SOLAR ASSISTED

TRAFFIC DIRECTOR
Model: WTSPXXX-XXXX-01
Operations & Parts Manual

WANCO, INC.
5870 Tennyson Street
Arvada, Colorado 80003-6903
(303) 427-5700
INTRODUCTION

Congratulations on the purchase of your WANCO Solar Assisted Traffic Director. This
unit is the finest and most technologically advanced on the market today. Wanco Inc. has
been producing quality roadside safety equipment since 1984, and has several thousand
units in operation throughout the world. We have an excellent reputation for quality,
reliability, and service.

Before use, please read carefully the contents of this manual.

Should you have any questions about this product, please contact our Service or Sales
Departments.

Wanco, Inc.
5870 Tennyson Street
Arvada,CO 80003-6903
Ph: 303-427-5700
Fax: 303-427-5725
E-Mail:[email protected]
Web-Site: www.wanco.com

2
WHERE TO OBTAIN SERVICE

Have ready the unit model and VIN number. This information is located on the VIN
plate mounted on the left (viewing from rear) inside upright frame of the trailer.

Contact the Service Department at:

Wanco, Inc.
5870 Tennyson Street
Arvada, CO 80003-6903
Ph: 303-427-5700
Fax: 303-427-5725
E-Mail: [email protected]
Web-Site: www.wanco.com

3
TABLE OF CONTENTS

1.0 SAFETY PRECAUTIONS

2.0 ASSEMBLY INSTRUCTIONS

3.0 TOWING INSTRUCTIONS

4.0 OPERATION INSTRUCTIONS

5.0 SHUTDOWN PROCEDURES

6.0 CHARGING PROCEDURES

7.0 BATTERY MAINTENANCE

8.0 TROUBLE SHOOTING

9.0 WIRE DIAGRAMS

10.0 PARTS SECTION

11.0 WARRANTY

4
1.0

SAFETY PRECAUTIONS

*THE TRAILER IS NOT DESIGNED OR INTENDED TO BE USED FOR THE

HAULING OF MATERIALS OR PERSONS, AND SHOULD NOT BE TOWED OR
OPERATED WITH ANY PARTS, SUPPLIES, OR ADDITIONAL EQUIPMENT
ATTACHED TO IT OR LOADED UPON IT.
*ADDITIONAL TRAILERS OR OTHER EQUIPMENT SHOULD NOT BE TOWED
IN TANDEM WITH THIS UNIT.
*DO NOT STAND ON TRAILER UNTIL ALL FOUR LEVELING JACKS HAVE
BEEN LOWERED AND SET.
*BE SURE THAT APPROVED SAFETY CHAIN IS ATTACHED TO VEHICLE
WHEN TOWING TRAILER.
*VERIFY THAT ALL LEVELING JACKS ARE UP AND LOCKED BEFORE
TOWING.
*VERIFY THAT MESSAGE PANEL IS LOCKED IN THE DOWN POSITION
BEFORE TOWING.
*KEEP HANDS CLEAR OF PINCH POINTS WHEN RAISING AND LOWERING
MESSAGE PANEL.
*BATTERY BOX COVER SHOULD BE KEPT CLOSED EXCEPT WHEN
PERFORMING MAINTENANCE OR CHARGING.
*DO NOT SHORT POSITIVE (+) POWER CABLE TO GROUND WHILE
CONNECTING OR DISCONNECTING BATTERIES.
*WHEN CLOSING BATTERY BOX COVER, ALWAYS KEEP HANDS CLEAR OF
CLOSING OR PINCH POINTS.
*WHENEVER THE MESSAGE PANEL IS IN THE UPRIGHT POSITION VERIFY
THAT CLEVIS PINS ARE IN POSITION AND LOCKED.
*VERIFY THAT THE TIRES ARE INFLATED TO PROPER PRESSURE BEFORE
TOWING AND THAT THE WHEEL LUGS ARE TIGHT.
*CHECK TO SEE THAT THE TRAILER HITCH IS PROPERLY ENGAGED AND
LOCKED BEFORE TOWING.
*WHEN ASSEMBLING THE TRAILER,VERIFY THAT ALL NUTS AND BOLTS
ARE SECURELY TIGHTENED IN ACCORDANCE WITH THE
MANUFACTURERS INSTRUCTIONS.

WARNING:
ALWAYS VISUALLY CHECK THE ARROW BOARD AFTER YOU HAVE
SELECTED THE PROPER SETTINGS TO INSURE THE UNIT IS OPERATING
CORRECTLY. CHANGE ANY BULBS THAT ARE NOT OPERATING.

5
2.0

ASSEMBLY INSTRUCTIONS

UNIT IS FULLY ASSEMBLED AND READY TO USE WITH THE EXCEPTION OF

THE DRAWBAR WHICH MAY BE INSTALLED/REMOVED BY SLIDING IN OR
OUT OF TUBING MOUNTED ON BOTTOM FRONT OF TRAILER FRAME AND
HELD IN PLACE BY TWO BOLTS.

6
3.0

TOWING INSTRUCTIONS

1. Secure the battery box lid to closed position and lock

2. Lower signboard into the travel position and secure with positive winch
and cable action, along with locking pin in slide bar.
3. Raise and secure the rear stabilizer jacks.
4. Lower trailer tongue onto towing vehicle.
5. Secure the hitch. Attach the towing chain to the towing vehicle.
WARNING: When towing be certain that the hitch is completely seated
on the ball before locking. If not properly seated, the hitch may come
loose resulting in death, injury, or property damage.
CAUTION: Trailers's electrical system uses negative (frame) ground.
6. Connect the tail light plug to the towing vehicles receptacle. See wiring
diagram for color code.
7. Raise and secure front stabilizer jacks/legs. Make sure snapper/plunger
pins are locked in place.

7
4.0

TRAILER OPERATION INSTRUCTIONS

The WANCO Solar Assisted Traffic Director Trailer is designed to operate using energy
from the sun instead of a diesel/gasoline driven engine and alternator to charge the
batteries.

IMPORTANT

LOCATE TRAILER INTO DIRECT SUNLIGHT. AVOID SETTING UP TRAILER

NEAR TREES, BUILDING, BILLBOARDS, ETC. WHERE SHADE OR SHADOWS
WILL BE CAST UPON THE TRAILER. THE SOLAR CHARGING PANELS ARE
GREATLY AFFECTED BY SHADE. FOR MAXIMUM CHARGING EFFICIENCY,
TRAILER MUST BE IN DIRECT SUNLIGHT.

1. Set trailer in desired area and position with rear of the trailer facing traffic. Use the
sight tube and follow the illustration below for correct placement of trailer. Stabilize
the unit with the stabilizer jacks/legs located on each corner of the unit. Replace
snapper/plunger pins in stabilizers.

2. Unhook tow chains, trailer plug, and latching mechanism on the hitch from tow
vehicle.
3. Remove snapper pin from safety slide pivot bracket of arrow board frame at the front
of the unit. Raise the arrow board by cranking the hand winch mounted on front side
of trailer. When the arrow board is fully upright, replace snapper pin in safety slide
pivot bracket. See section 4.1.
4. Solar panel(s) should be fully pivoted and not (even partially) shaded by any object.

8
IMPORTANT

PERIODICALLY CLEAN DUST/DIRT OFF OF SOLAR PANELS. A SOFT RAG

WITH WATER WILL BE THE BEST WAY TO CLEAN OFF THE PANELS. THE
MORE DUST THAT BUILDS UP ON THE PANELS THE LOWER THE CHARGING
EFFICIENCY OF THE SOLAR PANELS.

5. Open hinged lid of control box mounted on the side of the trailer frame. Move on/off
power switch to on position. Select desired function listed around function knob on
the left side of the control panel. The knob on the right allows the user to select the
intensity of the lights. It is recommended that the switch remain in the auto
position. See section 4.2.
6. Visually check the function on the arrow board face to verify the desired function is
Running. See figure below.

7. Place a padlock in the control box to prevent tampering.

8. Close lid of battery box. Place padlocks in battery box latches to prevent theft and
tampering.
9. Remove drawbar by removing the two bolts mounting it from front of trailer frame.
10. Chock wheels in place to prevent shifting of the trailer.

ARROW BOARD OPERATION INSTRUCTIONS

4.1 RAISING ARROWBOARD

The WANCO Solar Assisted Traffic Director is equipped with a hand winch and steel
cable to raise the arrow board from the travel position to the operating position. A safety
slide bar is provided as a second safety device should the winch or cable fail.

9
1. Remove the snapper pin from the safety
slide pivot bracket.
2. Crank hand winch to raise arrow board to
operating position.
3. Reinsert snapper pin into safety slide pivot
bracket.

4.2 OPERATION OF CONTROL BOX

1. The on/off toggle switch is located on the

panel in the upper right corner. This must
be on to get power to the control box.
FOR USE ON HALOGEN
2. Select the proper arrow mode for the job being ARROW BOARD ONLY
104504-001

done. See section 4.0 for the figure

showing the arrow board functions.
3. Select the desired brightness position. For the
most efficient operation of the unit, select the
automatic setting. When outside, the lights of
the arrow board will dim automatically. This
will help keep the lights from becoming a
distraction in lower ambient light levels.

WARNING:
VISUALLY CHECK THE FUNCTION OF THE ARROW BOARD FACE TO VERIFY
THE DESIRED FUNCTION IS RUNNING. CHANGE ANY BULBS THAT ARE NOT
OPERATING.

10
5.0

TRAILER SHUTDOWN PROCEDURE

1. Shut off arrow board at control box.

2. Remove snapper pin from slide bar assembly.

3. Push on slide bar as shown while beginning to

winch arrow board down to travel position.
Pushing on the slide bar will kick the upright and
arrow board out of its vertical position. Once the
process has started, complete the winching of the
arrow board down to the travel position. Line up
the holes for the reinsertion of the snapper pin into
the slide bar assembly.

4. Replace snapper pin into slide bar assembly.

5. Follow instructions in section 3.0-towing instruction for towing

trailer.

11
6.0

BATTERY CHARGING PROCEDURES

Charging batteries properly is very important for the function of your equipment depends
on it. It is important to become familiar with instructions issued with the charger or
equipment manual. Here is a list of helpful items to remember when charging.

1. Batteries should be charged after each period of use. Charging between short intervals
of nonuse is permissible. In cold weather, batteries should come off charge just prior
to use.
2. Do not allow batteries to set in a state of discharge. Discharged batteries left outside
during the winter may freeze and split.
3. Charge batteries only in a well-ventilated area. Keep sparks or flames away from a
charging battery.
4. Always be sure batteries are fully charged prior to putting equipment in operation.
5. Use of battery additives can shorten the life of batteries. DO NOT use them.
6. Check battery solution level (see section 7.0A).
7. Tighten all vent caps before charging.
8. Prevent undercharging the batteries. Undercharging causes stratification.
9. Do not charge a frozen battery.
10. Try to avoid charging at temperatures above 120 F.

CHARGING WITH REMOTE BATTERY CHARGER

The WANCO Battery Charger is an alternate charging system to the solar panels. The
charger also has voltage-monitoring components for the battery system and condition
meter.
The battery charger will take approximately 24 hours to recharge the battery bank when
the system has been drained to shutdown condition.
To recharge the battery bank with the remote charger, observe the following steps:

1. Switch off the power toggle switch on the control box.

It is okay to leave it on if charging while unit is in
service.
2. Plug in charger power cord to 120V commercial power.
3. Switch on charger switch. Ammeter should show
positive charging.
4. To check charging level of battery bank, switch off
charger switch. Allow batteries to stabilize, then
push meter switch to check charging level.
5. Charge batteries until fully charged. Ammeter should
be below 5 Amps to ensure battery bank is fully
charged. Charger will not overcharge battery bank if it
is left on for an extended period of time.
6. Turn off charger when charging is complete.

12
7.0

BATTERY MAINTENANCE FOR INTERSTATE BATTERIES

MAINTENANCE PROCEDURES

A. BATTERY WATERING

Watering a battery is very important and must be done at the right time and in the right amount or else
the batterys performance and longevity suffers. You may never need to add water to your Interstate
battery. But in the event that you should, most Interstate batteries come with removable vent caps.
Under normal operating conditions, these low-maintenance batteries will require minimal service. In
hot climates and in the event of a malfunctioning charging system, it is beneficial to own a battery that
can be serviced, and Interstate batteries are designed with this in mind. Distilled or deionized water
should always be added. When electrolyte is lost under normal use, the water evaporates while the
acid remains in the battery. Adding acid will, therefore, alter the chemical composition of the
electrolyte and cause the battery to fail more quickly. Check your batterys water level regularly. This
will extend its life. We recommend checking it every six months in hot climates and once a year in
mild climates. Prior to charging, check the water level. There should be enough solution to cover the
lead plates. If the battery has been discharged (partially or fully), the solution level should also be
above the plates. If the level is below the top of the plates, add water. To be safe, you can add water
any time it falls below the proper level. The following are important to remember:

1. Check the water level every six months in hot climates and once a year in mild climates.
2. Add only distilled or deionized water to a battery.
3. Add water when the lead plates get exposed to the air. Exposure will damage or corrode the plates
and obviously shorten battery life.
4. Do not overfill a battery. Ideally, the water level should be no higher than 1/8 inch below the
bottom of the vent well. Overfilling may result in electrolyte overflow and consequently losing
capacity and causing a corrosive mess.

WARNING: Avoid skin contact with battery acid solution.

The following is a step-by-step watering procedure:

1. Open the removable vent caps, which may be pried off

with a flat-head screwdriver. Look inside each
individual cell.
2. Check the solution level in each cell; the minimum
level is at the top of the plates and the maximum
level is 1/8 inch below the bottom of the vent well.
3. If necessary, add just enough distilled or deionized
water to meet the level criteria in #2.
4. Charge the battery if needed. See the previous
section on battery charging procedures.
5. After charging, open the vent caps and again look
inside each individual cell.
6. Add additional distilled or deionized water to meet
the level criteria in #2. Do not use a hose to water
batteries. Watering guns or automatic watering
systems are available and recommended.
7. Clean and replace all vent caps.

WARNING: Never add acid to a battery. Fill only with distilled or deionized water.

13
Spot check cells between waterings to assure solution is above the plates. Excess water usage
indicates the presence of one or all of the following:

a) Overcharging
b) High temperature operations
c) Battery is nearing the end of its service life

B. BATTERY CLEANING

Batteries appear to attract dust, dirt, and grime. Keeping them clean is important so problems may be
avoided. The following are guidelines for you to follow every three to six months to keep your
batterys life extended:

1. Keep Terminals Clean. Visually inspect the terminals and cables at least once a year, especially
in hot temperatures, for signs of corrosion. If dirty or corroded, clean the connections with a
scraper and wire brush. Clean terminals will have a bright metallic shine. This will ensure a good
connection and proper starting.
2. Keep Case Clean. Keep the top of the battery clean of heavy dirt and oil with a cloth dampened
by ammonia or a 50/50 solution of baking soda and water. Then rinse with clear water and allow
to thoroughly dry. Do not allow any cleaning solution or foreign matter to get inside the battery.

C. BATTERY INSPECTION

Inspect batteries and other terminal connections for the following:

1. Corrosion. See previous section for battery cleaning.

2. Loose Connectors. Check all connectors for a good contact with terminals. Loose connectors
may cause explosion and/or serious injury.
3. Broken or Frayed Cables. Replace any cables that appear suspicious or have visible cracks or
bare wires.
7.1
TESTING PROCEDURES

Visual inspection alone is not sufficient to determine the overall health of the battery. Open Circuit
Voltage, Load Test, and Specific Gravity Test can give a good indication of the batterys charge level, age,
and health. Routine checks of voltage and gravity checks will not only show the state of charge but also
help spot signs of improper care, such as undercharging and over-watering, and possibly even locate a bad
or weak battery. The following steps outline how to perform a Specific Gravity Test, Open Circuit Voltage
Test, and Load Test:

A. Specific Gravity Test. This test is performed with a hydrometer, which is the most accurate hand held
tool for determining the state of charge of a lead acid battery.

1. Draw electrolyte into the hydrometer a few times so that the float reaches the same temperature as
the electrolyte. This will increase the accuracy of your readings.
2. Hold the hydrometer vertically so that the float is free and does not touch the inner walls of the
barrel.
3. Hold the hydrometer so that the liquid is level in the barrel and at eye level.
4. When you draw the electrolyte, make sure that the hydrometer is full.
5. Check each individual battery cell. If the specific gravity varies more than 0.050 or 50 points
among the cells while the battery is at a 75% state of charge or above, then the battery is bad and
should be replaced. The cells that have a specific gravity of 50 points less than the highest cell are
bad cells. A hydrometer reading of 1.265 or greater at 80F indicates a full charge for Interstate
batteries. To determine the batterys state of charge, compare the hydrometer reading to the
following chart:

14
STATE OF CHARGE AS RELATED TO SPECIFIC GRAVITY
State of Specific Gravity
Charge Corrected to
(%) 80F
BATTERY CHARGE 100 1.265
SUFFICIENT 75 1.225
50 1.190
CHARGE BATTERY 25 1.155
0 1.120

6. To get the most accurate hydrometer reading, you should adjust your hydrometer reading
according to the temperature. If the electrolyte temperature is ABOVE 80F, ADD 0.004 (called
four points) to the hydrometer reading for each 10 degrees above 80F. If the electrolyte
temperature is BELOW 80F, SUBTRACT four points from the hydrometer reading for each 10
degrees below 80F.

B. Open Circuit Voltage Test. An open circuit voltage test may be performed with a voltmeter.

1. To determine if the battery is experiencing a problem, turn off all electrical loads and the charging
source.
2. For an accurate reading, allow the battery to sit with no electrical loads applied for at least one
hour.
3. Connect a voltmeter to the positive and negative terminals and measure the terminal post voltage
with no loads or chargers connected to the battery.
4. To determine the batterys state of charge, compare the open circuit voltage reading on the
voltmeter to the following chart:

STATE OF CHARGE AS RELATED TO OPEN CIRCUIT VOLTAGE

State of Open
Charge Circuit
(%) Voltage
BATTERY CHARGE 100 12.66 V
SUFFICIENT 75 12.45 V
50 12.24 V
CHARGE BATTERY 25 12.06 V
0 11.89 V

We do not recommend that you substitute the Open Circuit Voltage Test for a Specific Gravity Test,
which is more accurate. The Open Circuit Voltage Test is the only way to determine the state of
charge of a sealed no-maintenance battery.

C. Load Test. This test is a 15-second discharge of the battery at a 1/2 cold cranking amp level. A more
accurate testing method than a voltmeter or a hydrometer, the load test is often required to determine
whether a battery is good or bad. Professional technicians use it.

15
7.2
BATTERY STORAGE

For proper storing of a battery, you should:

1. Clean the battery case and terminals with baking soda and water.
2. Check the water level and add water if needed.
3. Test your battery with a hydrometer and/or a voltmeter to ensure the battery is fully charged.
4. If needed, charge your battery. Batteries stored in a discharged state are susceptible to freezing,
sulfation, and an increased rate of discharge. A fully charged battery will not freeze unless the
temperature reaches approximately 80F below zero. But if discharged, it can freeze at 32F. Solution
will freeze at the following temperatures:

Specific Gravity Freezing Point

1.250 -62F
1.200 -16F
1.150 +5F
1.100 +19F
1.000 +32F

Store your battery in a dry, cool, well-ventilated area the cooler the better without going below 32F
and out of the reach of children and pets. Check the water level and state of charge every 45 60 days. If
needed, add distilled or deionized water and charge. Batteries self-discharge when idle as follows:

At 100F, battery self-discharges at 3 points in specific gravity per day.

At 80F, battery self-discharges at 2 points in specific gravity per day.
At 50F, battery self-discharges at 1/2 points in specific gravity per day.
At 30F, battery self-discharges at 1/10 points in specific gravity per day.

7.3
BATTERY REPLACEMENT

To replace a battery, do the following:

1. Disconnect the negative (-) cable from the battery with a wrench.
2. Disconnect the positive (+) cable.
3. Remove the brackets, which hold down the battery.
4. Lift out the battery with a lifting strap.
5. Inspect the bottom of the box for any corrosion or damage. Clean the bottom and attaching parts.
6. Inspect the battery cables for corrosion and damage. Clean or replace the cables as needed to ensure a
good connection.
7. Install your new Interstate battery and secure it with the provided hardware. Reconnect the positive
(+) lead then the negative (-) lead. Be careful not to overtighten the leads.

NOTE:
A warning on each Interstate battery states, Batteries expel explosive gasses. Keep sparks, flames,
burning cigarettes or other ignition sources away at all times. Always wear safety goggles and a face shield
when working near batteries. Production of explosive battery gasses alone does not cause a battery to
explode. It is the combination of explosive gasses and some type of spark or flame that on a rare occasion
results in an explosion. If a battery explodes during starting, for example, this is often caused by a low
level of battery fluid and/or an inadequate cable connection.

16
A battery explosion is a rare occurrence. However, since it is a possibility, it is important to follow battery
safety tips (see below) when working on or near batteries. Several factors increase the possibility of a
battery explosion:

1. Low water level in the battery.

2. Overcharging.
3. High electrolyte temperature.
4. A poor external connection.
5. Poor jump starting procedures.

Safety Tips

1. Put on protective eye wear, rubber gloves, and work clothes and remove all jewelry.
2. Do not allow smoking, open flames or sparks near the battery.

SHIELD EYES. NO
EXPLOSIVE GASES SPARKS
CAN CAUSE FLAMES
BLINDNESS OR SMOKING
INJURY.
FLUSH EYES
SULFURIC ACID IMMEDIATELY
CAN CAUSE WITH WATER.
BLINDNESS OR GET MEDICAL
SEVERE BURNS. HELP FAST.

17
SOLAR TRAFFIC DIRECTOR SOLAR PANEL TEST PROCEDURE
The following are the procedures for testing Solar Traffic Director solar panels (CURRENT TEST):

IMPORTANT: The best test for solar panels is a current test, not just a voltage test.

1. Remove white wire from control box marked Solar Panel.

2. Connect meter as shown in Figure 1, so power from solar panel flows through meter to control box.
3. With good sunlight on the solar panel, the meter reading should be approximately 2 Amps to 5 Amps
depending on solar panel wattage size. If the meter reading is zero (0), the following problems could
exist:
a. Defective solar panel.
b. Fully charged batteries, regulator inside control box shuts off solar panel.
c. Defective solar regulator inside control box. To test, move meter lead B to the screw on control
box going to + battery. This by-passes control box regulator. See figure 1.
d. Loose wire on battery + post going to control box. Make sure both battery post and control box
wires are tight.
4. If meter reading in test 3c is still zero (0), check open circuit current on just the solar panel. Move meter
lead B to black ground wire on control box. Meter should read 7 Amps. This verifies that solar panel
is good or defective.
5. If meter still reads zero (0), open box on back of solar panel. Check for loose wires or burned diodes.
6. For final check of solar panel, take meter leads and connect to wires coming out of the solar panel.
If reading is still zero (0), solar panel is defective or test was not done in sunlight.

FIGURE 1.

18
ELECTRICAL CONTROL SYSTEM
TROUBLE SHOOTING GUIDE
(WTSPXXX-XXXX-01)

NOTES:
1. TO REMEDY CONTROL CIRCUIT PROBLEMS REPLACE CONTROL.
***********CAUTION DISASSEMBLING CONTROL BOX VOIDS WARRANTY***********

19
CHARGING SYSTEM
TROUBLE SHOOTING GUIDE
(WTSPXXX-XXXX-01)

20
WIRING
DIAGRAMS

21
PARTS/MATERIAL LIST DRAWING NO. E-1238
POWER CORD (16/3 X 8 FT.) ITEM PN DESCRIPTION QTY
BLK
6 VDC EACH/CONNECTED BATTERY - 75 WATT SOLAR 55 WATT SOLAR
BATTERY +
FOR 12 VDC SYSTEM BANK PANEL PANEL
CHARGER TOP HALF BOTTOM HALF

RED + -
RED
GRN - + + - +
WHT WHT
WHT
TRANSFORMER
BLK
BLK + -
BLK BLK RED
BLK
CAPACITOR
POWER FUSE METER
SWITCH 5A SWITCH
BLK (-)
BLK (-)

WHT (+)
WHT (+)

22
25A
CONDITION (14 GA) IN-LINE
AMMETER RESET. F M
METER FUSE ARROW BOARD BLK (-)
CIRCUIT DIODE
BRKR. - WHT (+)
AC BRIDGE
BAT SOL
B - + M F
(14 GA) AUX +
TO SOLAR PANEL

AC CONTROL
WHT (10 GA) RED (10 GA) BOX CABLE
BLK (12 GA) 12/2
RED (10 GA) (+) BLK (10 GA) WHT (12 GA)
BLK (10 GA) (-) RED (10 GA)
UNLESS OTHERWISE SPECIFIED
1. INTERPRET DRAWING PER ANSI Y14.5
(CHARGER OPTIONAL) 2. DIMENSIONS ARE IN INCHES WANCO, INCORPORATED
3. DIMENSIONS TO BE MET BEFORE
PROTECTIVE COATING TITLE
TOLERANCES: WIRE DIAGRAM-TRAILER, 4 BATTERY W/CHGR.
FRACTIONS DECIMAL ANGLES
1/16 .XX .030 X 5
FOR POS. DRIVE (WTSPXXX-01) (SIEMENS)
.XXX .010 X.X 1 SIZE DRAWING NO. REV
REV DESCRIPTION DATE CHANGED BY ECO NO.
DRAWN BY DATE
B E-1238 0
This drawing is the property of Wanco, Incorporated and shall not be copied, distributed, or disclosed
without written consent. CNM 06-14-01 SCALE 1/1 AutoCAD 2000 SHEET 01 of 01
PARTS/MATERIAL LIST DRAWING NO. E-1240
ITEM PN DESCRIPTION QTY
BLK
6 VDC EACH/CONNECTED BATTERY - 75 WATT SOLAR 55 WATT SOLAR
+
FOR 12 VDC SYSTEM BANK PANEL PANEL

+ -
- + + - +
WHT WHT

BATTERY
GAUGE + -
+ RED
BLK (14 GA) (-)

-
BLK (-)
BLK (-)

WHT (+)
WHT (+)

23
BATTERY GAUGE
PUSH BUTTON 25A
IN-LINE
ARROW BOARD F M BLK (-)
FUSE
WHT (+)
BAT SOL
RED (14 GA) (+) - + M F
TO SOLAR PANEL

CONTROL
(METER BOX OPTIONAL) BOX CABLE
BLK (12 GA) 12/2
BLK (10 GA) WHT (12 GA)
RED (10 GA)
UNLESS OTHERWISE SPECIFIED
1. INTERPRET DRAWING PER ANSI Y14.5
2. DIMENSIONS ARE IN INCHES WANCO, INCORPORATED
3. DIMENSIONS TO BE MET BEFORE
PROTECTIVE COATING TITLE
TOLERANCES: WIRE DIAGRAM-TRAILER, 4 BATTERY W/METER
FRACTIONS DECIMAL ANGLES
1/16 .XX .030 X 5
BOX FOR POS. DRIVE (WTSPXXX-01) (SIEMENS)
.XXX .010 X.X 1 SIZE DRAWING NO. REV
REV DESCRIPTION DATE CHANGED BY ECO NO.
DRAWN BY DATE B E-1240 0
This drawing is the property of Wanco, Incorporated and shall not be copied, distributed, or disclosed
without written consent. CNM 07-13-01 SCALE 1/1 AutoCAD 2000 SHEET 01 of 01
WIRING GUIDE FOR 15 LIGHT SEQUENTIAL ARROWBOARD,
STANDARD SOLAR ASSISTED TRAFFIC DIRECTOR

24
WIRING GUIDE FOR 25 LIGHT TRI-FUNCTION ARROWBOARD,
STANDARD SOLAR ASSISTED TRAFFIC DIRECTOR

25
26
PARTS
SECTION

27
TRAILER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

28
TRAILER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

29
(contd)
TRAILER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

30
(contd)

TRAILER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

31
(contd)
TRAILER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

32
(contd)

ITEM # PART NUMBER DESCRIPTION QUANTITY

1A 100324-001 ARROWBOARD ASSY HALOGEN BULB, PAR 46, 1
48X96, 15 LIGHT SEQUENTIAL
100324-002 ARROWBOARD ASSY LED BULB, PAR 46, 1
48X96, 15 LIGHT SEQUENTIAL
1B 100325-001 ARROWBOARD ASSY HALOGEN BULB, PAR 46, 1
48X96, 25 LIGHT TRI-FUNCTION
100325-002 ARROWBOARD ASSY LED BULB, PAR 46, 1
48X96, 25 LIGHT TRI-FUNCTION
2 104402-001 FRAME WELDMENT TRAFFIC DIRECTOR SOLAR, 1
WITH 4-CORNER STABILIZER LEGS AND NO DECK
3 101343-001 AXLE ASSEMBLY 2000 LB, IDLER HUB AT 5 4-1/2, 1
60 TRACK, 46-1/2 SPRING CENTERS
4 104591-003 TIRE/WHEEL ASSEMBLY ST205/75D-15BB, 15 X 5, 2
5 4-1/2 WHITE SPOKE RIM
5 100333-001 STABILIZER LEG 30 DEGREE FOOT PAD WITH 4
SQUARE SHAPED PAD
6 100079-001 PIN ASSEMBLY SNAPPER, 3/8 DIAMETER X 2-1/2, 5
9 LANYARD
7 100943-001 JACK SWIVEL, 2000 LB, TOP WIND, SHORT 1
8 102919-003 RING SNAP, 2000 LB, SWIVEL JACKS, FULTON 1
9A 101978-001 HITCH WELDMENT PINTLE, 2-1/2 ID X 1 SECTION 1
PINTLE, 3 SQUARE TUBE MOUNT
9B 103409-001 DRAWBAR WELDMENT T/D, 3 SQUARE X 72 LG, 1
WITH JACK PLATE
9C 100778-002 DRAWBAR WELDMENT ADJUSTABLE, 3 SQUARE 1
TUBE X 66 LG, W/JACK PLATE
9D 102257-002 DRAWBAR WELDMENT ADJUST-COMB, 3 SQUARE 1
TUBE X 57 LG, W/JACK PLATE
9E 100889-001 HITCH WELDMENT ADJUST, 2.5 ID X 1 SECT, 1
PINTLE
9F 100881-002 HITCH ASSEMBLY ADJUST, 2 BOLT-ON COUPLER, 1
3 SQUARE TUBE
9G 101677-002 HITCH BALL, 2 DIA, FITS 3 DRAWBAR TUBE, 1
3500 LB. CAPACITY
9H 103635-001 HITCH ASSEMBLY ADJUST-COMBINATION, 2-1/2 1
ID X 1 SECTION PINTLE AND 2 BOLT-ON BALL
COUPLER
9I 103412-001 HITCH ASSEMBLY COMBINATION, 2-1/2 ID X 1 1
SECTION PINTLE AND 2 BOLT-ON COUPLER
10 100259-002 TAIL LIGHT STOP, TURN, AND TAIL, NO LICENSE 2
INDICATOR
11 101582-001 CLAMP LOOM, 1/2 (#8) 9
12 102223-028 SCREW SHEET METAL, #14 X 5/8 LG, TYPE A, HEX 1
WASHER SLOT
13 100188-001 HARNESS ASSEMBLY REMOVABLE DRAWBAR, 1
TRAILER LIGHTS
14 103317-001 CORD GRIP 3/8 NPT, PIGTAIL, BLACK PLASTIC 1
15 103623-001 EXTENSION CABLE SOLAR PANEL, CONTROL BOX 1
TO SOLAR PANELS
16 101007-001 WINCH HAND CRANK, 1500 LG. CAPACITY, 1
WITH FRICTION BRAKE
TRAILER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

33
(contd)

ITEM # PART NUMBER DESCRIPTION QUANTITY

17 100166-001 PULLEY SINGLE GROOVE, 3 OD X 1/2 BORE, 1/4 1
DIAMETER CABLE
18 100979-002 UPRIGHT WELDMENT ARROWBOARD, BOARD 1
MOUNTED PIVOT SOLAR PANELS
19 100328-001 CABLE ASSEMBLY SOLAR TRAFFIC DIRECTOR, 1
1/4 DIAMETER X 75-1/2 LG.
20 103310-001 BRACKET PIVOT BRACKET MOUNT 1
21 103311-001 BRACKET PIVOT, LOCKING BAR MOUNT 1
22 100069-001 LOCKING BAR - ARROWBOARD 1
23A 104505-001 CONTROL BOX ASSEMBLY 15 LIGHT SEQUENTIAL, 1
5 AMP, HALOGEN BULB, POSITIVE DRIVE
23B 104506-001 CONTROL BOX ASSEMBLY 25 LIGHT TRI- 1
FUNCTION, 5 AMP, HALOGEN BULB, POSITIVE
DRIVE
23C 104507-001 CONTROL BOX ASSEMBLY 15 LIGHT SEQUENTIAL, 1
5 AMP LED BULB, POSITIVE DRIVE
23D 104508-001 CONTROL BOX ASSEMBLY 25 LIGHT TRI- 1
FUNCTION, 5 AMP LED BULB, POSITIVE DRIVE
24 104161-001 COVER BACK, CONTROL BOX 1
25 102083-001 WASHER LOCK, EXTERNAL TOOTH, 1/4 4
26 102960-001 SCREW MACHINE, PAN HD, 1/4-20 UNC X 1/2, 4
PHILLIPS SLOT, PLTD.
27 102178-001 BRACKET LINKAGE MOUNT, BOARD MOUNTED 2
PIVOT SOLAR PANELS, USE WITH P/N: 102174-001
28 102103-001 BUSHING BOARD MOUNTED PIVOT SOLAR PANELS 2
CHANNEL
29 101583-001 CLAMP LOOM, 1/4 (#4) 4
30 102174-001 LINKAGE BOARD MOUNTED PIVOT SOLAR PANEL 2
CHANNEL
31 104166-001 CHANNEL BOARD MOUNTED PIVOT SOLAR 2
PANELS, 19-3/4
32 104167-001 CHANNEL PIVOT CHANNEL SPACER, 44-5/16 1
33 104191-001 BUMPER RUBBER, 1-1/4 OD X1/4 ID X 1-7/8 HIGH 2
34A 104492-001 CHANNEL SOLAR PANEL FRAME, 12-7/8, 55 WATT 2
SIEMENS SOLAR PANEL (SHOWN IN DRAWING)
34B 104493-001 CHANNEL SOLAR PANEL FRAME, 13, 75 WATT 2
SIEMENS SOLAR PANEL
34C 104491-001 CHANNEL SOLAR PANEL FRAME, 13, 110 WATT 2
SIEMENS SOLAR PANEL
34D 104536-001 BRACKET SOLAR PANEL MOUNT, 80 WATT 4
KYOCERA SOLAR PANEL
35A 103118-002 SOLAR PANEL ASSEMBLY 55 WATT, SIEMENS 1
(SHOWN IN DRAWING)
35B 103902-003 SOLAR PANEL ASSEMBLY 75 WATT, SIEMENS 1
35C 103900-003 SOLAR PANEL ASSEMBLY 110 WATT, SIEMENS 1
35D 104533-003 SOLAR PANEL ASSEMBLY 80 WATT, KYOCERA 1
36 102247-001 DECAL CAUTION USE LOCKING PIN WHEN 1
BOARD IS UP OR TRAVEL POSITION
37 102248-001 DECAL W WANCO 5 X 5 2
38 103624-001 EXTENSION CABLE POWER, CONTROL BOX X 9 FT. 1
39 101976-001 DECAL CAUTION DO NOT USE AS A STEP 2
TRAILER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

34
(contd)

ITEM # PART NUMBER DESCRIPTION QUANTITY

40 102259-001 DECAL CAUTION: PERIODICALLY CHECK EACH 1
BATTERY CELL FOR PROPER WATER LEVEL
41 102258-001 DECAL SOLAR TRAFFIC DIRECTOR SET-UP 1
INSTRUCTIONS
42 100170-001 REFLECTOR AMBER, 2-3/4 X 1-3/4, STICK-ON 2
43 100169-001 REFLECTOR RED, 2-3/4 X 1-3/4, STICK-ON 2
44 102920-003 PLACARD TRAILER DATA, FOR SOLAR TRAFFIC 1
DIRECTOR
45 101493-001 RIVET POP, ALUMINUM, 3/16 DIAMETER X 3/8 LG. 2
46 103223-001 SIGHT TUBE TRAFFIC DIRECTOR 1
47 101485-001 RIVET POP, STEEL, 3/16 DIAMETER X 3/8 LG. 18
48 100207-006 BOLT HX HD, 1/4-20 UNC X 1-3/4 LG, GRADE 5, 1
PLATED
49 100236-001 WASHER FLAT, 1/4 28
50 100238-001 NUT LOCK, 1/4-20 UNC, NYLON INSERT 8
51 100216-009 BOLT HX HD, 1/2-13 UNC X 2-1/2 LG, GRADE 5, 2
PLATED
52 100233-001 WASHER FLAT, 1/2 7
53 100217-001 NUT LOCK, 1/2-13 UNC, NYLON INSERT 2
54 100216-017 BOLT HX HD, 1/2-13 UNC X 5 LG, GRADE 5, PLATED 2
55 100713-001 WASHER LOCK, 1/2 2
56 100652-001 NUT HEX, 1/2-13 UNC 2
57 100072-008 BOLT HX HD, 3/8-16 UNC X 2-1/4 LG, GRADE 5, 7
PLATED
58 100073-001 NUT LOCK, 3/8-16 UNC, NYLON INSERT 22
59 100072-017 BOLT HX HD, 3/8-16 UNC X 5 LG, GRADE 5, PLATED 3
60 100072-004 BOLT HX HD, 3/8-16 UNC X 1-1/4 LG, GRDE 5, PLTD 3
61 100234-001 WASHER FLAT, 3/8 62
62 100072-012 BOLT HX HD, 3/8-16 UNC X 3-1/4 LG, GRDE 5, PLTD 2
63 100208-001 WASHER LOCK, 1/4 4
64 100651-001 NUT HEX, 1/4-20 UNC 4
65 100072-013 BOLT HX HD, 3/8-16 UNC X 3-1/2 LG, GRADE 5, 3
PLATED
66 100673-019 BOLT HX HD, 3/4-10 UNC X 6 LG, GRADE 5, PLATED 2
67 100210-001 WASHER FLAT, 3/4 8
68 100214-001 NUT LOCK, 3/4-10 UNC, NYLON INSERT 2
69 100072-019 BOLT HX HD, 3/8-16 UNC X 6 LG, GRADE 5, PLATED 4
70 100207-012 BOLT HX HD, 1/4-20 UNC X 3-1/4 LG, GRDE 5, PLTD 2
71 103254-003 SCREW SOCKET SECURITY, STAINLESS STEEL, 12
5/16-18 UNC X 1 LG.
72 100237-001 WASHER FLAT, 5/16, PLATED 48
73 100239-001 NUT LOCK, 5/16-18 UNC, NYLON INSERT 12
74 104175-001 DECAL WANCO, DENVER, COLORADO 1
75 103505-002 SCREW SOCKET SECURITY, 1/4-20 UNC X 3/4, 5/32 4
HX HD SOCKET (FOR 75, 80, 110 W. SOLAR PANELS)
76 100236-001 WASHER FLAT, 1/4 (FOR 75, 80, 110 W. SOLAR PNLS) 8
77 100238-001 NUT LOCK, 1/4-20 UNC, NYLON INSERT (FOR 75, 80, 4
110 WATT SOLAR PANELS)
78 100207-015 BOLT HX HD, 1/4-20 UNC X 4, GRADE 5, PLATED 1

TRAILER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

35
(contd)

PINTLE, COUPLER, AND COMBINATION HITCHES

ITEM # PART NUMBER DESCRIPTION QUANTITY
83 100216-017 BOLT HX HD, 1/2-13 UNC X 5, GRADE 5, PLATED 2
84 100233-001 WASHER FLAT, 1/2 2
85 100713-001 WASHER LOCK, 1/2 2
86 100652-001 NUT HEX, 1/2-13 UNC 2

ADJUSTABLE HITCHES
ITEM # PART NUMBER DESCRIPTION QUANTITY
87 100216-019 BOLT HX HD, 1/2-13 UNC X 6, GRADE 5, PLATED 2
88 100233-001 WASHER FLAT, 1/2 2
89 100713-001 WASHER LOCK, 1/2 2
90 100652-001 NUT HEX, 1/2-13 UNC 2

BATTERY BOX ASSY FOUR 6 VDC GOLF CART BATTERIES (WTSPXXX-XXXX-01)

36
BATTERY BOX ASSY FOUR 6 VDC GOLF CART BATTERIES (WTSPXXX-XXXX-01)
(contd)

37
BATTERY BOX ASSY FOUR 6 VDC GOLF CART BATTERIES (WTSPXXX-XXXX-01)
(contd)

ITEM # PART NUMBER DESCRIPTION QUANTITY

1 104185-001 BATTERY BOX ASSEMBLY BASE UNIT, 4 TROJAN/ 1
INTERSTATE BATTERIES
1A 104151-001 BATTERY BOX SOLAR ASSISTED TRAFFIC 1
DIRECTOR, 4 TROJAN/INTERSTATE BATTERIES
1B 104147-001 PANEL BATTERY BOX SIDE, WITH LOUVERS 2
1C 104156-001 BRACKET HINGE, COVER TO BOX 2
1D 102269-001 BUSHING SNAP, 1-5/8 ID, BLACK 2
1E 104152-001 COVER BATTERY BOX TOP 1
1F 101070-001 LATCH SUITCASE, WITH LOCKING HOLE 2
1G 104423-001 SPACER BAR BATTERY BOX, FOR SPACING 1
TROJAN/INTERSTATE BATTERIES
1H 102033-003 LATCH FOLD SUPPORT, RIGHT HAND 1
1I 104145-001 BRACKET STANDOFF, BATTERY BOX 1
1J 104150-002 PANEL BATTERY BOX, PARTITION 1
1K 104459-001 BUMPER RUBBER, 7/16 OD X 1/4 DOME 4
1L 100135-001 CORD GRIP 3/4 NPT, BLACK PLASTIC 1
2 104180-001 HARDWARE KIT BATTERY BOX, SPACER BAR AND 1
NO CHARACTERS
2A 101499-002 BOLT CARRIAGE HEAD, 1/4-20 UNC X 3/4, 20
GRADE 5, PLATED
2B 100236-001 WASHER FLAT, 1/4, STEEL, PLATED 45
2C 100238-001 NUT LOCK, 1/4-20 UNC, NYLON INSERT 29
2D 101499-003 BOLT CARRIAGE HEAD, 1/4-20 UNC X 1, GRADE 5, 2
PLATED
2E 100207-002 BOLT HX HD, 1/4-20 UNC X 3/4, GRADE 5, PLATED 10
2F 104186-001 STANDOFF THREAD, HEX FEMALE/FEMALE, 1
STEEL, 1/4-20 UNC X 1/2
2G 101721-001 NUT LOCK, #10-32 UNF, NYLON INSERT 2
2H 101526-001 WASHER FLAT, #10, STEEL, PLATED 2
2I 104463-001 RIVET 3/16 8
2J 104462-004 BOLT HX HD, FULL THREAD, 1/4-20 UNC X 1-1/4 1
2K 100208-001 WASHER LOCK, 1/4 4
2L 104179-001 NUT LOCK, STAINLESS STEEL, 3/8-16 UNC, 4
NYLON INSERT
2M 104178-001 WASHER FLAT, 3/8, STAINLESS STEEL 8
2N 104177-004 BOLT HX HD, STAINLESS STEEL, 3/8-16 UNC X 4
1-1/4
2O 104460-001 PIN CLEVIS, 1/4 DIA. X 1-1/2 LG. 2
2P 104461-001 COTTER HAIRPIN, 3/32 X 1/2 2
3 104411-001 CHARGER AND STANDOFF ASSEMBLY SOLAR 1
ASSISTED TRAFFIC DIRECTOR (OPTION)
3A 101729-002 CHARGER ASSEMBLY BATTERY, 25A 12 VDC, 1
POSITIVE DRIVE (OPTION)
3B 104145-001 BRACKET STANDOFF, BATTERY BOX 1
3C 100651-001 NUT HEX, 1/4-20 UNC, PLATED 4
3D 100236-001 WASHER FLAT, 1/4, STEEL, PLATED 4
3E 100208-001 WASHER LOCK, 1/4 4

38
BATTERY BOX ASSY FOUR 6 VDC GOLF CART BATTERIES (WTSPXXX-XXXX-01)
(contd)

ITEM # PART NUMBER DESCRIPTION QUANTITY

4 104192-002 KIT BATTERY HOLD DOWN, TROJAN/INTERSTATE 6
BATTERIES
4A 104158-002 ANGLE BATTERY HOLD DOWN, STEEL 6
4B 100207-002 BOLT HX HD, 1/4-20 UNC X 3/4, GRADE 5, PLATED 12
4C 100236-001 WASHER FLAT, 1/4, STEEL, PLATED 24
4D 100238-001 NUT LOCK, 1/4-20 UNC, NYLON INSERT 12
5 104131-001 BATTERY 6 VDC, DEEP CYCLE, 220 AMP-HOUR 4
CAPACITY
6 103241-004 WIRING KIT BATTERY, 4 BATTERIES, SOLAR 1
ASSISTED TRAFFIC DIRECTOR
7 104409-001 BOX ASSEMBLY METER, SOLAR ASSISTED 1
TRAFFIC DIRECTOR, NO BATTERY CHARGER
(OPTION)
7A 100298-001 METER BATTERY INDICATOR CONDITION 1
7B 100846-001 SWITCH MOMENTARY, PUSH BUTTON, N.O. 1
8 103624-001 EXTENSION CABLE POWER, CONTROL BOX TO 1
BATTERY X 9 FT.
8A 103060-001 FUSE HOLDER IN LINE, MINI, 30 AMP MAX, WITH 1
12 GA. WIRE (INCLUDED IN P/N: 103624-001)
8B 103061-001 FUSE 25 AMP, FOR MINI FUSE HOLDER, USE WITH 1
P/N: 103060-001 (INCLUDED IN P/N: 103624-001)
9 100137-001 CORD GRIP 1/2 NPT, BLACK PLASTIC 1

39
BOARD ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

40
BOARD ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)
(contd)

15 LIGHT ARROWBOARD
ITEM # PART NUMBER DESCRIPTION QUANTITY
0A 100324-001 ARROWBOARD ASSEMBLY SOLAR BULB, PAR 46, 1
48X96, 15 LIGHT SEQUENTIAL
0B 100324-002 ARROWBOARD ASSEMBLY SOLAR LED BULB, 1
PAR 46, 48X96, 15 LIGHT SEQUENTIAL
1 100342-001 VISOR PAR 46 BULB, (W-0002) LARGE, 5 1/2 15
2A 100917-001 BULB SOLAR, PAR 46, 5 WATT 12 VDC, AMBER 15
COLOR, HALOGEN
2B 102561-001 BULB LED, PAR 46, 12 VDC, AMBER COLOR, NO 15
REGULATOR, WITH PUSH-ON TERMINAL
3A 102005-002 LIGHT CLEARANCE, MINI, AMBER COLOR, 2
HALOGEN BOARD
3B 105599-001 LIGHT CLEARANCE, MINI, AMBER COLOR 2
L.E.D. BOARD
4 102116-001 CORD GRIP 1/2 NPT-E, PIGTAIL, BLACK PLASTIC 1
5A 100341-001 HARNESS ASSEMBLY SOLAR ARROWBOARD, 1
48X96, 15 LIGHT SEQUENTIAL, 4 FT. LG.
5B 100341-002 HARNESS ASSEMBLY SOLAR LED ARROWBOARD, 1
15 LIGHT SEQUENTIAL, 4 FT. LG.
6 100351-001 KIT CONNECTOR, FEMALE, 15 LIGHT SEQUENTIAL 1
AND PINS
7 101885-001 PANEL ARROWBOARD, FRONT, 15 LIGHT, 48X96, 1
PAR 46
8 102521-001 PANEL BACK, ARROWBOARD, 48X96, 2 LIGHT 1
9 100762-001 FRAME WELDMENT ARROWBOARD, 48X96 1

10A 104505-001 CONTROL BOX ASSEMBLY 15 LIGHT SEQUENTIAL, 1

5 AMP, HALOGEN, POSITIVE DRIVE
10B 104507-001 CONTROL BOX ASSEMBLY 15 LIGHT SEQUENTIAL, 1
5 AMP, LED, POSITIVE DRIVE
11 104075-001 LATCH SLIDE, FLUSH STYLE 1

41
BOARD ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)
(contd)

25 LIGHT ARROWBOARD
ITEM # PART NUMBER DESCRIPTION QUANTITY
0A 100325-001 ARROWBOARD ASSEMBLY SOLAR BULB, PAR 46, 1
48X96, 25 LIGHT TRI-FUNCTION
0B 100325-002 ARROWBOARD ASSEMBLY SOLAR LED BULB, 1
PAR 46, 48X96, 25 LIGHT TRI-FUNCTION
1 100342-001 VISOR PAR 46 BULB, (W-0002) LARGE, 5 1/2 25
2A 100917-001 BULB SOLAR, PAR 46, 5 WATT 12 VDC, AMBER 25
COLOR, HALOGEN
2B 102561-001 BULB LED, PAR 46, 12 VDC, AMBER COLOR, NO 25
REGULATOR, WITH PUSH-ON TERMINAL
3A 102005-002 LIGHT CLEARANCE, MINI, AMBER COLOR, 2
HALOGEN BOARD
3B 102005-003 LIGHT CLEARANCE, MINI, AMBER COLOR, LED 2
BOARD
4 102116-001 CORD GRIP 1/2 NPT-E, PIGTAIL, BLACK PLASTIC 1
5A 100340-001 HARNESS ASSEMBLY SOLAR ARROWBOARD, 1
48X96, 25 LIGHT TRI-FUNCTION, 4 FT. LG.
5B 100340-002 HARNESS ASSEMBLY SOLAR LED ARROWBOARD, 1
25 LIGHT TRI-FUNCTION, 4 FT. LG.
6 100352-001 KIT CONNECTOR, FEMALE, 25 LIGHT TRI- 1
FUNCTION AND PINS
7 101629-001 PANEL ARROWBOARD, FRONT, 25 LIGHT, 48X96, 1
PAR 46
8 102521-001 PANEL BACK, ARROWBOARD, 48X96, 2 LIGHT 1
9 100762-001 FRAME WELDMENT ARROWBOARD, 48X96 1

10A 104506-001 CONTROL BOX ASSEMBLY 25 LIGHT TRI- 1

FUNCTION, 5 AMP, HALOGEN, POSITIVE DRIVE
10B 104508-001 CONTROL BOX ASSEMBLY 25 LIGHT TRI- 1
FUNCTION, 5 AMP, LED, POSITIVE DRIVE
11 104075-001 LATCH SLIDE, FLUSH STYLE 1

42
CHARGER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

43
CHARGER ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)
(contd)

ITEM # PART NUMBER DESCRIPTION QUANTITY

0 101729-002 CHARGER ASSY-BATTERY, SOLAR TRAILER, 1
25 AMP, BATTERY CONDITION METER AND
AMMETER, WITH FAN FOR POSITIVE DRIVE
CONTROL BOXES
1 100322-001 BOX-BATTERY CHARGER, WITH METER AND 1
SWITCHES ON TOP
2 100346-001 TRANSFORMER-CHARGER, 25 AMP, 120 VAC IN AND 1
12 VDC OUT
3 100346-002 CAPACITOR-5.0 uf, 660 VAC, 60 HZ 1
4 100345-001 DIODE-BRIDGE RECTIFIER 1
5 100900-001 CIRCUIT BREAKER-RESETTABLE, 40 AMP 1
6 101802-001 FAN-CABINET, 120 VAC, 2750/3250 RPM AND 28/33 1
CFM
7 101803-001 GUARD-INLET, CABINET MOUNT, USE WITH P/N: 1
101802-001
8 100298-001 METER-BATTERY INDICATION CONDITION, 12 VDC 1
9 100796-001 METER-AMMETER, 12 VDC, +30 0 30 SCALE 1
10 100017-001 SWITCH-TOGGLE, SPST, SCREW TERMINALS 1
11 100366-001 FUSE HOLDER-PANEL MOUNTED 1
12 100899-001 FUSE-5 AMP 1
14 100846-001 SWITCH-MOMENTARY, PUSH BUTTON, NORMALLY 1
OPEN
15 100137-001 CORD GRIP-1/2 NPT, BLACK PLASTIC 2
17 100347-001 CORD SET-ELECTRIC, TYPE SJT 16/3 X 8 FT. 1
18 101493-001 RIVET-POP, ALUMINUM, 3/16 DIAMETER X 3/8 LG. 6
19 100207-004 BOLT-HX HD, -20 UNC X 1 LG, GRADE 5, PLTD 4
20 100236-001 WASHER-FLAT, 1/4 8
21 100208-001 WASHER-LOCK, 1/4 4
22 100651-001 NUT-HEX, -20 UNC 4
23 101804-001 SCREW-MACHINE, PAN HD, #10-24 UNC X LG, 4
PHILLIPS SLOT
24 101489-001 NUT-LOCK, #10-24 UNC, NYLON INSERT 4
25 101805-002 SCREW-MACHINE, PAN HD, #10-32 UNF X LG, 1
PHILLIPS SLOT
26 101721-001 NUT-LOCK, #10-32 UNF, NYLON INSERT 1
27 101806-001 SCREW-MACHINE, PAN HD, #8-32 UNC X LG, 4
PHILLIPS SLOT
28 101490-001 NUT-LOCK, #8-32 UNC, NYLON INSERT 4
29 101805-001 SCREW-MACHINE, PAN HD, #10-32 UNF X LG, 1
PHILLIPS SLOT
30 103212-001 NUT-LOCK, K, #10-32 UNF 1

44
METER BOX ASSY SOLAR ASSISTED TRAFFIC DIRECTOR (WTSPXXX-XXXX-01)

ITEM # PART NUMBER DESCRIPTION QUANTITY

0 104409-001 BOX ASSEMBLY METER, SOLAR ASSISTED 1
TRAFFIC DIRECTOR, NO BATTERY CHARGER
1 100846-001 SWITCH MOMENTARY, PUSH BUTTON, N.O. 1
2 100298-001 METER BATTERY INDICATOR CONDITION 1
3 104145-001 BRACKET STAND OFF, BATTERY BOX, SOLAR 1
ASSISTED TRAFFIC DIRECTOR, BOLT-ON
4 100207-002 BOLT HX HD, 1/4-20 UNC X 3/4, GRADE 5, PLATED 4
5 100236-001 WASHER FLAT, 1/4 4
6 100208-001 WASHER LOCK, 1/4 4
7 104540-001 WIRE ASSEMBLY BATTERY INDICATOR 1
CONDITION METER, 14 GA RED MTW STRAND X 3,
CONNECTS + TERMINAL TO TERMINAL FOR LIGHT
8 104541-001 WIRE ASSEMBLY BATTERY INDICATOR 1
CONDITION METER TO MOMENTARY SWITCH,
14 GA RED MTW STRAND X 6
9 104542-001 WIRE ASSEMBLY MOMENTARY SWITCH TO 1
BATTERY, 14 GA RED MTW STRAND X 24
10 104543-001 WIRE ASSEMBLY BATTERY INDICATOR 1
CONDITION METER TO BATTERY, 14 GA BLK MTW
STRAND X 24

45
AXLE ASSY 2000 LB.

46
AXLE ASSY 2000 LB.
(contd)

ITEM # PART NUMBER DESCRIPTION QUANTITY

0 101343-001 AXLE ASSEMBLY 2000 LB, 60 TRACK, DOUBLE 1
EYE SPRINGS
1 101308-001 U-BOLT TUBULAR AXLE, 1 3/4 DIAMETER X 4 1/4 4
LG.
2 101312-001 AXLE 2000 LB, TUBULAR, 1 3/4 DIAMETER X 60 1
TRACK
3 101311-001 SPRING 1250 LB. CAPACITY, 25 1/4 DOUBLE EYE, 2
3 LEAF
4 101309-001 PLATE AXLE, 1 3/4 DIAMETER AXLE 2
5 101324-001 WASHER LOCK, U-BOLT, 3/8 8
6 101310-001 NUT HEX, U-BOLT, 3/8-24 THREAD 8
7 101434-001 STRAP SHACKLE, SUSPENSION, 3 1/8 CENTER 4
TO CENTER
8 102131-001 HANGER DOUBLE EYE SPRING, REAR 2
9 102130-001 HANGER DOUBLE EYE SPRING, FRONT 2
10 101313-001 SEAL GREASE, 2000 LB. AXLE 2
11 101314-001 BEARING INNER/OUTER, 2000 LB. AXLE 4
12 101315-001 CUP INNER/OUTER, 2000 LB. AXLE 4
13 101316-001 HUB IDLER, 5 ON 4 1/2 BOLT CIRCLE, 6 1/2 2
DIAMETER HUB FLANGE
14 101319-001 NUT - SPINDLE 2
15 101320-001 PIN - COTTER 2
16 101321-001 CAP - GREASE 2
17 101322-001 STUD WHEEL, 1/2-20 UNF, 2000 LB. AXLE 10
18 101323-001 NUT WHEEL, 1/2-20 UNF 10

47
MANUFACTURERS LIMITED WARRANTY

WANCO, INC. warrants to the original user that each product of its manufacture is free
from defects in material and workmanship if properly installed, serviced and operated under
normal conditions.

Manufacturers obligation under this warranty is limited to correcting without charge at

its factory any part or parts thereof which shall be returned to its factory prepaid within one year
after being put into service or 12 months after purchase by the original user, whichever is earlier,
and which upon examination shall disclose to the Manufacturers satisfaction to have been
originally defective. In any event, warranty will not extend beyond one year (12 months) from
the date of original purchase from WANCO, INC.

This warranty shall not apply to any of the Manufacturers products which must be
replaced because of normal wear, which have been subject to misuse, negligence or accident or
which have been repaired or altered outside of the Manufacturers factory unless authorized by
the Manufacturer.

WANCO, INC. makes no warranties with respect to engines or other component parts or
accessories not manufactured by the Company, same being subject only to such warranties, if
any, as may be made by their respective manufacturers. But WANCO does warrant that it will
put forth its best efforts on behalf of original users of its products to assure that such
manufacturers warranties are satisfactorily performed.

THIS WARRANTY, AND THE MANUFACTURERS OBLIGATION HEREUNDER,

IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY,
INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, and all other obligations or liabilities including special or
consequential damages or contingent liabilities arising out of the failure of any product or part to
operate properly. WANCO, INC. shall not be liable for any special, indirect, incidental, or
consequential damages whether in contract, tort, under any warranty, or otherwise, beyond the
warranty quoted herein for products or parts.

No person is authorized to give any other warranty or to assume any additional obligation
on the Manufacturers behalf unless made in writing and signed by an officer of the
Manufacturer.

Wanco Inc.
5870 Tennyson St.
Arvada, CO 80003-6903
Ph: 303-427-5700 Fax: 303-427-5725
E-Mail: [email protected]
Web-Site: www.wanco.com

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