The ISA-18.
2 Alarm Management Lifecycle
What is an Alarm? (per ISA-18.2)
An alarm is an audible and/or visible means of indicating - There must be an indication of the alarm. An alarm limit can be configured to generate control actions or log data without it being an alarm. to the operator - The indication must be targeted to the operator to be an alarm, not to provide information to an engineer, maintenance technician, or manager. an equipment malfunction, process deviation, or abnormal condition - The alarm must indicate a problem, not a normal process condition. (e.g., pump stopped ,valve closed).. requiring a response. - There must be a defined operator response to correct the condition and bring the process back to a desired (safe and/or productive) state. If the operator does not need to respond, then the condition should not be an alarm.
ISA-18.2 Alarm Management Lifecycle
Inputs
Objectives and standards. PHA report, SRS, P&IDs, operating procedures, etc Alarm philosophy, and list of potential alarms.
Stage
Philosophy Identification
Activity
Document the objectives, guidelines, and work processes for the alarm system. Determine potential alarms.
Alarm philosophy and Alarm System Reqmnt Specification (ASRS). List of potential alarms. Master alarm database, alarm design requirements. Completed alarm design.
Outputs
Work process that determines which alarms are necessary, establishes their design settings (e.g., Rationalization priority, limit, classification), and documents their basis (cause, consequence, corrective action, time to respond, etc) in a Master Alarm Database. Designing the system to meet the requirements defined in rationalization and philosophy. Includes Detailed Design Basic alarm design, HMI design, and advanced alarming design. Implementation Operation Maintenance Monitoring & Assessment Management of Change Audit Alarm system is put into operation (installation & commissioning, initial testing, and initial training). Alarm system is functional. Operators use available tools (e.g., shelving and alarm response procedures) to diagnose and respond to alarms. Alarms are taken out of service for repair and replacement, periodic testing. Alarm system performance is measured and compared against KPIs from the philosophy. Problem alarms are identified (nuisance alarms, frequently occurring alarms). Process to authorize additions, modifications, and deletions of alarms. Periodic audit of alarm management processes (e.g., comparing DCS alarm settings to the Master Alarm Database)
Master alarm database, alarm design requirements.
Operational alarms, Completed alarm design Alarm response and master alarm database. procedures. Operational alarms, alarm response procedures. Alarm monitoring reports and alarm philosophy. Alarm data and alarm philosophy. Alarm data. Alarm data. Alarm monitoring reports, proposed changes.
Alarm philosophy, proposed Authorized alarm changes. changes. Standards, alarm Recommendations for philosophy, and audit improvement protocol
Copyright exida 2011
September 2011
The Alarm Rationalization Process
Copyright exida 2011