Lokfix¸ constructive solutions
Mix and place polyester resin anchoring Description
grouts
The Lokfix range consists of pre-measured two packs,
filled polyester resin grouts. The two components are
Uses polyester resin and catalyzed filler. The standard version,
having longer gel times suited to hot weather working
High strength corrosion resistant heavy duty anchoring. conditions, comprises of Lokfix S80 for vertical downward
These anchors include bolts, tendons or dowels in drilled or holes and Lokfix P80 for horizontal and overhead holes
formed holes located in concrete masonry, brickwork or
natural rock. Typical semi-permanent fixing
Permanent installation of reinforcement starter bars,
foundation bolts, ballustrading, barriers and safety fences,
railway tracks, ground anchors for towers, cranes, dock sills
etc.
Advantages
Ultra rapid strength gain
Vibration resistant
Corrosion resistant
Tolerant of wet and damp conditions
Can be placed underwater and in damp conditions
Non expansive
Pre-weighed components
performance of the grout
ensure consistent
Typical permanent fixing
Figure 2: Hexagon headed bolt with removable nut and tie
bar anchored with Lokfix
Technical support
Fosroc offers a comprehensive range of high
performance, high quality concrete repair and construction
products. In addition, Fosroc offers a technical support
package to specifiers, end-users and contractors, as well
as on-site technical assistance in locations all over the
world.
Design criteria
The version of Lokfix grout to be used will depend upon
ambient temperature and anchor conditions. The high
strength of the cured resin permits strong anchors to be
created. The ultimate bond strength developed depends
upon:
Strength of host material
Figure 1: Threaded bar anchored with Lokfix Length of resin bond to bar
Hole preparation and formation
Type and dimension of bar
Lokfix¸
The following formula may be used to determine the Instructions for use
minimum depth of installation for Type 1 rebar bolts, to
ensure the shear stress within the concrete is kept within the
Hole preparation and formation
limits set out in BS 8110.
2 2
Minimum hole depth (mm) = 0.6Y/Sпd2.пd1 /4 = 0.15Yd1 /Sd2 Three methods of hole formation are possible:
1. Optimum performance of Lokfix grouts requires rough
where Y is characteristic yield strength of steel (460 N/mm2) sided, dust free holes. These can be made by using
S is permitted shear stress in concrete (N/mm2) rotary percussive drills followed by oil-free air or water
d1 is bar diameter (mm) flushing.
d2 is hole diameter (mm) 2. Diamond drilled holes should be under reamed.
This formula is used typically as shown in Table 1. 3. Cast holes should be of inverse dovetail configuration.
If parallel sided holes are cast, they should be rough
enough to provide an adequate mechanical key.
Table 1
Bar preparation
Minimum hole depth
Characteristic concrete 1. All bars should be deformed. This will ensure good
2
strength (N/mm ): 20 25 30 >40 Bond between the bar and the grout.
Permitted concrete shear 2. Bars should be degreased and any mill scale or flaky
stress using Type One Bar rust removed.
2
(N/mm ): 1.8 2 2.2 2.5
Bar Mixing
Yield Hole
diameter
(tonnes) dia.
Minimum hole depth (mm)
(mm) Only a complete pack of resin and catalyzed filler should
12 5.2 20 280 250 225 200 be mixed in one operation. Mixing may be carried out
manually or mechanically. When a smooth, even
16 9.3 20 490 445 400 355 consistency is achieved, the grout is ready for use. It must
20 14.5 25 615 555 500 440 be placed well within the gel time of the grout.
25 22.6 32 750 675 615 540
Grouting
32 37.0 38 1035 930 845 745
40 57.8 45 1365 1225 1115 980 The mixed grout should be poured or pumped steadily into
the prepared anchor holes. The anchor bar should then be
pressed into the hole to the required depth. Slight agitation
Properties of the bar will greatly assist in achieving a complete bond.
The bar should be left undisturbed in the required position
until the grout has hardened fully.
Typical results
Gel time Cleaning
Temperature °C : 10 20 30
Any mixing drums, pumps etc should be cleaned within
Minutes : 100 40 15 the pot life of the grout. Fosroc Solvent 102 is
2
Compressive strength (N/mm ) BS 6319 part 2 1983 recommended for this purpose.
1 hour : 70
Limitations
3 hours : 85
24 hours : 100 1. At permanent operating temperatures above 40°C,
creep of the cured grout may become significant.
7 days : 115
2. Resin anchors should not be used where structural
2
Tensile strength (N/mm ) BS 6319 part 2 & 3 1985 load bearing performances have to be maintained in
3 days : 12 anchors subjected to fire conditions.
3. For use at temperatures below 5°C, seek advice from
7 days : 14 Fosroc.
Flexural strength (N/mm2) BS 6319 part 3 1990
3 days : 26 Estimating
7 days : 30
Supply
2
Shear strength (N/mm ) BS 2782 part 2 36 Lokfix S80, P80 : 1 litre packs
constructive solutions Lokfix – Page 2 of 3
Lokfix¸
Volume of Lokfix grout required in ml for each Storage conditions
100 mm of bond length.
Store in dry conditions away from high temperatures and
(200 mm bond length is the minimum recommended.) high humidity. Keep away from sources of heat and naked
flames.
Hole diameter Bolt diameter (mm)
(mm) 12 16 20 25 32 40 Precautions
20 25
25 50 40 25 Health and safety
32 80 70 60 40 Some people are sensitive to resins and solvents. Avoid
38 100 100 75 45 contact with skin and eyes. Ensure adequate ventilation
and avoid inhalation of vapours. Wear suitable protective
45 150 130 100 45 clothing, gloves and eye/face protection. Barrier creams
50 180 150 90 provide additional skin protection. Should accidental skin
contact occur, wash immediately with a resin removing
62 280 225 cream, followed by soap and water. In case of contact with
eyes, rinse immediately with plenty of water and seek
These figures allow for a 25% wastage factor. medical advice - do not induce vomiting.
If the anchor is in very old concrete, masonry or brickwork For additional information see the relevant Material Safety
the wastage factor should be increased. Data Sheet.
Fire
No of bolts/200 mm deep hole which can be
fixed using a 2.5 litre pack of Lokfix Lokfix products and Fosroc Solvent 105 are flammable.
Hole diameter Bolt size (mm) Keep away from sources of ignition - no smoking. In the
event of fire extinguish with CO2 or foam.
(mm) 12 16 20 25 32 40
20 50
25 25 31 50
32 15 17 21 31
38 12 12 16 27
45 8 9 12 27
50 6 8 9 13
62 4 4 5 5
Storage
All products have a shelf life of 12 months at 20°C if kept in
a dry store in the original, unopened packs.
The shelf life will be reduced at higher ambient
temperatures.
* Denotes the trademark of Fosroc International Ltd.
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Service.
Fars Iran Limited
No. 9, 25 th St., Khaled Eslamboli telephone: fax: email:
Abcdef
(Vozara) Ave., Tehran 15139 - Iran +98 (21) 88719021 +98 (21) 88721664 [email protected]
www.fosroc.com Cert No. THR2004006
Lokfix – Page 3 of 3
