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Waste Heat Recovery System: Features

This waste heat recovery system recovers heat from the waste gas of sintering plants. It uses high-temperature waste gas to generate steam with an efficiency of 60% from cooler waste gas and 34% from the sintering machine. This recovered steam can be used for power generation or other purposes. It reduces coke consumption in the sintering process and lowers CO2 emissions. The system has been installed in a plant in India and recovers up to 170 kg of steam per ton of sinter produced.

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99 views2 pages

Waste Heat Recovery System: Features

This waste heat recovery system recovers heat from the waste gas of sintering plants. It uses high-temperature waste gas to generate steam with an efficiency of 60% from cooler waste gas and 34% from the sintering machine. This recovered steam can be used for power generation or other purposes. It reduces coke consumption in the sintering process and lowers CO2 emissions. The system has been installed in a plant in India and recovers up to 170 kg of steam per ton of sinter produced.

Uploaded by

Abrar Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Source:JASE-W Japanese Smart Energy Products & Technologies

http://www.jase-w.eccj.or.jp/technologies/index.html

S-01

Keywords

Y3

equipment or facility

Z4

electricity

E25

general-purpose machinery
JP Steel Plantech Co.

Waste Heat Recovery System


Features
Waste gas heat of a sintering plant is recovered as
steam or electric energy.
The heat recovery efficiency is 60% for waste
gas from cooler and 34% for waste gas from
sintering machine proper.

Sintering machine
proper
Cooler

Waste gas heat recovery from sintering


machine proper also leads to the reduction of
coke consumption.
Applicable whether the cooler is of a circular type or
linear type.

Fan

Waste heat
recovery boiler
Fan

Waste heat
recovery boiler

CO2 emissions can be reduced, leading to a possibility of employing this system in a CDM project.

Basic Concept or Summary


Using this system, high-temperature waste heat of waste gas from
a cooler and a sintering machine proper is recovered as steam,
which can also be used for electric power generation.
The system is composed of a waste heat recovery boiler,
economizer, dimineralized water supply equipment, de-aerator,
steam drum, etc.
For realizing high-efficiency recovery, a high-temperature exhaust
section is separated from a low-temperature exhaust section and
heat is recovered only from high-temperature exhaust section.
In waste heat recovery from a cooler, the exhaust gas the
temperature of which is lowered by heat exchange is sent back to
the cooler and used again for sintered ore cooling.
There are two types in waste heat recovery from a sintering machine proper: one is a type where
exhaust gas is directly sent to a gas treatment system after heat exchange (non-circulating type) and
the other is a type where it is reintroduced into the sintering machine proper (circulating type).

Effects or Remarks

S-01
P-

Steam condition: 20 ata. saturated steam

No.

Waste heat
recovery system

Power recovery volume


Steam recovery
volume (kg/t-sinter) (converted value) (kWh/t-sinter)

No system

Cooler recovery system


(circulating type)

120

Cooler recovery system


(circulating type) and
sintering machine recovery
system (circulating type)

170

25
20

26

Recovered power
Consumed power

30
26

The above values represent typical cases; in reality, they depend on


operating conditions and equipment conditions.

No.
1

Waste heat
recovery system

Dust dispersion volume


(kg/t-sinter)

No system

Cooler recovery system

Cooler recovery system and


sintering machine recovery
system (circulating type)

0.92
0.29

Sintering machine proper


Cooler
Others

0.19

Installation in Practice or Schedule


Domestic
Overseas
1 unit in 2014 in India (20,600 kW)

Contact:

JP Steel Plantech Co., Green Business Team, Planning Department, Overseas Sales & Marketing Division
General Coordinator: Norihiko Inoue, Tel: +81-(0)45-440-5908 Fax: +81-(0)45-440-5841
General Manager: Masao Miki, Tel: +81-(0)45-440-5908 Fax: +81-(0)45-440-5841
URL: http://www.steelplantech.co.jp

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