Specification Catalog

5 Series with OptiHeat

NEW Series
504W11
Geothermal heat pump
3-5 tons
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Table of Contents
Model Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

AHRI/ISO 13256-2 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

The 5 Series OptiHeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Inside the 5 Series OptiHeat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Aurora Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Application Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Antifreeze Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Water Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Heating Operating Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Cooling Operating Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Reference Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Legend and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Performance Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Accessories and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

External Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Engineering Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Revision Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

504W11 Geothermal Heat Pump

WaterFurnace is proud to introduce the latest in geothermal heat pump technology

by launching the 5 Series OptiHeat line of heat pumps which are the most efficient,
Energy Star rated water to water heat pumps available on the market. Patented
OptiHeat refrigeration circuit provides 10-15% higher efficiency and can generate
10˚-15˚F hotter water than traditional systems. OptiHeat utilizes Copeland vapor
injection (VI) scroll compressor technology to provide optimal performance. Vapor
injection theory uses an intermediate refrigerant heat exchanger to boost refrigera-
tion capacity which increases overall heat pump efficiency. As the name OptiHeat
implies, these units are optimized for heating performance. VI technology enables
the heat pump an expanded operating range allowing leaving water temperatures
of 150˚F. A 20˚F improvement over conventional systems while maintaining the
same environmentally friendly R-410A refrigerant that is industry standard. Copelandnd VI compressors are specifically designed
to operate under higher compression ratios which allows for higher temperature operation
eration without sacrificing reliability.
reliability 5 Series
504W11 OptiHeat units have been tested and approved for higher pressure operation per UL 1995 which is the standard for heat-
ing/cooling products in the United States.

OptiHeat units are equipped with electronic expansion valve controlled by the Aurora Base microprocessor to offer precise control
of the vapor injection circuit. While the units are optimized for heating performance, cooling is still an option with reversible units.
In the cooling mode, VI technology is turned off to maintain simplicity and efficient performance.

1. Compressor: Vapor injected, single speed scroll, mounted on a double isolation system. Super Quiet Sound Package for im-
proved noise reduction.
2. Water Lines: Flush mount connections allow one wrench leak-free connections without a back-up.
3. Cabinet: Heavy gauge, environmentally responsible galvanized steel for maximum corrosion resistance.
4. Soft Start: IntelliStart™ reduces the amount of current needed to activate the unit by 60-70%. This helps alleviate light flicker,
reduces start-up noise and increases compressor life. Helpful in applications when WaterFurnace units are to run off-the-grid.
5. ThermaShield™: Proprietary coating applied to water-to-refrigerant heat exchanger that protects against condensations in
extended range applications (below 50˚F).
6. Discharge line mufflers to help quiet compressor discharge gas pulsations
7. Electronic expansion valve for optimal superheat control of VI circuit
8. Controls: Aurora Base Control with Aurora Expansion Board is standard.

Key Benefits:
• 3 models sizes from 040-066 MBtu/hr.
• Same NSW cabinet footprint for easy retrofit of legacy product.
• Field switchable control box

As a leader in the industry, WaterFurnace is dedicated to innovation, quality, and customer satisfaction. In fact, every unit built is
exposed to a wide range of quality control procedures throughout the assembly process and is then subjected to a rigorous bat-
tery of computerized run tests to certify that it meets or exceeds performance standards for efficiency and safety, and will perform
flawlessly at startup. As further affirmation of our quality standards, each unit carries our exclusive Quality Assurance emblem,
signed by the final test technician.

WaterFurnace International’s corporate headquarters ISO 9001:2008 and manufacturing facility is located in Fort Wayne, IN. A sce-
nic three-acre pond located in front of the building serves as our geothermal heating and cooling source to comfort-condition our
110,000 square feet of manufacturing and office space. As a pioneer, and now a leader in the industry, the team of WaterFurnace
engineers, customer support staff, and skilled assembly technicians is dedicated to providing the finest comfort systems available.

By choosing or specifying WaterFurnace 5 Series products, you can be assured that

your customer is investing in the ultimate comfort system and peace of mind for many
years to come.

4
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Model Nomenclature
1 2 3 4-6 7 8 9 10 11 12 13 14 15 16
N E W 050 * 1 0 R C S S 0 B N

IntelliStart®
Model N – None
N – 5 Series
eries Hydro
H n
nic
Hydronic A – IntelliStart
Heat
at Pumpp
Controls Option
Compressor
sor Type
Ty
ype B – AuroraTM Advanced Controls
E – Vapor
por Inje
Injection
ction D – AuroraTM Performance1 & Refrigeration
Cabinet Config
Configuration
uratio
on Future Option
W – Water-to-Water
ater-
r to-W
Waterr 0 – Standard
Unit Capacity
acity Future Option
040, 050,
0, 066 S – Standard
Vintage Future Option
* - Factory
ory Use Only
y S – Standard
Voltage Water Coil Option
1 – 208-230/60/1 C – Copper
Hot Water Option Reversible Option
0 – No Hot Water Generation R – Reversible
H – Heating Only

Rev.: A 9/27/18 ADL

NOTE: 1 – Flow meter for Performance Refrigeration option is shipped inside the unit and must be externally field installed.

NEW
Voltage
040 050 066
208-230/60/1 ●● ● ●

● - Voltage available in this size

●● - Voltage and soft start available in this size

All 5 Series products are safety listed under UL1995 thru ETL and performance listed with AHRI in
accordance with standard 13256-2. The 5 Series is also ENERGY STAR® rated.

5
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

AHRI/ISO 13256-2 Performance Ratings

The performance standard AHRI/ASHRAE/ISO 13256-2 became effective January 1, 2000. This new standard has three
major categories: Water Loop, Ground Water, and Ground Loop.
Unit of Measure: The Cooling COP
The cooling efficiency is measured in EER (US version measured in Btu/h per Watt. The Metric version is measured in a
cooling COP (Watt per Watt) similar to the traditional COP measurement.
Pump Power Correction Calculation
Within each model, only one water flow rate is specified for all three groups and pumping Watts are calculated using
the following formula. This additional power is added onto the existing power consumption.
• Pump power correction = (gpm x 0.0631) x (Press Drop x 2990) / 300
Where ‘gpm’ is waterflow in gpm and ‘Press Drop’ is the pressure drop through the unit heat exchanger at rated water
flow in feet of head.
ISO Capacity and Efficiency Calculations
The following equations illustrate cooling calculations:
• ISO Cooling Capacity = Cooling Capacity (Btuh) x [Fan Power Correction (Watts) x 3.412]
• ISO EER Efficiency (Btuh/W) = ISO Cooling Capacity (Btuh) x [Power Input (Watts) - Fan Power Correction (Watts) + Pump
Power Correction (Watts)]
The following equations illustrate heating calculations:
• ISO Heating Capacity = Heating Capacity (Btuh) x [Fan Power Correction (Watts) x 3.412]
• ISO COP Efficiency (Btuh/Btuh) = ISO Heating Capacity (Btuh) x 3.412/[Power Input (Watts) - Fan Power Correction (Watts)
+ Pump Power Correction (Watts)]

Test Conditions 7A=/6@7 7A=/6@7 7A=/6@7 Conversions

! #$ ! #$ ! #$ Water Flow (lps) = gpm x 0.0631
E:6> 5E6> 5:6> Press Drop (Pascals) = Press Drop (ft hd) x 2990
1]]ZW\U
:W_cWR3\bS`W\U7\R]]`AWRSŽ4 #!$ #!$ #!$
AbO\RO`R@ObW\UBSab
:W_cWR3\bS`W\U6SOb3fQVO\US`Ž4 &$ #' %%
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:W_cWR3\bS`W\U6SOb3fQVO\US` &$ #' $&
4ZcWR4Z]e@ObS
6SObW\U
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AbO\RO`R@ObW\UBSab
:W_cWR3\bS`W\U=cbR]]`aWRS6SOb3fQVO\US`Ž4 $& # !
>O`bZ]OR@ObW\UBSab
:W_cWR3\bS`W\U=cbR]]`aWRS6SOb3fQVO\US` $& # "
4ZcWR4Z]e@ObS
<=B3A(4Z]e`ObSWaa^SQWTWSRPgbVS[O\cTOQbc`S`
E:6>+EObS`:]]^6SOb>c[^)5E6>+5`]c\REObS`6SOb>c[^)
5:6>+5`]c\R:]]^6SOb>c[^

6
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

AHRI/ISO 13256-2 Performance Ratings

English (IP) Units

Water Loop Heat Pump Ground Water Heat Pump Ground Loop Heat Pump

Flow Rate Cooling Heating Cooling Heating Cooling Heating

86°F Source 68°F Source 59°F Source 50°F Source 77°F Source 32°F Source
Model 53.6°F Load 104°F Load 53.6°F Load 104°F Load 53.6°F Load 104°F Load

Load Source Capacity EER Capacity Capacity EER Capacity Capacity EER Capacity
COP COP COP
GPM GPM Btuh Btuh/W Btuh Btuh Btuh/W Btuh Btuh Btuh/W Btuh

040 10 10 29,100 13.4 43,500 4.6 33,000 20.1 40,000 4.0 30,600 16.1 34,000 3.3
050 15 15 41,500 13.3 66,000 4.7 47,000 20.1 54,900 3.9 44,500 16.1 45,000 3.3
066 20 20 52,000 12.7 83,000 4.4 57,000 20.1 70,000 3.7 54,000 16.1 56,500 3.2
7/8/14

All 5 Series products are safety listed under UL1995 thru ETL and performance listed with AHRI in
accordance with standard 13256-2. The 5 Series is also ENERGY STAR® rated.

7
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

5 Series with OptiHeat

Unit Features
Discharge Muffler Helps quiet
compressor gas pulsations
High Efficiency Copper Coaxial
for optimal subcooling
High efficiency copper coaxial
heat exchanger
Electronic Expansion Valve
provides the ultimate in
accurate control for optimal
Microprocessor control superheat at any condition
with robust safety controls

Full refrigerant suction

Field switchable control tube, heat exchanger, and
box (end to end) for waterline insulation to
application flexibility prevent condensation at
low loop temperatures

Insulated and corrosion

resistant cabinet to
reduce noise

Optional IntelliStart
reduces starting
High efficiency scroll
current by 60-70%
compressor for improved
reliability
AID TOOL for diagnosing and
controlling the
Compressor sound blanket
Aurora Control
for reduced noise

Dual isolation Captive FPT water connections

compressor mounts eliminate 'egg-shaping' backup wrench
to reduce noise and
vibration

What's New
• Advanced Service Features • Monitoring Sensor Kits
- Aurora can be internet capable simply by adding - Energy Monitoring: With this standard sensor kit,
the Aurora WebLink (AWL). This device will the Aurora Advanced Control will feature power
connect your Aurora system to web for remote monitoring of the compressor, load pump and
monitoring and control. It also comes standard electric heat; the information can be displayed on
with an SD drive for storing operating and AID Tool, or through AWL
performance data. Providing ‘black box’ capability. - Performance/Refrigerant Monitoring: The
OptiHeat features refrigeration and performance
sensors as an optional feature; now refrigerant
pressures, and various temperatures needed to
diagnose unit problems are readily available at your
fingertips in the AID Tool. The Aurora controls can
measure actual capacity and efficiency performance
of the heat pump; the information can be displayed
on AID Tool or thru AWL to Symphony.

8
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

5 Series OptiHeat cont.

Operating Efficiencies Options and Accessories
• Environmentally friendly R-410A refrigerant reduces • Closed loop, source side, circulating pump kit
ozone depletion. • Closed loop, load side, circulating pump kit
• High-stability bidirectional expansion valve provides • Water connection kits
superior performance. • Geo-Storage Tank (80-119 Gal. capacity)
• Efficient scroll compressor operates quietly. • IntelliStart
• Oversized coaxial tube water-to-refrigerant heat • HydroZone, tank control with outdoor reset
exchanger increases efficiency. • HydroStat, Communicating Set Point Control, Symphony
• Electronic expansion valve for VI circuits (AWL) Compatible
• Hydrologic
Standard Features
• Heavy gauge cabinet Application Flexibility
• Quiet scroll compressors in all models • Designed to operate with entering source temperature of
• All interior cabinet surfaces are insulated with 1⁄2 in. 30°F and leaving load temperatures of up to 150°F. See
[12.7 mm] thick 1 1⁄2 lb. [681 g] density, surface coated, the capacity tables to see allowable operating conditions
acoustic type glass fiber insulation. per model.
• Optional IntelliStart® to reduce starting current • Source side flow rates as low as 1.5 GPM/ton for well
(208-230/60/1) (040 only) water, 50°F [10°C] min. EWT.
• Field switchable control box - Control box factory • Dedicated heating and heat pump models available.
installed on water line side of cabinet • Dedicated non-reversible models are shipped as
• Ultra-compact cabinet heating only.
• Multi-density laminate lined compressor blanket designed • Compact size allows installation in confined spaces.
to suppress low frequency noise. • Front or rear plumbing connections.
• Discharge line mufflers to help quiet compressor
discharge gas pulsations.
• Removable compressor access panels.
• Quick attach wiring harnesses are used throughout for
fast servicing.
• High and low pressure refrigerant service ports.
• Two removable access panels

Product Quality
• Heavy-gauge steel cabinets are finished with a durable
polyester powder coat paint for long lasting beauty
and service.
• All refrigerant brazing is performed in a nitrogen atmosphere.
• Coaxial heat exchangers, refrigerant suction lines and all
water pipes are fully insulated to reduce condensation
problems in low temperature operation.
• Computer controlled deep vacuum and refrigerant
charging system.
• All joints are leak detected for maximum leak rate of
less than 1⁄4 oz. per year.
• Computer bar code equipped assembly line ensures all
components are correct.
• All units are computer run-tested with water to verify
both function and performance.
• Safety features include high- and low-pressure refrigerant
controls to protect the compressor.

9
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Inside the 5 Series OptiHeat

Refrigerant Service Connections and
OptiHeat products all feature zero ozone depletion and low Serviceability
global warming potential R-410A refrigerant. Two Schrader service ports are
provided for each unit. The suction
side and discharge side ports are for
Cabinet field charging and servicing access. All
All units are constructed of corrosion resistant galvanized valves are 7/16 in. SAE connections.
sheet metal with powder coat paint rated for more than
1000 hours of salt spray. Lift-out access panels provide
access to the compressor section from two sides.
4-Way Reversing Valve
Compressor OptiHeat units feature a reliable all-brass pilot operated
High efficiency R-410A vapor injected, scroll compressors for refrigerant reversing valve. The reversing valve operation is
each model sizes provides efficient yet reliable operation at all limited to change of mode by the control to enhance reliability.
operating conditions.

Electrical Box
The control panel is "field" movable from front to back for
ease of application. Separate knockouts for low voltage,
and two for power on, front and back, allow easy access to
the control box. Large 75VA transformer assures adequate
controls power for accessories.

Water Connections
Flush mount FPT water connection fittings allow one wrench
leak-free connections and do not require a backup wrench. IntelliStart (040 only)
Factory installed water line thermistors can be viewed through
The optional IntelliStart single
the microprocessor interface tool.
phase soft starter will reduce
the normal start current (LRA)
Thermostatic Expansion Valve by 60-70%. This allows the
All OptiHeat models utilize a balanced heat pump to go off-grid.
port bidirectional thermostatic Using IntelliStart also provides
expansion valve (TXV) for refrigerant a substantial reduction in
metering. This allows precise refrigerant light flicker, reduces start-up noise, and improves the
flow in a wide range of entering water compressor's start behavior. IntelliStart is available in a field
variation (30 to 150°F [-1 to 65°C]) retrofit kit or as a factory installed option.
found in geothermal systems. The TXV is
located in the compressor compartment
for easy access.

Water-to-Refrigerant Heat Exchanger Coil

Large oversized coaxial refrigerant-
to-water heat exchangers provide
unparalleled efficiency. The coaxes
are designed for low pressure drop
and low flow rates. All coaxes are
pressure rated to 450 psi water side
and 650 psi on the refrigerant side.
Refrigerant-to-water heat exchangers
will be coated with ThermaShield
to prevent condensation in low
temperature loop operation.

10
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Water Quality
General The heat exchangers and water lines in the units are
copper tube. There may be other materials in the building’s
Water-to-water heat pumps may be successfully applied
piping system that the designer may need to take into
in a wide range of residential and light commercial
consideration when deciding the parameters of the water
applications. It is the responsibility of the system designer
quality.
and installing contractor to ensure that acceptable water
quality is present and that all applicable codes have been
If an antifreeze or water treatment solution is to be used,
met in these installations. Failure to adhere to the guidelines
the designer should confirm it does not have a detrimental
in the water quality table could result in loss of warranty.
effect on the materials in the system.

Application
Contaminated Water
These heat pumps are not intended for direct coupling
In applications where the water quality cannot be held to
to swimming pools and spas. If used for this type of
prescribed limits, the use of a secondary or intermediate
application, a secondary heat exchanger must be used.
heat exchanger is recommended to separate the unit from
Failure to supply a secondary heat exchanger for this
the contaminated water.
application will result in warranty exclusion for primary heat
exchanger corrosion or failture.
The following table outlines the water quality guidelines
for unit heat exchangers. If these conditions are exceeded,
Water Treatment a secondary heat exchanger is required. Failure to supply
The use of improperly treated or untreated water in this a secondary heat exchanger where needed will result in a
equipment may result in scaling, erosion, corrosion, algae warranty exclusion for primary heat exchanger corrosion
or slime. The services of a qualified water treatment or failure.
specialist should be engaged to determine what treatment,
if any, is required. The product warranty specifically WARNING: Must have intermediate heat
excludes liability for corrosion, erosion or deterioration of exchanger when used in pool and spa
equipment. applications.

Water Quality Guidelines

Material Copper 90/10 Cupronickel 316 Stainless Steel
pH Acidity/Alkalinity 7-9 7-9 7-9
Calcium and (Total Hardness) (Total Hardness) (Total Hardness)
Scaling
Magnesium Carbonate less than 350 ppm less than 350 ppm less than 350 ppm
Less than 0.5 ppm (rotten egg
Hydrogen Sulfide 10 - 50 ppm Less than 1 ppm
smell appears at 0.5 ppm)
Sulfates Less than 125 ppm Less than 125 ppm Less than 200 ppm
Chlorine Less than 0.5 ppm Less than 0.5 ppm Less than 0.5 ppm
Chlorides Less than 20 ppm Less than 125 ppm Less than 300 ppm
Carbon Dioxide Less than 50 ppm 10 - 50 ppm 10 - 50 ppm
Corrosion Ammonia Less than 2 ppm Less than 2 ppm Less than 20 ppm
Ammonia Chloride Less than 0.5 ppm Less than 0.5 ppm Less than 0.5 ppm
Ammonia Nitrate Less than 0.5 ppm Less than 0.5 ppm Less than 0.5 ppm
Ammonia Hydroxide Less than 0.5 ppm Less than 0.5 ppm Less than 0.5 ppm
Ammonia Sulfate Less than 0.5 ppm Less than 0.5 ppm Less than 0.5 ppm
Total Dissolved Solids (TDS) Less than 1000 ppm 1000 - 1500 ppm 1000 - 1500 ppm
LSI Index +0.5 to -0.5 +0.5 to -0.5 +0.5 to -0.5
Iron, FE2+ (Ferrous)
< 0.2 ppm < 0.2 ppm < 0.2 ppm
Iron Fouling Bacterial Iron Potential
(Biological Growth) Less than 1 ppm, above this level Less than 1 ppm, above this level Less than 1 ppm, above this level
Iron Oxide
deposition will occur deposition will occur deposition will occur
Less than 10 ppm and filtered for Less than 10 ppm and filtered for Less than 10 ppm and filtered for
Suspended Solids
max. of 600 micron size max. of 600 micron size max. of 600 micron size
Erosion
Threshold Velocity
< 6 ft/sec < 6 ft/sec < 6 ft/sec
(Fresh Water)
NOTES: Grains = ppm divided by 17 7/08/14
mg/L is equivalent to ppm

11
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

The Aurora™ Control System

Aurora ‘Base’ Control Aurora ‘Advanced’ Control
The Aurora ‘Base’ Control The Aurora ‘Advanced’
(ABC) System is a complete Control expands on the
residential and commercial capability of the Aurora
comfort system that brings all ‘Base’ Control (ABC)
System by adding the
aspects of the HVAC system
Aurora Expansion Board
into one cohesive module
(AXB). The additional
network. The ABC features
features include loop
microprocessor control and
pump linking and
HP, LP, freeze detection, over/ variable speed pump
under voltage faults. capability. The AXB also
features a second field
Aurora uses the Modbus communication protocol to configurable accessory relay,
communicate between modules. Each module contains the and two home automation
logic to control all features that are connected to the module. inputs that are AID configurable
The Aurora ‘Base’ Control (ABC) has two Modbus channels for different types of alarms from sump pumps to
for connecting the Aurora Interface Diagnostics Tool (AID home security. The Smart Grid input is AID configurable
Tool). with many options to react to Utility controlled relay
operation for ON Peak optimization.

Aurora Control Features Description Aurora 'Advanced'

Microprocessor control of compressor for timings with FP1, HP, LP,
Microprocessor Compressor Control
Condensate, assignable Acc relay •
Advanced Microprocessor Features Smart Grid, Home Automation Alarm Inputs, and Accessory2 Relay (HRV/ERV) •
Microprocessor and separate power relay for loop pump and inline circuit
Advanced Speed Pump Control
breakers and loop pump linking. •
Variable Speed Pump Capable of setup, monitoring and controlling a variable speed flow center. •
Allows simple input to externally enable of occupied/unoccupied mode for
Smart Grid/Utility Input Dry Contact x1
basic utility time of use programs.
Allows simple input to signal sump, security, or smoke/CO sensor alarms
Home Automation Alarm Input from other home automation or security systems. The two inputs can be field Dry Contactx2
configured to a number of options and logic.
HAN/Smart Grid Com Allows direct communication of the Aurora to Smart Meters, Home
Optional AWL
(AWL and Portal) Kit Automation Network and Internet.

Service Device Description Aurora 'Advanced'

Allows setup, monitoring and troubleshooting of any

Aurora Control.
For Service
NOTE: Although the ABC has basic compatibility with all Aurora, new product
(Ver. [Link] or greater)
features may not be available on older AID Tools. To simplify the basic
compatibility ensure the version of AID is at least the same or greater than the
Aurora Interface and Diagnostics (AID) ABC software version.
Tool

12
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

The Aurora™ Control System cont.

Add On Control Feature Kits
Description Aurora 'Advanced'
(field or factory installed)

Monitors realtime power consumption of compressor, aux heat and pump. AXB
Geo Energy Monitoring Kit Standard
required.

Performance & Refrigeration Monitors real time refrigerant temperatures, pressures & water temperatures.
Optional Sensor Kit
Monitoring Kit For subcooling & calculates the heat of extraction/rejection.
Allows data logging of up to 12 months. AXB required. Can also be temporarily
Data Logging (AWL) Kit Optional
installed for troubleshooting.
HAN/Smart Grid Com Allows direct communication of the Aurora to Smart Meters, HAN, and internet. AXB
Optional
(AWL and Portal) Kit required.

Symphony
Add On Thermostats and Zoning Description Aurora ‘Advanced’
Compatible

HSC - HydroStat Communicating tank controller for one hydronic heat pump. Optional Yes

HZO Non-communicating tank controller for up to four heat pumps. Optional No

HZC Non-communicating tank controller for one hydronic heat pump Optional No

HydroLogic 4 zone expandable to 8 zones Optional No

13
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

The Aurora™ Control System cont.

Aurora ‘Base’ Control DIP Switch (SW2)
SW2-1 (Source) FP1 Selection – Low water coil temperature
limit setting for freeze detection. On = 30°F;
Off = 15°F.
SW2-2 (Load) FP2 Selection – On = 30°F; Off = 15°F
SW2-3 RV – O/B - thermostat type. Heat pump
thermostats with “O” output in cooling or “B”
output in Heating can be selected. On = O; Off = B.
SW2-4 Access Relay Operation (P2)
and 2-5
Access Relay Operation SW2-4 SW2-5
NOTE: Refer to the Aurora Base Control Application and Cycle with Blower n/a
Troubleshooting Guide and the Instruction Guide: Aurora Cycle with Compressor OFF OFF
Interface and Diagnostics (AID) Tool for additional information. Water Valve Slow Opening ON OFF
Cycle with Comm. T-stat Hum Cmd n/a

Control Features Cycle with Blower - (Not used on water-to-water)

• Random start at power up Cycle with Compressor - The accessory relay will cycle
• Anti-short cycle protection with the compressor output.
• High and low pressure cutouts Water Valve Slow Opening - The accessory relay will
• Loss of charge cycle and delay both the blower and compressor output
• Water coil freeze detection for 90 seconds.
• Over/under voltage protection
• Load shed SW2-6 CC Operation – selection of single or dual capacity
• Emergency shutdown compressor. On = Single Stage; Off = Dual Capacity
• Diagnostic LED SW2-7 Lockout and Alarm Outputs (P2) – selection of a
• Test mode push button switch continuous or pulsed output for both the LO and
• Alarm output ALM Outputs. On = Continuous; Off = Pulsed
• Accessory output with N.O. and N.C. SW2-8 Future Use
• Two Modbus communication ports
Alarm Jumper Clip Selection
Field Selectable Options via Hardware From the factory, ALM is connected to 24 VAC via JW2. By
DIP Switch (SW1) – Test/Configuration Button (See SW1 cutting JW2, ALM becomes a dry contact connected to ALG.
Operation Table)
Field Selectable Options via Software
Test Mode (Selectable via the Aurora AID Tool)
The control is placed in the test mode by holding the push
button switch SW1 for 2 - 5 seconds. In test mode most of
the control timings will be shortened by a factor of sixteen Safety Features
(16). LED3 (green) will flash at 1 second on and 1 second The following safety features are provided to protect the
off. Additionally, when entering test mode LED1 (red) will compressor, heat exchangers, wiring and other components
flash the last lockout one time. Test mode will automatically from damage caused by operation outside of design conditions.
time out after 30 minutes. Test mode can be exited by
pressing and holding the SW1 button for 2 to 5 seconds or Fuse – a 3 amp automotive type plug-in fuse provides
by cycling the power. NOTE: Test mode will automatically protection against short circuit or overload conditions.
be exited after 30 minutes.
Anti-Short Cycle Protection – 4 minute anti-short cycle
Reset Configuration Mode protection for the compressor.
The control is placed in reset configuration mode by
holding the push button switch SW1 for 50 to 60 seconds. Random Start – 5 to 80 second random start upon power up.
This will reset all configuration settings and the EEPROM
back to the factory default settings. LED3 (green) will turn
off when entering reset configuration mode. Once LED3
(green) turns off, release SW1 and the control will reset.

14
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

The Aurora™ Control System cont.

Fault Retry – in the fault condition, the control will stage off Over/Under Voltage Shutdown - An over/under voltage
the outputs and then “try again” to satisfy the thermostat condition exists when the control voltage is outside the
Y input call. Once the thermostat input calls are satisfied, range of 18 VAC to 30 VAC. If the over/under voltage
the control will continue on as if no fault occurred. If 3 shutdown lasts for 15 minutes, the lockout and alarm relay
consecutive faults occur without satisfying the thermostat will be energized. Over/under voltage shutdown is self-
Y input call, then the control will go to Lockout mode. resetting in that if the voltage comes back within range
of 18 VAC to 30 VAC for at least 0.5 seconds, then normal
Lockout – The Alarm output (ALM) and Lockout output (L) operation is restored.
will be turned on. The fault type identification display LED1
(Red) shall flash the fault code. To reset lockout conditions
with SW2-8 On, thermostat inputs “Y1”, “Y2”, and “W” Operation Description
must be removed for at least 3 seconds. To reset lockout Power Up - The unit will not operate until all the inputs and
conditions with SW2-8 Off, thermostat inputs “Y1”, “Y2”, safety controls are checked for normal conditions. The unit
“W”, and “DH” must be removed for at least 3 seconds. has a 5 to 80 second random start delay at power up. Then
Lockout may also be reset by turning power off for at least the compressor has a 4 minute anti-short cycle delay after
30 seconds or by enabling the emergency shutdown input the random start delay.
for at least 3 seconds.
Standby In standby mode, Y1, Y2, W, DH, and G are not
High Pressure – fault is recognized when the Normally active. Input O may be active. The blower and compressor
Closed High Pressure Switch, P4-9/10 opens, no matter will be off.
how momentarily. The High Pressure Switch is electrically in
series with the Compressor Contactor and serves as a hard-
wired limit switch if an overpressure condition should occur. Heating Operation
Heating, 1st Stage (Y1) - The compressor is energized 10
Low Pressure - fault is recognized when the Normally seconds after the Y1 input is received.
Closed Low Pressure Switch, P4-7/8 is continuously open
for 30 seconds. Closure of the LPS any time during the 30 Cooling Operation
second recognition time restarts the 30 second continuous
In all cooling operations, the reversing valve directly tracks
open requirement. A continuously open LPS shall not be
the O input. Thus, anytime the O input is present, the
recognized during the 2 minute startup bypass time.
reversing valve will be energized.
Loss of Charge – fault is recognized when the Normally
Cooling, 1st Stage (Y1, O) - The compressor is energized 10
Closed Low Pressure Switch, P4-7/8 is open prior to the
seconds after the Y1 input is received.
compressor starting.
Emergency Shutdown - Four (4) seconds after a valid ES
Freeze Detection (Source Coax) - set points shall be
input, P2-7 is present, all control outputs will be turned off
either 30°F or 15°F. When the thermistor temperature
and remain off until the emergency shutdown input is no
drops below the selected set point, the control shall begin
longer present. The first time that the compressor is started
counting down the 30 seconds delay. If the thermistor
after the control exits the emergency shutdown mode,
value rises above the selected set point, then the count
there will be an anti-short cycle delay followed by a random
should reset. The resistance value must remain below the
start delay. Input must be tied to common to activate.
selected set point for the entire length of the appropriate
delay to be recognized as a fault. This fault will be ignored
Load Shed - The LS input disables all outputs from the
for the initial 2 minutes of the compressor run time.
ABC control board. When the LS input has been cleared,
the anti-short cycle timer and random start timer will be
Freeze Detection (Load Coax) - uses the FP2 input to
initiated. Input must be tied to common to activate.
protect against ice formation on the coax. The FP2 input
will operate exactly like FP1.

15
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

The Aurora™ Control System cont.

Aurora ‘Base’ Control LED Displays ABC Control Board Layout
These three LEDs display the status, configuration, and
5.0 in.
fault codes for the control. These can also be read in plain
English via the Aurora AID Tool.

PWM
CFM
Off On

C
LED 1 FP1 – 15oF/30oF EH1
1 LED 2
HP P4 ECM PWM
P13 R FP2 – 15oF/30oF 2 Y
HP
Status LED (LED3, Green) LP Fault RV – B/O 3
Config P3 EH2
LP ACC – Dip 1 4
Description of Operation Fault LED, Green C
FP2
ACC – Dip 2 5 EH1

Factory
FP2 LED 3

Factory
Normal Mode ON CC – Dual/Single 6 C
FP1
SW1 Test G CO
Control is Non-functional OFF FP1 L – Pulse/Continuous 7
N/A
REV
Status Reheat/Normal 8
Test Mode Slow Flash REV
SW2
Lockout Active Fast Flash RV – K1 P6 (+)
(-)

RS485
Exp
Dehumidification Mode Flash Code 2 CC2 R
(Future Use) Flash Code 3 CC – K2 AuroraTM Base C

(Future Use) Flash Code 4 Control

5.75 in.
G

6.25 in.
P5 LED 5 P7

CC2
LO CC Hi – K3 (+)
Load Shed Flash Code 5
HI (-)

RS 485
Com1 G

Factory
Emergency Shut Down Flash Code 6 CCG

Factory Use
R
CC Fan – K4
On Peak Mode Flash Code 7 FG C
F
R Alarm – K5 P11 P8
LED 4

RS485 NET
Aurora Interface and Diagnostics (AID) Tool F
JW2 - Alarm Com2 G
Acc – K6
The Aurora Interface and Diagnostics (AID) Tool is a device CC P9 Factory Fan Connection
that is a member of the Aurora network. The AID Tool

C
G

O/B

DH
LO

Y1
Y2
W
G
R
C
is used to troubleshoot

C
Y1

3A-Fuse
equipment which uses the

C
P2 Field Connections P1 Field Connections
Aurora control via Modbus

ACC no
ACC nc
ACC c
ALM
ALG

O/B

DH
ES

LO
LS

Y1
Y2
RTU communication.

W
G
R
C
R R
The AID Tool provides
diagnostics, fault 5.5 in.
management, ECM setup,
and system configuration
capabilities to the Aurora
family of controls. An AID
Tool is recommended,
although not required, for ECM airflow settings. The AID
Tool simply plugs into the exterior of the cabinet in the AID
Tool port.

16
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

The Aurora™ Control System cont.

Aurora ‘Advanced’ Control Features Modulating Water Valve
The Aurora ‘Advanced’ This output is provided to drive a modulating water valve.
Control system expands on Through advanced design the 0-10VDC valve can be
the capability of the Aurora driven directly from the VS pump output. The minimum
‘Base’ Control (ABC) and maximum level are set in the same way as the VS
by adding the Aurora pump using the AID Tool. 75% and 100% are the default
Expansion Board (AXB). settings respectively. With single speed equipment both
All of the preceding min & max should be set to the same value.
features of the Aurora
‘Base’ Control are included. Compressor Monitoring
The following control The AXB includes two current transducers to monitor the
description is of the compressor current and starting characteristics. Open
additional features and circuits or welded contactor faults will be detected. A fault
capability of the Aurora will produce an E10 code.
advanced control.
If the E10 fault code is due to the thermal overload on the
It is highly recommended the compressor being tripped. Ensure adequate water flow
installing/servicing contractor obtain on both the load and source side of the unit and review
an Aurora Interface and Diagnostic the unit operating envelope. If the unit is operating in the
Tool (AID) and specialized training
"Sensitive Operating Range", as shown in the OptiHeat
before attempting to install or service
Installation Manual, you may need to adjust the leaving load
an Aurora ‘Advanced’ control system.
temperatures.

The additional AXB features include the following:

Loop Pump Linking
AXB DIP Switch
This input and output are provided so that two units can be
DIP 1 - ID: This is the AXB ModBus ID and should always linked together with a common flow center. When either unit
read On. has a call for loop pump, both unit’s loop pump relays and
DIP 2 & 3 - Future Use variable speed pumps are energized. The flow center then can
DIP 4 & 5 - Accessory Relay2: A second, DIP configurable, simply be wired to either unit. The output from one unit should
accessory relay is provided that can be cycled with the be routed to the input of the other. If daisy chained up to 16
compressor 1 or 2 , blower, or the Dehumidifier (DH) heat pumps can be wired and linked together in this fashion.
input. This is to complement the Accessory 1 Relay on
the ABC board.
Advanced Communication Ports
Position DIP 4 DIP 5 Description Communication ports P6 and P8 will provide future
1 ON ON Cycles with Fan or ECM (or G)
expansion via dedicated protocols. These are for future use.
Cycles with CC1 first stage of compressor
2 OFF ON
or compressor spd 1-12

3 ON OFF
Cycles with CC2 second stage of Smart Grid-On Peak (SG) Input
compressor or compressor spd 7-12
The 'On Peak' input was designed to allow utilities to
4 OFF OFF Cycles with DH input from ABC board
utilize simple radio controlled switches to control the On
Electric Peak behavior of the 5 and 7 Series Geothermal
Variable Speed Pump Heat Pumps. With a closed contact signal, this input will
This input and output are provided to drive and monitor limit the operation and thus the power consumption of the
a variable speed pump. The VS pump output is a PWM unit by one of the below selections. The AID Tool will allow
signal to drive the variable speed pump. The minimum and configuration of this input for the action of:
maximum level are set using the AID Tool. 75% and 100% • No Action
are the default settings respectively. The VS data input • Disable compressor operation until removed
allows a separate PWM signal to return from the pump • Go to On Peak thermostat settings until removed
giving fault and performance information. Fault received [Requires Com T-Stat] (Future Release)
from the variable speed pump will be displayed as E16. • Compressor limited to 50% or low cap until removed
With single speed equipment both min & max should be set [dual capacity or variable speed only] (Future Release)
to the same value. • Disable compressor operation for 1/2 hr (can be
removed immediately) (Future Release)

Then Flash Code 7 on the Green LED for the 'On Peak' mode.
And On Peak will display on communicating thermostats.

17
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

The Aurora™ Control System cont.

Home Automation 1 and 2 Inputs Monitoring Sensor Kits
The Home automation inputs are simple closed contact Energy monitoring
inputs that will trigger an AID Tool and thermostat alert (Standard Sensor Kit)
for the homeowner. These would require optional sensors The Energy Monitoring Kit includes two current transducers
and or equipment for connection to the AXB board. With (load pump and electric heat) added to the existing two
two inputs two different sensors can be selected. The compressor sensors so that the complete power usage of
selected text will then be displayed on the AID Tool and the heat pump can be measured. The AID Tool provides a
communicating thermostats. These events will NOT alter line voltage calibration procedure to improve the accuracy,
functionality or operation of the heat pump/accessories and a power adjustment setting that allows the compressor
and is for homeowner/service notification only. power to be adjusted to match the units line voltage using
the provided tables. This information can be dispayed on
Home Automation 1 - E23 HA1
the AID Tool or Symphony via AWL.
With a closed dry contact signal, this input will cause an
alarm and Alert Code 23 to indicate on the stat or flash
Performance and Refrigeration Monitoring (optional
on ABC. The AID Tool will allow configuration of this input
sensor kit)
between the following selections:
The optional Performance and Refrigeration Monitoring
• No Action
• Home Automation Fault [no lockout info only] Kits includes a pressure sensor, temperature sensors, and
- Output from home automation system a source side water flow rate sensor. The temperature
• Security Alarm [no lockout info only] sensors monitor entering and leaving source, leaving load
- Output from home security water, heating liquid line and existing cooling liquid line
• Sump Alarm Fault [no lockout info only] (FP1). The pressure sensor monitors the system's discharge
- Switch output from sump sensor pressure. With this kit, heat of extraction and rejection will
• Smoke/CO Alarm Fault [no lockout info only] be calculated. This requires configuration using the AID
- Switch output from Smoke/CO sensor Tool for selection of water or antifreeze. These sensors also
• Dirty Filter Alarm [no lockout info only] allow for the subcooling to be displayed on the AID Tool
- Output from dirty filter sensor or Symphony via AWL. NOTE: Superheat displayed on the
AID Tool is not true superheat, it is the superheat of the
Home Automation 2 – E24 HA2 vapor injection circuit.
With a closed dry contact signal, this input will cause an
alarm and Alert Code 24 to indicate on the stat or flash Power Adjustment Table
on ABC. The AID Tool will allow configuration of this input
Voltage
between the following selections: Model
208V 230V 250V
• No Action
• Home Automation Fault [no lockout info only] 040 .96 .89 .77
- Output from home automation system 050 .96 .89 .77
• Security Alarm [no lockout info only] 060 .96 .89 .77
- Output from home security
• Sump Alarm Fault [no lockout info only]
- Switch output from sump sensor
• Smoke/CO Alarm Fault [no lockout info only]
- Switch output from Smoke/CO sensor
• Dirty Filter Alarm [no lockout info only]
- Output from dirty filter sensor

18
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

The Aurora™ Control System cont.

Aurora ‘Advanced’ Control LED Displays
These three LEDs display the status, configuration, and
fault codes for the control. These can also be read in plain
English via the Aurora AID Tool.

Status LED (LED3, Green)

Description of Operation Fault LED, Green
Normal Mode ON
Control is Non-functional OFF
Test Mode Slow Flash
Lockout Active Fast Flash
Dehumidification Mode Flash Code 2
Load Shed Flash Code 5
Emergency Shutdown Flash Code 6
On Peak Mode Flash Code 7
(Future Use) Flash Code 8
(Future Use) Flach Code 9

Fault LED (LED1, Red)

LED Flash Reset/
Red Fault LED Lockout Fault Condition Summary
Code * Remove
Normal - No Faults Off -
Fault-Input 1 No Auto Tstat input error. Autoreset upon condition removal.
ABC Basic Faults

Fault-High Pressure 2 Yes Hard or Soft HP switch has tripped (>650 psi)
Fault-Low Pressure 3 Yes Hard or Soft Low Pressure Switch has tripped (<40 psi for 30 continuous sec.)
Fault-Freeze Detection FP2 4 Yes Hard or Soft Freeze protection sensor has tripped (<15 or 30 degF for 30 continuous sec.)
Fault-Freeze Detection FP1 5 Yes Hard or Soft Freeze protection sensor has tripped (<15 or 30 degF for 30 continuous sec.)
Fault-Condensate Overflow 7 Yes Hard or Soft Condensate switch has shown continuity for 30 continuous sec.
Fault-Over/Under Voltage 8 No Auto Instantaneous voltage is out of range. **Controls shut down until resolved.
Fault-FP1 Snsr Error 11 Yes Hard or Soft If FP1 Sensor Error
Fault-Compressor Monitor 10 Yes Hard or Soft Open Crkt, Run, Start or welded cont, Comp operation in sensitive operating range
ABC & AXB Advanced Faults

Non-CriticAXBSnsrErr 13 No Auto Any Other Sensor Error

CriticAXBSnsrErr 14 Yes Hard or Soft Sensor Error for EEV or HW
Alert-HotWtr 15 No Auto HW over limit or logic lockout. HW pump deactivated.
Fault-VarSpdPump 16 No Auto Alert is read from PWM feedback.
Not Used 17 No Auto IZ2 Com Fault. Autoreset upon condition removal.
Non-CritComErr 18 No Auto Any non-critical com error
Fault-CritComErr 19 No Auto Any critical com error. Auto reset upon condition removal
Alarm - Low Loop Pressure 21 No Auto Loop pressure is below 3 psi for more than 3 minutes
Alarm - Home Automation 1 23 No Auto Closed contact input is present on Dig 2 input - Text is configurable
Alarm - Home Automation 2 24 No Auto Closed contact input is present on Dig 3 input - Text is configurable
NOTES:
*All codes >11 use long flash for tens digit and short flash for the ones digit. 20, 30, 40, 50 etc. are skipped!
Alert’ is a noncritical sensor or function that has failed. Normal operation of the heat pump is maintained but service is desired at some point.

19
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Application Notes
The Closed Loop Heat Pump Concept low because units can be added to the loop on an "as
The basic principle of a water source heat pump is the needed basis"- perfect for speculative buildings. Installed
transfer of heat into water from the space during cooling, costs are low since units are self-contained and can be
or the transfer of heat from water into the space during located adjacent to the occupied space, requiring minimal
heating. Extremely high levels of energy efficiency are ductwork. Maintenance can be done on individual units
achieved as electricity is used only to move heat, not to without system shut-down. Conditions remain comfortable
produce it. Using our typical water-to-water heat pump one since each unit operates separately, allowing cooling in
unit of electricity will move four to five units of heat. one area and heating in another. Tenant spaces can be
finished and added as needed. Power billing to tenants
When multiple water source heat pumps are combined is also convenient since each unit can be individually
on a common circulating loop, the ultimate in energy metered: each pays for what each uses. Nighttime and/or
efficiency is created: The water-to-water units on cooling weekend uses of certain areas are possible without heating
mode are adding heat to the loop which the units in or cooling the entire facility. A decentralized system also
heating mode can absorb, thus removing heat from the means if one unit should fault, the rest of the system will
area where cooling is needed, recovering and redistributing continue to operate normally, as well as eliminating air
that heat for possible utilization elsewhere in the system. cross-contamination problems and expensive high pressure
In modern commercial structures, this characteristic of duct systems requiring an inefficient electric resistance
heat recovery from core area heat generated by lighting, reheat mode.
office equipment, computers, solar radiation, people or
other sources, is an important factor in the high efficiency The Best Approach
and low operating costs of our closed source heat pump There are a number of proven choices in the type of system
systems. which would be best for any given application. Most often
considered are:
Return Water

Vertical - Closed Loop/Ground Source

Envision Envision
Unit Unit

Heater/ Envision Envision

Rejector Unit Unit

Envision Envision
Unit Unit

Pumps
Supply Water

In the event that a building's net heating and cooling

requirements create loop temperature extremes, our
units have the extended range capacity and versatility to • Closed Loop/Ground-Source Systems utilize the stable
maintain a comfortable environment for all building areas. temperatures of the earth to maintain proper water source
Excess heat can be stored for later utilization or be added temperatures (via vertical or horizontal closed loop heat
or removed in one of three ways; by ground-source heat exchangers) for our extended range heat pump system.
exchanger loops: plate heat exchangers connected to other Sizes range from a single unit through many hundreds of
water sources, or conventional cooler/boiler configurations. units. When net cooling requirements cause closed loop
Your sales representative has the expertise and computer water temperatures to rise, heat is dissipated into the
software to assist in determining optimum system type for cooler earth through buried high strength plastic pipe "heat
specific applications. exchangers." Conversely if net space heating demands
cause loop heat absorption beyond that heat recovered
from building core areas, the loop temperature will fall
The Closed Loop Advantage causing heat to be extracted from the earth. Due to the
A properly applied water source heat pump system offers extended loop temperatures, AHRI/ISO 13256-1 Ground
many advantages over other systems. First costs are Loop Heat Pumps are required for this application.

20
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Application Notes cont.

Because auxiliary equipment such as a fossil fuel boiler Plate Heat Exchanger - Closed Loop/Ground Water
and cooling tower are not required to maintain the loop
temperature, operating and maintenance costs are very
low. Ground-source systems are most applicable in
residential and light commercial buildings where both
heating and cooling are desired, and on larger envelope
dominated structures where core heat recovery will not
meet overall heating loads. Both vertical and horizontally
installed closed-loops can be used. The land space
required for the "heat exchangers" is 100-250 sq. ft./ton
on vertical (drilled) installations and 750-1500 sq. ft./ton
for horizontal (trenched) installations. Closed loop heat
exchangers can be located under parking areas or even
under the building itself.

On large multi-unit systems, sizing the closed loop heat

exchanger to meet only the net heating loads and assisting
in the summer with a closed circuit cooling tower may be • Closed Loop/Ground Water Plate Heat Exchanger
the most cost effective choice. Systems utilize lake, ocean, well water or other water
sources to maintain closed loop water temperatures in
Surface Water - Closed Loop/Ground Source multi-unit systems. A plate frame heat exchanger isolates
the units from any contaminating effects of the water
source, and allows periodic cleaning of the heat exchanger
during off peak hours.

Operation and benefits are similar to those for ground-

source systems. Due to the extended loop temperatures,
AHRI/ISO 13256-1 Ground Loop Heat Pumps are required
for this application. Closed loop plate heat exchanger
systems are applicable in commercial, marine, or industrial
structures where the many benefits of a water source heat
pump system are desired, regardless of whether the load is
heating or cooling dominated.

• Closed Loop/Ground-Source Surface Water Systems also

utilize the stable temperatures of Surface Water to maintain
proper water source temperatures for our extended
range heat pump systems. These systems have all of the
advantages of horizontal and vertical closed loop systems.
Due to the extended loop temperatures, AHRI/ISO 13256-1
Ground Water or Ground Loop Heat Pumps are required for
this application.

In cooling dominated structures, the ground-source surface

water systems can be very cost effective especially where
local building codes require water retention ponds for
short term storage of surface run-off. Sizing requirements
for the surface water is a minimum of 500 sq. ft./ton of
surface area at a minimum depth of 8 feet. Your sales
representative should be contacted when designs for
heating dominated structures are required.

21
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Application Notes cont.

Cooler/Boiler - Closed Loop • Closed Loop /Cooler-Boiler Systems utilize a closed heat
recovering loop with multiple water source heat pumps
in the more conventional manner. Typically a boiler is
employed to maintain closed loop temperatures above
60°F and a cooling tower to maintain loop temperatures
below 90°F. These systems are applicable in medium
to large buildings regardless of whether the load is
heating or cooling dominated. Due to the moderate loop
temperatures, AHRI/ISO 13256-1 Water Loop Heat Pumps
are required for this application.

Typical Application Piping

30 psi Pressure
RELIEF VALVE Gauge
Air
Vent
LOAD PUMP

HYDRONIC
Air LOAD
Separator
Back Flow Preventer / 1” Dielectric Expansion
Pressure Relief Valve Unions Tank

3/4” Dielectric
Unions

GEO
STORAGE
TANK
Dip Tube

Source OUT
1-1/2 in.
Dielectric FPT
Unions
P/T Ports P/T Ports

Ball Valve
Ball Valve
Source IN
NOTES: WaterFurnace
* A 30 psi pressure relief valve (Part No: SRV30) should be used in
hydronic applications. NEW Series

22
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Application Notes
Heating with hot water is versatile because there are many Baseboard Radiation
ways of distributing the heat through the building. The
In existing systems, baseboard radiation is typically
options range from heavy cast iron radiators seen in older
designed to operate with 160° to 240°F water or steam.
buildings to modern, baseboard-style convection radiation,
Baseboard units are typically copper pipe with aluminum
and from invisible radiant floor heating to forced air
fins along the length of the pipe, as shown in Figure 2. A
systems using fan coil units.
decorative cover is normally fitted over the fin tube.

The various distribution systems have all been used

The operation of a baseboard radiation system depends on
successfully with a geothermal heat pump system. When
setting up a convection current in the room: air is warmed
designing or retrofitting an existing hydronic heating
by the fin tube, rises and is displaced by cool air.
system, however, the water temperature produced by
the heat pump is a major consideration and should be
The heating capacity of a baseboard system is a factor of
compared to the system requirements.
the area of copper tube and fins exposed to the air and
the temperature difference between the air and the fin
The efficiency decreases as the temperature difference (ΔT)
tube. The velocity and volume of water flowing through
between the heat load (generally the earth loop) and the
the baseboard affects the temperature of the copper and
supply water (to the distribution system) increases. Figure 1
fins. Baseboard units are normally rated in heat output/
illustrates the effect of source and load temperatures on the
length of baseboard at a standard water temperature and
system. The heating capacity of the heat pump also decreases
flow. Manufacturers can provide charts which will give the
as the temperature difference increases.
capacities at temperatures and flows below the standard.
Figure 3 shows approximate heating capacities for fin tube
When using the various types of hydronic heat distribution
radiation using water from 110 to 150°F water.
systems, the temperature limits of the geothermal system
must be considered. In new construction, the distribution
Baseboards are available using two or three fin tubes tiered
system can easily be designed with the temperature limits in
above one another in the same cabinet. With the additional
mind. In retrofits, care must be taken to address the operating
surface area, the air can be heated enough to set up a
temperature limits of the existing distribution system.
convection current with water temperatures as low as 110°
to 150°F (see Figure 3).
Figure 1: As the ΔT increases, the Coefficient of
Performance (COP) decreases. When the system produces It is important to ensure that the heat output of the system is
130°F water from a 30°F earth loop, the ΔT is 100°F, and adequate to meet the heat loss of the room or building at the
the COP is approximately 2.5. If the system is producing temperatures the geothermal system is capable of producing.
water at 90°F, the ΔT is 60°F and the COP rises to about
3.8, an increase of over 50%. Baseboard radiation is limited to space heating. Cooling is
typically provided by a separate, forced air distribution system.

10
Figure 2: Baseboard radiators are typically constructed of
copper tube with closely spaced aluminum fins attached
8 to provide more surface area to dissipate heat. Some of
the factors affecting the amount of heat given off by fin
tube radiators are the water temperature, water velocity, air
6
COP

temperature, and fin spacing and size.

4 /Zc[W\c[4W\a

0
0 20 40 60 80 100 3\QZ]ac`S
Temperature Difference (°F) 1]^^S` BcPS

4W\BcPS

23
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Application Notes cont.

The heating capacity (Btu/h per linear foot) of baseboard Figure 4: Baseboard System
radiators drop as the water temperature is reduced. The
heating capacity of most baseboard radiators is rated us- AbSSZ
@ORWOb]`
ing 200°F water, 65°F air temperature. Listed in Figure 3
is the range of heating capacities of baseboard radiators
at the standard temperatures and the range of capaci-
ties when the temperatures are reduced to the operating
range of a heat pump system. Some of the factors that 6]b
affect the capacity of a radiator are: EObS`
• Size of the fins - range from 2.75 in. x 3 in. to 4 in. x 4 in.
• Fin spacing - 24 to 48/foot
@ORWOb]`aW\dO`W]ca
• Diameter of copper tube - range from .75 in. to 2 in. Q]\TWUc`ObW]\aO\RaWhSa
• Fin material - aluminum or steel
• Configuration and height of the enclosure
• Height unit is mounted from the floor
• Water flow through the radiator
Radiant Floor Heating
Radiant floor heating has been the system of choice in
Generally, the smaller fins with fewer fins/foot will have many parts of Europe for some time. Manufacturers have
lower heating capacity. Larger copper tube diameter and developed tubing designed for installation in concrete
aluminum fins will have a higher capacity. Higher water floors and raised wood floors.
flow will increase capacity. Adding a second fin tube to
the same enclosure will increase the capacity by 50 to Floor heating systems have several benefits in residential,
60%. Adding two fin tubes will increase the capacity by 75 commercial and industrial heating applications. In a building
to 80%. with a radiant floor heating system, the entire floor acts as
a heat source for the room. People feel comfortable with
Figure 3: Heating output per linear foot (Btu/h) lower air temperatures if their feet are warm. Typically the
space will feel comfortable with air temperatures as low as
Average Entering Air Temperatures 65°F. Since the heat loss of a building is directly related to
Water Temp. 55°F 65°F 70°F the temperature difference (ΔT) between the inside and
outside, a lower ΔT means the heat loss is lower.
110°F 190-380 160-320 150-300
120°F 240-480 205-410 195-390 Air temperatures in a room with a forced air heating system
130°F 295-590 265-532 245-490 tend to be warmer nearer to the ceiling than the floor (see
Figure 5). The hot air rises and creates a greater pressure
140°F 355-710 335-650 300-600
imbalance between the inside and outside. The infiltration
150°F 420-830 415-780 360-720 increases, resulting in a higher heat loss. Air temperatures in
a room with radiant floor heating tend to be warmer at the
floor than the ceiling, helping to cut down on infiltration in
Cast Iron Radiation
the building. The energy savings in a building with radiant
Retrofit applications for hydronic/geothermal heat pump floor heating can range from 10 to 20%.
systems are often required to work with existing cast iron
radiators or their replacements (see Figure 4). Typically, Figure 5: Temperature Comparison
cast iron radiator systems operate with water temperatures
of 125° to 160°F.

10° 10°
The OptiHeat was specifically designed to meet these
95° 60°
higher temperatures. Cast iron radiators can work with
geothermal systems, provided the heat output of the 90° 60°
radiators will meet the maximum heat loss of the building 60°
85° 79°
at the lower temperatures.
74° 65° 65° 65°
If the insulation of the building has been upgraded since 95° 68°
the original installation, it is possible that the lower 100° 63° 59° 81° 81° 81°
temperatures will be able to meet the reduced heat loss of
the building. Forced Air System Radiant Floor Heat

24
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Application Notes cont.

A floor heat system can be designed to heat a building with Good system design and careful installation, however, will
water temperatures as low as 90°F. eliminate virtually all of the problems encountered
with air in the system. Like earth loop design, it is important
Figure 1 shows how a geothermal system operates more to design the system to facilitate flushing the air initially
efficiently with a lower ΔT between the source and and ensuring that the flows can be balanced properly.
the load. With only a 60°F temperature difference, a
hydronic geothermal heat pump will operate at COPs,
about 20% higher than a forced air geothermal system in
Fan Coil Units and Air Handlers
the same installation. Fan coil units, air handlers, force flow units, etc. are all
basically a hot water radiator or coil (usually copper piping
Some of the factors affecting the heating capacity of a with aluminum fins) with a fan or blower to move the
floor heating system are as follows: air over the coil (see Figure 6). The term “fan coil units”
• The type of finish flooring typically applies to smaller units that are installed in the
• The spacing of the pipe zone or area in which heating (or cooling) is needed. They
• The water flow through the pipe are available in many different configurations, sizes and
• The temperature of the supply water capacities. Fan coil units are designed to be connected to
• The floor material (wood, concrete or poured Gypcrete™) a ductwork system and can be used to replace a forced air
• Insulation value under the floor furnace. Other units are designed for use without ductwork
• The piping layout and are mounted in a suspended ceiling space with only
a grill showing in place of a ceiling tile. Some can be
The spacing of the pipe in residential applications can mounted on a wall under a window, projecting 8 in. to 10
vary from 4 in. to 12 in. If the spacing is too large, the in. into the room or even flush to the wall surface, mounted
temperature of the floor can vary noticeably. In industrial between wall studs. Some are available with or without
applications, variation in the floor temperature is not as finished, decorative cabinets. For industrial applications,
important, and the spacing is related directly to the heat inexpensive “unit heaters” are available, with only a coil and
output required. an axial fan. Fan coil units and unit heaters are normally
available with air handling capacities of 200 to 2,000 cfm.
Radiant floor heating systems work well with geothermal
heat pump systems. For efficient operation, the system must The term “air handler” normally applies to larger units,
be designed with the lowest possible water temperatures. mounted in mechanical rooms, mechanical crawl spaces
or rooftops. They typically have an air handling capacity
There are some drawbacks with a radiant floor heating of over 2,000 cfm and are available for capacities of up to
system. Air conditioning is only possible by adding a 50,000 cfm. Air handlers are typically built for a specific
second system using forced air. This can add substantial installation and are available with many different types of
cost to an installation where air conditioning is also needed. heating and cooling coils. They can include additional coils
A separate air handling system is needed to clean the air or for heating make-up air, dehumidification and exhaust air
to introduce fresh air. heat recovery.

Industrial buildings, especially those with high ceilings and Fan coils and air handlers typically have one or two coils
large overhead doors, have an advantage with a radiant and a blower. Air is heated by hot water circulated through
floor heating system. Heat is stored in the concrete floor, the hot water coil. Chilled water is circulated through the
and when a door is opened, the stored heat is immediately coil if air conditioning is needed. Blowers can be provided
released to the space. The larger the ΔT between the air in to fit various applications, with or without duct-work.
the space and the floor, the quicker the floor releases its Unit heaters typically use axial fans in applications where
heat to the space. ductwork is not needed.

Maintenance garages benefit from radiant floor heating Fan coil units and air handlers are used in many different
systems. Cold vehicles brought into the garage are warmed applications. They have been used to heat buildings
from underneath. The snow melts off the vehicle and dries using water temperatures as low as 90° to 100°F. New
much more quickly than when heated from above. systems can be designed to operate very efficiently with a
geothermal system.
Some pipe manufacturers include an oxygen diffusion
barrier in the pipe to prevent oxygen diffusion through the
pipe.

25
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Application Notes cont.

Figure 6: Fan Coils Controls
0Z]eS` The control of a mechanical system determines how
it functions. For the building to work efficiently and
comfortably, the building owner or manager must
understand what the system is doing and how to control it.

As Figure 1 shows, the efficiency of a heat pump is a factor

of the difference in temperature between the source and
the load. The heat loss or heat gain of a building varies with
1VWZZSREObS`1]WZ 6]bEObS`1]WZ the weather and the use of the building. As the outdoor
temperature decreases, the heat loss of the building
increases. When the ventilation system is started up,
Cooling with a Hydronic System the heating or cooling loads increase. As the occupancy
Cooling a building with an existing radiant hydronic heating increases, lighting or the solar gain increases, and the
system can be a challenge. If baseboard, cast iron radiators cooling load increases. At times the building may require
or a radiant floor heating system is cooled lower than the virtually no heating or cooling.
dew point, condensation will form on the floor or drip off
the radiators. With hydronic heating and cooling distribution equipment,
whether it is baseboard radiation, fan coil units or
There is generally minimal or no ductwork for ventilation radiant floor heating, the output of the equipment is
in existing buildings with radiant hydronic heat. Typically, directly related to the temperature and velocity of the
cooling is provided with separate units where it is needed. water flowing through it. Baseboard radiation puts out
This is often done using through-the-wall or window approximately 50% less heat with 110°F water than with
air conditioners, ductless split air conditioning units, or 130°F water. The same is true with fan coil units and radiant
rooftop units. floor heating.

A water-to-water heat pump system can provide water to If a system is designed to meet the maximum heat loss of
ducted or unducted fan coil units. The system can provide a building with 130°F water, it follows that if the heat loss
chilled water to cool the building, as well as hot water for is 50% lower when the outdoor temperature is higher and
the heating system when needed. the building has high internal gains because of lighting and
occupancy, the lower heat loss can be met with 110°F water.
A limited amount of cooling can be done by circulating This greatly increases the COP of the heat pumps.
chilled water through the piping in the floor. This can be
effective in buildings with high solar loads or lighting The same control strategy is equally effective in cooling.
loads, where much of the heat gain is radiant heat being During peak loads, water chilled to 40°F may be needed;
absorbed by the floor. Cooling fresh air used for ventilation at other times 55°F water will provide adequate cooling.
as it is brought into the building, using a chilled water coil, Significant increases in the EER can be achieved. Latent
can sometimes provide the additional cooling needed. Care loads must always be considered when using warmer water.
must be taken to avoid cooling the floor below the dew
point because condensation may form on the floor.

Buildings with fan coil units and air handlers can generally
be easily retrofitted for cooling. Often it is simply a matter
of adding a cooling coil to the existing air handlers and
fan coil units. Water-to-water heat pumps can provide hot
water for the heating coils as well as chilled water for the
air conditioning.

26
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Dimensional Data

Electrical Knockouts
Overall Cabinet Water Connections
J K L

Model 1/2” 3/4” 3/4”

A B C D E F G
cond cond cond
Load Load Source Source Load Source Low Ext Power
Depth Height Width
Liquid In Liquid Out Liquid In Liquid Out Water FPT Water FPT Voltage Pump Supply
in. 31.0 26.2 22.0 2.1 19.6 2.1 19.6 1” 1” 17.1 14.8 17.1
040
mm 787.4 665.5 558.8 53.3 497.8 53.3 497.8 25.4 25.4 434.3 375.9 434.3
in. 31.0 26.2 22.0 2.2 20.6 2.2 20.6 1-1/4” 1-1/4” 17.1 14.8 17.1
050
mm 787.4 665.5 558.8 55.9 523.2 55.9 523.2 31.8 31.8 434.3 375.9 434.3
in. 31.0 26.2 22.0 2.4 23.0 2.4 23.0 1-1/4” 1-1/4” 17.1 14.8 17.1
066
mm 787.4 665.5 558.8 61.0 584.2 61.0 584.2 31.8 31.8 434.3 375.9 434.3

Water Connections Electrical Knockout

M N O P S T

Load Load Source Source Power Low

Liquid In Liquid Out Liquid In Liquid Out Supply Voltage
1.6 2.8 2.8 1.6 2.0 1.8
40.6 69.9 69.9 40.6 50.8 45.7
1.8 3.6 3.6 1.8 2.1 1.8
45.7 91.4 91.4 45.7 53.3 45.7
1.8 4.0 4.0 1.8 4.2 1.4
45.7 101.6 101.6 45.7 106.7 35.6
8/28/2014

27
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Physical Data
Model 040 050 066
Compressor (1 each) Scroll
Factory Charge R410A, oz [kg] 94 [2.66] 108 [3.06] 142 [4.02]
Coax & Piping Water Volume - gal [l] 1.0 [3.94] 1.4 [5.25] 1.6 [6.13]
Weight - Operating, lb [kg] 305 [138.3] 340 [154.2] 360 [163.3]
Weight - Packaged, lb [kg] 320 [145.1] 355 [161.0] 375 [170.0]
7/8/14

Electrical Data
Rated Voltage Compressor Load Source Total Unit Min Ckt Maximum
Model
Voltage Min/Max MCC RLA LRA LRA* Pump Pump FLA Amp Fuse/HACR
040 208-230/60/1 198/254 27.7 17.8 135.0 47.0 1.8 5.4 25.0 29.5 45
050 208-230/60/1 198/254 37.8 24.2 178.0 - 1.8 5.4 31.4 37.5 60
066 208-230/60/1 198/254 40.3 25.8 178.0 - 1.8 5.4 33.0 39.5 60
Notes:All fuses type “D” time delay (or HACR circuit breaker in USA). 7/08/14
Source pump amps shown are for up to a 1/2 HP pump
Load pump amps shown are for small circulators.
*LRA with IntelliStart installed

28
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Antifreeze Correction
Catalog performance can be corrected for antifreeze use. Please use the following table and note the example given.

Antifreeze Antifreeze Heating Cooling Pressure

Type % by wt Load Source Load Source Drop
EWT - °F [°C] 80 [26.7] 30 [-1.1] 50 [10.0] 90 [32.2] 30 [-1.1]
Water 0 1.000 1.000 1.000 1.000 1.000
10 0.990 0.973 0.976 0.991 1.075
20 0.978 0.943 0.947 0.979 1.163
Ethylene
30 0.964 0.917 0.921 0.965 1.225
Glycol
40 0.953 0.890 0.897 0.955 1.324
50 0.942 0.865 0.872 0.943 1.419
10 0.981 0.958 0.959 0.981 1.130
20 0.967 0.913 0.921 0.969 1.270
Propylene
30 0.946 0.854 0.869 0.950 1.433
Glycol
40 0.932 0.813 0.834 0.937 1.614
50 0.915 0.770 0.796 0.922 1.816
10 0.986 0.927 0.945 0.991 1.242
20 0.967 0.887 0.906 0.972 1.343
Ethanol 30 0.944 0.856 0.869 0.947 1.383
40 0.926 0.815 0.830 0.930 1.523
50 0.907 0.779 0.795 0.911 1.639
10 0.985 0.957 0.962 0.986 1.127
20 0.969 0.924 0.929 0.970 1.197
Methanol 30 0.950 0.895 0.897 0.951 1.235
40 0.935 0.863 0.866 0.936 1.323
50 0.919 0.833 0.836 0.920 1.399

WARNING: Gray area represents antifreeze concentrations greater than 35% by weight and should
be avoided due to the extreme performance penalty they represent.

Antifreeze Correction Example

Antifreeze solution is propylene glycol 20% by weight for the source and methanol 10% for the load. Determine the
corrected heating at 30°F source and 80°F load as well as pressure drop at 30°F for an 050. Also, determine the corrected
cooling at 90°F source and 50°F load.

The corrected heating capacity at 30°F/80°F would be:

45,600 BTU/H x 0.913 x 0.985 = 41,008 BTU/H
The corrected cooling capacity at 90°F/50°F would be:
41,700 x 0.969 x 0.962 = 38,871 BTU/H
The corrected pressure drop at 30°F and 15 GPM would be:
5.6 psi x 1.270 = 7.11 psi

29
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Water Pressure Drop

Model 040
6

5 30oF

110oF
4
Water Pressure Drop, psig

0
0 5 10 15 20
Flow Rate, gpm

Model 050

10

30oF
8

7 110oF
Water Pressure Drop, psig

0
5 10 15 20
Flow Rate, gpm

30
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Water Pressure Drop cont.

Model 066
15

14

13

12
30oF
11
110oF
10
Water Pressure drop, psig

0
5 10 15 20 25 30
Flow rate, gpm

Pressure Drop
Pressure Drop (psi)
Model GPM
30°F 50°F 70°F 90°F 110°F 130°F 150°F
5.0 0.9 0.6 0.6 0.5 0.5 0.4 0.3
7.5 2.3 2.1 2.0 1.9 1.8 1.6 1.5
040
10.0 3.7 3.5 3.3 3.2 3.0 2.8 2.7
12.5 5.0 4.7 4.4 4.2 4.1 3.9 3.7
8.0 1.7 1.4 1.4 1.3 1.3 1.2 1.1
11.5 3.6 3.4 3.2 3.0 2.8 2.6 2.5
050
15.0 5.6 5.4 5.0 4.6 4.4 4.3 4.1
18.5 8.3 8.1 7.6 7.2 6.8 6.6 6.4
10.0 3.2 3.0 2.8 2.7 2.5 2.4 2.3
14.5 5.5 5.3 5.1 4.9 4.7 4.6 4.5
066
19.0 7.9 7.6 7.3 7.1 6.8 6.6 6.5
23.5 11.5 11.3 11.0 10.8 10.3 10.1 9.9

7/8/14

31
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Heating Operating Envelope

165

Operation Not Allowed

155

145
Caution: Sensitive Operating Range New
Load Leaving Temperature, oF

135

125
Safe Operating Range
115

105

95

85

75

65
20 30 40 50 60 70 80 90 100
Source Entering Temperature, oF

Cooling Operating Envelope

32
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Reference Calculations
Heating Calculations: Cooling Calculations:
LWT = EWT - HE LWT = EWT + HR
GPM x C* GPM x C*

HE = C* x GPM x (EWT - LWT) HR = C* x GPM x (LWT - EWT)

NOTE: * C = 500 for pure water, 485 for brine.

Legend and Notes

Abbreviations and Definitions
ELT = entering load fluid temperature to heat pump kW = kilowatts
SWPD = source coax water pressure drop EST = entering source fluid temperature to heat pump
LLT = leaving load fluid temperature from heat pump HE = heat extracted in MBTUH
PSI = pressure drop in pounds per square inch LST = leaving source fluid temperature from heat pump
LGPM = load flow in gallons per minute HC = total heating capacity in MBTUH
FT HD = pressure drop in feet of head COP = coefficient of performance, heating [HC/kW x 3.413]
LWPD = load coax water pressure drop EER = energy efficiency ratio, cooling
LWT = leaving water temperature TC = total cooling capacity in MBTUH
EWT = entering water temperature HR = heat rejected in MBTUH
Brine = water with a freeze inhibiting solution

Notes to Performance Data Tables

The following notes apply to all performance data tables:
• Three flow rates are shown for each unit. The lowest flow rate shown is used for geothermal open loop/well water
systems with a minimum of 50°F EST. The middle flow rate shown is the minimum geothermal closed loop flow rate.
The highest flow rate shown is optimum for geothermal closed loop systems and the suggested flow rate for boiler/
tower applications.
• Entering water temperatures below 40°F assumes 15% antifreeze solution.
• Interpolation between ELT, EST, and GPM data is permissible.
• Operation in the gray areas is not recommended.

33
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Performance Data
040-Heating
Source Load Flow - 5 GPM Load Flow - 8 GPM Load Flow - 10 GPM
EST Flow ELT LLT HC Power HE LST LLT HC Power HE LST LLT HC Power HE LST
COP COP COP
°F GPM °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F
60 72.7 31.7 1.8 25.4 5.0 19.5 68.0 32.0 1.8 25.8 5.2 19.3 66.4 32.2 1.8 26.2 5.4 19.2
80 93.0 32.5 2.3 24.6 4.1 19.9 88.2 32.8 2.3 25.1 4.2 19.7 86.6 33.0 2.2 25.4 4.3 19.5
5 100 113.3 33.4 3.0 23.3 3.3 20.4 108.4 33.7 2.9 23.9 3.4 20.2 106.8 33.9 2.8 24.3 3.5 20.0
130 144.0 35.0 3.9 21.8 2.6 21.0 138.8 35.3 3.8 22.5 2.7 20.7 137.1 35.5 3.7 22.9 2.8 20.5
140 Operation not recommended 148.9 35.5 4.2 21.2 2.5 21.3 147.1 35.7 4.1 21.7 2.5 21.1
60 73.0 32.4 1.9 26.1 5.1 23.3 68.2 32.7 1.8 26.5 5.3 23.2 66.6 32.9 1.8 26.9 5.4 23.1
80 93.3 33.2 2.5 24.7 3.9 23.6 88.4 33.5 2.4 25.3 4.1 23.5 86.7 33.7 2.4 25.6 4.2 23.4
30 8 100 113.6 33.9 3.1 23.4 3.2 24.0 108.6 34.3 3.0 24.0 3.3 23.8 106.9 34.5 3.0 24.4 3.4 23.7
130 144.0 35.1 4.0 21.3 2.5 24.5 138.9 35.4 3.9 22.0 2.6 24.3 137.1 35.6 3.8 22.5 2.7 24.2
140 Operation not recommended 149.0 35.8 4.2 21.4 2.5 24.5 147.2 36.0 4.1 21.9 2.6 24.4
60 73.2 32.9 1.9 26.5 5.2 24.5 68.3 33.2 1.8 27.0 5.4 24.4 66.7 33.4 1.8 27.3 5.5 24.4
80 93.5 33.8 2.4 25.7 4.2 24.7 88.5 34.1 2.3 26.3 4.4 24.6 86.9 34.3 2.3 26.6 4.5 24.5
10 100 113.8 34.5 3.0 24.3 3.4 25.0 108.7 34.8 2.9 24.9 3.5 24.9 107.0 35.0 2.8 25.3 3.6 24.8
130 144.2 35.5 3.9 22.1 2.7 25.4 138.9 35.8 3.8 22.8 2.8 25.3 137.2 36.0 3.7 23.3 2.8 25.2
140 Operation not recommended 149.0 36.0 4.2 21.5 2.5 25.6 147.2 36.2 4.2 22.0 2.6 25.5
60 74.8 37.0 1.8 30.9 6.1 37.3 69.3 37.3 1.7 31.4 6.3 37.1 67.5 37.5 1.7 31.7 6.5 36.9
80 95.2 38.1 2.3 30.4 4.9 37.5 89.6 38.4 2.2 30.9 5.1 37.2 87.7 38.7 2.2 31.3 5.3 37.1
5 100 115.6 39.0 3.0 29.0 3.9 38.1 109.8 39.4 2.9 29.6 4.0 37.8 107.9 39.6 2.8 30.0 4.1 37.6
130 146.4 41.0 3.8 28.1 3.2 38.4 140.3 41.3 3.7 28.9 3.3 38.1 138.3 41.6 3.6 29.3 3.4 37.9
140 Operation not recommended Operation not recommended 148.4 42.0 4.2 27.8 3.0 38.5
60 75.1 37.8 1.8 31.7 6.2 41.8 69.5 38.2 1.7 32.2 6.4 41.7 67.7 38.4 1.7 32.6 6.6 41.6
80 95.5 38.8 2.4 30.4 4.6 42.2 89.8 39.2 2.4 31.0 4.8 42.0 87.9 39.4 2.3 31.4 5.0 41.9
50 8 100 115.9 39.8 3.1 29.2 3.8 42.5 110.0 40.1 3.0 29.9 3.9 42.3 108.1 40.4 3.0 30.3 4.0 42.2
130 146.5 41.2 4.1 27.3 3.0 43.0 140.4 41.6 4.0 28.1 3.1 42.8 138.4 41.9 3.9 28.6 3.2 42.6
140 Operation not recommended Operation not recommended 148.5 42.4 4.2 28.1 3.0 42.8
60 75.4 38.4 1.8 32.2 6.2 43.4 69.7 38.7 1.8 32.8 6.5 43.2 67.8 39.0 1.7 33.1 6.6 43.2
80 95.8 39.5 2.3 31.7 5.1 43.5 90.0 39.9 2.2 32.3 5.3 43.3 88.0 40.1 2.2 32.7 5.4 43.3
10 100 116.1 40.3 3.0 30.2 4.0 43.8 110.2 40.7 2.9 30.9 4.1 43.6 108.2 40.9 2.8 31.3 4.2 43.5
130 146.6 41.5 3.8 28.6 3.2 44.1 140.5 41.9 3.7 29.3 3.3 44.0 138.4 42.1 3.6 29.8 3.4 43.9
140 Operation not recommended Operation not recommended 148.5 42.6 4.2 28.3 3.0 44.2
60 77.1 42.8 1.8 36.8 7.1 54.8 70.8 43.2 1.7 37.3 7.4 54.6 68.7 43.4 1.7 37.7 7.6 54.4
80 99.0 47.4 3.0 37.2 4.6 54.7 91.3 45.2 2.6 36.4 5.1 55.0 88.8 43.8 2.3 35.9 5.6 55.2
5 100 120.8 52.0 4.2 37.6 3.6 54.5 111.9 47.6 3.4 36.0 4.1 55.2 108.9 44.7 2.9 34.9 4.5 55.6
130 153.5 58.9 6.1 38.2 2.8 54.3 142.8 51.0 4.8 34.8 3.1 55.7 139.2 45.8 3.9 32.5 3.4 56.6
140 Operation not recommended Operation not recommended 149.2 45.9 4.2 31.6 3.2 57.0
60 78.0 44.9 1.8 38.9 7.5 60.0 71.2 44.6 1.7 38.8 7.6 60.0 68.9 44.4 1.7 38.7 7.8 60.0
80 99.9 49.7 3.0 39.5 4.9 59.8 91.7 46.8 2.6 38.0 5.3 60.2 89.0 44.9 2.3 37.0 5.7 60.5
70 8 100 121.8 54.6 4.2 40.1 3.8 59.7 112.3 49.0 3.5 37.2 4.1 60.4 109.1 45.4 3.0 35.3 4.5 60.9
130 154.7 61.8 6.1 41.0 3.0 59.4 143.1 52.4 4.8 36.0 3.2 60.7 139.2 46.1 3.9 32.7 3.4 61.6
140 Operation not recommended Operation not recommended 149.3 46.3 4.2 31.8 3.2 61.8
60 78.5 46.3 1.8 40.3 7.7 61.7 71.4 45.6 1.7 39.7 7.8 61.8 69.0 45.1 1.7 39.4 7.9 61.9
80 100.5 51.3 3.0 41.0 5.0 61.5 91.9 47.8 2.6 38.9 5.4 62.0 89.1 45.5 2.3 37.5 5.7 62.3
10 100 122.5 56.3 4.3 41.8 3.9 61.4 112.6 50.2 3.4 38.5 4.3 62.1 109.2 46.2 2.9 36.3 4.7 62.5
130 155.5 63.8 6.1 42.9 3.0 61.2 143.3 53.3 4.8 36.9 3.3 62.4 139.3 46.3 3.9 33.0 3.5 63.2
140 Operation not recommended Operation not recommended 149.3 46.5 4.2 32.0 3.2 63.4
60 81.1 52.7 1.7 47.0 9.1 70.6 73.3 53.2 1.7 47.6 9.4 70.4 70.7 53.5 1.6 48.0 9.6 70.2
80 101.3 53.3 2.3 45.5 6.8 71.2 93.4 53.8 2.2 46.2 7.0 71.0 90.8 54.1 2.2 46.6 7.2 70.8
5 100 121.7 54.3 2.9 44.6 5.6 71.6 113.7 54.8 2.8 45.3 5.7 71.3 111.0 55.2 2.8 45.7 5.8 71.1
130 151.7 54.3 3.8 41.4 4.2 72.9 143.7 54.8 3.7 42.1 4.3 72.6 141.0 55.1 3.7 42.6 4.4 72.4
140 Operation not recommended
7/8/2014
60 81.6 54.0 1.7 48.2 9.3 77.6 73.6 54.4 1.7 48.8 9.6 77.4 71.0 54.8 1.6 49.2 9.8 77.3
80 105.1 62.8 3.5 50.7 5.2 76.9 94.5 57.9 2.8 48.4 6.1 77.5 90.9 54.7 2.3 46.8 7.0 77.9
90 z8 100 128.6 71.6 5.4 53.2 3.9 76.3 115.3 61.4 3.9 47.9 4.6 77.6 110.9 54.5 3.0 44.4 5.4 78.5
130 163.9 84.8 8.2 57.0 3.0 75.3 146.6 66.6 5.6 47.3 3.5 77.8 140.9 54.4 4.0 40.9 4.0 79.5
140 Operation not recommended
60 81.9 54.8 1.7 48.9 9.4 79.9 73.8 55.3 1.7 49.6 9.7 79.8 71.1 55.6 1.7 50.0 9.9 79.7
80 102.1 55.4 2.3 47.5 7.0 80.2 94.0 55.9 2.3 48.1 7.2 80.1 91.2 56.2 2.2 48.6 7.4 80.0
10 100 122.5 56.1 2.9 46.3 5.7 80.4 114.2 56.7 2.8 47.0 5.9 80.3 111.4 57.0 2.8 47.5 6.0 80.2
130 152.0 55.0 3.8 42.0 4.2 81.3 143.9 55.5 3.7 42.7 4.4 81.2 141.2 55.8 3.7 43.2 4.4 81.1
140 Operation not recommended
4/14/15

34
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Performance Data cont.

040-Cooling
Source Load Flow - 5 GPM Load Flow - 8 GPM Load Flow - 10 GPM
EST Flow ELT LLT TC Power HR LST LLT TC Power HR LST LLT TC Power HR LST
EER EER EER
°F GPM °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F
50 38.7 28.3 1.62 33.8 17.5 63.5 42.7 29.1 1.62 34.6 18.0 63.9 44.1 29.7 1.62 35.2 18.3 64.1
70 57.6 30.9 1.62 36.4 19.0 64.6 62.1 31.6 1.63 37.1 19.4 64.9 63.6 32.1 1.63 37.6 19.7 65.0
5
90 76.6 33.5 1.63 39.1 20.6 65.6 81.5 34.1 1.63 39.6 20.9 65.9 83.1 34.4 1.63 40.0 21.1 66.0
110 95.5 36.2 1.64 41.7 22.1 66.7 100.9 36.6 1.64 42.1 22.3 66.9 102.6 36.8 1.64 42.4 22.5 67.0
50 39.0 27.4 1.56 32.7 17.6 58.2 43.0 28.1 1.56 33.5 18.0 58.4 44.3 28.6 1.56 34.0 18.3 58.5
70 58.1 29.8 1.56 35.1 19.1 58.8 62.4 30.4 1.56 35.7 19.5 58.9 63.8 30.8 1.56 36.2 19.7 59.0
50 8
90 77.2 32.1 1.56 37.4 20.6 59.4 81.8 32.7 1.56 38.0 20.9 59.5 83.4 33.0 1.56 38.3 21.1 59.6
110 96.2 34.5 1.56 39.8 22.1 60.0 101.3 34.9 1.56 40.2 22.3 60.1 103.0 35.2 1.56 40.5 22.5 60.1
50 39.3 26.8 1.52 32.0 17.6 56.4 43.1 27.5 1.52 32.7 18.1 56.5 44.4 28.0 1.52 33.1 18.4 56.6
70 58.4 29.0 1.52 34.2 19.1 56.8 62.6 29.6 1.52 34.8 19.5 57.0 64.0 30.0 1.52 35.2 19.8 57.0
10
90 77.5 31.2 1.52 36.4 20.6 57.3 82.1 31.7 1.52 36.9 20.9 57.4 83.6 32.1 1.52 37.2 21.2 57.4
110 96.7 33.4 1.52 38.5 22.0 57.7 101.5 33.8 1.51 39.0 22.3 57.8 103.2 34.1 1.51 39.3 22.6 57.9
50 39.5 26.3 2.02 33.1 13.0 83.3 43.2 27.1 2.02 34.0 13.4 83.6 44.5 27.7 2.03 34.6 13.7 83.9
70 58.1 29.7 2.04 36.7 14.6 84.7 62.4 30.5 2.04 37.5 14.9 85.0 63.8 31.1 2.05 38.1 15.2 85.2
5
90 76.7 33.2 2.06 40.2 16.1 86.1 81.5 33.9 2.06 41.0 16.4 86.4 83.1 34.4 2.07 41.5 16.7 86.6
110 95.3 36.7 2.08 43.8 17.6 87.5 100.7 37.3 2.08 44.4 17.9 87.8 102.4 37.8 2.09 44.9 18.1 88.0
50 39.8 25.6 1.95 32.3 13.1 78.1 43.4 26.4 1.96 33.1 13.5 78.3 44.6 27.0 1.96 33.6 13.8 78.4
70 58.5 28.9 1.96 35.6 14.7 78.9 62.6 29.7 1.97 36.4 15.1 79.1 64.0 30.2 1.97 36.9 15.3 79.2
70 8
90 77.1 32.1 1.98 38.9 16.3 79.7 81.8 32.9 1.98 39.6 16.6 79.9 83.3 33.4 1.98 40.2 16.9 80.0
110 95.8 35.4 1.99 42.2 17.8 80.5 101.0 36.1 1.99 42.9 18.1 80.7 102.7 36.6 1.99 43.4 18.4 80.9
50 39.9 25.2 1.91 31.7 13.2 76.3 43.5 25.9 1.91 32.5 13.6 76.5 44.7 26.5 1.91 33.0 13.8 76.6
70 58.7 28.3 1.92 34.8 14.8 77.0 62.7 29.1 1.92 35.6 15.2 77.1 64.1 29.6 1.92 36.1 15.4 77.2
10
90 77.4 31.4 1.92 38.0 16.3 77.6 82.0 32.2 1.92 38.8 16.7 77.8 83.5 32.7 1.92 39.3 17.0 77.9
110 96.2 34.5 1.93 41.1 17.9 78.2 101.2 35.3 1.93 41.9 18.3 78.4 102.8 35.8 1.93 42.4 18.6 78.5
50 40.3 24.2 2.41 32.5 10.0 103.0 43.7 25.1 2.42 33.4 10.4 103.4 44.8 25.8 2.43 34.0 10.6 103.6
70 58.6 28.6 2.45 36.9 11.7 104.8 62.6 29.5 2.46 37.9 12.0 105.1 64.0 30.1 2.47 38.5 12.2 105.4
5
90 76.9 32.9 2.49 41.4 13.2 106.5 81.6 33.8 2.50 42.3 13.5 106.9 83.1 34.4 2.50 42.9 13.7 107.2
110 95.1 37.2 2.52 45.8 14.8 108.3 100.5 38.1 2.53 46.7 15.1 108.7 102.3 38.7 2.54 47.4 15.3 109.0
50 40.5 23.8 2.34 31.8 10.2 98.0 43.8 24.7 2.35 32.7 10.5 98.2 44.9 25.3 2.36 33.3 10.7 98.3
70 58.8 28.0 2.37 36.1 11.8 99.0 62.8 28.9 2.37 37.0 12.2 99.3 64.1 29.5 2.38 37.6 12.4 99.4
90 8
90 77.1 32.1 2.39 40.3 13.4 100.1 81.7 33.1 2.40 41.3 13.8 100.3 83.2 33.8 2.40 42.0 14.1 100.5
110 95.5 36.3 2.42 44.6 15.0 101.1 100.7 37.3 2.42 45.6 15.4 101.4 102.4 38.0 2.42 46.3 15.7 101.6
50 40.6 23.5 2.30 31.3 10.2 96.3 43.9 24.4 2.30 32.2 10.6 96.4 45.0 25.0 2.31 32.8 10.8 96.6
70 59.0 27.6 2.31 35.5 11.9 97.1 62.9 28.5 2.32 36.4 12.3 97.3 64.2 29.2 2.32 37.1 12.6 97.4
10
90 77.3 31.7 2.33 39.6 13.6 97.9 81.8 32.7 2.33 40.6 14.0 98.1 83.3 33.4 2.33 41.3 14.3 98.3
110 95.7 35.7 2.35 43.7 15.2 98.7 100.8 36.8 2.35 44.8 15.7 99.0 102.5 37.6 2.35 45.6 16.0 99.1
50 41.1 22.2 2.81 31.8 7.9 122.7 44.2 23.2 2.83 32.8 8.2 123.1 45.2 23.8 2.83 33.5 8.4 123.4
70 59.0 27.4 2.86 37.2 9.6 124.9 62.9 28.4 2.88 38.2 9.9 125.3 64.2 29.1 2.89 38.9 10.1 125.6
5
90 77.0 32.5 2.91 42.5 11.2 127.0 81.6 33.6 2.93 43.6 11.5 127.5 83.1 34.4 2.94 44.4 11.7 127.8
110 94.9 37.7 2.96 47.8 12.7 129.1 100.3 38.9 2.98 49.0 13.1 129.6 102.1 39.7 2.99 49.9 13.3 129.9
50 41.2 22.0 2.74 31.4 8.0 117.8 44.3 23.0 2.75 32.3 8.4 118.1 45.3 23.6 2.75 33.0 8.6 118.2
70 59.2 27.1 2.77 36.5 9.8 119.1 63.0 28.2 2.78 37.7 10.1 119.4 64.2 28.9 2.79 38.4 10.4 119.6
110 8
90 77.1 32.1 2.81 41.7 11.5 120.4 81.7 33.4 2.82 43.0 11.9 120.7 83.2 34.2 2.82 43.8 12.1 120.9
110 95.1 37.2 2.84 46.9 13.1 121.7 100.4 38.6 2.85 48.3 13.5 122.1 102.1 39.5 2.85 49.2 13.8 122.3
50 41.3 21.9 2.69 31.0 8.1 116.2 44.3 22.8 2.70 32.0 8.5 116.4 45.3 23.5 2.70 32.7 8.7 116.5
70 59.2 26.9 2.71 36.1 9.9 117.2 63.0 28.0 2.72 37.3 10.3 117.5 64.3 28.7 2.72 38.0 10.6 117.6
10
90 77.2 31.9 2.74 41.2 11.7 118.2 81.7 33.2 2.74 42.5 12.1 118.5 83.2 34.0 2.74 43.4 12.4 118.7
110 95.2 36.9 2.76 46.3 13.4 119.3 100.4 38.4 2.76 47.8 13.9 119.6 102.1 39.3 2.76 48.8 14.2 119.8
7/8/14

35
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Performance Data cont.

050-Heating
Source Load Flow - 8 GPM Load Flow - 12 GPM Load Flow - 15 GPM
EST Flow ELT LLT HC Power HE LST LLT HC Power HE LST LLT HC Power HE LST
COP COP COP
°F GPM °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F
60 70.8 43.2 2.60 34.3 4.87 21.2 67.6 43.5 2.54 34.8 5.02 21.0 65.8 43.8 2.48 35.4 5.19 20.9
80 91.0 43.9 3.33 32.6 3.87 21.6 87.7 44.3 3.25 33.2 3.99 21.5 85.9 44.6 3.17 33.8 4.12 21.3
8 100 111.2 44.8 4.01 31.1 3.27 22.0 107.9 45.2 3.92 31.8 3.38 21.8 106.1 45.5 3.82 32.5 3.49 21.6
130 141.7 46.9 5.19 29.2 2.65 22.5 138.2 47.2 5.07 29.9 2.73 22.3 136.3 47.6 4.95 30.7 2.82 22.1
140 Operation not recommended 148.3 47.6 5.80 27.8 2.41 22.8 146.4 48.0 5.66 28.7 2.48 22.6
60 71.0 44.0 2.61 35.1 4.94 23.7 67.7 44.3 2.55 35.6 5.09 23.6 66.0 44.7 2.49 36.2 5.26 23.5
80 91.2 44.9 3.45 33.1 3.81 24.1 87.9 45.2 3.37 33.7 3.94 24.0 86.1 45.6 3.29 34.4 4.06 23.8
30 12 100 111.4 45.8 4.29 31.1 3.13 24.4 108.0 46.1 4.19 31.8 3.23 24.3 106.2 46.5 4.08 32.5 3.34 24.2
130 141.8 47.1 5.55 28.2 2.49 24.9 138.3 47.5 5.41 29.0 2.57 24.8 136.4 47.8 5.28 29.8 2.65 24.7
140 Operation not recommended 148.3 47.9 5.82 28.1 2.41 25.0 146.4 48.3 5.68 28.9 2.49 24.8
60 71.2 44.8 2.63 35.9 5.00 25.1 67.9 45.2 2.56 36.4 5.16 25.0 66.1 45.5 2.50 37.0 5.33 24.9
80 91.4 45.6 3.36 34.1 3.98 25.3 88.0 46.0 3.28 34.8 4.11 25.2 86.2 46.3 3.20 35.4 4.24 25.1
15 100 111.6 46.3 4.03 32.5 3.37 25.5 108.1 46.6 3.94 33.2 3.47 25.4 106.3 47.0 3.84 33.9 3.59 25.3
130 141.9 47.5 5.23 29.6 2.66 25.9 138.3 47.8 5.10 30.4 2.75 25.8 136.4 48.2 4.98 31.2 2.84 25.7
140 Operation not recommended 148.4 48.2 5.84 28.3 2.42 26.1 146.5 48.6 5.70 29.2 2.50 26.0
60 72.2 48.7 2.49 40.1 5.72 39.7 68.5 49.0 2.44 40.7 5.90 39.5 66.6 49.4 2.38 41.3 6.09 39.4
80 92.6 50.4 3.38 38.8 4.37 40.0 88.8 50.8 3.30 39.5 4.51 39.8 86.8 51.1 3.22 40.2 4.66 39.7
8 100 113.1 52.3 4.07 38.4 3.77 40.1 109.2 52.7 3.98 39.2 3.89 39.9 107.1 53.1 3.88 39.9 4.01 39.7
130 144.0 56.0 5.24 38.1 3.13 40.2 139.8 56.4 5.12 39.0 3.23 40.0 137.6 56.9 4.99 39.8 3.34 39.7
140 Operation not recommended 150.0 57.4 5.83 37.5 2.89 40.3 147.7 57.9 5.69 38.4 2.98 40.1
60 72.4 49.6 2.51 41.0 5.80 42.6 68.7 50.0 2.45 41.6 5.98 42.5 66.7 50.4 2.39 42.2 6.18 42.4
80 92.9 51.5 3.38 40.0 4.47 42.8 89.0 51.9 3.30 40.7 4.61 42.7 87.0 52.3 3.22 41.3 4.76 42.6
50 12 100 113.4 53.5 4.25 39.0 3.69 43.0 109.4 53.9 4.15 39.7 3.81 42.9 107.2 54.3 4.05 40.5 3.93 42.7
130 144.1 56.4 5.56 37.4 2.97 43.3 139.9 56.8 5.43 38.3 3.07 43.1 137.6 57.2 5.29 39.2 3.17 43.0
140 Operation not recommended 150.1 57.8 5.85 37.8 2.89 43.2 147.8 58.2 5.71 38.7 2.99 43.1
60 72.6 50.5 2.52 41.9 5.88 44.2 68.9 50.9 2.46 42.5 6.07 44.2 66.8 51.3 2.40 43.1 6.26 44.1
80 93.1 52.3 3.41 40.7 4.49 44.4 89.2 52.7 3.33 41.3 4.64 44.3 87.1 53.1 3.25 42.0 4.79 44.2
15 100 113.5 54.1 4.10 40.1 3.87 44.5 109.5 54.5 4.00 40.8 3.99 44.4 107.3 54.9 3.90 41.6 4.13 44.3
130 144.2 56.7 5.28 38.7 3.15 44.7 139.9 57.2 5.16 39.6 3.25 44.6 137.7 57.6 5.03 40.4 3.36 44.4
140 Operation not recommended 150.1 58.2 5.87 38.1 2.90 44.8 147.8 58.6 5.73 39.0 3.00 44.6
60 74.2 56.8 2.49 48.3 6.69 57.5 70.2 58.6 2.48 50.1 6.91 57.1 68.0 60.3 2.48 51.8 7.14 56.6
80 94.9 59.4 3.74 46.7 4.66 58.0 90.6 60.9 3.72 48.2 4.80 57.6 88.3 62.4 3.69 49.8 4.95 57.2
8 100 115.5 62.1 4.99 45.0 3.65 58.4 111.0 63.4 4.55 47.9 4.08 57.7 108.6 64.8 4.11 50.8 4.62 56.9
130 146.5 66.0 6.86 42.6 2.82 59.0 141.7 67.1 6.18 46.0 3.18 58.1 139.1 68.2 5.50 49.5 3.64 57.3
140 Operation not recommended Operation not recommended 149.0 67.6 6.19 46.4 3.20 58.0
60 74.7 58.7 2.47 50.3 6.97 61.0 70.4 60.1 2.48 51.6 7.11 60.7 68.2 61.4 2.49 53.0 7.24 60.5
80 95.4 61.7 3.73 49.0 4.85 61.2 90.9 62.4 3.58 50.2 5.11 61.0 88.4 63.1 3.42 51.4 5.41 60.8
70 12 100 116.2 64.7 5.00 47.7 3.80 61.5 111.3 64.7 4.67 48.8 4.06 61.3 108.6 64.7 4.35 49.9 4.36 61.1
130 147.3 69.2 6.89 45.7 2.94 61.8 141.9 68.2 6.32 46.6 3.16 61.6 139.0 67.2 5.75 47.6 3.43 61.5
140 Operation not recommended Operation not recommended 149.1 68.0 6.21 46.8 3.21 61.6
60 75.1 60.6 2.44 52.2 7.26 62.8 70.7 61.6 2.47 53.1 7.30 62.7 68.3 62.6 2.50 54.1 7.34 62.6
80 96.0 64.0 3.72 51.2 5.03 63.0 91.2 64.4 3.73 51.6 5.06 62.9 88.6 64.8 3.73 52.0 5.09 62.8
15 100 116.8 67.4 5.00 50.3 3.94 63.1 111.7 67.2 4.57 51.6 4.31 62.9 108.9 67.0 4.14 52.8 4.75 62.7
130 148.1 72.5 6.92 48.8 3.07 63.3 142.3 70.8 6.23 49.5 3.33 63.2 139.2 69.1 5.54 50.2 3.66 63.1
140 Operation not recommended Operation not recommended 149.1 68.4 6.24 47.2 3.22 63.5
60 77.2 68.9 2.36 60.8 8.56 74.3 72.1 69.4 2.32 61.5 8.78 74.2 69.3 69.9 2.28 62.1 9.00 74.0
80 97.5 70.0 3.28 58.8 6.26 74.8 92.3 70.5 3.22 59.5 6.41 74.7 89.5 71.1 3.17 60.3 6.57 74.5
8 100 118.4 73.8 4.07 59.9 5.32 74.6 112.9 74.3 4.00 60.7 5.45 74.4 110.0 74.9 3.93 61.5 5.59 74.2
130 148.6 74.5 5.55 55.6 3.93 75.7 143.1 75.1 5.46 56.4 4.03 75.5 140.1 75.6 5.36 57.3 4.13 75.2
140 Operation not recommended
60 77.5 70.2 2.37 62.1 8.68 78.9 72.3 70.7 2.33 62.8 8.90 78.7 69.5 71.3 2.29 63.4 9.13 78.6
80 98.7 74.8 4.04 61.1 5.43 79.1 92.9 73.9 3.66 61.4 5.91 79.0 89.7 72.9 3.29 61.7 6.51 78.9
90 12 100 119.9 79.5 5.71 60.0 4.08 79.2 113.4 77.1 5.00 60.0 4.52 79.2 110.0 74.6 4.28 60.0 5.11 79.2
130 151.6 86.5 8.22 58.4 3.08 79.5 144.2 81.8 7.00 57.9 3.43 79.6 140.3 77.2 5.78 57.4 3.91 79.7
140 Operation not recommended
60 77.9 71.5 2.38 63.4 8.80 81.3 72.5 72.1 2.34 64.1 9.02 81.2 69.7 72.6 2.30 64.8 9.25 81.1
80 98.2 72.7 3.31 61.4 6.43 81.6 92.7 73.2 3.26 62.1 6.59 81.5 89.8 73.8 3.20 62.9 6.76 81.4
15 100 119.1 76.2 4.09 62.3 5.46 81.4 113.4 76.8 4.02 63.1 5.60 81.3 110.3 77.4 3.95 63.9 5.74 81.2
130 148.9 75.5 5.59 56.4 3.96 82.2 143.2 76.0 5.49 57.3 4.06 82.1 140.2 76.6 5.40 58.2 4.16 82.0
140 Operation not recommended
4/14/15

36
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Performance Data cont.

050-Cooling
Source Load Flow - 8 GPM Load Flow - 12 GPM Load Flow - 15 GPM
EST Flow ELT LLT TC Power HR LST LLT TC Power HR LST LLT TC Power HR LST
EER EER EER
°F GPM °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F
50 38.9 44.4 2.27 52.1 19.6 63.0 42.2 45.1 2.27 52.8 19.8 63.2 43.9 45.7 2.27 53.5 20.1 63.4
70 58.1 47.7 2.30 55.6 20.7 63.9 61.6 48.4 2.30 56.3 21.0 64.1 63.5 49.1 2.30 57.0 21.3 64.2
8
90 77.2 51.1 2.33 59.0 21.9 64.8 81.0 51.8 2.33 59.7 22.2 64.9 83.0 52.5 2.33 60.5 22.5 65.1
110 96.4 54.4 2.37 62.5 23.0 65.6 100.4 55.1 2.36 63.2 23.3 65.8 102.5 55.9 2.36 64.0 23.7 66.0
50 39.1 43.7 2.25 51.4 19.4 58.9 42.3 44.2 2.26 51.9 19.6 59.0 44.0 44.8 2.26 52.5 19.8 59.1
70 58.2 47.1 2.27 54.8 20.7 59.5 61.7 47.7 2.27 55.4 21.0 59.6 63.6 48.3 2.27 56.0 21.2 59.7
50 12
90 77.4 50.4 2.28 58.2 22.1 60.1 81.1 51.1 2.28 58.9 22.4 60.2 83.1 51.8 2.28 59.6 22.7 60.4
110 96.5 53.8 2.30 61.7 23.4 60.7 100.5 54.5 2.30 62.4 23.7 60.8 102.6 55.3 2.30 63.1 24.1 61.0
50 39.3 43.0 2.24 50.6 19.2 56.7 42.4 43.4 2.25 51.1 19.3 56.8 44.1 43.9 2.25 51.6 19.5 56.9
70 58.4 46.4 2.24 54.0 20.7 57.2 61.8 46.9 2.24 54.6 20.9 57.3 63.7 47.5 2.24 55.1 21.2 57.4
15
90 77.5 49.8 2.24 57.4 22.3 57.7 81.2 50.4 2.24 58.1 22.5 57.7 83.2 51.0 2.24 58.7 22.8 57.8
110 96.7 53.2 2.23 60.9 23.8 58.1 100.6 53.9 2.23 61.5 24.2 58.2 102.7 54.6 2.23 62.2 24.5 58.3
50 40.2 39.1 2.69 48.3 14.5 82.1 43.1 39.7 2.69 48.9 14.7 82.2 44.6 40.3 2.69 49.5 15.0 82.4
70 58.6 45.5 2.74 54.8 16.6 83.7 62.0 46.1 2.74 55.5 16.8 83.9 63.8 46.8 2.74 56.1 17.1 84.0
8
90 77.0 51.9 2.79 61.4 18.6 85.4 80.9 52.6 2.79 62.1 18.8 85.5 82.9 53.2 2.79 62.8 19.1 85.7
110 95.4 58.3 2.85 68.0 20.5 87.0 99.7 59.0 2.84 68.7 20.7 87.2 102.0 59.7 2.84 69.4 21.0 87.3
50 40.3 38.6 2.68 47.7 14.4 78.3 43.2 39.2 2.68 48.3 14.6 78.4 44.7 39.7 2.68 48.8 14.8 78.5
70 58.7 45.1 2.70 54.3 16.7 79.4 62.1 45.7 2.71 54.9 16.9 79.6 63.8 46.3 2.71 55.5 17.1 79.7
70 12
90 77.1 51.6 2.73 60.9 18.9 80.6 80.9 52.2 2.73 61.6 19.1 80.7 82.9 52.9 2.73 62.2 19.3 80.8
110 95.5 58.0 2.76 67.5 21.0 81.7 99.8 58.8 2.76 68.2 21.3 81.9 102.1 59.5 2.76 68.9 21.5 82.0
50 40.5 38.1 2.66 47.2 14.3 76.3 43.3 38.6 2.66 47.7 14.5 76.4 44.8 39.1 2.67 48.2 14.7 76.4
70 58.8 44.7 2.67 53.8 16.8 77.2 62.1 45.3 2.67 54.4 17.0 77.2 63.9 45.8 2.67 55.0 17.2 77.3
15
90 77.2 51.3 2.67 60.4 19.2 78.0 81.0 51.9 2.67 61.0 19.4 78.1 83.0 52.6 2.68 61.7 19.6 78.2
110 95.5 57.8 2.68 67.0 21.6 78.9 99.8 58.6 2.68 67.7 21.9 79.0 102.1 59.3 2.68 68.5 22.1 79.1
50 41.5 33.8 3.12 44.4 10.8 101.1 44.0 34.4 3.11 45.0 11.0 101.2 45.3 34.9 3.11 45.5 11.2 101.4
70 59.2 43.2 3.18 54.1 13.6 103.5 62.4 43.8 3.18 54.7 13.8 103.7 64.1 44.4 3.18 55.3 14.0 103.8
8
90 76.8 52.7 3.25 63.8 16.2 105.9 80.7 53.3 3.25 64.4 16.4 106.1 82.8 54.0 3.25 65.1 16.6 106.3
110 94.5 62.1 3.32 73.5 18.7 108.4 99.1 62.8 3.32 74.1 18.9 108.5 101.5 63.5 3.32 74.8 19.1 108.7
50 41.6 33.5 3.10 44.1 10.8 97.7 44.1 34.1 3.10 44.6 11.0 97.8 45.4 34.6 3.10 45.2 11.2 97.9
70 59.2 43.1 3.14 53.8 13.7 99.4 62.4 43.7 3.14 54.4 13.9 99.5 64.1 44.3 3.14 55.0 14.1 99.6
90 12
90 76.8 52.7 3.18 63.5 16.6 101.1 80.7 53.4 3.18 64.2 16.8 101.2 82.8 54.0 3.18 64.9 17.0 101.3
110 94.4 62.3 3.22 73.3 19.3 102.7 99.0 63.0 3.22 74.0 19.5 102.9 101.5 63.7 3.23 74.8 19.8 103.0
50 41.7 33.3 3.08 43.8 10.8 95.8 44.1 33.8 3.08 44.3 11.0 95.9 45.4 34.3 3.08 44.8 11.1 96.0
70 59.3 43.0 3.09 53.5 13.9 97.1 62.4 43.6 3.10 54.2 14.1 97.2 64.1 44.2 3.10 54.8 14.3 97.3
15
90 76.8 52.7 3.11 63.3 17.0 98.4 80.7 53.4 3.11 64.0 17.2 98.5 82.8 54.1 3.12 64.7 17.4 98.6
110 94.4 62.4 3.12 73.1 20.0 99.7 99.0 63.2 3.13 73.9 20.2 99.8 101.5 64.0 3.14 74.7 20.4 100.0
50 42.9 28.5 3.54 40.6 8.1 120.1 45.0 29.0 3.54 41.1 8.2 120.3 46.1 29.5 3.53 41.5 8.4 120.4
70 59.8 41.0 3.63 53.4 11.3 123.3 62.8 41.6 3.62 53.9 11.5 123.5 64.4 42.1 3.62 54.5 11.6 123.6
8
90 76.6 53.5 3.71 66.2 14.4 126.5 80.6 54.1 3.71 66.8 14.6 126.7 82.7 54.7 3.71 67.4 14.7 126.8
110 93.5 66.0 3.80 79.0 17.4 129.7 98.4 66.7 3.80 79.6 17.5 129.9 101.0 67.3 3.80 80.3 17.7 130.1
50 42.9 28.5 3.52 40.5 8.1 117.0 45.0 29.0 3.52 41.0 8.2 117.1 46.1 29.5 3.52 41.5 8.4 117.2
70 59.7 41.1 3.57 53.3 11.5 119.3 62.7 41.7 3.57 53.9 11.7 119.4 64.4 42.3 3.57 54.5 11.8 119.5
110 12
90 76.5 53.8 3.63 66.2 14.8 121.5 80.5 54.5 3.63 66.9 15.0 121.6 82.6 55.2 3.63 67.6 15.2 121.8
110 93.4 66.5 3.68 79.1 18.1 123.7 98.3 67.2 3.69 79.8 18.2 123.9 100.9 68.0 3.69 80.6 18.4 124.0
50 42.9 28.4 3.50 40.4 8.1 115.4 45.0 29.0 3.50 40.9 8.3 115.5 46.1 29.5 3.50 41.4 8.4 115.5
70 59.7 41.3 3.52 53.3 11.7 117.1 62.7 41.9 3.53 53.9 11.9 117.2 64.3 42.6 3.53 54.6 12.1 117.3
15
90 76.5 54.1 3.54 66.2 15.3 118.8 80.5 54.9 3.55 67.0 15.5 118.9 82.6 55.6 3.56 67.8 15.6 119.0
110 93.3 67.0 3.56 79.1 18.8 120.6 98.2 67.8 3.57 80.0 19.0 120.7 100.8 68.7 3.59 80.9 19.1 120.8
7/8/14

37
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Performance Data cont.

066-Heating
Source Load Flow - 10 GPM Load Flow - 15 GPM Load Flow - 20 GPM
EST Flow ELT LLT HC Power HE LST LLT HC Power HE LST LLT HC Power HE LST
COP COP COP
°F GPM °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F
60 70.6 53.2 3.05 42.8 5.12 21.2 67.1 53.6 2.98 43.5 5.28 21.0 65.4 54.0 2.90 44.1 5.45 20.9
80 90.8 54.1 3.96 40.6 4.00 21.6 87.3 54.5 3.87 41.3 4.13 21.5 85.5 54.9 3.77 42.0 4.27 21.3
10 100 111.0 55.2 5.14 37.7 3.15 22.2 107.4 55.6 5.02 38.5 3.25 22.1 105.6 56.0 4.90 39.3 3.36 21.9
130 141.5 57.7 6.88 34.2 2.46 23.0 137.7 58.1 6.72 35.2 2.54 22.7 135.9 58.5 6.55 36.2 2.62 22.5
140 Operation not recommended 147.8 58.5 7.51 32.9 2.28 23.2 145.9 58.9 7.33 33.9 2.36 23.0
60 70.8 54.2 3.06 43.8 5.19 24.0 67.3 54.6 2.99 44.4 5.36 23.9 65.5 55.1 2.92 45.1 5.53 23.8
80 91.1 55.3 4.23 40.9 3.83 24.4 87.4 55.7 4.13 41.6 3.96 24.3 85.6 56.1 4.03 42.4 4.09 24.2
30 15 100 111.3 56.3 5.39 37.9 3.06 24.8 107.6 56.8 5.26 38.8 3.16 24.7 105.7 57.2 5.14 39.7 3.26 24.5
130 141.6 57.9 7.14 33.5 2.38 25.4 137.8 58.3 6.97 34.6 2.45 25.2 135.9 58.8 6.80 35.6 2.53 25.1
140 Operation not recommended 147.9 58.9 7.54 33.2 2.29 25.4 145.9 59.3 7.35 34.2 2.36 25.3
60 71.1 55.3 3.08 44.8 5.26 25.4 67.4 55.7 3.01 45.4 5.43 25.3 65.6 56.1 2.93 46.1 5.61 25.2
80 91.2 56.1 4.00 42.5 4.11 25.6 87.5 56.6 3.91 43.2 4.25 25.5 85.7 57.0 3.81 44.0 4.38 25.5
20 100 111.4 57.0 5.17 39.4 3.24 25.9 107.7 57.5 5.04 40.3 3.34 25.8 105.8 57.9 4.92 41.1 3.45 25.8
130 141.7 58.4 6.93 34.8 2.47 26.4 137.8 58.9 6.77 35.8 2.55 26.3 135.9 59.3 6.60 36.8 2.63 26.2
140 Operation not recommended 147.9 59.3 7.56 33.4 2.30 26.6 146.0 59.7 7.38 34.5 2.37 26.4
60 72.8 64.2 3.10 53.6 6.08 38.9 68.6 64.7 3.02 54.4 6.27 38.8 66.5 65.2 2.95 55.1 6.48 38.6
80 93.3 66.4 4.11 52.4 4.74 39.2 88.9 66.9 4.01 53.2 4.89 39.0 86.7 67.4 3.91 54.1 5.05 38.9
10 100 113.6 67.9 5.38 49.5 3.70 39.8 109.1 68.4 5.25 50.5 3.82 39.6 106.9 68.9 5.12 51.4 3.94 39.4
130 144.0 70.0 7.09 45.8 2.89 40.6 139.4 70.6 6.92 46.9 2.99 40.3 137.1 71.1 6.75 48.0 3.09 40.1
140 Operation not recommended 149.5 71.3 7.73 45.0 2.71 40.7 147.2 71.9 7.54 46.2 2.79 40.5
60 73.1 65.5 3.11 54.8 6.16 42.5 68.8 65.9 3.04 55.6 6.36 42.4 66.6 66.4 2.97 56.3 6.57 42.3
80 93.4 66.9 4.32 52.2 4.54 42.8 89.0 67.4 4.22 53.0 4.68 42.7 86.8 67.9 4.11 53.9 4.84 42.6
50 15 100 113.7 68.4 5.53 49.5 3.62 43.2 109.2 68.9 5.40 50.5 3.74 43.1 106.9 69.4 5.26 51.4 3.86 42.9
130 144.1 70.5 7.34 45.5 2.82 43.7 139.5 71.1 7.16 46.6 2.91 43.6 137.2 71.6 6.99 47.8 3.00 43.4
140 Operation not recommended 149.6 71.8 7.75 45.3 2.71 43.8 147.2 72.3 7.56 46.5 2.80 43.6
60 73.3 66.7 3.13 56.0 6.25 44.2 69.0 67.2 3.05 56.8 6.45 44.1 66.8 67.7 2.98 57.5 6.66 44.1
80 93.8 69.0 4.15 54.8 4.87 44.4 89.3 69.5 4.05 55.7 5.03 44.3 87.0 70.0 3.95 56.5 5.19 44.2
20 100 114.0 70.1 5.41 51.7 3.80 44.7 109.4 70.7 5.28 52.7 3.92 44.6 107.1 71.2 5.15 53.6 4.05 44.5
130 144.2 70.9 7.14 46.6 2.91 45.2 139.5 71.5 6.97 47.7 3.00 45.1 137.2 72.0 6.80 48.8 3.10 45.0
140 Operation not recommended 149.6 72.3 7.78 45.7 2.72 45.3 147.3 72.8 7.59 46.9 2.81 45.2
60 74.2 70.8 3.11 60.2 6.67 57.6 69.9 74.1 3.05 63.7 7.12 56.9 67.7 77.3 2.99 67.1 7.59 56.2
80 94.3 71.3 4.43 56.2 4.72 58.4 90.0 75.0 4.30 60.3 5.12 57.6 87.9 78.7 4.17 64.5 5.54 56.7
10 100 114.4 71.8 5.74 52.2 3.66 59.2 110.2 76.2 5.56 57.2 4.02 58.2 108.1 80.5 5.37 62.2 4.39 57.2
130 144.5 72.5 7.71 46.2 2.76 60.5 140.5 78.4 7.42 53.1 3.10 59.1 138.4 84.3 7.14 59.9 3.46 57.6
140 Operation not recommended Operation not recommended 148.5 85.0 7.73 58.6 3.22 57.9
60 74.8 74.2 3.13 63.5 6.95 61.3 70.2 76.5 3.07 66.0 7.31 60.9 67.9 78.8 3.00 68.6 7.69 60.6
80 95.0 74.9 4.46 59.6 4.92 61.8 90.4 77.7 4.32 62.9 5.26 61.4 88.0 80.5 4.19 66.2 5.63 60.9
70 15 100 115.1 75.5 5.79 55.8 3.82 62.3 110.5 78.9 5.58 59.8 4.14 61.8 108.2 82.2 5.38 63.8 4.48 61.2
130 145.3 76.6 7.79 50.0 2.88 63.1 140.8 80.6 7.47 55.1 3.16 62.4 138.5 84.7 7.16 60.3 3.47 61.7
140 Operation not recommended Operation not recommended 148.6 85.6 7.75 59.1 3.23 61.9
60 75.5 77.5 3.14 66.8 7.23 63.1 70.5 78.9 3.08 68.4 7.51 62.9 68.0 80.3 3.02 70.0 7.80 62.8
80 95.7 78.4 4.49 63.1 5.12 63.5 90.7 80.1 4.35 65.2 5.40 63.3 88.2 81.8 4.21 67.4 5.69 63.1
20 100 115.9 79.3 5.84 59.4 3.98 63.9 110.8 81.3 5.62 62.1 4.24 63.6 108.3 83.2 5.40 64.8 4.52 63.3
130 146.1 80.7 7.86 53.8 3.01 64.5 141.1 83.0 7.52 57.3 3.23 64.1 138.5 85.4 7.19 60.9 3.48 63.7
140 Operation not recommended Operation not recommended 148.6 86.1 7.78 59.6 3.24 63.9
60 77.3 86.3 3.14 75.6 8.04 74.4 71.6 87.0 3.09 76.4 8.25 74.2 68.8 87.6 3.04 77.3 8.45 74.1
80 98.6 93.0 4.03 79.2 6.77 73.7 92.5 93.7 3.96 80.2 6.93 73.5 89.4 94.4 3.89 81.1 7.11 73.3
10 100 119.2 95.8 5.05 78.6 5.57 73.8 112.9 96.6 4.96 79.6 5.70 73.6 109.7 97.3 4.88 80.6 5.85 73.4
130 149.5 97.7 7.14 73.4 4.01 74.9 143.1 98.5 7.02 74.5 4.11 74.6 139.9 99.2 6.90 75.7 4.21 74.4
140 Operation not recommended
60 77.6 88.0 3.16 77.2 8.16 79.4 71.8 88.6 3.11 78.0 8.36 79.3 68.9 89.3 3.05 78.9 8.57 79.2
80 97.6 88.2 4.64 72.4 5.58 80.1 91.9 89.6 4.46 74.4 5.89 79.8 89.1 91.0 4.28 76.3 6.22 79.5
90 15 100 117.7 88.4 6.11 67.5 4.24 80.7 112.1 90.5 5.81 70.7 4.56 80.3 109.3 92.6 5.51 73.8 4.92 79.9
130 147.7 88.7 8.32 60.3 3.12 81.7 142.3 91.9 7.84 65.1 3.44 81.0 139.5 95.1 7.36 70.0 3.79 80.4
140 Operation not recommended
60 77.9 89.6 3.18 78.8 8.27 81.9 72.0 90.3 3.12 79.7 8.48 81.8 69.1 91.0 3.07 80.5 8.69 81.7
80 99.3 96.5 4.07 82.7 6.96 81.5 93.0 97.3 4.00 83.6 7.13 81.4 89.8 98.0 3.93 84.6 7.31 81.3
20 100 119.8 99.0 5.07 81.7 5.72 81.6 113.3 99.7 4.99 82.7 5.86 81.5 110.1 100.5 4.90 83.8 6.01 81.4
130 149.8 99.0 7.19 74.4 4.03 82.3 143.3 99.7 7.07 75.6 4.13 82.2 140.1 100.5 6.95 76.8 4.24 82.1
140 Operation not recommended
4/14/15

38
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Performance Data cont.

066-Cooling
Source Load Flow - 10 GPM Load Flow - 15 GPM Load Flow - 20 GPM
EST Flow ELT LLT TC Power HR LST LLT TC Power HR LST LLT TC Power HR LST
EER EER EER
°F GPM °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F °F MBTUH kW MBTUH °F
50 39.8 51.1 2.98 61.3 17.2 62.3 43.1 51.8 2.99 62.1 17.3 62.4 44.7 52.6 3.00 62.8 17.5 62.6
70 58.9 55.3 3.02 65.6 18.3 63.1 62.5 55.9 3.03 66.3 18.4 63.3 64.3 56.5 3.04 66.9 18.6 63.4
10
90 78.1 59.5 3.07 69.9 19.4 64.0 82.0 60.0 3.07 70.5 19.5 64.1 84.0 60.5 3.07 71.0 19.7 64.2
110 97.3 63.7 3.11 74.3 20.4 64.9 101.5 64.0 3.11 74.7 20.6 64.9 103.6 64.4 3.11 75.0 20.7 65.0
50 40.0 50.0 2.90 59.8 17.2 58.0 43.2 50.7 2.91 60.6 17.4 58.1 44.9 51.4 2.92 61.4 17.6 58.2
70 59.2 53.8 2.93 63.8 18.4 58.5 62.7 54.4 2.94 64.4 18.5 58.6 64.5 55.0 2.94 65.1 18.7 58.7
50 15
90 78.5 57.6 2.96 67.7 19.5 59.0 82.2 58.1 2.97 68.3 19.6 59.1 84.1 58.7 2.97 68.8 19.7 59.2
110 97.7 61.5 2.99 71.7 20.6 59.6 101.8 61.9 2.99 72.1 20.7 59.6 103.8 62.3 3.00 72.5 20.8 59.7
50 40.2 48.8 2.82 58.4 17.3 55.8 43.4 49.5 2.82 59.2 17.5 55.9 45.0 50.3 2.83 59.9 17.7 56.0
70 59.5 52.3 2.83 61.9 18.4 56.2 62.9 52.9 2.84 62.6 18.6 56.3 64.6 53.6 2.85 63.3 18.8 56.3
20
90 78.8 55.8 2.85 65.5 19.6 56.6 82.5 56.3 2.86 66.1 19.7 56.6 84.3 56.8 2.87 66.6 19.8 56.7
110 98.1 59.3 2.87 69.1 20.7 56.9 102.0 59.7 2.88 69.5 20.7 57.0 104.0 60.1 2.89 70.0 20.8 57.0
50 40.4 47.8 3.68 60.4 13.0 82.1 43.5 48.7 3.70 61.4 13.2 82.3 45.0 49.7 3.72 62.4 13.4 82.5
70 59.3 53.7 3.76 66.6 14.3 83.3 62.7 54.5 3.77 67.4 14.5 83.5 64.5 55.4 3.78 68.3 14.6 83.7
10
90 78.1 59.6 3.83 72.7 15.6 84.5 82.0 60.3 3.84 73.5 15.7 84.7 83.9 61.1 3.85 74.2 15.9 84.8
110 96.9 65.5 3.91 78.9 16.8 85.8 101.2 66.1 3.91 79.5 16.9 85.9 103.3 66.7 3.92 80.1 17.0 86.0
50 40.6 47.1 3.59 59.4 13.1 77.9 43.6 48.1 3.61 60.4 13.3 78.1 45.1 49.0 3.62 61.4 13.5 78.2
70 59.4 52.8 3.65 65.2 14.5 78.7 62.9 53.6 3.66 66.1 14.6 78.8 64.6 54.4 3.67 67.0 14.8 78.9
70 15
90 78.3 58.4 3.70 71.0 15.8 79.5 82.1 59.1 3.71 71.8 15.9 79.6 84.0 59.8 3.72 72.5 16.1 79.7
110 97.2 64.0 3.76 76.9 17.0 80.2 101.4 64.6 3.77 77.5 17.1 80.3 103.5 65.2 3.78 78.1 17.3 80.4
50 40.7 46.5 3.50 58.4 13.3 75.8 43.7 47.4 3.51 59.4 13.5 75.9 45.2 48.4 3.53 60.5 13.7 76.0
70 59.6 51.8 3.54 63.9 14.6 76.4 63.0 52.7 3.55 64.8 14.8 76.5 64.7 53.5 3.56 65.6 15.0 76.6
20
90 78.6 57.2 3.57 69.4 16.0 76.9 82.3 57.9 3.59 70.1 16.1 77.0 84.1 58.6 3.60 70.8 16.3 77.1
110 97.5 62.5 3.61 74.9 17.3 77.5 101.6 63.1 3.62 75.4 17.4 77.5 103.6 63.6 3.64 76.0 17.5 77.6
50 41.1 44.5 4.39 59.5 10.2 101.9 43.9 45.6 4.41 60.7 10.4 102.1 45.3 46.8 4.43 61.9 10.5 102.4
70 59.6 52.2 4.49 67.5 11.6 103.5 62.9 53.2 4.51 68.6 11.8 103.7 64.6 54.2 4.53 69.7 12.0 103.9
10
90 78.0 59.8 4.60 75.5 13.0 105.1 81.9 60.7 4.61 76.4 13.2 105.3 83.8 61.6 4.63 77.4 13.3 105.5
110 96.5 67.4 4.70 83.5 14.3 106.7 100.9 68.3 4.71 84.3 14.5 106.9 103.1 69.1 4.72 85.2 14.6 107.0
50 41.1 44.3 4.29 59.0 10.3 97.9 43.9 45.5 4.31 60.2 10.6 98.0 45.3 46.7 4.33 61.4 10.8 98.2
70 59.6 51.8 4.37 66.7 11.9 98.9 63.0 52.8 4.38 67.7 12.0 99.0 64.6 53.8 4.40 68.8 12.2 99.2
90 15
90 78.2 59.2 4.45 74.4 13.3 99.9 82.0 60.1 4.46 75.3 13.5 100.0 83.9 60.9 4.48 76.2 13.6 100.2
110 96.7 66.6 4.53 82.1 14.7 100.9 101.0 67.4 4.54 82.8 14.8 101.0 103.2 68.1 4.55 83.6 15.0 101.1
50 41.2 44.1 4.19 58.4 10.5 95.8 44.0 45.4 4.20 59.7 10.8 96.0 45.3 46.6 4.22 61.0 11.0 96.1
70 59.7 51.4 4.24 65.8 12.1 96.6 63.0 52.4 4.26 66.9 12.3 96.7 64.7 53.4 4.27 68.0 12.5 96.8
20
90 78.3 58.6 4.30 73.2 13.6 97.3 82.1 59.4 4.31 74.1 13.8 97.4 84.0 60.3 4.33 75.0 13.9 97.5
110 96.8 65.8 4.35 80.7 15.1 98.1 101.1 66.5 4.37 81.4 15.2 98.1 103.3 67.1 4.38 82.1 15.3 98.2
50 41.8 41.2 5.09 58.6 8.1 121.7 44.3 42.5 5.12 60.0 8.3 122.0 45.6 43.9 5.15 61.4 8.5 122.3
70 59.9 50.6 5.22 68.4 9.7 123.7 63.1 51.8 5.25 69.7 9.9 123.9 64.7 53.0 5.28 71.0 10.1 124.2
10
90 78.0 60.0 5.36 78.3 11.2 125.7 81.9 61.1 5.38 79.4 11.4 125.9 83.8 62.2 5.40 80.6 11.5 126.1
110 96.1 69.3 5.50 88.1 12.6 127.6 100.6 70.4 5.51 89.2 12.8 127.8 102.9 71.4 5.53 90.2 12.9 128.0
50 41.7 41.5 4.98 58.5 8.3 117.8 44.3 42.9 5.01 60.0 8.6 118.0 45.6 44.3 5.03 61.5 8.8 118.2
70 59.9 50.7 5.09 68.1 10.0 119.1 63.1 52.0 5.11 69.4 10.2 119.3 64.7 53.2 5.13 70.7 10.4 119.4
110 15
90 78.0 60.0 5.19 77.7 11.6 120.4 81.9 61.0 5.21 78.8 11.7 120.5 83.8 62.1 5.23 79.9 11.9 120.7
110 96.2 69.2 5.30 87.3 13.1 121.6 100.7 70.1 5.31 88.2 13.2 121.8 102.9 71.0 5.33 89.2 13.3 121.9
50 41.6 41.8 4.87 58.4 8.6 115.8 44.2 43.3 4.89 60.0 8.8 116.0 45.5 44.8 4.91 61.5 9.1 116.2
70 59.8 50.9 4.95 67.8 10.3 116.8 63.0 52.1 4.97 69.1 10.5 116.9 64.7 53.4 4.98 70.4 10.7 117.0
20
90 78.0 60.0 5.02 77.1 11.9 117.7 81.9 61.0 5.04 78.2 12.1 117.8 83.8 62.0 5.06 79.2 12.3 117.9
110 96.2 69.1 5.10 86.4 13.6 118.6 100.7 69.8 5.11 87.3 13.7 118.7 102.9 70.6 5.13 88.1 13.8 118.8
7/8/14

39
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Wiring Schematics
Aurora Advanced EVI Water-Water 208-230/60/1

1 Violet/White (8) Black/White (1)

Load Pump 1
Load
5A Circuit Breaker LPR
Compr essor
208-230/60/1 Pump G PB1 NC
Pump CT
2 2 Black/White (2)
Violet/White (9) Blue S C
5A Circuit Breaker Black
1 Black/White (3) R
Orange (11) Capacitor
Ext Pump 1 COM NO
Pump Pump PB2 Red
1/2 hp Total 2 2 Brown (12)
Tan(10)
Compressor
208-230/60/1 G Common CT
Capacitor
NOTE 2 Violet (7) CT
Variable
Red T2 T1
Speed VS
G
Violet (6)
Pump CC
Pump
208-230/60/1 L2 L1
Unit Power Supply
Red 208-230/60/1
G

5A Circuit Breaker

5A Circuit Breaker
L1

L1

L2

L2
C

PERFORMANCE
AND
NO

NO
REFRIGERATION
MONITORING
K6

K5

Black (4)
P14

PRESSURE
COM

COM

TRANSDUCER
GND 1 Black
DISCH

OUT 2 White
5DC 3 Red
Blue
Black (5) 240V
P16

K1

Brown
LLT

DIV
P11

T
Brown
K2

NOTE 7
NOTE 13 White
Not Used
DH

Gray White
K3

LPR
LAT

T Status
Gray G Black NC
ACC2

Acces sory 2 Output Black/White (3)

Field Installed Flow Meter Black
GND 3 3 Green
FLOW

OUT 2 2 White Orange

ANA

5DC 4 4 Brown Orange

Purple COM NO CC-T1
LWT

T Blue Capacitor
4 3 2 1

Purple
CT1

CT
Blue
White
AXB™
EWT

T
P5

Red Compressor
CT2

White
Red Common CT
(Aurora Expansion Board)
P1

NOTE 12
NOTE 8
NOTE 11
Black Auxiliary
4 3 2 1
CT1
P2

Black Heat CT
R
VS DATA VS PUMP PUMP SLAVE
2 1 C OUT C IN

Aurora
P15

Bro wn
CT2

Pump Sl ave Bro wn Load

Board
Input/Output
Pump CT
Y1
Gray 1 + Geothermal Tan k
VIV Stepper Motor

VARIABLE Black Thermostat

2 X1
STEPPER

SPEED PUMP
LOW VOLTAGE Yellow 3 X2
10DC 1 1 Brown
SGI P3 C S +5 C S +5

Red 4 Y1
GND 2 2 Blue
PWM 3 3 Black Orange
P10

OFF ON 5 Y2
NA 4 4 NO TE: 3 Modbus Add. ID 1
NOTE 4
Future Use 2 Black
LOOP

VIV Pressure Temp

Transducer

3 1 GND
HZ
Future Us e Future Use
C4
SUC P

White
P12

2 OUT
Acc 2 – Dip 4 4 3 5DC
Red
Smart Grid
Acc 2 – Dip 5 5 C3
Blue C2
VIV Line

SW1
T
C1
HA1

SCT
P18

Home Blue
Automati on A+ V
HA2

B+ P
P17
HW
P4

GND O/B
OAT HydroZone C
P9
P8

P6

P7
MOTOR

RS485

ZONE
RX

(+)

+5
V+

(+)

(+)
TX

(-)
ABC
(-)

(-)

R
C
R
C

R
C

R
C

TS Controller R
Bro wn (OAT)
Bro wn (GND)

GND
Red (TS)

L
Red (GND)
Tank
Tank
OAT
OAT

Notes
GeoTank Sensor

1 - Switch blue a nd red wires for 208V operation. LPR

2 – Variable speed pump power wires to connect the pump to L1 and L2 on
OAT Sensor

the AXB board are p rovided with variable speed flow center. 24 VDC
3 – Variable speed pump low voltage wire harn ess provided with variable
speed flow center.
4 – HydroZone controller is optional fiel d in stalled accessory.
5 – Reversi ng Valve wires not install ed on heating onl y option
6 – FP2 is repl aced with a resi stor on heati ng onl y opti on
7 – Move black/white(3) wire wh en HydroZone or HydroStat is not u sed for pump control to LPR-
NC and CC-T1
8 – When Geothermal Storage Tank directly with Aurora Board
9 – HydroStat controller is optional fi eld installe d accessory.
10 – Low vol tage wiring CLASS 2.
11 – To mon itor the energy use of the Geo Storag e tank heating el ement. Pass one
leg of the line voltage that is powering the Geo Storage tank heating e lement through
the attached current tra nsducer.
12 – Flow Meter is sent inside the unit, but needs to be field installed outside the unit.
13 – LAT on AXB board is measuring Leavi ng Load Water Temperatu re.

40
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Wiring Schematics
Aurora Advanced EVI Water-Water 208-230/60/1

Blue

Compr essor

Black
Run Winding
Blue S C SoŌstart
Red
CT
R Pink Active
Cap
Start
Tan(6)
Black Common

CT Aurora LED Flash Codes

T2 T1 Slow Flash 1 second on and 1 second off
CC Fast Flash 100 milliseconds on and 100 milliseconds off
Flash Code 100 milliseconds on and 400 milliseconds off with a 2 second pause before repe ating
L2 L1
SoŌstart OpƟon Random Start Delay (Alternating Colors)
Status LED (LED1, Green)
Configuration LED (LED2, Yellow)
Fast Fl ash No Software Overi de OFF
Configuration LED (LED2, Yellow) Fast Fl ash DIP Switch Overide Slow Flash
Faul t LED (LED3, Red) Fast Fl ash
Fault LED (LED1, Red) Sta tus LED (LED3, Green)
Normal Mode OFF Normal Mode ON
Input Fault Lockout Fl ash Code 1 Control is Non-Functional OFF
High Pressure Lockout Fl ash Code 2 Test Mode Slow Flash
Low Pressure Locko ut Fl ash Code 3 Lockout Active Fast Flash
Future Use Fl ash Code 4 Dehumidification Mo de Fl ash Code 2
Freeze De tecti on – FP1 Fl ash Code 5 Future Use Fl ash Code 3
Reserved Fl ash Code 6 Future Use Fl ash Code 4
Tra nsformer
Yellow Condensate Overfl ow Lockout Fl ash Code 7 Load Shed Flash Code 5
Over/Under Voltage Shutdown Fl ash Code 8 ESD Fl ash Code 6
Red 24V
NOTE 1 Future Use Fl ash Code 9 On Pe ak Mode Flash Code 7
208V
Compressor Monitor Fl ash Code 10
Black/White
NOTE 5 NOTE 6 FP1 Senso r Error Fl ash Code 11
RV FP1 FP2 LP HP
CC

Yellow Yellow Blue Black

Black(15)
RV

Not Used
Orange
Violet(14) Yellow Yellow
Blue Blue Orange Blue Black
ABC SW2 Accessory Relay
DESCRIPTION SW2-4 SW2-5
Cycle with Blower ON ON
P9 CC2 CC2 CC2 P5
R F FG CC CCG REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS P4 Cycle with Compressor OFF OFF
JW2

EH1 CC2 CC F C HI LO G C
Water Valve Slow Opening ON OFF
P2 Cycle with Comm. T-stat Hum Cmd OFF ON
R
ES
K1-RV Relay
K4-Fan Relay

K2-CC Rel ay

K3-CC2 Relay

LS F1-3A
Aurora Timing Events
ALM
K5-Alarm F Event Normal Mode Test Mode
ALG Relay Random Start Delay 5 to 80 seconds 1 second
ACC COM PWM Compressor On Delay 5 seconds < 1 second
ACC NO K6-Acc Compressor Minimum On Time 2 minutes 5 seconds
SW1 Status CFM
Compressor Short Cycl e Delay 4 minutes 15 seconds
ACC NC Relay Aurora Base Control LED3
G
LO (ABC) Test Mode Faul t Recogn itio n Delay – High Pressure Less than 1 second Less than 1 second
R C Start-Up Bypass – Low Pressure 2 minutes 30 seconds
Faul t
C LED1 Faul t Recogn itio n Delay – Low Pressure 30 seconds 30 seconds
P13
R Start-Up Bypass – Low Water Coil Limi t 2 minutes 30 seconds
O/B
Faul t Recogn itio n Delay – Low Water Coil Limit 30 seconds 30 seconds
G Off On
FP1 – 15°F/30°F 1 Faul t Recogn itio n Delay – Condensate Overfl ow 30 seconds 30 seconds
Y1 FP2 – 15°F/30°F 2 HydroZone Call Recogni tion Time 2 seconds 2 seconds
RV – B/O 3
Y2 Acc – Dip 4 4 Water Valve Slow Open Delay 90 seconds 90 seconds
W Acc – Dip 5 5
CC – Dual/Single 6
DH L Output Type 7
Future Use 8
P1 SW2
Com2 Com1 Config
LED5 LED5 LED2
R RS485 NET
G G Y Legend
RS485 NET RS485 EXP Fi eld Install ed Item
C C R - + P7 C R - + P6 CO C EH1 C EH2 P3 Y1 G CC Factory Low voltage wi ri ng Thermistor
P8 T
Factory Line vol tage wiring
Fi eld l ow voltage wiring G Light emi tting diode - Green
Fi eld l ine voltage wi ring
Green(13)
Optional block Relay coil
DC Voltage PCB traces
Junction Capacitor w/ bleed resi stor
NOTE 9 Qui ck connect terminal
Switch - Condensate overflow
Wire nut
HSC C L1 Fi eld wire lug
Switch - High pressure

Switch - Low pressure

Ground
Relay Con tacts- 2 3 1 Polarized connector
R N.O., N.C. P

+ W
Fuse
Current Transducer (CT)
- Bre aker

GND CC - Compressor Contactor PB1, PB2 -

RV -
Power blocks
Reversi ng Valve coil
AID Tool CO - Condensate overflow sensor
OAT HydroStat 24 VDC
LPR K6 -
K5 -
DHW pump relay
Loop pump relay
SW1 -
SW1 -
DIP package 5 position AXB
TEST MODE ABC Board
TS Controller
HP - High pressure switch SW2 - DIP package 8 position ABC Board
Yellow (OAT)

FP - Freeze Protection
Yellow (GND)

LP - Low pressure switch

GND P
VIV - Vapor Injection Valve OAT - Outdoor Air Temperature
Red (TS)

Red (GND)

LPR - Load Pump Rel ay

Geo-Tank

Geo-Tank

ELWT: Entering Load Water Tempera ture Sensor

ELWT
ELWT

Geo-Tank Sensor

41
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Accessories and Options

IntelliStart (Model 040 only) Figure 8: UPS15-42RU and UP26-99F Pump Curve
IntelliStart is a single phase compressor soft starter which UPS15-42RU, and UP26-99F Single Pump Curve
reduces the normal start current (LRA) by 60-70%. It should Pump Curve - Single Pump
be used in applications that require low starting amps,
35
reduced compressor start-up noise, off-grid, and improved UP26-99F
30 UPS15-42RU
start-up behavior. IntelliStart is available as a factory
25
installed option or a field installed kit. IntelliStart is available

Feet of Head
20
on 208-230/60/1 voltage.
15

10

Water Connection Kits (Field Installed) 5

Water connection kits are available to facilitate loop side and 0

0 5 10 15 20 25 30 35
load side water connections. GPM

• MA4FPT - Forged brass 1" MPT x 1" FPT square street elbow
with P/T plug for NEW040 water side connections 26-99F Two Pump Curve

• MA5FPT - Forged brass 1.25" MPT x 1.25" FPT square Pump Curve - Two Pumps

street elbow with P/T plug for NEW050-NEW066 water 70

side connections 60
UP26-99F (2 pumps)

• WFI-HKM-100-24-MO - 1 inch x 24 inch stainless steel 50

Feet of Head
braided hose kit 40

• WFI-HKM-125-24-MO - 1 1⁄4 inch x 24 inch stainless steel 30

braided hose kit 20

10

0
Earth Loop Pump Kit (Field Installed) 0 5 10 15 20 25 30 35
GPM
A specially designed one or two-pump module provides all
liquid flow, fill and connection requirements for independent
single unit systems (230/60/1 only). The one-pump module
NOTE: Never use piping smaller than 1 inch. Limit length of
(FC1-FPT or FC1-GL) is capable of 25 feet of head at 12.0
pipe to 50 feet or less.
GPM, while the two-pump module (FC2-FPT or FC1-GL) is
capable of 50 feet of head at 12.0 GPM.
Type L Copper Pressure Loss
Ft of Hd per 100 ft
Load-side Pump Kit (Field Installed)
Type L Copper Tube
Four (4) load pump kits are available to provide all liquid
GPM 3/4 1 1-1/4 1-1/2 2
flow requirements for independent single unit systems 2 1.5
(230/60/1 only). WaterFurnace part number 24S516- 3 3.2
10 (Grundfos UPS15-42RU) is a composite body pump. 4 5.5 1.4
EWPK2 (Grundfos UP26-99SF) is stainless steel body 5 8.5 2.1
6 2.9 1.1
pump. WaterFurnace part number EWPK1 and EWPK3
7 3.9 1.4
come with a cast iron body pump (Grundfos UP26-99F) 8 5.0 1.8
that can be used for hydronic heating applications. 9 6.1 2.3 0.9
10 7.5 2.8 1.1
Calculate the system pressure drop then refer to the 12 3.9 1.6
14 5.2 2.1
pump curves in figure 8 to select the proper pump. All
16 6.6 2.7
four (4) of the WaterFurnace pump kits can be used for 18 8.2 3.4
hydronic heating applications as long as they meet the 20 10.0 4.1 1.1
flow requirements. If the flow requirements are outside the 22 5.0 1.3
pump curve, an alternate pump will need to be obtained to 25 6.3 1.6
30 2.2
maintain the necessary flow.
35 2.9
• 24S516-10 - UPS15-42RU composite PPS, 3⁄4 inch union 40 3.8
sweat connection 45 4.7
• EWPK1 - UP26-99F cast iron volute, 1 inch FPT 50 5.7
flange connection
NOTE: Standard piping practice limits pressure drop to 4
• EWPK2 - UP26-99SF Stainless Steel volute, 1 inch FPT
feet of hd per 100 feet in 2 inch and larger pipe.
flange connection
• EWPK3 - UP26-99F cast iron volute, 1-1⁄4 inch FPT
flange connection

42
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

External Control
An external controller is necessary for operation. For water storage tank set point control the HydroStat HSC, HZC, and HZ0
were designed specifically for our Geo-Storage Tanks. A field supplied aquastat may also be used as the external control
to the heat pump. If zoning is required, the Hydrologic Zone Panels and Control system can provide up to eight zones of
closed loop hydronic heating and cooling.

HydroStat (HSC) features:

• Communicating Controller
• Pump Sampling
• 2 1/2” x 2 1/2” LCD display and five push buttons serve as the human interface
• Controls and regulates water tank temperature
• Fahrenheit or Celsius
• Symphony Compatibility - Without HydroStat the tank temperature won't be displayed on Symphony
• Single Stage

HydroZone (HZC) features:

• 2 1/2” x 2 1/2” LCD display and five push buttons serve as the human interface
• Controls and regulates water tank temperature
• Fahrenheit or Celsius
• Outdoor reset
• Warm weather shutdown
• Single Stage

HydroZone (HZO) features:

• HZC mounted on 7.5” x 7.5” x 3.25” electrical box
• HydroZone relay board
• 2 1/2” x 2 1/2” LCD display and five push buttons serve as the human interface
• Controls and regulates water tank temperature
• Fahrenheit or Celsius
• Outdoor reset
• Warm weather shutdown
• Staging (up to 4 stages)
• Lead/Lag (when staging)

HydroLogic features:
• Operates radiant floor heating
• Operates hydronic fan coil heating and cooling
• 4 zones expandable to 8 zones
• Communicating 2 wire controls
• Controls 2 stages of compressors with rotation
• Controls backup heat source
• Intelligent heat/cool switchover
• Fahrenheit or Celsius
• Outdoor reset
• Indoor temperature feedback
• Warm weather shutdown

43
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Accessories and Options cont.

Figure 9: Geothermal Storage Tank
30° 30°

From Geo To Geo 59˝ Dip Tube

1˝ x 3˝ Nipple w/1˝ x 3˝ Nipple

PRIMARY ANODE
39˝ - 80 Gallon
42˝ - 119 Gallon 8˝

3/4˝ HOT OUTLET

3/4˝ COLD INLET
w/14˝ SECONDARY ANODE 52˝ DIP TUBE

Approx. 1˝

T&P Red Wire attached

VALVE to Thermistor or Thermostat
for Top Exit
HEIGHT
Optional “To Geo”
Connection Shipped with Element Location
1-1/2˝ Pipe Plug
Taped to Bottom of Packaging

Lower Sensor Thermistor

to be used by Hydrozone or HydroStat Controllers
35-3/4˝
Optional “From Geo” Connection
Shipped with 1-1/2˝ Pipe Plug Installed

5-1/4˝

DRAIN VALVE DIAMETER

Lower Thermostat to be used
with Aurora Base Control Board

ELEMENT NUMBER DIMENSIONS IN INCHES APPROX.

MODEL GALLON R
WATTAGE OF SHIPPING
NUMBER CAPACITY VALUE HEIGHT DIAMETER
(240 VOLT) ELEMENTS WEIGHT (lbs.)

GEO-STORAGE-80* 80 4500 1 16 63-1/4 24 204

GEO-STORAGE-120** 119 4500 1 16 63-1/4 28 311

* 040 Only
** 050 & 066 Only

44
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Engineering Guide Specifications

General The coaxial water-to-refrigerant heat exchanger shall be
The liquid source water-to-water heat pump shall be a designed for low water pressure drop and constructed of
single packaged heating only or reverse-cycle heating/ a convoluted copper inner tube and a steel outer tube.
cooling unit. The unit shall be listed by a nationally Refrigerant-to-water heat exchangers shall be of copper
recognized safety-testing laboratory or agency, such as inner water tube and steel refrigerant outer tube design,
ETL Testing Laboratory, Underwriters Laboratory (UL), or rated to withstand 650 PSIG (4481 kPa) working refrigerant
Canadian Standards Association (CSA). The unit shall be pressure and 450 PSIG (3101 kPa) working water pressure.
rated in accordance with Air Conditioning, Heating, and The thermostatic expansion valve shall provide proper
Refrigeration Institute/International Standards Organization superheat over the entire liquid temperature range with
(AHRI/ISO) and Canadian Standards Association (CSA- minimal “hunting.” The valve shall operate bidirectionally
US). The liquid source water-to-water heat pump unit, as without the use of check valves.
manufactured by WaterFurnace International, Fort Wayne,
Indiana, shall be designed to operate with source liquid Piping and Connections
temperatures between 50°F [10°C] and 110°F [43.3°C] in Supply and return water connections shall be 1 in. [25.4 mm]
cooling, and between 30°F [-1°C] and 90°F [32.2°C] in for the NEW040, 1 1⁄4 in. [31.75 mm] for the NEW050-066.
heating. The FPT fittings shall be fixed to the cabinet by use of a
captive fitting, which eliminates the need for backup pipe
Casing and Cabinet wrenches.
The cabinet shall be fabricated from heavy-gauge
galvanized steel and finished with corrosion-resistant Electrical
powder coating. This corrosion protection system shall A control box shall be located within the unit compressor
meet the stringent 1,000 hour salt spray test per ASTM compartment and shall contain a 75VA transformer with
B117. The interior shall be insulated with 1⁄2 in. thick, multi- a built-in circuit breaker, 24 volt activated compressor
density, coated glass fiber for noise suppression. contactor, terminal block for thermostat wiring and
solid-state controller for complete unit operation.
All units shall have separate holes and knockouts for Electromechanical operation WILL NOT be accepted.
entrance of line voltage and low voltage control wiring. All Units shall be name-plated for use with time delay fuses
factory-installed wiring passing through factory knockouts or HACR circuit breakers. Unit controls shall be 24 volt
and openings shall be protected from sheet metal edges at and provide heating or cooling as required by the remote
openings by plastic ferrules. The control box shall be field thermostat/sensor.
switchable from front to back for improved application
flexibility with quick attach low voltage harnesses. The An Aurora, a microprocessor-based controller, interfaces
control box is shipped standard on the opposite end of the with an external control to monitor and control unit
water connections. operation shall be provided. The unit control shall provide
operational sequencing, high and low pressure switch
Refrigerant Circuit monitoring, freeze detection, hot water limit thermistor
All units shall utilize the non-ozone depleting and low sensing, lockout mode control, hot water, load and loop
global warming potential refrigerant R-410A. All units shall pump control, LED status and fault indicators, fault
contain a sealed refrigerant circuit including a hermetic memory, field selectable options, and accessory output.
motor-compressor, bidirectional thermostatic expansion The Lockout signal output shall have a pulsed option so
valve, reversing valve, coaxial tube water-to-refrigerant that DDC systems can red specific lockout conditions from
heat exchanger, electronic expansion valve (VI circuit), and the control.
service ports.

Compressors shall be high-efficiency scroll type designed

for vapor injection, heat pump duty and mounted on
vibration isolators. The compressor shall be double isolation
mounted using selected durometer grommets to provide
vibration free compressor mounting. All models will feature a
compressor discharge muffler to help quiet compressor gas
pulsations. A high density sound attenuating blanket shall
be factory installed around the compressor to reduce sound.
Compressor motors shall be single-phase PSC with overload
protection.

45
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Engineering Guide Specifications cont.

The Aurora Advanced Control shall also feature an Energy Accessories
Monitoring Package that will provide real time total power Hose Kits – Automatic Balancing and Ball Valves
consumption, compressor monitoring, On Peak input with ‘Y’ strainer (field-installed)
signal for utility controlled demand programs, loop pump
WaterFurnace P/N - WFI-AYH100XF-XXX-24MO
linking for multiple units driving a common flow center
(1 in. hose kit for 040)
and up to two optional home automation inputs. Optional
WFI-AYH125XF-XXX-24MO
Performance and Refrigerant Monitoring package will
(1 1⁄4 in. hose kit for 050-066)
provide real time data of the refrigeration circuit.
A flexible steel braid hose featuring Kevlar® reinforced EPDM
core with ANSI 302/304 stainless steel outer braid and
An optional Aurora Interface Diagnostic (AID) Tool shall
fire rated materials per ASTM E 84-00 (NFPA 255, ANSI/
communicate with the Aurora control allowing quick and
UL 723 & UBC 8-1). Ball valve at one end; swivel connector
easy access to monitoring, and troubleshooting of any
with adapter at the other end (swivel to adapter connection
Aurora control. The device shall include the features of
via fiber or EPDM gasket). Swivel connection provides
fault description, and history, manual operation capability,
union between heat pump and piping system. The hoses
sensor readings, timings, and other diagnostic tools.
feature brass fittings, stainless steel ferrules. A “y” strainer
is provided on one end for fluid straining and integral
A detachable terminal block with screw terminals will
“blowdown” valve. A full port ball valve shall be provided
be provided for field control wiring. All units shall have
with integral P/T (pressure/temperature) port on supply
knockouts for entrance of low and line voltage wiring.
hose and automatic balancing valve with integral P/T ports
and full port ball valve on return hose.
Optional IntelliStart (compressor Soft Starter) (040 only)
shall be factory installed for use in applications that require
Specifications:
low starting amps, reduced compressor start-up noise,
• Temperature range of 35°F [2°C] to 180°F [82°C].
off-grid, and improved start-up behavior. IntelliStart shall
• Max. working pressure of 400 psi [2756 kPa] for 1⁄2 in.
reduce normal starting current by 60% on 208-230/60/1
and 3⁄4 in. hose kits; max. working pressure of 350 psi
units.
[2413 kPa] for 1 in. and 1 1⁄4 in. hose kits.
• Minimum burst pressure of four times working pressure.

Geothermal Storage Tanks

Available in 80 or 119 gallon capacities and are specifically
designed with large plumbing connections, 2 in. (R-
16) insulation, built-in temperature sensor, and chilled
water approved make these tanks the perfect choice for
geothermal hydronic systems. A pair of 1 in. connections
on top of the storage tanks allow for easy installation
and trouble-free operation in geothermal hot water assist
systems. Large 1-1/2 in. FPT re-circulating side connections
(shipped with threaded plugs) are included for high-flow
water-to-water units. The upper element provides easy use
of auxillary/backup heat. Sandhog low Watt density 4500
Watt Incoloy Steel Heating Element is designed to last 2 to
3 times longer than standard copper heating elements. The
lower access panel houses a factory installed thermistor for
accurate tank set-point control which is ideal for use with
our HydroStat or HydroZone controllers.

46
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Notes

47
5 SERIES OPTIHEAT 504W11 SPECIFICATION CATALOG

Revision Guide
Pages: Description: Date: By:
Misc. Added Compressor Monitoring kit, misc. updates 15 Feb 2019 JM
30-35 Updated Heating Performance Data 1 May 2015 MA
All Literature Creation 5 Feb 2015 MA

48
Manufactured by
WaterFurnace International, Inc.
9000 Conservation Way
Fort Wayne, IN 46809
[Link]

Product: 5 Series OptiHeat

Type: Geothermal Hydronic Heat Pump
Size: 3-5 Tons
SC2508WN 02/19 Document: Specification Catalog

©2019 WaterFurnace International, Inc., 9000 Conservation Way, Fort Wayne, IN 46809-9794. WaterFurnace has a policy of continual product research and development and
reserves the right to change design and specifications without notice.