Electronic Control Systems
Error Code Table
DS 50/30, DS 160 (G-Structure)
Date: 25.May.2005
System programs: G53T V 2.0A (25.05.2005) Parts list No.: 71 050 00 0165
Error Code Error Cause Remedy
Overload • cutoff due to overload • reduce load moment
prewarning
A2B switch • the A2B switch is activated • lower the hook block
E01 Fallen below radius• fallen below the minimum • luff up the boom to a radius
range or angle radius or gone past the or angle specified in the load
range exceeded maximum angle specified in chart
the respective load chart
due to luffing up the boom
too far
E02 Radius range gone past the maximum radius • luff down the boom to a
exceeded or fallen or fallen below the minimum radius or angle specified in
below angle range angle specified in the the load chart
respective load chart due to
luffing up the boom too far
E04 Operating mode not • A non existing operating • Set the correct operating
acknowledged or mode has been selected mode for the operating state
non permitted in question
slewing zone
• The boom is in a non- • Slew the boom to a
permitted slewing zone permitted area.
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ERR_G53Te_20a / 25.05.2005 16:59 / WO / Rev.-Nr. 4 1 von 6
Electronic Control Systems
Error Code Error Cause Remedy
E05 Forbidden length • Boom has been extended • Retract or extend boom to
range of the main too far or not enough, e.g. if the correct length.
boom operation is only admitted
up to a certain boom length
or for load charts of jibs with
the boom having to be
extended to a certain length.
• The length sensor • Retract the boom. Check the
adjustment was modified, prestress of the cable reel
e.g. rope slid off the length (the rope has to be under
sensor reel. traction). Open the length
sensor and carefully turn the
length pot counterclockwise
to the detent by use of a
screwdriver.
• Clutch between length • Completely replace the
sensor pot and drive is clutch with the drive wheel
defective and adjust length sensor pot
• Failure of the +5V-supply for • Check +5V-voltage. If there
the analog part of the LMI- is no voltage or break down
analog board. at a charge of 50 ohm
approximately, exchange
LMI board.
• Length potentiometer • Replace length
defective. potentiometer.
E07 Faulty • Overload relay defective • Replace LMI board
acknowledgment by
the overload relay • LMI board defective
of the LMI board.
Relay should be
energized but 2nd
contact is indicated
off, or the 2nd
contact is indicated
on while the relay
should be
deenergized.
E08 No • cf. error E07 • cf. error E07
acknowledgement
of the anti-two-block
switch relay.
E11 Fallen below limit • .Length sensor pot • Replace length sensor
for the measuring defective. potentiometer.
channel "Length
main boom". • Electronic board in the • Replace LMI board.
measuring channel
defective.
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Electronic Control Systems
Error Code Error Cause Remedy
E12 Fallen below the • Cable between the central • Check cable as well as
lower limit value in unit and sensor defective or plugs, replace, if need be.
the measuring water inside the plugs • Replace sensor
channel "pressure • Sensor is defective. • Replace LMI main board or
piston side" • Electronic component in the processor board.
measuring channel is
defective.
E13 Fallen below lower • refer to E12 • refer to E12
limit value in the
measuring channel
"pressure rod side"
or “Force2”
E14 Fallen below lower • refer to E12 • refer to E12
limit value in the
measuring channel
"Force 1"
E15 Fallen below lower • Angle sensor defective. • Replace angle sensor.
limit value for the
measuring channel • Electronic part in the • Replace LMI board.
"angle main boom". measuring channel
defective.
E16 Fallen below lower • refer to E15 • refer to E15
limit value in the
measuring channel
"Angle 2”
E17 Fallen below lower • refer to E12 • refer to E12
limit value in the
measuring channel
"Length 2”
E19 Reference and/or • The supply voltage is • Check the voltages on the
supply voltage falsified by one of the LMI main board (AGND =
defective sensors (DAV, LWG) MP0). Check sensors, plugs
• Electronic component is and cable, replace, if need
defective be.
• A/D converter of CPU • Replace LMI board
80C517 defective. • Replace LMI board
E21 Upper limit value for • Length sensor pot defective. • Replace length sensor
measuring channel potentiometer.
"length main boom"
exceeded. • Electronic part in the • Replace LMI board.
measuring channel
defective.
E22 Upper limit value in • refer to E12 • refer to E12
measuring channel
"pressure piston
side" has been
exceeded
E23 Upper limit value in • refer to E12 • refer to E12
measuring channel
"pressure rod side"
or “Force 2” has
been exceeded.
E24 Upper limit value in • refer to E12 • refer to E12
measuring channel
"Force 1" has been
exceeded
© 2005 by PAT GmbH x Hertzstr. 32-34 x D-76275 Ettlingen x ++49 (0) 7243 709-0 x FAX ++49 (0) 7243 709-441
ERR_G53Te_20a / 25.05.2005 16:59 / WO / Rev.-Nr. 4 3 von 6
Electronic Control Systems
Error Code Error Cause Remedy
E25 Upper limit value in • refer to E15 • refer to E15
measuring channel
"angle main boom"
exceeded
E26 Upper limit value in • refer to E15 • refer to E15
measuring channel
"angle 2" has been
exceeded.
E27 Upper limit value in • refer to E12 • refer to E12
measuring channel
"Length 2" has been
exceeded.
E29 Reference and/or • refer to E19 • refer to E19
supply voltage
defective
E31 Error in the system • The system program PROM • Replace system program
program is defective. PROM (PROM No. 0)
E35 Jumper #3 • After calibration of the • Remove the jumper #3
mistakenly left on sensors the jumper #3 has
not been removed.
E37 Error in the logic • The system program PROM • Replace system program
program course is defective. PROM (PROM No. 0)
• Computer module 80C517 • Replace computer module
defective. 80C517.
• LMI board defective • Replace LMI board
E38 System program • The system program in the • Replace the system
and data EPROM LMI does not match to the program PROM or the data
do not match. programming in the data EPROM (PROM No. 1)
EPROM
E41 Error in the internal • Computer component • Replace computer
write/read memory 80C517 defective component 80C517.
(RAM) of the
computer • CPU module defective • Replace CPU module.
component 80C517
• LMI board defective. • Replace LMI board with
CPU module.
E42 Error in the external • Write/read memory (CMOS • Replace LMI board
write/read memory, RAM) or LMI board
1st part (RAM) defective.
E43 Error in the external • refer to E42 • refer to E42
write/read memory,
2nd part (RAM)
E48 Cyclic RAM test: • Computer component • Replace computer
error in the internal 80C517 defective component 80C517.
write/read memory
(RAM) of the • LMI board defective. • Replace LMI board
computer
component 80C517
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Electronic Control Systems
Error Code Error Cause Remedy
E51 Error in the crane • No valid data in the crane • Load crane data EEPROM
data EPROM or data EEPROM. containing valid data.
EEPROM.
• Memory module wrongly • Bridge memory module acc.
bridged. to memory type
• Crane data EPROM • Replace crane data EPROM
defective
E55 Wrong central unit • The used central unit (board • replace board with a retrofit-
used 24 050 30 0030) is a board
standard-board and not a
retrofit-board
E56 Error in crane data • Memory module wrongly • Bridge memory module acc.
EEPROM. bridged. to memory type
• Crane data EEPROM • Replace crane data
defective EEPROM
E57 Error in serial crane • Serial crane data EEPROM • Write data on the serial
data EEPROM. does not contain valid data. crane data EEPROM (by
means of test program or
on-line function), then restart
the LMI
• Memory module defective • Replace memory module.
E58 Error in the serial • No valid data in the serial • Write data on the serial
analog data analog data EEPROM. analog data EEPROM by
EEPROM. means of the test program,
then, restart the LMI
• LMI main board defective. • Replace LMI main board.
E78 Short circuit in the • Short circuit in the A2B • Replace A2B switch
A2B switch circuit switch
• Short circuit in the cable to • Replace cable to the A2B
the A2B switch switch
E91 No data trans- • 24 V supply of the console is • Check 24 V at terminal X1 of
mission form the interrupted the console electronics
console to the • Interruption or accidental • Check the connection
central unit ground in the line between console electronics - central
console electronics and unit. In case of an accidental
central unit ground, the transmitter
module of the console
electronics might be
damaged. Therefore,
replaces the console
electronics.
• Transmitter/receiver module • Exchange console
in console or central unit is electronics or LMI main
defective board resp.
E92 Error in the data • Loose connection in the line • Check the connection
transmission from between console electronics between console electronics
console to central and central unit and central unit
unit • Transmitter/receiver module • Exchange console
is defective electronics or LMI main
board resp.
E93 Error in the data • refer to E92 • refer to E92
transmission from
the central unit to
the console
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ERR_G53Te_20a / 25.05.2005 16:59 / WO / Rev.-Nr. 4 5 von 6
Electronic Control Systems
Error Code Error Cause Remedy
E94 No data trans- • Interruption or accidental • Check line to the console (in
mission from the ground in the line central case of accidental ground,
central unit to the unit - console replace console electronics,
console too).
• 5 V supply of the computer • Check connection to the
in the central unit is missing power unit
• 5 V supply is too low • Exchange the LMI main
board
• Transmitter/receiver module • Replace console electronics
is defective or LMI main board
• Computer module is • Replace processor board.
defective
• Electro-magnetic • Eliminate the source of
interferences (e.g. when interferences by inverse
switching contactors or diodes or varistors.
valves)
E95 Error in the console • The console EPROM is • Replace the console
EPROM defective. EPROM
E96 Error in the internal • The CPU of the console is • Replace the CPU of the
RAM of the console. defective. console
• The console main board is • Replace the console main
defective. board.
Remark
If an error message is displayed that does not figure in this list, please contact the competent PAT
service department as soon as possible.
© 2005 by PAT GmbH x Hertzstr. 32-34 x D-76275 Ettlingen x ++49 (0) 7243 709-0 x FAX ++49 (0) 7243 709-441
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