THERMAL MASS FLOW SENSORS

S401  /  S421

SMARTPHONE ANDROID APP

For remote configuration

www.suto-itec.com FLOW  /  CONSUMPTION SENSORS

Re

Measure consumption and flow —

optimize process efficiency

S421 inline type S401 insertion type

S401 / S421 FEATURES S401 / S421 FEATURES AT A GLANCE

Measures standard flow, mass flow and consumption
SMARTPHONE ACCURATE
ANDROID APP RESULTS
Thermal mass flow, independent of pressure and temperature
For remote Very fast changes
configuration response time

IP65 casing provides robust protection in rough industrial
environment
EASY PROCESS TOTAL FLOW
Very fast response time
MONITORING High accuracy
Effective and and reliable High accuracy and wide measuring range
inexpensive measurements
measurements
Isolated mA and pulse output signals or Modbus/RTU or
Modbus/TCP interface

Selectable gas type (Some gases require real gas calibration!)

Sensor can be calibrated in 2 different gases

Optional color display for online values, S401 BENEFITS

consumption counter and sensor settings.
10-digit counter (1 999 999 999)
Tube diameters of DN25 to DN500.

2 installation types: center installation and 100 mm insertion
depth installation for bigger pipes (> DN250)

Installation under pressure through 1/2” ball valve

S421 BENEFITS

Pipes sizes available: DN15, DN20, DN32, DN40, DN50, DN65,
DN80

Fits your needs: various process connections available
(R-thread, EN 1092-1 flange or ANSI flange)

Exchangeable sensor unit (easy sensor swap)
Optional flow conditioner, no need for a straight inlet
anymore

www.suto-itec.com
S401 / S421 INSTALLATION AND SENSOR REMOVAL

170
160
150

Engraved
depth scale
Read “installation
Installation depth=
depth” here! Height of Valve + Outer Diameter / 2

Top end of ball valve

Height of Valve

Outer Diameter

S401 can be installed under pressure through a 1/2” ball valve. The S421 sensor unit can be easily removed for
The sensor tip must be in the pipes center. calibration. (Closing cap separately available)

Optional flow conditioner eliminates the straight pipe inlet requirement Wireless connection allows the user to read
the measurement values and change the
configuration

1 RS-485 splitter 2 RS-485 splitter 16 RS-485 splitter

S331
Modbus master input

Modbus/RTU Modbus/RTU Modbus/RTU

sensor sensor sensor

Sensors can be easily integrated into a Modbus/RTU network (daisy chain)

FLOW  /  CONSUMPTION SENSORS

S401 / S421 TECHNICAL DATA
General Specifications
Accuracy 1.5 % of reading + 0.3 % full scale (Optional 1 % of reading)
Repeatability 0.25 % of reading
Sampling rate > 10 samples / sec
Reference conditions Can be set by user. Standard conditions are Ps = 0.1 MPa and Ts = 20 °C
Medium conditions: -30 ... +140 °C / relative humidity < 90 % no condensation
Transport Temperature: -30 ... +70 °C
Metal parts 1.4404 (SUS 316L)
Material: Casing PC + ABS
Sensor: Ceramic with glass coating
Classification: IP65
Electrical connection: 2 x M12, 5 poles (2 x M12 plug with screw terminals included)
Approvals: CE, RoHS, FCC
-30 ... +140 °C fluid temperature
Operating temperature -30 ... +70 °C casing
-10 ... +50 °C casing with display
Operating pressure S401: 0 ... 5.0 MPa (>1.6 MPa need installation device) S421: 0 ... 1.6 MPa (Optional: 4.0 MPa)
Signal: 4 ... 20 mA, isolated
Analogue output Scaling: 0 ... max flow
Max load: 250R
Signal: Isolated switch output, normally open, Max 30 VDC, 20 mA
Pulse output
Scaling: 1 pulse per consumption unit
Modbus output Isolated RS-485 with Modbus/RTU protocol or Modbus/TCP output
Power supply 15 ... 30 VDC / 200 mA
Volumetric flow ranges S401 S421
Di S 401-S S 401-M S 401-H
Inch DN Measuring range from to
(mm) (m3/h) (m3/h) (m3/h)
½” DN15 - - - 0.5 ... 90 m³/h
¾” DN20 - - - 0.9 ... 170 m³/h
1” DN25 27.3 0.5 ... 147.7 0.6 ... 294.7 0.6 ... 356.9 1.5 ... 290 m³/h
1¼” DN32 36.0 0.9 ... 266.3 1.2 ... 531.5 1.2 ... 643.5 2 ... 500 m³/h
1½” DN40 41.9 1.2 ... 366.7 1.5 ... 731.9 1.5 ... 886.2 3 ... 700 m³/h
2” DN50 53.1 2.0 ... 600.1 2.5 ... 1197.6 3.0 ... 1450.0 4 ... 1000 m³/h
2½” DN65 68.9 3.5 ... 1026.5 5.0 ... 2048.6 5.0 ... 2480.4 6 ... 1500 m³/h
3” DN80 80.9 5.0 ... 1424.4 7.0 ... 2842.7 7.0 ... 3441.9 8 ... 2500 m³/h
4” DN100 100.0 10 ... 2183.3 12 ... 4357.2 12.0 ... 5275.7
5” DN125 125.0 13 ... 3419.6 18 ... 6824.4 18.0 ... 8263.1
6” DN150 150.0 18 ... 4930.1 25 ... 9838.9 25.0 ... 11913.1
8” DN200 200.0 26 ... 8785.6 33 ... 17533.3 42.0 ... 21229.5
10” DN250 250.0 40 ... 13743.9 52 ... 27428.5 60.0 ... 33210.7
12” DN300 300.0 60 ... 19814.8 80 ... 39544.1 100.0 ... 47880.4

Stated measuring ranges under following conditions:

Standard flow in air
Reference pressure: 1000 hPa
Reference Temperature: +20 °C

The table above shows the air flow ranges for pipe sizes up to DN300 at standard conditions. At other reference conditions and gas types the
flow range may vary, please contact your local sales support.
Furthermore it is possible to measure the air flow in bigger pipes (> DN300), for this please contact your local sales support.

www.suto-itec.com
S401 / S421 DIMENSIONS
S401 S421 thread type
90.0 100.6 90.0 100.6

(External thread)

(External thread)

H1
R (ISO 7-1)

R (ISO 7-1)

H
SW27

L1
L
436.0 (220 version)
516.0 (300 version)
616.0 (400 version)

Pipe L L1 H H1 R
nominal size total total total from pipecenter to External
inch / (DN) length length height casing top (mm) Thread
(mm) (mm) (mm)
Option: 300, 400
220.0 (standard)

½”(DN15) 300 210 197.4 186.7 R ½”

¾” (DN20) 475 275 200.2 186.7 R ¾”
1”(DN25) 475 275 203.6 186.7 R 1”
SW17 1¼”(DN32) 475 275 207.9 186.7 R 1¼”
1½”(DN40) 475 275 210.9 186.7 R 1½”
SW32 2"(DN50) 475 275 216.9 186.7 R 2"
13.0

2½”(DN65) 475 275 232.7 194.6 R 2½”

Ø12.0
3”(DN80) 475 275 245.5 201.0 R 3"
G 1/2” (ISO 228/1)

S421 flange type 90.0 100.6

Optional flow conditioner

No more straight inlet requirements H1
Weld neck flange Weld neck flange 45º
45º
H
C

a b
L1 nxØL
L ØK ØD

Pipe L L1 H H1
nominal size total total total from pipecenter to
inch / (DN) length length height casing top
Order No. Dimensions a b in mm c in mm (mm) (mm) (mm) (mm)
A 1070 DN15 R 1/2” 24 64 ½”(DN15) 300 210 234.2 186.7
A 1071 DN20 R 3/4” 32 69 ¾”(DN20) 475 275 239.2 186.7
A 1072 DN25 R 1” 37 75 1”(DN25) 475 275 244.2 186.7
A 1073 DN32 R 1.25” 45 92 1¼”(DN32) 475 275 256.7 186.7
A 1074 DN40 R 1.5” 54 92 1½”(DN40) 475 275 261.7 186.7
A 1075 DN50 R 2” 68 105 2”(DN50) 475 275 269.2 186.7
A 1076 DN65 R 2.5” 80 128 2½”(DN65) 475 275 287.1 194.6
A 1077 DN80 R 3” 95 142 3”(DN80) 475 275 301.0 201.0

FLOW  /  CONSUMPTION SENSORS

S401 / S421 ORDERING
Visit our website or e-mail us:
www.suto-itec.com
[email protected]
Please use the following tables to assist in placing your
order with our sales staff.

S401 Thermal Mass Flow Meter (Insertion type) S421 Thermal Mass Flow Meter (Inline type)
Order No. Code Description Order No. Code Description
S695 4100 S4010 S401 Flow sensor, 220mm shaft S695 4120 S4210 S421 Flow sensor, in-line type, 1.6 MPa version
S695 4101 S4011 S401 Flow sensor, 300mm shaft S695 4121 S4211 S421 Flow sensor, in-line type, 4.0 MPa version
S695 4102 S4012 S401 Flow sensor, 400mm shaft Measuring section connection *
S695 4103 S4013 S401 Flow sensor, 160mm shaft A130X A R-thread (IOS-7-1)
Connection thread A132X B Flange, EN 1092-1, PN40
A G 1/2” Standard A134X C Flange ANSI 16.5
A1006 B PT 1/2” Adapter Measuring section size *
A1005 C NPT 1/2” Adapter 1 A DN15 (1/2”)
Gas type 1 2 B DN20 (3/4”)
A1007 A Air 3 C DN25 (1”)
A1008 B CO2 4 D DN32 (1.25”)
A1009 C O2 (Oil- & grease-free cleaned) 5 E DN40 (1.5”)
A1010 D N2 6 F DN50 (2”)
A1011 E N2O 7 G DN65 (2.5”)
A1012 F Argon 8 H DN80 (3”)
A1013 G Natural Gas Gas type 1
A1014 H H2 (real gas calibration) A1007 A Air
A1015 I Other gas (Please specify) A1008 B CO2
A1016 J He (real gas calibration) A1009 C O2 (Oil- & grease-free cleaned)
A1017 K C3H8 A1010 D N2
Z No Second Gas A1011 E N2O
Gas type 2 (same selections as above) A1012 F Argon
Range A1013 G Natural Gas
A Standard range version (92,7 m/s) A1014 H H2 (real gas calibration)
A1401 B Max range version (185 m/s), only for S401 A1015 I Other gas (Please specify)
A1402 C High speed range version (220 m/s), only for S401 A1016 J He (real gas calibration)
A1403 D Low range version (1/3 or standard range) A1017 K C3H8
Vacuum / Atmospheric range (1/3 of standard Z No Second Gas
A1407 F
range) Gas type 2 (same selections as above)
Calibration Range
A Standard calibration A Standard range version
A1405 C Bi-directional calibration, only for S401 A1403 D Low range version (1/3 of standard range)
A1404 E High accuracy calibration (1 % ± 0.3 %F.S.) A1407 F Vacuum / Atmospheric range (1/3 of standard range) International Edition (EN) - 01/20. © 2020 SUTO iTEC GmbH. www.suto-itec.com
Output Calibration
A1410 A Analog 4 ... 20 mA, Pulse output A Standard calibration
A1411 B Modbus/RTU output A1404 E High accuracy calibration (1 % ± 0.3 %F.S.)
Analog 4 ... 20 mA, Pulse output compatible Output
A1413 C
to S400
A1410 A Analog 4 ... 20 mA, Pulse output
Modbus/TCP output (including 5 m M12-
A1424 D A1411 B Modbus/RTU output
cable with RJ45 Plug)
Analog 4 ... 20 mA, Pulse output
Display A1413 C
compatible to S400
A Without display
Modbus/TCP output (including 5 m M12-cable
A1420 B With display A1424 D
with RJ45 Plug)
Example: S4010AAZBAAB Display
S401, 220 mm shaft, G 1/2”, Air, no second gas, max range, A Without display
standard calibration, analog 4 ... 20 mA and Pulse output, display A1420 B With display
Attention:
• Measuring section connection and size must be combined to get Flow conditioner (optional)
the order number. Exmaple: A1306 = R-thread DN50 A107X A R-thread flow conditioner
Example: S4210AFBDAEBB
S421, R-thread, DN50, CO2, N2, standard range,
high accuracy calibration, Modbus/RTU output, display

www.suto-itec.com FLOW  /  CONSUMPTION SENSORS