PD SERIES INTERNAL GEAR PUMP

User Manual
2010
CONTENTS
General Information ............................................................................................................................................................................. 3
1. Quality Management System ............................................................................................................................................................ 4
2. Testing of Pumps ............................................................................................................................................................................... 4
3. Working Principle .............................................................................................................................................................................. 4
4. Pump Versions .................................................................................................................................................................................. 5
5. Pump Models and Sizes .................................................................................................................................................................... 6
5.1. PD Series Pump Models ........................................................................................................................................................ 6
5.2. PD Series Pump Sizes ............................................................................................................................................................ 7
6. Heating / Cooling Jackets .................................................................................................................................................................. 7
7. EC Declaration of Conformity ............................................................................................................................................................ 7
8. Safety Warnings ................................................................................................................................................................................ 8
8.1. Safety Warnings – In General ............................................................................................................................................... 8
8.2. Safety Warnings – In Electricity ............................................................................................................................................ 9
9. Pump Models and Versions .............................................................................................................................................................. 9
9.1. Pump Codes ........................................................................................................................................................................ 10
9.2. Pump Accessories ............................................................................................................................................................... 11
10. Transporting the Pump ................................................................................................................................................................. 12
11. Lifting the Pump .......................................................................................................................................................................... 12
12. Storage .......................................................................................................................................................................................... 15
13. Connecting the Motor and the Pump ........................................................................................................................................... 15
13.1. Aligning the Motor and the Pump .................................................................................................................................... 15
13.2. Adjusting the Coupling ..................................................................................................................................................... 16
13.3. Locating the Pump Onto Base Plate ................................................................................................................................. 16
13.4. Aligning the Motor and the Pump with Belt - Pulley Connection .................................................................................... 17
13.5. Minimum Distance Between the Pump and Wall ............................................................................................................. 18
13.6. Emergency Stop Button .................................................................................................................................................... 19
14. Checking the Pump Before Starting .............................................................................................................................................. 20
15. After Starting the Pump ................................................................................................................................................................ 20
15.1. Cavitation ......................................................................................................................................................................... 21
15.2. Running in the Soft Shaft Seal – When Starting the Pump ............................................................................................... 21
16. By-Pass Valve ................................................................................................................................................................................. 21
16.1. Working Principle of By-Pass ............................................................................................................................................ 23
16.2. Setting the By-Pass Valve ................................................................................................................................................. 23
16.3. Directions of Suction / Discharge and By-Pass Valve Accordance with Direction of Rotation .......................................... 24
17. Pump Liquids ................................................................................................................................................................................. 25
18. Maintenance ................................................................................................................................................................................. 26
18.1. During Daily Inspection, Check ......................................................................................................................................... 26
18.2. During Weekly Inspection, Check ..................................................................................................................................... 26
18.3. During Monthly Inspection, Check .................................................................................................................................... 26
18.4. In Connection with Service Work, Check ........................................................................................................................... 26
19. Adjusting the Soft Shaft Seal ......................................................................................................................................................... 26
20. Ball Bearings ................................................................................................................................................................................. 28
20.1. Lubrication of Ball Bearings .............................................................................................................................................. 28
20.2. Service Life of Ball Bearings .............................................................................................................................................. 29
21. Lubrication of Slide Bearings ........................................................................................................................................................ 29
22. Fault of Facilities and Trouble Shooting ........................................................................................................................................ 30
22.1. Model 422 (Inlet-Outlet 180°) .......................................................................................................................................... 30
22.1. Model 422 (Inlet-Outlet 180°)-2 ....................................................................................................................................... 31
22.2. Model 222 (Inlet-Outlet 90°) ............................................................................................................................................ 32
22.2. Model 222 (Inlet-Outlet 90°)-2 ......................................................................................................................................... 33
23. Schematic of Sample Underground Tank Facilities for PETROLAND Gear Pump .......................................................................... 34
23.1. Model 422 (Inlet-Outlet 180°) .......................................................................................................................................... 34
23.2. Model 222 (Inlet-Outlet 90°) ............................................................................................................................................ 35

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
1
24. PETROLAND Pump’s Inlet/Outlet Directions for Various Applications........................................................................................... 36
24.1. 180° (Applicable for Pump Sizes From H to ZL).................................................................................................................. 36
24.2. 90° (Applicable for Pump Sizes From B to ZL) .................................................................................................................... 37
25. Troubleshooting ........................................................................................................................................................................... 38
26. Technical Properties ..................................................................................................................................................................... 39
26.1. Maximum Capacity Values for Each Model of Pumps ....................................................................................................... 39
26.2. Maximum Speed .............................................................................................................................................................. 39
26.3. Maximum Operating Pressure .......................................................................................................................................... 39
26.4. Suction Head ..................................................................................................................................................................... 40
26.5. Viscosity ........................................................................................................................................................................... 40
26.6. Temperature ..................................................................................................................................................................... 40
27. Emptying and Cleaning the Pump ................................................................................................................................................. 41
28. Disposal of Liquid .......................................................................................................................................................................... 41
29. Paint of Pump ............................................................................................................................................................................... 41
30. Repairs .......................................................................................................................................................................................... 42
31. Axial Clearance ............................................................................................................................................................................. 42
32. Storing the User Manual ............................................................................................................................................................... 43
33. Spare Parts ................................................................................................................................................................................... 43
34. Spare Parts List ............................................................................................................................................................................. 43
34.1. Spare Part List of Pumps with Packing Gland
(Model: B 222-CL 222-H 222-HL 222-J 222-JL 222-K 222-KL 222-S 222-SL 222-M 222) ............................................................ 44
34.2. Spare Part List of Pumps with Packing Gland
(Model: H 462F-HL 462F-J 462F-JL 462F-K 462F-KL 462F-S 462F-SL 462F-M 462F
ML 462F-N 462F-NL 462F-P 462F-R 462F-Z 462F-ZL 462F) ....................................................................................................... 45
34.3. Spare Part List of Pumps with Packing Gland
(Model: A 122 - GL 122 - FL 122) ............................................................................................................................................... 46
34.4. Spare Part List of Pumps with Packing Gland
(Model: A 132 - GL 132 - FL 132) ............................................................................................................................................... 47
35. Spare Part List of By-Pass Valve .................................................................................................................................................... 48
35.1. Spare Part List and Cut-Away View of By-Pass Valve.......................................................................................................... 48
35.2. Parts List and Cut-Away View of By-Pass Valve with Jacket
(Applicable for Pump Sizes: K, KL, S, SL, M, ML, N, NL, P, R, Z, ZL) ............................................................................................. 49

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
2
General Information

• This user manual relates to PETROLAND PD Series internal gear pumps.

• The entire user manual must be read thoroughly before the pump is transported, lifted, installed, assembled and
any other activity described in this user manual. Everyone who is to work with this pump must read this user
manual before it is taken into operation.

• Check that the delivery is complete and undamaged. Any deficiencies or damage must be reported immediately to
the transport company and the supplier.

• The user is responsible for compliance with the safety requirements described in this user manual.

• If people who are expected to have a need to refer to the user manual are of a different linguistic origin than the
language in which the user manual has been supplied, it is recommended that the user manual is translated into the
language in question.

• In addition to the instructions contained in this user manual, we also refer to the prevailing local national laws and
regulations. The user is responsible for compliance with these.

• The owner of the pump is responsible for ensuring that everyone who works with the pump has the necessary
background.

• In the event that this user manual or other regulations recommend the use of personal protective equipment.

• The pump may only be used under the operating conditions specified when the order was placed. Any deviation
from this requires, the user should contact supplier.

• The owner or user of the pump must ensure that this manual is updated.

• In the event that the pump is transferred to a third party, this user manual with any updated amendments and the
operating conditions defined when the order was submitted must accompany the pump.

PETROLAND assumes no liability for any personal injury or damage to the pump or other material damage resulting
from:

• Any amendments to the pump not approved by PETROLAND

• A failure to observe the safety regulations or other instructions in this user manual
• The use of non-original PETROLAND spare parts
• Any fault, blockage or breakdown in the pipe system

The owner or user is responsible for protecting the pipe system against faults, blockages and explosions.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
3
1. Quality Management System

PETROLAND pumps are manufactured in accordance with PETROLAND's quality management system, which is certified
by TÜV NORD in accordance with the requirements of ISO 9001:2000

2. Testing of Pumps

• All PETROLAND pumps have been statically and dynamically tested in the factory.
• All bypass valves have been statically tested in the factory.
• Static pressure testing is conducted to ensure that the pumps do not leak, and that they can maintain the specified
maximum operating pressure.
• The dynamic test is conducted to ensure that the pump can deliver the specified volume of liquid at the specified
pressures.
• The pumps are tested and preserved with oil type VG 68 with a viscosity of about 70 cSt.
• Pumps which will be used for food application are preserved in the factory using vegetable oil.
• Pumps fitted with a heating/cooling jacket are also specially tested to achieve extra safety to ensure that the
heating/cooling liquid cannot pass into the pump liquid.
• After testing the pump is emptied, but it has not been cleaned for test oil in the factory.
• If the specific test certificate is demanded, contact PETROLAND to supply it certified by accredited institution
accordance with requirements of norm in question.
• The tests described are conducted in accordance with the procedures set out in PETROLAND's quality management
system and in accordance with international classification companies.

3. Working Principle

1 2 3 4

90°

180°

1 2 3 4

Figure 1: Shows the liquid flow through the PD Series pump – seen from the front end.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
4
4. Pump Versions

• This user guide covers all standard versions of the PETROLAND pumps.
• Pump sizes described in Table 1: A list of pump sizes based on the internal diameter of the pump's inlet/outlet.
• Pump versions described in the section entitled “Pump models and sizes”
• The versions shown in 9.1. Code System; the codes of the various pump versions together with an explanation of
what they mean.

Rear Front

Figure 2: Shows what is designated as front and rear of the PETROLAND pump.

In this manual the front and the rear ends of the PETROLAND pump are referred to shows which end is called front and
which is called rear.

www.petroland.com.tr Tel: 0(216) 634 45 00 Pbx

Pump Code:

Flow Rate: m3/h Pressure: mSS

Serial No:

PETROLAND Pump Label

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
5
5. Pump Models and Sizes
5.1. PD Series Pump Models

PD SERIES

MODEL: 122 MODEL: 122 (With by-pass) MODEL: 132 (Jacket on the cover)

MODEL: 222 MODEL: 222 (With by-pass) MODEL: 232 (Jacket on the cover)

MODEL: 252 (Jacket on the bracket) MODEL: 262 (Jackets on the bracket and cover) MODEL: 332 (Jacket on the cover)

MODEL: 422 MODEL: 422 (With by-pass on the cover) MODEL: 422 (With by-pass on the casing)

MODEL: 432 (Jacket on the cover) MODEL: 452 (Jacket on the bracket) MODEL: 462 (Jackets on the bracket and cover)

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
6
5.2. PD Series Pump Sizes

The PETROLAND pump is supplied in the following pump models and sizes:

PD Series
Model
122 - 132 - 222 - 232 - 242 - 252 - 262 - 272 - 282 - 292 - 422 - 432 - 452 - 462
Pump Sizes
A - B - CL - GL - FL - H - HL - J - JL - K - KL - S - SL - M - ML - N - NL - P - R - Z - ZL
Size Inlet / Outlet Size Inlet / Outlet Size Inlet / Outlet
A Dn15 J Dn50 ML Dn80
B Dn25 JL Dn50 N Dn80
CL Dn25 K Dn50 NL Dn100
GL Dn25 KL Dn50 P Dn125
FL Dn40 S Dn65 R Dn150
H Dn40 SL Dn65 Z Dn200
HL Dn40 M Dn80 ZL Dn250
Table 1: Inlet/Outlet norm accordance with pump size
(Contact PETROLAND for different connection systems and norms.)

6. Heating / Cooling Jackets

Petroland pumps can be fitted with a heating jacket on the front cover, brackets and pump casing. Heating jackets are
used to keep the pump liquid fluid, and are often necessary when pumping highly viscous liquids or liquids that tend to
coagulate. We recommend that the pump be heated before operation.
The heating/cooling chambers are heated or cooled by connecting a separate circulatory system that circulates heating
liquids such as water, steam or oil.

The pressure in the heating jacket may not exceed 10 bar.

The liquid in the heating chambers must have an ignition temperature of at least 50°C above the pump's
maximum surface temperature.

The pump's inlet/outlet can be supplied with internal threads or flanges.

7. EC Declaration of Conformity

PETROLAND pumps are CE-labelled from the factory and supplied with an EC Declaration of Conformity depending on
whether the pump has been bought with or without a motor.

When fitting a PETROLAND pump in an existing system and connecting pumps and motors, we would point out that the
whole plant/combination of motor and pump must be assessed and given a new CE label in order to ensure that the
combination represents no new hazards with regard to health and safety.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
7
A PETROLAND pump may not be put into operation until this CE labelling procedure has taken place. The manufacturer
that ultimately assembles the final system is responsible for ensuring that such compliance is achieved.
PETROLAND is not responsible for this compliance.
The above requirement is valid within the EC.

8. Safety Warnings

8.1. Safety Warnings – In General

• The pressure in the heating jacket may not exceed 10 bar.

• Lift the pump mechanically, if the pump's weight is more than the permitted number of kilos that people may lift.
• Do not place fingers in the pump's ports when lifting or handling the pump.
• Motors fitted with lifting eyes must be used to lift the whole pump, but only to lifting the motor separately.
• Lift of the pump should be performed in stable suspension points so that the pump is balanced and the lifting straps
are not placed over sharp edges.
• Lift of the pump shall be performed in conformity with the lifting instructions in section 11. Lifting Pump ( Figure 4-5).
• Carefully shield the coupling between the pump and motor.
• Bolt the pump securely to the foundation.
• Clean out any impurities from the pipe system before the pump is connected to it.
• Flange couplings must always be undertaken by skilled professionals.
• Connecting a pump with an internal thread to a pipe with a conical thread can cause the pump casing to burst if the
coupling is over-tightened.
• Fit the pump unit with an emergency stop.
• Remove the protective plugs from the pump ports before connecting the pipes.
• Achieve parallelism between the flanges and observe the maximum tightening torque to prevent tension in the pump
casing.
• Threaded couplings must always be made by skilled professionals.
• Connect and adjust any monitoring and safety systems – controls, manometers, flowmeters, etc. – according to the
operating condition for safe operation.
• If the liquid which will be pumped is not suitable to be mixture with test oil, it is must to clean the pump for test oil
before operation.
• Use suitable safety equipment when aerating the pump such as gloves, protective goggles etc. – depending on the
pump liquid.
• Never bleed the pump in operation on account of the danger of squirting cold, hot, etching or poisoneous liquids
under pressure.
• The pipe system must be secured against excess pressure in other ways than using the PETROLAND safety by-pass
valve. (See figure 13)
• PETROLAND pumps can be fitted with a by-pass valve on the cover and pump casing to control operating pressure
value.
• In the event of liquid properties which may block the bypass valve in its function, other comparable devices should
be used instead of the PETROLAND bypass valve.
• Pumps without a PETROLAND bypass valve must use another equivalent safety device which protects pump and
motor.
• Any change to the pump's max. operating pressure must be followed by a change to the valve's setting. Valve
pressure should be 2-3 bar more than operating pressure.
• Check daily that the max. allowed temperature is observed.
• The pump must be shielded when pumping hot liquids that create a surface temperature on the pump of more
than +80° C. A warning sign must be displayed in a clearly visible location!
• PETROLAND pumps may not be used to pump liquids at a temperature higher than the liquid's ignition temperature
and with reference to the maximum temperatures specified in the Table 7 and no higher than the temperature in
the Table 8 depending on the type of elastomer used – and for pumps with bypass valve max. 150°C.
• The shaft seal must not be adjusted during operation.
• When pumping hazardous liquids, circulate neutralising liquid before emptying the pump.
• The system must be depressurised before emptying the pump.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
8
NEVER OPERATE THE PUMP DRY

8.2. Safety Warnings – In Electricity

• Electrical couplings must always be established by authorised professionals, in accordance with the prevailing
standards and directives.
• It is must to obey the national laws and local regulations addition to instructions of motor manufacturer.
• Set the protective motor switch maximum to the motor's rated current.
• Grounding must be connected to motor.
• It is must to check the motor plate to correct voltage, phase and frequence values are all adequate for local main
network values before start-up.
• It is must to shut-off all electrical connections before any perform on motor/pump.
• Cables must to have no contact with pipe line, pump and motor body.
• Safety fuse must be adjusted accordance with operation values or 5% greater.
• We refer to use PTC (Passive Thermal Control-Thermistor) for motor. If PTC exists, contacts should be connected to
motor’s terminal box. This connection should be followed with control panel thermistor relay connection.
• Before electrical supply connected, check the shaft that can be rotated by hand easily.
• Schematics of motor connection should be found in terminal box or user manuals.
• Connection type is chosen accordance with power, main supply valves. Connection types of terminal box are shown
on Table 2 and Figure 3.

Electrical Connection
Main Supply Voltage / 3 ~ 400 V
Delta Connection (4a) Star Connection (4b) Delta-Star Connection (4c)
- Start Y - Start Y/ - Start

Table 2: Types of Electrical Start

W2 U2 V2
W2 U2 V2 W2 U2 V2
U1 V1 W1 U1 V1 W1
U1 V1 W1

L1 L2 L3 L1 L2 L3

Figure 3a. – Connection Figure 3b. Y – Connection Figure 3c. / Y – Connection

Figure 3: Electrical Connection Schematics

9. Pump Models and Versions

The PETROLAND pump has a modular construction, and can be supplied in a large number of models.
The pump's designation is made up of a series of codes which describe various features of the pump.
Below is an example of some of the codes.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
9
9.1. Pump Code System

P D ML 5 2 22 F 1 B V
By-pass
- : Standard Version
V : By-pass (Front Cover)
W : By-pass (Front Cover with jacket)
X : By-pass (Casing)
Y : By-pass (Casing with jacket)

Bearing Material
B : Bronze
K : Carbon Graphite
S : Ceramic
T : Teflon
C : Special Construction

Casing Material
1 : GG25 (Cast Iron)
2 : GGG50 (Ductilo Iron)
3 : Steel
4 : 304 Stainless Steel
5 : 316 Stainless Steel
6 : Special Construction

Connection Norms
A : ANSI Flanged
F : DIN EN 1092 & DIN 2501 Flanged
G : BSP Thread
N : NPT Thread

Heating Jacket
22 : Standard (Non-Jacketed)
32 : Jacketed (Front Cover)
42 : Jacketed (Casing)
52 : Jacketed (Bracket)
62 : Jacketed (Front Cover & Bracket)
72 : Jacketed (Front Cover & Casing)
82 : Jacketed (Casing & Bracket)
92 : Jacketed (Front Cover & Casing & Bracket)

Pump Design
1 : Without Bracked (Inlet/Outlet 90°)
2 : Standard (Inlet/Outlet 90°)
3 : Monoblock (Inlet/Outlet 90°)
4 : Standard (Inlet/Outlet 180°)
5 : Monoblock (Inlet/Outlet 180°)

Shaft Sealing
- : Packing Gland
4 : Lip Seal (Chocolate)
5 : Internal Mechanical Seal
6 : External Mechanical Seal
Diþli BoyuSingle Mechanical Seal
7 : Cartridge
8 : Cartridge Double Mechanical Seal

ML: Pump Size

D: Internal Gear Pump

P: Petroland

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
10
9.2. Pump Accessories (Cut-away view)

Jacket on bracket Jacket on cover Cartridge mechanical seal

Pressure relief valve (By-pass) By-pass valve with jacket Ball bearing for pump coupled
Belt -Pulley

Soft shaft seal Mechanical seal (Inner mounted)

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
11
10. Transporting the Pump

The pump must be secured properly on pallets or similar before transport and shipment. The pump should be
transported in such a way that it is not damaged by impacts or blows during transit.

11. Lifting the Pump

If the pump's weight is more than the permitted number of kilos that people may lift in accordance with the prevailing
national rules at the location, it must be lifted mechanically.

We refer to the prevailing national rules at the location!

• Lift the pump mechanically, if the pump's weight is more than the permitted number of kilos that people may lift.
• Do not place fingers in the pump's ports when lifting or handling the pump.
• Motors fitted with lifting eyes must be used to lift the whole pump, but only to lifting the motor separately.
• Lift of the pump shall be performed in conformity with the lifting instructions (see Figure 4-5).
• Carefully shield the coupling between the pump and motor.
• Bolt the pump securely to the foundation.

The table below shows the weight in kg of the various pump types in the various pump.

Weight of the Pumps (kg)

Model Pump Sizes
A B CL GL FL H HL J JL K KL S SL M ML N NL P R Z ZL
122 5 - - 8 9.5 - - - - - - - - - - - - - - - -
222 - 8 11 - - 17 16 42 41 45 44 68 75 76 - - - - - - -
222 F - - 13 - - 19 20 43 42 51 50 75 78 82 165 170 280 300 315 600 720
262 - - - - - 19 18 43 42 52 50 79 85 85 - - - - - - -
262 F - - - - - 21 20 49 48 57 56 85 90 90 184 186 326 348 365 650 790
422 F - - - - - 21 20 43 42 51 50 79 83 86 168 170 286 310 335 620 750
462 F - - - - - 22 21 49 48 57 56 89 94 94 190 192 333 358 382 660 800

Table 3: Table showing the weight in kg of the various pump types in the various pump sizes.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
12
90o Flanged Port - Bare Shaft Pump 90o Threaded Port - Bare Shaft Pump

90o Flanged Port - Pump Coupled with Motor

90o Threaded Port - Pump Coupled with Motor

Figure 4: Lifting instructions for pumps 1

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
13
90o Flanged Port - Pump Coupled with Gearbox and Motor

PETROLAND

90o Flanged Port - Pump Coupled with Belt-Pulley and Motor

180o Flanged Port - Bare Shaft Pump 180o Flanged Port - Pump Coupled with Gearbox and Motor

PETROLAND

PETROLAND

Þekil 4: Lifting instructions for pumps 2

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
14
12. Storage

PETROLAND Pumps are protected against corrosion at the factory. Flanges and pipe couplings are closed using plastic
plugs. This protection will last for approximately six months, on the condition that the pump is stored indoors in a dry,
dust-free, non-aggressive atmosphere.

• When stored for a longer period of time, the pump must be inspected after no more than six months – depending on
the storage conditions.
• The pump shaft must however be turned manually approx. every 4 weeks to avoid standstill damages to bearings and
seals.

Frost Protection
Pumps that are out of operation during periods of frost must be emptied of liquid to avoid frost damage. You can use
anti-frost liquids, but you must make sure that the elastomers used in the pump will not be damaged by the liquid used.

Avoid storage:
• In an environment containing chloride
• On foundations with continuous vibrations as the bearings may be damaged
• In unventilated rooms

Recommended storage:
• Indoors in a dry, dust-free, non-aggressive atmosphere
• In well-ventilated rooms to prevent condensation
• Flanges and pipe couplings using plastic plugs
• Pump packed if necessary in plastic film with moisture-absorbing Silica Gel bags

13. Connecting the Motor and the Pump

All items in this section must be read and observed by authorized and qualified person when installing
PETROLAND pumps.

13.1. Aligning the Motor and the Pump

If you intend to use the pump in a potentially explosive environment, the pump must be connected to an
explosion-proof motor/gear.

Carefully shield the coupling between the pump and motor. (see Figure 7)

• Before connecting the motor and the pump, check that the pump shaft can revolve easily and regularly.
• When connecting the motor with the pump, you must make sure that the pump shaft and the motor shaft are on
precisely the same centre line and that there are a few mm between the shaft ends. (See Figure 7)
• Pumps must be connected to the motor by means of an elastic coupling.
• Pulleys must be aligned correct for belt-pulley connections between motor and pump. (See Figure 8)
• If a PETROLAND standard coupling is used, the pump and the motor are aligned as described in the following section.
• Other couplings are fitted and aligned in accordance with the coupling supplier's instructions – refer to these!

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
15
e
13.2. Adjusting the Coupling
+- 0.1 - 0.15 mm.

e
e
Gap should be between 1 - 1.5 mm.
Figure 6: Adjusting elastical coupling

13.3. Locating the Pump onto Base Plate

Figure 7a: Horizantally angular fault and its compensation Figure 7c: Horizantally parallelism fault and its compensation

Figure 7b: Vertically angular fault and its compensation Figure 7d: Vertically parallelism fault and its compensation

Figure 7: Correct mounting

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
16
13.4. Alignment of Belt-Pulley Connection

Figure 8a: Axial gap between pulleys faces Figure 8b: Axial gap between pulleys faces

Figure 8c: Angular gap between pulleys faces Figure 8d: Angular gap between pulleys faces

Recommended number of groove and A B CD

belt widths for eash type of pumps
Number of Belt
Pump Type
Groove on Pulley Width
B - CL
1 GROOVE 17
H - HL
J - JL
2 GROOVES 17
K - KL
S - SL
3 GROOVES 17
M
ML - N 4 GROOVES 17
NL - P
4 GROOVES 22
R Figure 8: Correct Mounting
Table 4: Properties of Belt-Pulley for each pump type.

Points A,B,C and D shown of Figure 8 must be aligned for the correct mounting.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
17
Pulley calculation according to operating Speed:

Example:

Operating Speed 350 rpm

1450 / 350 = 4.14 (Operating transmission ratio)
Speed of motor 1450 rpm
Diameter of the pulley on pump side 450 mm
450 / 110 = 4.09 (Belt Pulley transmission ratio)
Diameter of the pulley on the motor side 110 mm

Overmuch tightness of belt damages ball bearings of motor and pump. Flexion should be less then belt
thickness when the belt is pressed by finger. (See Figure 9)

PETROLAND does not recommend Belt-Pulley connection for 122 and 132 types. Otherwise pumps would be
out of Warranty.

Pulley of motor;

• For motors 0.75 kW -1.5 kW 1450 RPM minimum diameter of pulley is 90 mm

• For motors 2.2 kW -4 kW 1450 RPM minimum diameter of pulley is 100 mm
• For motors 5.5 kW -7.5 kW 1450 RPM minimum diameter of pulley is 100-110 mm
• For motors 11 kW -37 kW 1450 RPM minimum diameter of pulley is 110-130 mm

Figure 9: Belt tension adjustment

Þekil 10: PETROLAND’s standard design of protective plate for belt-pulley unless the CE Standard is required.

Þekil 11: Standard design of CE protective plate for belt-pulley.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
18
13.5. Minimum Distance Between the Pump and Wall

Flange
V1 Flange

V2* Cover Cover

Figure 12: Minimum Distance between the pump and wall.

* V2 is the distance for the pump which is about fitted with by-pass valve afterwards.

Distance between the pump and wall (mm)

Model
A B CL GL H FL HL J JL K KL S SL M ML N NL P R Z ZL
V1 45 45 50 50 50 70 70 80 95 85 100 105 135 135 155 155 160 185 210 260 310
V2 105 105 110 110 110 130 130 175 190 200 215 225 255 235 345 345 360 385 410 500 600

Table 5: Minimum distance between the pump and wall for each size of pump.

• Pump should be based on non-vibrating surface.

• If the surface is not flat, external materials ought to be used to make the foundation surface flat.
• Afterwards the pump has been based on foundation, the bolts have to be tightened.

13.6. “Emergency Stop” Button

Pump must have an Emergency Stop button.

If the pump is the part of the whole system, emergency stop buton should be placed near to pump foundation.

PETROLAND does not supply the emergency stop button for standard orders. The emergency button should be
supplied by other companies.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
19
14. Checking the Pump Before Starting

Before starting the pump, check:

• That the pump shaft can be turned around freely.
• That the inlet/outlet diameters are selected correct according to pipe line.
• That the pump is lubricated which is about being operated after long storage term.
• That the maximum service life is suitable for the application.
• That all isolating valves in the suction and pressure pipe are fully open, to avoid the
pressure being too high and the pump running dry otherwise the pump may be damaged.
• That any by-pass valve is fitted correctly. (See Figure 17)
• That any by-pass valve is adjusted to the correct opening pressure.
• That the diameter of the suction pipe line does not have size smaller than the
diameter of inlet.
• That the pump is filled with fluid if the pump is not suction pump.
• That the pump does not need to be filled with fluid if the pump is suction pump and
the suction line lets the fluid flow inside.

15. After Starting the Pump

PETROLAND pumps may only run without liquid flow for the short period required for self-priming – with
regard to the slide bearings and shaft seals.

After starting the pump, check:

• That the pump is drawing the liquid.
• That there is no cavitation in the pump casing
• That the speed is correct.
• That the direction of rotation is correct. (See Figure 17)
• That the pump is not vibrating or emitting a jarring sound.
• That the stuffing box and bearings are not becoming hot.
• That there are no leaks by the pump
• That the mechanical shaft seal is fully sealed
Stuffing boxes with packing rings may, however, permitted a low level of leakage – 10-100
drops of leakage per minute – see section entitled: “Adjustment of soft shaft seal”
• That the operating pressure is correct.
• That the by-pass valve opens at the correct pressure (it is recommended to adjust the
by-pass pressure approximately 2-3 bar higher than operating pressure).
• That the pressure in the heating jacket does not exceed 10 bar – if the pump has one.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
20
15.1. Cavitation

There must be no cavitation in the pump casing as this results in extensive damage to the pump. The cause of cavitation
should be found and the problem solved.
Cavitation is defined as formation and deflation of steam-filled bubbles. This process may exist in areas within the pump
where the pressure falls to a level below the steam pressure of the liquid. Always ensure that there is adequate pressure
at the pump inlet to avoid cavitation so that the liquid does not boil or evaporate.
Always check that the pump suction pressure is greater than the liquid's steam pressure irrespective of the temperature.
Cavitation can be ascertained in the form of vibrations and jarring sound from the pump. It may sound as if gravel was
running through the pump. Cavitation arises when the vacuum in the pipe on the suction side is too high.

The increased vacuum may be caused by the following:

• That any filters in front of the pump are blocked or too narrow
• That the liquid viscosity is too high
• That the suction pipe is too long
• That the suction pipe is too narrow

Check if any filters fitted in front of the pump are blocked. If so, clean the filter thoroughly. If there is feed flow to the
pump, you should bleed the pump before starting again. If there is no feed flow to the pump, the pump should be filled
with liquid before start-up to avoid dry running as no dry running is allowed.
If this does not solve the problem, you should check some of the other options.
If cavitation is due to too high viscosity, the problem may be remedied by fitting a suction pipe with a larger diameter or
by heating the pump liquid so to increase the fluidity of the liquid and in this way a lower viscosity.
If cavitation is due to the suction pipe being too long, this may be remedied by moving the pump closer to the tank from
which the pump is drawing or by fitting a suction pipe with a larger diameter.
After this, bleed the pump of fill in liquid before starting again.
Bleed the pump by turning the screw on top of the bypass valve fitted on the pump. Bleeding of the pump is completed
when excess liquid flows out above.

15.2. Running in the Soft Shaft Seal – When Starting the Pump

A soft shaft seal may only be used on pumps in potentially explosive environments if the soft shaft seal is
equipped with thermal sensors to control the temperature.

When starting a new pump, the shaft seal must be run in as described below:

• Once the pump has started, the shaft seal must leak more than 200 drops per minute to saturate the rings.
• When the shaft seal is saturated – after approx. 30 minutes' operation – the packing gland screws must be tightened
gradually, so that the leakage is reduced.
• Check that the gasket does not become hot.
If the gasket becomes hot, loosen the packing rings slightly, after which you must check that the temperature is falling.
• When the leakage is between 10 – 100 drops per minute, do not tighten the screws any more.
The number of drops per minute depends on the pump size, pressure and speed.
• The gasket must not be tightened so much that there is no leakage.
The soft shaft seal must leak continuously.
• The leakage rate must be checked at regular intervals.

16. By-Pass Valve

The section below uses both the designations bypass valve and safety valve.
Safety valve is defined as a valve fitted on the pressure pipe in the pipe system and which secures the whole pipe
system in the event of constant pressure increase. The safety valve has return flow to the liquid tank.
This information is applicable only safety valve. (see Figure 14)

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
21
PETROLAND By-Pass has shown on (see Figure 13)

Figure 13: PETROLAND by-pass valve Figure 14: PETROLAND safety by-pass valve

If the possibility exists to block the pump's pressure line, the pressure line must be fitted with a bypass valve
to take the full liquid volume - as otherwise there is a risk of explosion

The bypass valve secures only pump and motor. The bypass valve does not secure the whole pipe system. The by-pass
valve protects pumps in the event of brief pulsating excess pressures and not in the event of constant pressure increase.

Petroland pumps are supplied both with and without a bypass valve.

The bypass valve is not approved for protection of the pipe system, and therefore it must not be used for
this purpose.

The pipe system must be protected against excess pressure by use of the PETROLAND safety by-pass valve.
(See Figure 14)

Do not use the valve for constant pressure control – such as ”keep-pressure valve”

The liquid volume may not circulate through the by-pass valve for a long period of time. Circulation over
a long period of time through the by-pass valve causes a significant heating up of the pump and pump liquid,
and this may result in destruction of the pump

Please note that certain liquids' properties or heated liquids may block the bypass valve's function, e.g. paint,
chocolate, asphalt, etc.
Blocking of the valve may be caused by the liquid containing particles or the liquid being heated and subsequently
coagulating in connection with bypass in the valve.
In such cases it is recommended not to use a Petroland bypass valve, but another device instead.
If liquids possess properties which may block the bypass valve and prevent it from working, you must use another
equivalent device rather than a Petroland by-pass valve.

If a pump is supplied without a PETROLAND bypass valve, it will be fitted with a blind cover.

By-pass valve can be supplied with heating jacket if the fluid has possibility to coagulate. (See Figure 15)

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
22
By-Pass Sizes for Pump Sizes
Pump Type By-Pass Size Size of By-Pass
with Jacket
A - GL - FL 1 -
B - CL - H - HL 1 -
J - JL 2* -
K - KL 3 13
M - S - SL 4 14
ML - N 5 15
NL - P - R 6 16
Z - ZL 7 17
Figure 15: PETROLAND by-pass valve with heating jacket
Tablo 6: By-Pass Sizes for Pump Sizes
* 180° Port pumps can be fitted with by-pass number 3.

The liquid volume may not circulate through the by-pass valve for a long period of time. Circulation over a
long period of time through the by-pass valve causes a significant heating up of the pump and pump liquid,
and this may result in destruction of the pump

Never set or adjust the bypass valve in operation on account of the danger of
squirting cold, hot, etching or poisonous liquids under pressure

16.1. Working Principle of By-Pass Valve

When the pressure increases in the pump, the pump liquid is forced into the valve's pressure side
If the valve's preset pressure is exceeded, the internal spring is depressed, after which the pump
liquid is forced out of the outlet side of the valve and down into the pump again.
In this way re-circulation of the pump liquid is created.
This re-circulation may not last for a long period of time, as this will cause the liquid and the pump
to heat up significantly.

16.2. Setting the by-pass valve

The bypass valve is always set at the factory. The valve is set in accordance with either;
• Customer instructions (Usually 2 bar greater than operating pressure)
• PETROLAND’s default setting (5-6 Bar)
Any change to the pump’s operating pressure must be followed by a change to the valve’s setting - the
working pressure must however not exceed the maximum allowable pressure of the pump/valve.

If the valve is not reset, this will mean either of below Adjusting screw
· That the valve's safety function fails so that there is
a risk of pressure accumulation.
· That the valve remains open permanently, creating a
significant heating up of the pump and pump
liquid – which must
not last for a long period of time.
Locknut

Figure 16: The location of the regulating screw and

After setting the valve, locknut must be tightened. locknut on the PETROLAND by-pass valve.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
23
16.3. Directions of suction / discharge and by-pass valve accordance with direction of rotation

OUTLET INLET OUTLET INLET OUTLET INLET

SHAFT SIDE COVER SIDE SHAFT SIDE COVER SIDE

180° PORT CONNECTION 180° PORT CONNECTION

(CLOCKWISE ROTATION) (COUNTER-CLOCKWISE ROTATION)

OUTLET INLET OUTLET INLET OUTLET INLET

D

D
P

P
N E N
TR TR
OLA OLA

SHAFT SIDE COVER SIDE SHAFT SIDE COVER SIDE

180 DERECE BAÐLANTILAR 180 DERECE BAÐLANTILAR

(SAAT YÖNÜNDE DÖNÜÞ) (COUNTER-CLOCKWISE ROTATION)

OUTLET OUTLET
INLET INLET

INLET OUTLET

SHAFT SIDE COVER SIDE SHAFT SIDE COVER SIDE

90° PORT CONNECTION - RIGHT 90° PORT CONNECTION - RIGHT

(CLOCKWISE ROTATION) (COUNTER-CLOCKWISE ROTATION)

INLET INLET OUTLET OUTLET

OUTLET OUTLET INLET INLET

SHAFT SIDE COVER SIDE SHAFT SIDE COVER SIDE

90° PORT CONNECTION - LEFT 90° PORT CONNECTION - LEFT

(CLOCKWISE ROTATION) (COUNTER-CLOCKWISE ROTATION)

Figure 17: Directions of suction / discharge and by-pass valve accordance with direction of rotation

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
24
17. Pump Liquids

It should be checked that the max. allowed temperature is observed.

The pump must be shielded when pumping hot liquids that create a surface temperature on the pump of
more than +80°C.
A warning sign must be displayed in a clearly visible location!

When pumping hot liquids, the pipes must be fitted with compensators to prevent tensions in the pump
casing.

There are various maximum temperatures for Petroland pumps, depending on the pump type and the type of elastomer
used, see Table 7-8.

Petroland pumps may not be used to pump liquids at a temperature that is higher than the liquid's ignition
temperature, depending on the type of elastomer used - and for pumps with bypass valve max. 150°C.

PUMP MODELS TEMPERATURE

122 - 132 - 222 - 232 - 242 - 252 - 262 -
272 - 282 - 292 - 422 - 432 - 452 - 462
150°C*
Table 7: Max. temperature value for standart pumps.
* The pump liquid's maximum permitted temperature for the standard pump models Temperature
can be rised up to 350°C for special application.

Min./Max. Elastomer Temperature

Elastomer type Elastomer brand Temperature
FKM Viton® – 20°C / + 200°C
FEP Teflon® with Viton core – 60°C / + 205°C
EPDM Ethylene-propylene – 65°C / + 120°C
FFKM Kalrez® – 50°C / + 316°C
NBR Nitril – 30°C / + 70°C
PTFE Teflon – 15°C / + 170°C
Table 8: The pump liquid's minimum/maximum temperature limits for the various elastomers
used in Petroland pumps.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
25
18. Maintenance
The pump must be inspected and maintained on an ongoing basis in accordance with the list below.

18.1. During daily inspection, check:

• That the pump does not vibrate or emit jarring sounds.
• That there is no cavitation inside the pump casing.
• That lubricated slide bearings are lubricated.
• That open ball bearings are lubricated.
• That there is liquid in connection with liquid-greased slide bearing.
• That any lubricating devices are in working order.
• That any circulation pipes – cooling, heating or pressurized water pipes are in working order.
• That power output and power consumption are correct.
• That flow and operational pressure is correct.
• That the max. allowed temperature is observed.

18.2. During weekly inspection, check:

• That any filters and drainage holes are clean.
• That the soft stuffing box is leaking 10-100 drops per minute.
• That mechanical shaft seals are not leaking.
• That the surroundings of the stuffing box and bearings are free from dirt.
• Whether flexible connecting elements are worn. To be replaced if worn.

18.3. During monthly inspection, check:

• That the bearings do not have too much play.
• That the bypass valve, if any, functions correctly and opens at the right pressure.
• That the stuffing box is intact. To be after-packed or repacked if worn.

18.4. In connection with service work, check:

• All parts for wear and tear. Replace worn parts.
• That all parts are located correctly in connection with assembly.

19. Adjusting the soft shaft seal

The shaft seal must not be adjusted during operation

It is important that the soft shaft seal leaks during operation, as this provides lubrication and also releases the frictional
heat that is generated.
The shaft seal with packing coil requires continuous adjustment, to make sure that the volume of leakage by the
stuffing box is correct.

Depending on the speed, pressure, pump size and viscosity, the stuffing box must leak 10-100 drops per minute to
remove the frictional heat that is generated between the shaft and the packing rings. If there is insufficient leakage,
the heat generated can cause the gasket rings to harden and create increased wear on the shaft.

The leakage described above is achieved by tightening the packing rings axially, so that they apply a pressure against
the shaft. This pressure restricts the flow of the liquid, as the play between the shaft and the packing ring is in the order
of a few thousandths of a millimetre.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
26
DRIVE GEAR
PACKING RINGS
PACKING GLAND
ROLLER
BEARING

PACKING GLAND
CAPSCREWS

PACKING RETAINER
WASHER
PACKING CASING

Þekil 18: The location of the soft shaft seal, the shaft seal casing and the packing gland on the pump. The design of the shaft seal
casing, does, however, depend on the individual pump application.

Repacking – soft shaft seal

1. Pull the packing gland back on the shaft once the screws have been removed.
2. The packing rings can now be pulled out using a packing extractor. (see Figure 19)
3. Check the shaft and the shaft seal housing thoroughly for wear, scratches and deposits.
4. Replace worn parts and remove deposits with care.
5. Always conduct a control measurement of the shaft and the shaft seal housing before specifying the packing
dimension.

Never use old packing rings when measuring

Figure 19: Repacking with hook tool and packing new rings.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
27
L1
The packing dimension is defined on the basis of the following:

45°C

SEAL TICKNESS PACKING

PUMP SIZE (mm) L1 LENGTH
RINGS
A 6x6 94 6 pcs.
B - CL - GL - FL 6x6 108 6 pcs.
H - HL 6x6 120 8 pcs.
J - JL - K - KL 10 x 10 162 7 pcs.
S - SL - M 8x8 166 9 pcs.
ML - N 10 x 10 205 9 pcs.
NL - P - R 12 x 12 270 7 pcs.
Z - ZL 18 x 18 408 7 pcs.

Table 9: The A and B dimensions on the shaft and the shaft seal housing Figure 20: Packing Gland Rings

• New packing rings are bought as spare parts or produced as described in step
below.
• Trim the new packing rings on the shaft or a mandrel of the same diameter as
the shaft. Wrap the packing around the shaft/mandrel the number of times that
packing rings are to be used, and cut through with a sharp knife.
• If the packing rings are difficult to move into position, they can be rolled with a
pipe or similar item. (see Figure 21)
Never strike a gasket, as the fibres in the material will be destroyed and the
sealing property will be significantly worsened.
• Lubricate the individual rings with a little oil to facilitate installation.
• Turn the ring openings so that the two rings lying alongside one another are
diametrically offset.
• Finally, tighten the packing gland gently by hand, and restart the pump.

20. Ball bearings Figure 21: Packing Tool

20.1. Lubrication of ball bearings

Ball bearings must be lubricated with heat-resistant grease when pumping liquids over 100°C – to guarantee
explosion protection.

Ball bearings with one single seal ring or no seal ring require re-lubrication via the lubrication nipple.
If the ball bearings require lubrication, they are fitted with a lubrication nipple.
The bearings must be lubricated at the lubrication intervals and using the volume of grease as
stated in the Table 10.

The re-lubrication interval is halved for every 15°C that the temperature exceeds 70°C.

Example: Temperature: up to 70°C = 3.500 hours

85°C = 1.750 hours
100°C = 875 hours

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
28
Lubrication of Ball Bearing
Amount of
Relubrication grease required Min. Service Maximum
Pump Ball Bearing interval in hours per relubrication Life in hours Operating
Size Type at max. 70°C in grams at 70°C Pressure
B - CL 6304 2.000 6 24.000 16
H - HL 3205 2.000 8 18.000 16
J - JL 2306 1.500 15 12.000 16
K - KL 2306 1.200 15 10.000 16
S 3207 1.200 15 10.000 16
SL - M 3207 1.200 15 8.000 16
ML - N 3309 1.000 20 13.000 16
NL 3313 1.000 20 15.000 10
P 3313 1.000 20 13.500 10
R 3313 1.000 20 12.000 10
Z - ZL 3217 800 25 8.000 10
Table 10: Shows ball bearing types, re-lubrication interval in hours at max. 70°C, the minimum service life in hours
and the amount of grease required per re-lubrication in grams for the pump types and sizes indicated.

20.2. Service life – ball bearings

Ball bearings with two seal rings have a limited service life, after which they must be replaced.
The ball bearing’s minimum service life is shown in the Table 10. The ball bearing’s service life is reduced to
90% of the value indicated if the pump is to be used in a potentially explosive environment.

Example: Ball bearing’s service life = 10.000 hours

The bearing's service life is also halved for every temperature increase of 15°C above 70°C
Example: Temperature: up to 70°C = 9000/10,000 hours
85°C = 4500/5,000 hours

The service life is calculated on the basis of a temperature of 70°C and a viscosity of 1000 cSt. (4500 SSU) and based on
the maximum operating pressure of the various pump types.

21. Lubrication of slide bearings

Main slide bearings must be lubricated with heat-resistant grease when pumping liquids over 100°C.

As the re-lubrication interval in particular is largely dependant on the conditions. Contact PETROLAND for correct
guidance! The main bearings must be lubricated with a grease type suitable for the liquid and liquid temperature.
Contact PETROLAND for selection of the correct grease type!

The lubricant for chocolate pumps must not be harmful. The lubricant must be compatible with the
chocolate mass.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
29
22. Fault of facilities and trouble shooting
22.1. Model 422 (Inlet-Outlet 180°)

1 No! 2 Yes!

PETROLAND PETROLAND

Use inlet line larger than

Do not use restricted inlet line! pump suction nozzle. Same
size nozzle OK on short runs.

Pressure drop caused by restriction in suction line will cause vaporization and cavitation.

3 No! 4 Yes!
Concentric Reducer Eccentric Reducer

PETROLAND PETROLAND

An eccentric reducer should always be used when reducing into any pump inlet where vapor might be encountered in the pumpage. The flat
upper portion of the reducer prevents an accumulation of vapor that could interfere with pumping action.

5 No! 6 Yes!
Safety Re-circulation Safety Re-circulation
By-pass By-pass

Suction Suction
PETROLAND PETROLAND

Discharge Discharge
Do not allow by-pass line Keep return line level or
to have low spot go up toward tank!

Low spots in by-pass line can collect liquid which prevents normal vapor passage for priming purposes just like the P trap in the drain of a
kitchen sink. This is not a problem for by-pass lines where vapor elimination is not required.

Figure 22: Fault of facilities and trouble shooting - 1

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
30
Model 422 (Inlet-Outlet 180°)

1 No! 2 Yes!
Never locate pump above level
of liquid feeding pump.
Product must be
able to flow by
PETROLAND
gravity into
pump.
Suction
PETROLAND

Always locate pump below tank level,

Suction the lover the better!

Since liquefied gases boil when drawn into a pump by its own suction, the pump must be fed by gravity flow to give stable, trouble-free operation.

3 No!
Do not pipe by-pass line back into suction
4 Yes!
piping! Heat building in recirculated products Always pipe by-pass valve back to tank!
causes flashing of liquid to vap or with
immediate cavitation and ultimate
dry-running.
Safety Re-circulation Safety Re-circulation
by-pass by-pass

Suction
PETROLAND PETROLAND
Discharge Suction Discharge

5 No! 6 Yes!
Avoid locating the pump as shown below. It is recommended to PETROLAND

use such a column

base for locating
the pump as
shown below.
ASE
N B
UM
COL

PETROLAND

Figure 23: Fault of facilities and trouble shooting - 2

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
31
22.2. Model 222 (Inlet-Outlet 90°)

1 No! 2 Yes!

Use inlet line larger than

Do not use restricted inlet line! pump suction nozzle. Same
size nozzle OK on short runs.

Pressure drop caused by restriction in suction line will cause vaporization and cavitation.

3 No! 4 Yes!

Concentric Reducer Eccentric Reducer

An eccentric reducer should always be used when reducing into any pump inlet where vapor might be encountered in the pumpage. The flat
upper portion of the reducer prevents an accumulation of vapor that could interfere with pumping action.

5 No! 6 Yes!
Safety
Re-circulation By-pass

Safety
Re-circulation By-pass

Discharge
Keep return line level or Discharge
go up toward tank!
Do not allow by-pass line
to have low spot

Suction Suction

Low spots in by-pass line can collect liquid which prevents normal vapor passage for priming purposes just like the P trap in the drain of a
kitchen sink. This is not a problem for by-pass lines where vapor elimination is not required.

Figure 24: Fault of facilities and trouble shooting - 3

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
32
Model 222 (Inlet-Outlet 90°)

1 No! 2 Yes!
Always locate pump below tank level,
the lover the better!

Never locate pump

above level of liquid
feeding pump.
Product must be
Suction Suction
able to flow by
gravity into pump.

Since liquefied gases boil when drawn into a pump by its own suction, the pump must be fed by gravity flow to give stable, trouble-free operation.

3 No! 4 Yes!
Do not pipe by-pass line back into suction piping! Heat building
in recirculated products causes flashing of liquid to vap or with Always pipe by-pass valve back to tank!
immediate cavitation and ultimate dry-running.

Safety
Re-circulation By-pass Re-circulation Safety
By-pass

Discharge Discharge

Suction Suction

5 No! 6 Yes!
It is recommended to
Avoid locating the pump as shown below. use such a column
base for locating
the pump
as shown
below.
ASE
N B
UM
COL

Figure 25: Fault of facilities and trouble shooting - 4

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
33
23. Schematic of Sample Underground Tank Facilities for PETROLAND Gear Pump
23.1. Model 422 (Inlet-Outlet 180°)

A3

A2
5

4 9

3
Height of suction
line can not be
higher than 6 meters.

Underground Tank A1

End of tube can be 1

fitten 5 cm. above

Tank Bottom Level

1. Poppet and filter A1. It is recommended to choose the diameter of suction

2. Suction line line greater than the diameter of suction inlet.
3. Tank main port
4. Suction valve A2. Pump outlet and pipe diameters can be chosen same
5. Reducer size if the fluid is not viscous. For viscous fluid, pipe
6. PETROLAND PD 422 Series Pump diameter must be larger than inlet diameter.
7. Discharge valve
8. PETROLAND pipe line by-pass A3. It is recommended to choose the diameter of recycle
9. Recycle valve pipe same as diameter of pump.

Figure 26: Schematic of Sample Underground Tank Facilities for PETROLAND Gear Pump (180° inlet-outlet)

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
34
23.2. Model 222 (Inlet-Outlet 90°)

A2

A3

9 4

3
Height of suction
line can not be
higher than 6 meters.

A1 Underground Tank

1 End of tube can be

fitten 5 cm. above

Tank Bottom Level

1. Poppet and filter A1. It is recommended to choose the diameter of suction

2. Suction line line greater than the diameter of suction inlet.
3. Tank main port
4. Suction valve A2. Pump outlet and pipe diameters can be chosen same
5. Reducer size if the fluid is not viscous. For viscous fluid, pipe
6. PETROLAND PD 222 Series Pump diameter must be larger than inlet diameter.
7. Discharge valve
8. PETROLAND pipe line by-pass A3. It is recommended to choose the diameter of recycle
9. Recycle valve pipe same as diameter of pump.

Figure 27: Schematic of Sample Underground Tank Facilities for PETROLAND Gear Pump (90° inlet-outlet)

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
35
24. PETROLAND Pump’s inlet/outlet directions for various applications

24.1. 180° (Applicable for pump sizes from H to ZL)

1* 2 3 4

Clockwise rotation viewed from the motor, counter-clockwise rotation viewed from the cover.

5 6 7 8

Clockwise rotation viewed from the cover, counter-clockwise rotation viewed from the motor.

Figure 28: PETROLAND Pump’s inlet-outlet directions for various applications (180° inlet-outlet).
* Unless otherwise specified, PETROLAND always supplies the option number 1 shown on the figure as a standard pump’s inlet/outlet direction.

P P P

180° Inlet-Outlet Cover 90° Inlet-Outlet

Figure 29: Point “P” must be reference point to guide assembly of cover onto PETROLAND pump casing.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
36
24.2. 90° (Applicable for pump sizes from B to ZL)

1* 2 3 4

Clockwise rotation viewed from the motor, counter-clockwise rotation viewed from the cover.

5 6 7 8

Clockwise rotation viewed from the cover, counter-clockwise rotation viewed from the motor.

9 10 11 12

Clockwise rotation viewed from the motor, counter-clockwise rotation viewed from the cover.

13 14 15 16

Clockwise rotation viewed from the cover, counter-clockwise rotation viewed from the motor.

Figure 30: PETROLAND Pump’s inlet-outlet directions for various applications. (90° inlet-outlet)
* Unless otherwise specified, PETROLAND always supplies the option number 1 shown on the figure as a standard pump’s inlet/outlet direction.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
37
25. Troubleshooting

Table 11: Various problems that can arise and possible causes of the problems.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 www.petroland.com.tr / [email protected]
38
26. Technical specifications

Because of the PETROLAND pumps large number of possible combinations and the many pump liquids used, the
following values should be viewed as guideline maximum values, as an individual PETROLAND pump may have further
limitations due to the pump liquid, the shaft seal selected and in particular the motor selected.

The technical specifications of the motor are contained in the manual supplied by the motor manufacturer.

26.1. Maximum capacity values for the various pump model

Model Capacity (m3/h) Model Capacity (m3/h)

122 18 272 60
222 350 282 60
232 350 422 350
242 60 432 350
252 350 452 350
262 350 462 350
Table 12: Maximum capacity values for the various pump model.

26.2. Maximum Speed

Pump Size Speed (rpm) Pump Size Speed (rpm) Pump Size Speed (rpm)
A 1750 J 1200 ML 600
B 1750 JL 1200 N 600
GL 1750 K 950 NL 450
CL 1750 KL 950 P 400
FL 1750 S 700 R 350
H 1750 SL 700 Z 300
HL 1750 M 700 ZL 300

Table 13: The maximal speed per minute for the various pump sizes – for pump liquids with viscosities
under 400 cSt. Reduce the speed in the event of higher viscosities in order to avoid cavitation.

26.3. Maximum Operating Pressure

Operational Pressure*
Pump Size Pump Casing Heating Jacket
B - CL - H - HL - J - JL
K - KL - S - SL - M - ML 16 BAR 10 BAR
N - NL - P

A- GL - FL
10 BAR 10 BAR
R - Z - ZL

Table 14: Maximum operational pressure in bar for the various pump types.
The stated max. operational pressure depends on the inlet pressure to the pump and the pump size.
* System pressure + differential pressure must not exceed 25 bar.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
39
Total of system pressure and differantial pressure should be lower than 25 bar.

26.4. Suction height

PUMP MODELS SUCTION HEIGHT

122 - 132 - 222 - 232 - 242 - 252 - 262 Max. 0.5 bar priming vacuum
272 - 282 - 292 - 422 - 432 - 452 - 462 Max. 0.8 bar vacuum in operation

Table 15: The max. suction height in bar for priming vacuum and operational vacuum.

26.5. Viscosity

Size Max. Viscosity Size Max. Viscosity Size Max. Viscosity

A 25.000 SSU / 5.500 cSt J 75.000 SSU / 16.000 cSt ML 1.000.000 SSU / 220.000 cSt
GL 25.000 SSU / 5.500 cSt JL 25.000 SSU / 5.500 cSt N 1.000.000 SSU / 220.000 cSt
FL 25.000 SSU / 5.500 cSt K 250.000 SSU / 55.000 cSt NL 1.000.000 SSU / 220.000 cSt
B 25.000 SSU / 5.500 cSt KL 250.000 SSU / 55.000 cSt P 1.000.000 SSU / 220.000 cSt
CL 25.000 SSU / 5.500 cSt S 250.000 SSU / 55.000 cSt R 1.000.000 SSU / 220.000 cSt
H 250.000 SSU / 55.000 cSt SL 250.000 SSU / 55.000 cSt Z 1.000.000 SSU / 220.000 cSt
HL 75.000 SSU / 16.000 cSt M 250.000 SSU / 55.000 cSt ZL 1.000.000 SSU / 220.000 cSt

Table 16: States the max. allowed viscosity in SSU&cSt. of the pump liquid – for standard versions of the various pump sizes.

26.6. Temperature

PUMP MODELS TEMPERATURE (MAX.)

122 - 132 - 222 - 232 - 242 - 252 - 262
272 - 282 - 292 - 422 - 432 - 452 - 462
150°C*

Table 17: The pump liquid’s maximum temperature limits for the various pump types.
* Petroland pumps – designed with special tolerances and materials – may in certain cases be use dup to 350°C.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
40
27. Emptying and cleaning the pump

If the liquid being pumped is inflammable, toxic, corrosive or hazardous in any other way, or if the liquid has a
temperature of more than 60°C, special safety measures must be implemented before the pump is emptied.
The liquid's safety data sheet must be obtained and read before emptying the pump.
Please refer to the relevant liquid's safety data sheet.

Observe the safety instructions in the data sheet for the liquid in question and use the specified safety
equipment in the form of protective clothing, a breathing mask or similar necessary safety equipment

Use suitable safety equipment with pump liquids at temperatures of more than +60°C

When pumping hazardous liquids, circulate neutralising liquid before emptying the pump

The system must be depressurised before emptying the pump.

• Empty the pipe system. Note that there is still liquid in the bottom of the pump casing and in the shaft seal housing,
even if the pipe system is empty.
• Stop the unit.
• Close the valves on the suction side and the pressure side, if the system is equipped with these, so that the system is
depressurised.
• Place a collecting tank under the pump to take the volume of liquid contained in the part of the system to be emptied.
• Remove the front cover and the heating jacket.
• Remove the pump and place it with the ports pointing up/down, and then rotate the shaft manually to empty.

Please note that the drainage time is longer for highly-viscous liquids, as these find it difficult to make their way from
the stuffing box house through the chamber between the rotor and the rear cover to the pump casing.

28. Disposal of liquid

The safety data sheet for the liquid used must be obtained, and the liquid must be disposed of in accordance with the
safety data sheet's instructions.

Please refer to the relevant liquid's safety data sheet!

29. Paint of Pump

• All pumps produced in PETROLAND factory have been painted undercoat by thickness between 30-40 microns
before machining..
• PETROLAND’s default color is green RAL-6000 for standard pumps and RAL-9006 for food pumps. Consult to
PETROLAND if other color is required.
• Thickness of paint is between 40-60 microns.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
41
30. Repairs

• Pumps that are sent to Petroland for repair must have been emptied and cleaned before our factory can accept them,
and the pumps must be accompanied by information about the pump liquid used.
• Cleaning and emptying of the pump must be undertaken with due regard to the safety of our repair technicians.
• We would point out that certain liquids coagulate and harden before arrival at our factory, which makes any repairs
fully or partly impossible if the pump has not been emptied and cleaned before shipment.
• In such cases, inadequate emptying and cleaning will generate increased repair costs, or in the worst case mean that
the pump has to be scrapped.
• PETROLAND pumps must be emptied and cleaned in accordance with the instructions in the section “Emptying and
cleaning the pump” – see this!

31. Axial clearance

The axial clearance is the distance between the rotor/idler and the front cover.

Idler Gear

Cover
Rotor Gear

Axial clearance

Figure 31: The axial clearance between the rotor/idler and Figure 32: Checking the axial clearance with
the front cover. air gap gauge (feeler gauge).

The axial clearance is set in the factory in accordance with the section entitled “Setting of axial clearance”.
The axial clearance must be reset after the pump has been repaired or if the pump is worn.
There are various ways of setting the axial clearance, depending on the pump type and whether or not the pump is
installed in a pipe system. See the section entitled: “Setting of axial clearance”.

The axial clearance can be checked as described below:

Non-installed pump:
The pump's axial clearance can be checked with an air gap gauge (feeler gauge) which is passed in through one of the
pump's ports between the rotor/idler and the front cover (see Figure 32).
The axial clearance identified must correspond to the values in the table 18in.

Installed pump:
The axial clearance cannot be checked when the pump is installed in a pipe system.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
42
AXIAL CLEARANCE
Pump Axial Pump Axial Pump Axial
Size Clearance Size Clearance Size Clearance
Max. 0.15 Max. 0.20 Max. 0.25
A J ML
Min. 0.10 Min. 0.15 Min. 0.20
Max. 0.15 Max. 0.20 Max. 0.25
B JL N
Min. 0.10 Min. 0.15 Min. 0.20
Max. 0.15 Max. 0.20 Max. 0.35
GL K NL
Min. 0.10 Min. 0.15 Min. 0.25
Max. 0.15 Max. 0.20 Max. 0.35
CL KL P
Min. 0.10 Min. 0.15 Min. 0.25
Max. 0.15 Max. 0.20 Max. 0.35
FL S R
Min. 0.10 Min. 0.15 Min. 0.25
Max. 0.15 Max. 0.20 Max. 0.50
H SL Z
Min. 0.10 Min. 0.15 Min. 0.40
Max. 0.15 Max. 0.20 Max. 0.50
HL M ZL
Min. 0.10 Min. 0.15 Min. 0.40

Table 18: The axial clearance in mm for the various pump sizes for standard pumps and pumps with special
tolerances respectively.

32. Storing the user manual

• This user manual must be retained throughout the pump's full service life, and must always accompany the pump.
• The user manual must be available to operators, repair engineers and any maintenance staff or other people who
may be considered to have a need to refer to it.
• The user manual must also be stored visible, in the immediate vicinity of the pump. If this is not possible, there must
be a prominent sign by the pump stating where the user manual is kept.
• It is also recommended that a copy of the user manual is stored somewhere else.
• If people who are expected to have a need to refer to the user manual are of a different linguistic origin than the
language in which the user manual has been legally supplied, it is recommended that the user manual is translated
into the language in question.

33. Spare parts

We recommend that you use original spare parts.

Petroland accepts no liability for any personal injury or damage to the pump as a consequence of the use of non-original
spare parts that do not satisfy precisely the same strict quality requirements as original PETROLAND spare parts.

The required informations for the ordering spare parts are listed below;

• Pump Code and Numbers

• Serial Number of Pump
• Number of Spare part.

34. Spare Part List

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
43
34.1. Spare part list of pumps with packing gland
(Model: B 222 - CL 222 - H 222 - HL 222 - J 222 - JL 222 - K 222 - KL 222 - S 222 - SL 222 - M 222)

Cut-away View
PACKING RETAINER ROTOR
WASHER CASING

END CAP PACKING BRACKET HEAD

GLAND PACKING BUSHING
RINGS IDLER
BALL BEARING
IDLER BUSHING

LOCKNUT
IDLER PIN

SHAFT
VALVE BODY

LOCKWASHER

POPPET

LIP SEAL

VALVE SPRING
SET SCREW
SPRING GUIDE

BRACKET HEAD GASKET BONNET

LOCKNUT
BRACKET GASKET VALVE GASKET

VALVE CAP ADJUSTING SCREW

2 4 7 9 12 16 18 20 22 24 26 28 30
1 3 6 8 11 14 17 19 21 23 25 27 29

5 10 13 15

ITEM NAME OF PART ITEM NAME OF PART ITEM NAME OF PART

1 Locknut 11 Packing 21 Head Gasket
2 Lockwasher 12 Packing Retaining Washer 22 Rotor and Shaft
3 Bearing Spacer Collar 13 Capscrews for Bracket 23 Idler
4 End Cap (Outer) 14 Bracket Bushing 24 Idler Bushing
5 Lip Seal 15 Set Screws 25 Idler Pin
6 Ball Bearing 16 Label 26 Head
7 End Cap (Inner) 17 Bracket 27 Capscrews for Head
8 Packing Gland Nuts 18 Bracket Gasket 28 Relief Valve Gaskets
9 Packing Gland 19 Key 29 Internal Relief Valve
10 Packing Gland Capscrews 20 Casing 30 Capscrews for Relief Valve

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
44
34.2. Spare part list of pumps with packing gland
(Model: H 462F - HL 462F - J 462F - JL 462F - K 462F - KL 462F - S 462F - SL 462F - M 462F - ML 462F
N 462F - NL 462F - P 462F - R 462F - Z 462F - ZL 462F)
Cut-away View
PACKING RETAINER BRACKET GASKET
WASHER ROTOR
END CAP
PACKING
LIP SEAL GLAND BRACKET
BUSHING CASING
PACKING
RINGS
BALL BEARING
IDLER
LOCKNUT

SHAFT IDLER BUSHING

LOCKWASHER IDLER PIN

FRONT COVER
SET SCREW HEATING/COOLING
JACKET

JACKET GASKET
BRACKET WITH
HEATING/COOLING JACKET
HEAD GASKET

23
22

7 9 12 16 18 21 25 27 29 31
8 11 14 17 19 24 26 28 30 32

15 20

ITEM NAME OF PART ITEM NAME OF PART ITEM NAME OF PART

1 Locknut 12 Packing Retaining Washer 23 Blind Cap Screws
2 Lockwasher 13 Capscrews for Bracket 24 Head Gasket
3 Bearing Spacer Collar 14 Bracket Bushing 25 Rotor and Shaft
4 End Cap (Outer) 15 Set Screws 26 Idler
5 Lip Seal 16 Label 27 Idler Bushing
6 Ball Bearing 17 Bracket with jacket 28 Idler Pin
7 End Cap (Inner) 18 Bracket Gasket 29 Head for Front Cover Jacket
8 Packing Gland Nuts 19 Key 30 Front Cover Jacket O-ring
9 Packing Gland 20 Casing 31 Front Cover Jacket
10 Packing Gland Capscrews 21 By-pass Gasket 32 Front Cover Jacket Screws
11 Packing Rings 22 Blind Cap

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
45
34.3. Spare part list of pumps with packing gland
(Model: A 122 - GL 122 - FL 122)

Cut-away View
ROTOR
PACKING RETAINER
CASING
WASHER
PACKING BRACKET HEAD
GLAND PACKING BUSHING
RINGS IDLER
SHAFT
IDLER BUSHING

IDLER PIN

VALVE BODY

POPPET

VALVE SPRING

SPRING GUIDE

BONNET

HEAD GASKET VALVE GASKET

LOCKNUT

VALVE CAP ADJUSTING SCREW

1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18

ITEM NAME OF PART ITEM NAME OF PART ITEM NAME OF PART

1 Packing Gland Nuts 7 Casing Bushing 13 Head Gasket
2 Packing Gland 8 Key 14 Head
3 Packing 9 Rotor and Shaft 15 Capscrews for Head
4 Packing Retaining Washer 10 Idler 16 Relief Valve Gaskets
5 Packing Gland Capscrews 11 Idler Bushing 17 Internal Relief Valve
6 Casing 12 Idler Pin 18 Capscrews for Relief Valve

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
46
34.4. Spare part list of pumps with packing gland
(Model: A 132 - GL 132 - FL 132)

Cut-away View
ROTOR
CASING

HEAD
BRACKET
PACKING GLAND BUSHING
IDLER
SHAFT

IDLER
BUSHING

IDLER PIN

PACKING
FRONT COVER
RINGS
HEATING/COOLING
JACKET
PACKING RETAINER
WASHER

JACKET GASKET

HEAD GASKET

1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17

ITEM NAME OF PART ITEM NAME OF PART ITEM NAME OF PART

1 Packing Gland Nuts 7 Casing Bushing 13 Head Gasket
2 Packing Gland 8 Key 14 Head for Jacket
3 Packing 9 Rotor and Shaft 15 Jacket O-ring
4 Packing Retaining Washer 10 Idler 16 Jacket
5 Packing Gland Capscrews 11 Idler Bushing 17 Capscrews for Jacket
6 Casing 12 Idler Pin

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
47
35. Spare Part List of By-pass Valve
35.1. Spare Part list and cut-away view of by-pass valve

Cut-away View

VALVE BODY O-RING

VALVE SPRING BONNET

POPPET SPRING
GUIDE VALVE CAP
VALVE BODY O-RING

LOCKNUT

ADJUSTING
SCREW

VALVE CAP

1 2 3 4 5 6 7 8 9 10

ITEM NAME OF PART ITEM NAME OF PART

1 Valve Body 6 Bonnet
2 Poppet 7 Locknut
3 Valve Spring 8 Adjusting Screw
4 Spring Guide 9 Valve Cap O-ring
5 Valve Body O-ring 10 Valve Cap

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
48
35.2. Spare part list and cut-away view of by-pass valve with jacket
(Applicable for sizes: K, KL, S, SL, M, ML, N, NL, P, R, Z, ZL)

VALVE BODY
POPPET VALVE SPRING O-RING
VALVE BODY
BONNET

VALVE CAP
O-RING

LOCKNUT

ADJUSTING
SCREW

VALVE
CAP

SPRING GUIDE

1 2 3 4 5 6 7 8 9 10

ITEM NAME OF PART ITEM NAME OF PART

1 Valve Body 6 Bonnet
2 Poppet 7 Locknut
3 Valve Spring 8 Adjusting Screw
4 Spring Guide 9 Valve Cap O-ring
5 Valve Body O-ring 10 Valve Cap

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Ümraniye - Ýstanbul / TÜRKÝYE Tel: (0.216) 634 45 00 Faks: (0.216) 634 21 21 www.petroland.com.tr / [email protected]
49
www.petroland.com.tr

Petroland San. ve Tic. Ltd. Þti.

Alemdað Cad. Güven San. Sitesi R Blok No: 7-8 Umraniye - Istanbul / TURKEY Tel: +90 (216) 634 45 00 Fax: +90 (216) 634 21 21 / [email protected]