30
F 7.75 4.75 6.10 - - 11.60 10.90 12.60
W 7.80 5.40 11.80 - - - - 5.30
R 5.59 (28 TE) 5.08 (3 HE) 7.68 - - - - 2.65
4.21 (21 TE) 5.08 (3 HE) 7.48 - - - - 2.16

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IFC 300 TECHNICAL DATA 2

2.2.2 Mounting plate, field housing

Dimensions in mm and inch

[mm] [inch]
a 60 2.4
b 100 3.9
c Ø9 Ø0.4

2.2.3 Mounting plate, wall-mounted housing

Dimensions in mm and inch

[mm] [inch]
a Ø9 Ø0.4
b 64 2.5
c 16 0.6
d 6 0.2
e 63 2.5
f 4 0.2
g 64 2.5
h 98 3.85

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2 TECHNICAL DATA IFC 300

2.3 Flow tables

Flow rate in m/s and m3/h

Q100 % in m3/h

v [m/s] 0.3 1 3 12

DN [mm] Min. flow Nominal flow Max. flow

2.5 0.005 0.02 0.05 0.21
4 0.01 0.05 0.14 0.54
6 0.03 0.10 0.31 1.22
10 0.08 0.28 0.85 3.39
15 0.19 0.64 1.91 7.63
20 0.34 1.13 3.39 13.57
25 0.53 1.77 5.30 21.21
32 0.87 2.90 8.69 34.74
40 1.36 4.52 13.57 54.29
50 2.12 7.07 21.21 84.82
65 3.58 11.95 35.84 143.35
80 5.43 18.10 54.29 217.15
100 8.48 28.27 84.82 339.29
125 13.25 44.18 132.54 530.15
150 19.09 63.62 190.85 763.40
200 33.93 113.10 339.30 1357.20
250 53.01 176.71 530.13 2120.52
300 76.34 254.47 763.41 3053.64
350 103.91 346.36 1039.08 4156.32
400 135.72 452.39 1357.17 5428.68
450 171.77 572.51 1717.65 6870.60
500 212.06 706.86 2120.58 8482.32
600 305.37 1017.90 3053.70 12214.80
700 415.62 1385.40 4156.20 16624.80
800 542.88 1809.60 5428.80 21715.20
900 687.06 2290.20 6870.60 27482.40
1000 848.22 2827.40 8482.20 33928.80
1200 1221.45 3421.20 12214.50 48858.00
1400 1433.52 4778.40 14335.20 57340.80
1600 2171.46 7238.20 21714.60 86858.40
1800 2748.27 9160.9 27482.70 109930.80
2000 3393.00 11310.00 33930.00 135720.00
2200 4105.50 13685.00 41055.00 164220.00
2400 4885.80 16286.00 48858.00 195432.00
2600 5733.90 19113.00 57339.00 229356.00
2800 6650.10 22167.00 66501.00 266004.00
3000 7634.10 25447.00 76341.00 305364.00

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IFC 300 TECHNICAL DATA 2

Flow rate in ft/s and US gallons/min

Q100 % in US gallons/min

v [ft/s] 1 3.3 10 40

DN [inches] Min. flow Nominal flow Max. flow

1/10 0.02 0.09 0.23 0.93
1/8 0.06 0.22 0.60 2.39
1/4 0.13 0.44 1.34 5.38
3/8 0.37 1.23 3.73 14.94
1/2 0.84 2.82 8.40 33.61
3/4 1.49 4.98 14.94 59.76
1 2.33 7.79 23.34 93.36
1.25 3.82 12.77 38.24 152.97
1.5 5.98 19.90 59.75 239.02
2 9.34 31.13 93.37 373.47
2.5 15.78 52.61 159.79 631.16
3 23.90 79.69 239.02 956.09
4 37.35 124.47 373.46 1493.84
5 58.35 194.48 583.24 2334.17
6 84.03 279.97 840.29 3361.17
8 149.39 497.92 1493.29 5975.57
10 233.41 777.96 2334.09 9336.37
12 336.12 1120.29 3361.19 13444.77
14 457.59 1525.15 4574.93 18299.73
16 597.54 1991.60 5975.44 23901.76
18 756.26 2520.61 7562.58 30250.34
20 933.86 3112.56 9336.63 37346.53
24 1344.50 4481.22 13445.04 53780.15
28 1829.92 6099.12 18299.20 73196.79
32 2390.23 7966.64 23902.29 95609.15
36 3025.03 10082.42 30250.34 121001.37
40 3734.50 12447.09 37346.00 149384.01
48 5377.88 17924.47 53778.83 215115.30
56 6311.60 21038.46 63115.99 252463.94
64 9560.65 31868.51 95606.51 382426.03
72 12100.27 40333.83 121002.69 484010.75
80 14938.92 49795.90 149389.29 597557.18
88 18075.97 60252.63 180759.73 723038.90
96 21511.53 71704.38 215115.30 860461.20
104 25245.60 84151.16 252456.02 1009824.08
112 29279.51 97597.39 292795.09 1171180.37
120 33611.93 112038.64 336119.31 1344477.23

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2 TECHNICAL DATA IFC 300

2.4 Measuring accuracy (except TIDALFLUX)

Reference conditions
• Medium: water
• Temperature: 20°C / 68°F
• Pressure: 1 bar / 14.5 psi
• Inlet section: ≥ 5 DN

2
1

X [m/s]: flow velocity

Y [%]: deviation from the actual measured value (mv)

DN [mm] DN [inch] Accuracy Curve

OPTIFLUX 5300 10….100 3/8…4 0.15% of mv + 1 mm/s 1
150...300 6...12 0.2% of mv + 1 mm/s 2
OPTIFLUX 2300 / 4300 / 6300 10….1600 3/8…80 0.2% of mv + 1 mm/s 2
OPTIFLUX 1300 10…150 3/8…6 0.3% of mv + 2 mm/s 3
OPTIFLUX 2300 / 4300 >1600 >64 0.3% of mv + 2 mm/s 3
OPTIFLUX 4300 / 5300 / 6300 <10 <3/8 0.3% of mv + 2 mm/s 3
OPTIFLUX 7300 25...100 1...4 v ≥ 1 m/s / 3.3 ft/s: -
±0.5% of mv
v < 1 m/s / 3.3 ft/s:
±0.5% of mv + 5 mm/s
WATERFLUX 3300 25...600 1...24 0.2% of mv + 1 mm/s 2

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IFC 300 TECHNICAL DATA 2

2.5 Measuring accuracy (only TIDALFLUX)

The measuring accuracy for partly filled pipes and completely filled pipes are different. In these
graphs it is assumed that the velocity at full scale value is at least 1 m/s (is also the standard
value for calibration, since it will result in the most accurate measurements).

Maximum measuring error Related to volume flow (mv = measured value,

FS = Full Scale)
These values are related to the pulse / frequency output
The additional typical measuring deviation for the current output is
±10 μA
Partly filled:
v ≥ 1 m/s / 3.3 ft/s at Full Scale: ≤ 1% of FS
Fully filled:
v ≥ 1 m/s / 3.3 ft/s: ≤ 1% of mv
v < 1 m/s / 3.3 ft/s: ≤ 0.5% of mv + 5 mm/s / 0.2 inch/s
Minimum level: 10% of inner diameter

Fully filled pipes

Figure 2-1: Maximum measuring error of measured value.

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2 TECHNICAL DATA IFC 300

Partly filled pipes

Figure 2-2: Maximum measuring error of measured value.

1 Advised working area

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Installation

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IFC 300 INSTALLATION 3

3.1 Intended use

The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity
of electrically conductive, liquid media.

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

If the device is not used according to the operating conditions (refer to chapter "Technical data),
the intended protection could be affected.

3.2 Installation specifications

The following precautions must be taken to ensure reliable installation.
• Make sure that there is adequate space to the sides.
• Protect the signal converter from direct sunlight and install a sun shade if necessary.
• Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
• Do not expose the signal converter to intense vibration. The flowmeters are tested for a
vibration level in accordance with IEC 68-2-3.

3.3 Mounting of the compact version

The signal converter is mounted directly on the measuring sensor. For installation of the
flowmeter, please observe the instructions in the supplied product documentation for the
measuring sensor.

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3 INSTALLATION IFC 300

3.4 Mounting the field housing, remote version

Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

3.4.1 Pipe mounting

Figure 3-1: Pipe mounting of the field housing

1 Fix the signal converter to the pipe.

2 Fasten the signal converter using standard U-bolts and washers.
3 Tighten the nuts.

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IFC 300 INSTALLATION 3

3.4.2 Wall mounting

Figure 3-2: Wall mounting of the field housing

1 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting
plate, field housing on page 23.
2 Use the mounting material and tools in compliance with the applicable occupational health
and safety directives.
3 Fasten the housing securely to the wall.

Mounting multiple devices next to each other

a ≥ 600 mm / 23.6"
b ≥ 250 mm / 9.8"

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3 INSTALLATION IFC 300

3.5 Mounting the wall-mounted housing, remote version

Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

3.5.1 Pipe mounting

Figure 3-3: Pipe mounting of the wall-mounted housing

1 Fasten the mounting plate to the pipe with standard U-bolts, washers and fastening nuts.
2 Screw the signal converter to the mounting plate with the nuts and washers.

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IFC 300 INSTALLATION 3

3.5.2 Wall mounting

Figure 3-4: Wall mounting of the wall-mounted housing

1 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting
plate, wall-mounted housing on page 23.
2 Fasten the mounting plate securely to the wall.
3 Screw the signal converter to the mounting plate with the nuts and washers.

Mounting multiple devices next to each other

a ≥ 240 mm / 9.4"

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Electrical connections

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4 ELECTRICAL CONNECTIONS IFC 300

4.1 Important notes on electrical connection

Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for
electrical power installations with line voltages up to 1000 V" or equivalent national regulations.

• Use suitable cable entries for the various electrical cables.

• The sensor and converter are configured together in the factory. For this reason, please
connect the devices in pairs. Ensure that the sensor constant GK/GKL (see type plates) are
identically set.
• If delivered separately or when installing devices that were not configured together, set the
converter to the DN size and GK/GKL of the sensor.

4.2 Preparing the signal and field current cables (except TIDALFLUX)
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

The electrical connection of the outer shield is different for the various housing variants. Please
observe the corresponding instructions.

4.2.1 Signal cable A (type DS 300), construction

• Signal cable A is a double-shielded cable for signal transmission between the measuring
sensor and signal converter.
• Bending radius: ≥ 50 mm / 2"

Figure 4-1: Construction of signal cable A

1 Stranded drain wire (1) for the inner shield (10), 1.0 mm2 Cu / AWG 17 (not insulated, bare)
2 Insulated wire (2), 0.5 mm2 Cu / AWG 20
3 Insulated wire (3), 0.5 mm2 Cu / AWG 20
4 Outer sheath
5 Insulation layers
6 Stranded drain wire (6) for the outer shield (60)

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IFC 300 ELECTRICAL CONNECTIONS 4

4.2.2 Length of signal cable A

For temperatures of the medium above 150°C / 300°F, a special signal cable and a ZD
intermediate socket are necessary. These are available including the changed electrical
connection diagrams.

Measuring sensor Nominal size Min. electrical Curve for signal

conductivity cable A
DN [mm] [inch] [µS/cm]
OPTIFLUX 1000 F 10...150 3/8...6 5 A1
OPTIFLUX 2000 F 25...150 1...6 20 A1
200...2000 8...80 20 A2
OPTIFLUX 4000 F 2.5...150 1/10...6 1 A1
200...2000 8...80 1 A2
OPTIFLUX 5000 F 2.5...100 1/10...4 1 A1
150...250 6...10 1 A2
OPTIFLUX 6000 F 2.5...150 1/10...6 1 A1
WATERFLUX 3000 F 25...600 1...24 20 A1

Figure 4-2: Maximum length of signal cable A

1 Maximum length of signal cable A between the measuring sensor and signal converter [m]
2 Maximum length of signal cable A between the measuring sensor and signal converter [ft]
3 Electrical conductivity of the medium being measured [μS/cm]

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4 ELECTRICAL CONNECTIONS IFC 300

4.2.3 Signal cable B (type BTS 300), construction

• Signal cable B is a triple-shielded cable for signal transmission between the measuring
sensor and signal converter.
• Bending radius: ≥ 50 mm / 2"

Figure 4-3: Construction of signal cable B

1 Stranded drain wire for the inner shield (10), 1.0 mm2 Cu / AWG 17 (not insulated, bare)
2 Insulated wire (2), 0.5 mm2 Cu / AWG 20 with stranded drain wire (20) of shield
3 Insulated wire (3), 0.5 mm2 Cu / AWG 20 with stranded drain wire (30) of shield
4 Outer sheath
5 Insulation layers
6 Stranded drain wire (6) for the outer shield (60), 0.5 mm2 Cu / AWG 20 (not insulated, bare)

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IFC 300 ELECTRICAL CONNECTIONS 4

4.2.4 Length of signal cable B

For temperatures of the medium above 150°C / 300°F, a special signal cable and a ZD
intermediate socket are necessary. These are available including the changed electrical
connection diagrams.

Measuring sensor Nominal size Min. electrical Curve for signal

conductivity cable B
DN [mm] [inch] [µS/cm]
OPTIFLUX 1000 F 10...150 3/8...6 5 B2
OPTIFLUX 2000 F 25...150 1...6 20 B3
200...2000 8...80 20 B4
OPTIFLUX 4000 F 2.5...6 1/10...1/6 10 B1
10...150 3/8...6 1 B3
200...2000 8...80 1 B4
OPTIFLUX 5000 F 2.5 1/10 10 B1
4...15 1/6...1/2 5 B2
25...100 1...4 1 B3
150...250 6...10 1 B4
OPTIFLUX 6000 F 2.5...15 1/10...1/2 10 B1
25...150 1...6 1 B3
WATERFLUX 3000 F 25...600 1...24 20 B1

Figure 4-4: Maximum length of signal cable B

1 Maximum length of signal cable B between the measuring sensor and signal converter [m]
2 Maximum length of signal cable B between the measuring sensor and signal converter [ft]
3 Electrical conductivity of the medium being measured [μS/cm]

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4 ELECTRICAL CONNECTIONS IFC 300

4.3 Connecting the signal and field current cables (except TIDALFLUX)
Cables may only be connected when the power is switched off.

The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.

4.3.1 Connection diagram for measuring sensor, field housing

The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

• If a shielded field current cable is used, the shield must NOT be connected in the housing of
the signal converter.
• The outer shield of signal cable A or B in the signal converter housing is connected via the
strain relief terminal.
• Bending radius of signal and field current cable: ≥ 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.

Figure 4-5: Connection diagram for measuring sensor, field housing

1 Electrical terminal compartment in housing of the signal converter for signal and field current cable.
2 Signal cable A
3 Signal cable B
4 Field current cable C
5 Connection box of measuring sensor
6 Functional ground FE

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IFC 300 ELECTRICAL CONNECTIONS 4

4.3.2 Connection diagram for measuring sensor, wall-mounted housing

The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

• If a shielded field current cable is used, the shield must NOT be connected in the housing of
the signal converter.
• The outer shield of the signal cable is connected in the signal converter housing via the
stranded drain wire.
• Bending radius of signal and field current cable: ≥ 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.

Figure 4-6: Connection diagram for measuring sensor, wall-mounted housing

1 Electrical terminal compartment in housing of the signal converter for signal and field current cable.
2 Signal cable A
3 Signal cable B
4 Field current cable C
5 Connection box of measuring sensor
6 Functional ground FE

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4 ELECTRICAL CONNECTIONS IFC 300

4.3.3 Connection diagram for measuring sensor, 19" rack-mounted housing (28 TE)
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

• If a shielded field current cable is used, the shield must NOT be connected in the housing of
the signal converter.
• The outer shield of the signal cable is connected in the signal converter housing via the
stranded drain wire.
• Bending radius of signal and field current cable: ≥ 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.

Figure 4-7: Connection diagram for measuring sensor, 19" rack-mounted housing (28 TE)
1 Electrical terminal compartment in housing of the signal converter for signal and field current cable.
2 Signal cable A
3 Signal cable B
4 Field current cable C
5 Connection box of measuring sensor
6 Functional ground FE

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IFC 300 ELECTRICAL CONNECTIONS 4

4.3.4 Connection diagram for measuring sensor, 19" rack-mounted housing (21 TE)
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

• If a shielded field current cable is used, the shield must NOT be connected in the housing of
the signal converter.
• The outer shield of the signal cable is connected in the signal converter housing via the
stranded drain wire.
• Bending radius of signal and field current cable: ≥ 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.

Figure 4-8: Connection diagram for measuring sensor, 19" rack-mounted housing (21 TE)
1 Electrical terminal compartment in housing of the signal converter for signal and field current cable.
2 Signal cable A
3 Signal cable B
4 Field current cable C
5 Connection box of measuring sensor
6 Functional ground FE

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4 ELECTRICAL CONNECTIONS IFC 300

4.4 Preparing and connecting the signal and field current cables (only
TIDALFLUX)
Cables may only be connected when the power is switched off.

The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.

4.4.1 Cable lengths

The maximum allowed distance between the flow sensor and the converter is determined by the
shortest cable length.

Interface cable:
cable maximum length is 600 m / 1968 ft.

Type B (BTS) signal cable:

cable maximum length is 600 m / 1968 ft.

Type A (DS) signal cable:

cable maximum length depends on the conductivity of the fluid:

Electrical conductivity Maximum length

[µS/cm] [m] [ft]

50 120 394
100 200 656
200 400 1312
≥400 600 1968

Field current cable:

cable The cross section of the cable determines the maximum length:

Cross section Maximum length

[mm2] [AWG] [m] [ft]

2 x 0.75 2 x 18 150 492

2 x 1.5 2 x 14 300 984
2 x 2.5 2 x 12 600 1968

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IFC 300 ELECTRICAL CONNECTIONS 4

4.4.2 Interface cable

The data interface cable is a shielded, 3 x 1.5 mm2 LIYCY cable. The standard length 10 m /
32.8 ft is included in the delivery.

Preparing the interface cable

Figure 4-9: Preparing the interface cablePreparing the interface cable

a = 100 mm / 4"
b = 10 mm / 0.4"

1 Strip the conductor to dimension a.

2 Trim the outer shield to dimension b and pull it over the outer sheath.
3 Crimp the wire end ferrules onto the conductors 1, 2 and 3.

Connect the shielding at both sides of the cable via the special cable gland.

Connecting shielding via special cable gland

Figure 4-10: Connecting the shield within the cable gland

1 Wires
2 Isolation
3 Shielding
4 Isolation
5 Feed cable through dome nut and clamping insert and fold shielding over clamping insert. Make sure that the braided
shield overlaps the O-ring by 2 mm / 3/32".
6 Push clamping insert into body.
7 Tighten the dome nut.

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4 ELECTRICAL CONNECTIONS IFC 300

4.4.3 Connection of cables

Figure 4-11: Electrical connection

1 Unscrew the cover to reach the connectors
2 Unscrew the cover to reach the connectors
3 Field current cable
4 Interface cable
5 Signal cable (DS or BTS)

Connection diagram

Figure 4-12: Connection diagram

1 Protective Earth connection (PE)
2 Mains power neutral (N)
3 Mains power live (L)
4 Field current cable
5 Interface cable
6 Signal cable. Shown is the BTS cable. In case of DS cable, do not use connectors 20 and 30.
7 Connect housing to PE

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IFC 300 ELECTRICAL CONNECTIONS 4

Flow sensors with protection class IP 68 can not be opened anymore. The cables are factory
connected and labeled as follows.

Figure 4-13: Labeled cables for IP 68 versions

1 Mains power (10 = blank, 11 = blue, 12 = black)
2 Field current (7 = white, 8 = green)
3 Data interface (black wires, C = marked "1", D = marked "2", E = marked "3")
4 Electrodes (1 = blank, 2 = white, 3 = red)

4.5 Power supply connection

The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

• The protection category depends on the housing versions (IP65...67 to IEC 529 / EN 60529 or
NEMA4/4X/6).
• The housings of the devices, which are designed to protect the electronic equipment from
dust and moisture, should be kept well closed at all times. Creepage distances and
clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2. Supply circuits
are designed for overvoltage category III and the output circuits for overvoltage category II.
• Fuse protection (IN ≤ 16 A) for the infeed power circuit, as well as a separator (switch, circuit
breaker) to isolate the signal converter must be provided close to the device.
The separator must conform to IEC 60947-1 and IEC 60947-3 and must be marked as the
separator for this device.

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4 ELECTRICAL CONNECTIONS IFC 300

100...230 VAC (tolerance range: -15% / +10%)

• Note the power supply voltage and frequency (50...60 Hz) on the nameplate.
• The protective ground terminal PE of the power supply must be connected to the separate U-
clamp terminal in the terminal compartment of the signal converter
For 19" rack-mounted housing please refer to the connection diagrams.

240 VAC + 5% is included in the tolerance range.

12...24 VDC (tolerance range: -55% / +30%)

• Note the data on the nameplate!
• When connecting to functional extra-low voltages, provide a facility for protective separation
(PELV) (acc. to VDE 0100 / VDE 0106 and/or IEC 364 / IEC 536 or relevant national
regulations).

12 VDC - 10% is included in the tolerance range.

24 VAC/DC (tolerance range: AC: -15% / +10%; DC: -25% / +30%)

• AC: Note the power supply voltage and frequency (50...60 Hz) on the nameplate.
• DC: When connecting to functional extra-low voltages, provide a facility for protective
separation (PELV) (acc. to VDE 0100 / VDE 0106 and/or IEC 364 / IEC 536 or relevant national
regulations).

12 V is not included in the tolerance range.

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IFC 300 ELECTRICAL CONNECTIONS 4

Power supply connection (excluding 19" rack-mounted housing)

1 100...230 VAC (-15% / +10%), 22 VA

2 24 VDC (-55% / +30%), 12 W
3 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%), 22 VA or 12 W

Power supply connection for 19" rack-mounted housing (28 TE)

Power supply connection for 19" rack-mounted housing (21 TE)

For safety reasons the manufacturer has connected the 28d contacts internally to the 28z, 30z
and 32z contacts. You are advised to also connect contacts 28z, 30z and 32z to the external
protective conductor.

The protective conductor contacts must not be used to loop through the PE connection.

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4 ELECTRICAL CONNECTIONS IFC 300

4.6 Inputs and outputs, overview

4.6.1 Combinations of the inputs/outputs (I/Os)
This signal converter is available with various input/output combinations.

Basic version
• Has 1 current output, 1 pulse output and 2 status outputs / limit switches.
• The pulse output can be set as status output/limit switch and one of the status outputs as a
control input.

Ex i version
• Depending on the task, the device can be configured with various output modules.
• Current outputs can be active or passive.
• Optionally available also with Foundation Fieldbus and Profibus PA

Modular version
• Depending on the task, the device can be configured with various output modules.

Bus systems
• The device allows intrinsically safe and non intrinsically safe bus interfaces in combination
with additional modules.
• For connection and operation of bus systems, please note the separate documentation.

Ex option
• For hazardous areas, all of the input/output variants for the housing designs C and F with
terminal compartment in the Ex d (pressure-resistant casing) or Ex e (increased safety)
versions can be delivered.
• Please refer to the separate instructions for connection and operation of the Ex-devices.

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4.6.2 Description of the CG number

Figure 4-14: Marking (CG number) of the electronics module and input/output variants
1 ID number: 0
2 ID number: 0 = standard; 9 = special
3 Power supply option / measuring sensor option
4 Display (language versions)
5 Input/output version (I/O)
6 1st optional module for connection terminal A
7 2nd optional module for connection terminal B

The last 3 digits of the CG number (5, 6 and 7) indicate the assignment of the terminal
connections. Please see the following examples.

Examples for CG number

CG 300 11 100 100...230 VAC & standard display; basic I/O: Ia or Ip & Sp/Cp & Sp & Pp/Sp
CG 300 11 7FK 100...230 VAC & standard display; modular I/O: Ia & PN/SN and optional module PN/SN & CN
CG 300 81 4EB 24 VDC & standard display; modular I/O: Ia & Pa/Sa and optional module Pp/Sp & Ip

Description of abbreviations and CG identifier for possible optional modules

on terminals A and B
Abbreviation Identifier for CG No. Description
Ia A Active current output
Ip B Passive current output
Pa / Sa C Active pulse, frequency, status output or limit switch (changeable)
Pp / Sp E Passive pulse, frequency, status output or limit switch (changeable)
PN / SN F Passive pulse, frequency, status output or limit switch according to
NAMUR (changeable)
Ca G Active control input
Cp K Passive control input
CN H Active control input to NAMUR
Signal converter monitors cable breaks and short circuits acc. to
EN 60947-5-6. Errors indicated on LC display. Error messages possible
via status output.
IIna P Active current input
IInp R Passive current input
- 8 No additional module installed
- 0 No further module possible

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4 ELECTRICAL CONNECTIONS IFC 300

4.6.3 Fixed, non-alterable input/output versions

This signal converter is available with various input/output combinations.

• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Connection terminal A+ is only operable in the basic input/output version.

CG no. Connection terminals

A+ A A- B B- C C- D D-

Basic I/Os (standard)

100 Ip + HART® passive 1 Sp / Cp passive 2 Sp passive Pp / Sp passive 2

Ia + HART® active 1

Ex i IOs (option)
200 Ia + HART® active PN / SN NAMUR 2

300 Ip + HART® passive PN / SN NAMUR 2

210 Ia active PN / SN NAMUR Ia + HART® active PN / SN NAMUR 2

Cp passive 2
310 Ia active PN / SN NAMUR Ip + HART® passive PN / SN NAMUR 2
Cp passive 2
220 Ip passive PN / SN NAMUR Ia + HART® active PN / SN NAMUR 2
Cp passive 2
320 Ip passive PN / SN NAMUR Ip + HART® passive PN / SN NAMUR 2
Cp passive 2
230 IIna active PN / SN NAMUR Ia + HART® active PN / SN NAMUR 2
Cp passive 2
330 IIna active PN / SN NAMUR Ip + HART® passive PN / SN NAMUR 2
Cp passive 2
240 IInp passive PN / SN NAMUR Ia + HART® active PN / SN NAMUR 2
Cp passive 2
340 IInp passive PN / SN NAMUR Ip + HART® passive PN / SN NAMUR 2
Cp passive 2

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IFC 300 ELECTRICAL CONNECTIONS 4

CG no. Connection terminals

A+ A A- B B- C C- D D-

PROFIBUS PA (Ex i) (option)

D00 PA+ PA- PA+ PA-
FISCO Device FISCO Device
D10 Ia active PN / SN NAMUR PA+ PA- PA+ PA-
Cp passive 2 FISCO Device FISCO Device
D20 Ip passive PN / SN NAMUR PA+ PA- PA+ PA-
Cp passive 2 FISCO Device FISCO Device
D30 IIna active PN / SN NAMUR PA+ PA- PA+ PA-
Cp passive 2 FISCO Device FISCO Device
D40 IInp passive PN / SN NAMUR PA+ PA- PA+ PA-
Cp passive 2 FISCO Device FISCO Device

FOUNDATION Fieldbus (Ex i) (option)

E00 V/D+ V/D- V/D+ V/D-
FISCO Device FISCO Device
E10 Ia active PN / SN NAMUR V/D+ V/D- V/D+ V/D-
Cp passive 2 FISCO Device FISCO Device
E20 Ip passive PN / SN NAMUR V/D+ V/D- V/D+ V/D-
Cp passive 2 FISCO Device FISCO Device
E30 IIna active PN / SN NAMUR V/D+ V/D- V/D+ V/D-
Cp passive 2 FISCO Device FISCO Device
E40 IInp passive PN / SN NAMUR V/D+ V/D- V/D+ V/D-
Cp passive 2 FISCO Device FISCO Device
1 function changed by reconnecting
2 changeable

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4 ELECTRICAL CONNECTIONS IFC 300

4.6.4 Alterable input/output versions

This signal converter is available with various input/output combinations.

• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Term. = (connection) terminal

CG no. Connection terminals

A+ A A- B B- C C- D D-

Modular IOs (option)

4__ max. 2 optional modules for term. A + B Ia + HART® active Pa / Sa active 1

8__ max. 2 optional modules for term. A + B Ip + HART® passive Pa / Sa active 1

6__ max. 2 optional modules for term. A + B Ia + HART® active Pp / Sp passive 1

B__ max. 2 optional modules for term. A + B Ip + HART® passive Pp / Sp passive 1

7__ max. 2 optional modules for term. A + B Ia + HART® active PN / SN NAMUR 1

C__ max. 2 optional modules for term. A + B Ip + HART® passive PN / SN NAMUR 1

PROFIBUS PA (option)
D__ max. 2 optional modules for term. A + B PA+ (2) PA- (2) PA+ (1) PA- (1)

FOUNDATION Fieldbus (option)

E__ max. 2 optional modules for term. A + B V/D+ (2) V/D- (2) V/D+ (1) V/D- (1)

PROFIBUS DP (option)
F_0 1 optional module for Terminati RxD/TxD- RxD/TxD- Terminati RxD/TxD- RxD/TxD-
term. A on P P(2) N(2) on N P(1) N(1)

Modbus (Option)
G__ 2 max. 2 optional modules for term. A + B Common Sign. B Sign. A
(D1) (D0)
H__ 3 max. 2 optional modules for term. A + B Common Sign. B Sign. A
(D1) (D0)
1 changeable
2 not activated bus terminator
3 activated bus terminator

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K K

KROHNE product overview

• Electromagnetic flowmeters
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© KROHNE 09/2010 - 4000295603 - TD IFC 300 R06 en - Subject to change without notice.

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Head Office KROHNE Messtechnik GmbH

Ludwig-Krohne-Str. 5
D-47058 Duisburg (Germany)
Tel.:+49 (0)203 301 0
Fax:+49 (0)203 301 10389
[email protected]
The current list of all KROHNE contacts and addresses can be found at:
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