Scribd
Upload
97 views49 pages

Engineering Project

Project manager

Uploaded by

praveenraj46525
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
97 views49 pages

Engineering Project

Project manager

Uploaded by

praveenraj46525
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
You are on page 1/ 49
CONTEN CHAPTER 1: ABOUT THE COMPANY 1.1 Vision 1.3 Specialized in 1.4 Products 1.5 Infrastructure 1.5.1 List of Machineries 1.5.2 List of Instruments. 1.6 Clients CHAPTER 2: ABOUT THE DEPARTMENT 2.1 Manufacturing processes 2.2 Machining proc 2.2.1 Conventional process 2.2.2 Non-Conventional process 2.3 Measuring tools CHAPTER 3: TASKS PERFORMED 3.1 Geometric Dimensioning and Tolerance 3.2 Surface Roughness and Symbols 3.3 Engineering Drawing 3.4 Process Planning 3.5 Assembly section 3.5.1 Sugarcane juice machine Pg. No.1 Pg. No.l Pg. No.2 Pg. No.2 Pg. No.3 Pg. Nod Pg. No4 Pg. No.4 Pg. No.4 Pg. No.5 Pg. No.5 Pg. No.6 Pg. No.6 Pg. No.17 Pg, No.21 Pg. No.24 Pg. No.24 Pg, No.25 Pg. No.26 Pg. No.43 Pg. No.43 Pg, No.35.2 Wire striping machine CHAPTER 4: OUTCOMES 4.1 Specific outcome 4.2 Conclusion Pg. No.44 Pg. No.45 Pg. No.45 Pg. No.46 Pg. No.47An Isometric Drawing 28 The block suspended in a glass box. 29 The creation of an orthographic multiview drawing. 29 A multiview drawing and its explanation. 30 An object needing only two orthogonal views. 30 An isometric view with dimensions. 30 An isometric drawing that does not show all details. 31 "Sectioning" an object. 32 Sectioning the object in figure 3.8. 32 Sectioned isometric and orthogonal views. 32 Drawing Tools. 33 Pillow-block (Freehand sketch). 33 Disassembled Pillow-block. 34 Pillow Block. 34 Pillow Block. 35 Section"A-A". 35 The top "outside" view of the bearing. 36 Full and sectioned isometric views. 36 Front view and half section. 36 Half section without hidden lines. Cross section. 38 Dimensioned Drawing. 38 Example drawing with a leader. 39Example of appropriate and inappropriate dimensioning. Simple Object. Surface datum example. Surface datum example. Exampled of a dimensioned hole. Example of a directly dimensioned hole. Example of a directly dimensioned hole. LIST OF TABLES CaptionCHAPTER 1: ABOUT THE COMPANY People Mechanics is engaged in the manufacturing vertical, The industries we serve include, but are not limited to, the Construction, Aerospace, Automobile and Hydraulic Industries. They have experienced and energetic team of professionals with a nothing's too difficult philosophy. The company is keen to make its mark in the manufacturing Industry by providing 100% results. They achieved name by Manufacturing Expertise, State-of-the-Art Machine, wide range of Materials & Services, Exceptional Quality Control. With a proven understanding of the design, technology and manufacturing process, we create solutions that provide our customers with a competitive advantage. Vision Their vision is to continuously provide 100% customer satisfaction by supplying quality products on time delivery with promised lowest cost. As they are unique they state thei vision in three verticals. 1, To Customers: 100% satisfaction. Prime Quality. On time Delivery. 2. To Vendors: Permanent Orders, Last long Relationship. On Time Payment. 3. To Employees : To make our people wealth . To make our people Skilful. Respecting Diversity.1.2 Mission Their business is dedicated to providing superior products and services to their customers. They believe their customers are the most important part of their business now and in the future. People Mechanics Committed: To Customers: Unmatched quality, and support to every customer. To Vendors: Foster the relationships with our vendors. We foster an open, collaborative culture where dedication, Passion, ideas second to none. 1.3 Specialized in © Designing of jigs and fixture. * Manufacturing manual and robotic welding jigs and Fixtures. * Aerospace components. * Construction machines. * Hydraulic and pneumatic cylinders.é. es1.5.1 LIST OF MACHINERIES v bY D.R.O. Milling (LAGUN): MNTR, ISO 40, Bed Length 1000mmX400mmX350mm. LATHE (Rajkot) : Medium Duty, SOB-300mm, CO2 Welding M/C: 250A CNC Turning Centre: ~LOKESH TL-20 OD — 200mm(Max), Length 400mm(na Micrometric Cylindrical Grinding M/C: OD 350mm(Max), Length 1000mm(Max)ID 200mm(Max.Apprx), Dia 16mm (min). Gear Hobbing M/C: (Up to 8 Modules) Future Project. 1.5.2 LIST OF INSTRUMENTS. Vernier (Analog): 0-300mm, LC 0.02mm, 2. Vernier Height Gauge: 0-300mm, LC0.02mm 3. Plunger Dial Gauge (Mitutoyo): 0-10mm, 0.01mm, 0.001mm OD 4. Micrometer: 0-25mm, 25-S0mm, 50-75mm, 75-L00mm, 100-125mm,125- 150mm,150-175mm, 175-200mm, 200-225mm, 225-250mm, 250-275mm, 275-300mm 5. Bore Gauge: 18-300mm 6. Bevel Protractor, Radius Gauge, Calipers, Pitch Gauge Ete. 1.7 Clients regqgO S SAFRAN ae ~ WASALS on imeeCHAPTER 2: ABOUT THE DEPARTMENT 2.1 Manufacturing Processes Manufacturing is the backbone of any industrialized nation. Manufacturing and technical staff in industry must know the various manufacturing processes, materials being processed, tools and equipments for manufactu 2 different components or products with optimal proces plan using proper precautions and specified safety rules to avoid accidents. Beside above, all kinds of the future engineers must know the basic requirements of workshop activities in term of man, machine, material, methods, money and other infrastructure facilities needed to be positioned properly for optimal shop layouts or plant layout and other support services effectively adjusted or located in the industry or plant within a well-planned manufacturing organization. The complete understanding of basic manufacturing processes and workshop technology is highly difficult for anyone to claim expertise over it, The study deals With several aspects of workshops practices also for imparting the basic working knowledge of the different engineering materials, tools, equipments, manufacturing processes, basic concepts of electro- mechanical controls of machine tools, production criteria’s, characteristics and uses of various testing instruments and measuring or inspecting devices for checking components or produets manufactured and in various manufacturing shops in an industrial environment, It also describe demonstrates the use of different hand tools (measuring, marking, holding and supporting tools, cutting ete.), equipments, hinery and various methods of manufacturing that facilitate shaping or forming the different existing raw materials into suitable usable forms. It deals with the study of industrial environment which involves the practical knowledge in the area of ferrous and non-ferrous materials, their properties and uses. It should provide the knowledge of basic workshop processes namely bench work and fitting, sheet metal, carpentry, pattern making, mould making, foundry, smithy, forging, metal working and heat treatment, welding, fastening, machine shop, surface finishing and coatings, assembling inspection and quality control, It emphasizes on basic knowledge regarding composition, properties and uses of different raw materials, various production processes, replacement of orimprovement over a large number of old process s, new and compact designs, better accuracy in dimensions, quicker methods of production, better surface finishes, more alternatives to the existing materials and tooling systems, automatic and numerical control systems, higher mechanization and greater output. 2.2 Machining Processes Machining is a process in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. There are two types of machining Process © Conventional Machining Process. * Non-Conventional Machining Process. 2.2.1 Conventional Machining Process. It is nothing but the process in which the material is removed by the direct contact between tool and work piece. The energy is utilized to rotate either work piece or tool, and the cutting tool should be harder than work piece. © Lathe * Drilling Machine © Milling Machine © Grinding Machine 1 Lathe A lathe is a machine which is used for shaping wood & metals (ferrous and non-ferrous), phosphorous bronze, copper, nylon etc. : LATHE (Rajkot) : Medium Duty, SOB-300mm,Operations in lathe © Facing: Facing is used to make a flat surface at the end of the work piece. The work part should be rotating and the implied feed should be radial. © Contour turning: In this operation of lathe machine the too! is not fed in a straight path. Instead the tool follows a contour. A contoured form is ereated in the turned part. © Form turning: In this method a special shaped tool is used. The tool is inserted radially. © Taper turning: Like contour turning the tool is not fed parallel to the axis of rotation of the work part, The tool is fed at an angle. This turning operation gives a conical and taper cylindrical shape. © Cutoff or Parting: In parting operation the tool is fed radially and the end part of the work piece is cut off. © Boring: A single point tool head fed linearly to the end of the work piece (on the inside diameter). © Threading: A pointed tool is used at the outside surface of the work piece with linear feed to create a thread. © Drilling: Drilling and reaming is done by feeding the lathe tool along the axis of the rotating job part. © Knurting: It is a metal forming method which creates a regular cross hatched pattern. It is not a machining process. It does not involve any cutting of the metal. © Grooving: The term grooving usually applies to a process of forming a narrow cavity of a certain depth, on a cylinder, cone, or a face of the part.Tolerance achieved in lathe: 100 microns (0.1mm) Average roughness value can be achieve in lathe 1.6 above Turning operations cannot be done after heat treatment. Can be done by using certain special tips up to certain extent of 35-40Hre Types of tool material used in lathe © Carbide © High speed steel (HSS) © Diamond Types of Lathe Machine * Speed Lathe! Wood Lathe © Engine lathe * Tool room lathe © Capstan lathe and turret lathe © Special purpose lathe © Wheel lathe © Automatic lathe © CNC lathe © Crank shaft lathe © Vertical lathe 2.2.1.1(a) CNC Turning © Turing done by programming according to the desired shapes in drawing * Its preferred over conventional when there is complex shapes in turning which cannot be achieved in conventionalFig.2.2: CNC Turning Centre: Z-Mat TL-20 OD 200mm(Max), Length 400mm(max) Advantages of CNC Machine CNC Machines have following advantages — CNC machines can be used continuously 24*7 throughout the year and only need to be switched off for occasional maintenance. Less skilled/Arained people can operate CNC machines unlike manual lathes / milling machines ete. which nee illed engineers. Time saving when compared to conventional turning Normally used for batch or mass productions Modern design software allows the designer to simulate the manufacture of his/her idea. There is no need to make a prototype or a model. This saves time and money. Tolerance achieved in CNC Machines: up to 10 microns (0.01mm) Average roughness value can be achieved is 0.82.2.1.2 Drilling Machine Drilling is an operation of producing a cylindrical hole of required diameter and depth by removing metal by the rotating edges of a drill MOTOR eo moron switch, , VARIABLE SPEED CONTROL TOOL HEAD \ = <. ja quill feed hand lever rate ss ar selector .="“DIGITAL" readout r handwheel spindle casera table locks crank handle ram at pam a adjust stop dogs verticle knee traverse base saddle fig.2.3: dro drilling machine operations performed in is the operation of producing cylindrical hole required diameter and depth by removing metal rotating edge cutting tool called drill reaming an accurate way sizing finishing which has been previously drilled multi-point known as reamer. boring enlarging made hole. counter process along part length with greater countersinking making cone shaped enlargement start iz included angle conical surface may be range to spot faci facing smoothing squaring around it done provide proper seating for nut or head screw. tapping internal threads means trepanning annular groove leaves solid core centre tolerance achieved machine: microns bits reamers portable sensitive bench upright radial gang multiple deep milling machining using rotary cutters remove material advaneing cutter into work piece. vertical horizontal venrical wean e oun tamue sanne crobefeed hanole g peed crane arne fig. plain mill name implies this used get surface. axis parallel face milling: perpendicular perform pocket small slotting more than one are different shapes size machining. desire shape pass. straddle two machined single piece situated between can vertically. slotting: slots cut on various like circular rectangular ete. sizes according requirement. angular surfaces cutter. if machines column type universal fixed bed simplex duplex triplex planner special tracer cnc machine. average roughness value that above eee will operates predefined program desired types based saxis complex cannot chieved conventional up mm achieve flatness vmc here placed y job normally industries uses grinding abrasive wheel particles produce smooth finish flat surfaces. are: reciprocating rotation b: reciprocation worktable down whee d: ge pro ed avera: achiev js grind external inner surfac grinder vene less rest schematic representation due i flexibility when compared other maximum .002mm straight tapered steps id hold betweer concentricity not centreless non-traditional ultrasonic water-jet abrasive-jet chemical electrochemical electrical-discharge high-energy-beam mi chining why situations where traditional processes unsatisfactory uneconomical: too hard strong tough flexible resist forces difficult clamp very profiles holes. requirements tolerances high temperature rise residual stresses undesirable unacceptable water jet layout wim accumulator form micro erosion. works forcing large volume through orifice nozzle. extreme pressure accelerated contacts area workpiece acts saw cuts anarrow no need predrilled holes heat deflection suitable materials minimal burr environmentally friendly. cons: limited naturally occurring cracks softer material. applications: mostly lower strength such wood plastics rubber paper leather composite preparation withstand temperatures methods stress distortion metallurgical reasons. electrical discharge edm most while quite affordable manufacturing principle basic spark generation removed system consists ofa wire electrode connected power supply create potential difference tool. sufficiently transient discharges fluid amount from dielectric insulator until flushing medium provides cooling sparking copper because highly conductive particular job. servo motor blectrode task inter-electrode gap worl fixtore picture brass we only allowed pass suppiy nn pulse generator take measuring tools vernier calliper micrometre dial gauge bore height try square callipers have both main scale moving scale. metriciingh locking button screw zeno gucrr setting bae sans micrometer sometimes device incorporating calibrated widely measurement components mechanical engineering well trades metrological instruments digital callipers. consisting graduated pointer actuated member contact being indicators primary preci building. jon engine they typically measure deck clearances crankshaft thrust straightness lifter travel measurements involve distance amounts component travel. collective term unique accurately g: uge determining objects marking items worked gauges also object underside seriber datum. symbol summary description controls feature relation its own perfect circularity revolved independent cross sections cylindricity but applies simultaneously entire profile feature. addition location orientation datum reference frame used. line similar perpendicularity nominally angularity parallelism specific run out coaxially each segment sutfice ladependently ebout conkial total coaxiiality tap aa about coaxial symbols often shortened surfe lexture. plays important role how real w interact environment. good predictor performan since irregularities nucleati sites corrosion. promote adhesion. rainmm grade number drawing technical convey information object. common use specify geometry necessary construction culled detail drawing. usually drawings completely even simple linked together master assembly gives numbers subsequent detailed quantities possibly images locate individual items. although pictographic representations abbreviations brevity additional textual explanations provided information. referred drafting. ty ally contain views seratch added details further explanation. requirement specified. key dimensions specified place avoiding redundancy possibility inconsistency. given critical allow manufactured function production produced box title block containing who drew approved units meaning number. cr hope you figure seeing lot it. before started any let look strange several angles. ks block. isometric alled pictorial drawings. dimensional fa nily thi lines drawn vertically width planes shown degrees under re their true lengths. these guidelines three axes length. sq sometric should show everything: complete understanding possible all ideal. pack great deal however had back side would visible order view orthographic projection multiview suspended transparent ins glass box. then draw faces seen direction. unfold views. call creation wae="Figure" choose reveal every jews always many describe fully. example some others four. requires feos needing orthogonal dimensioning dimensions. general guideline think make dimension useful way. put exactly craftsperson less. do redundant clutter accuracy levels lead conflicts allowances ways. repeatedly point another inaccuracies. better end points. standard helpfull placement machinist part. convention experience. sectioning there times interior outside does details. pretending plane showing sectional applicable blocks intricate understand dotted imagine slicing middle away front half jure what full section sectioned isomet nd cross-section looks viewed ahead. prepare manual drafting computer-aided design cad. standards conventions same regardless learning approach perspective without either cad freehand sketch. cst tools. ssembled pillow-block bearing s corresponds closely actually see viewing tell inside view. taken apart overall arrangement cle: sembled allows sketch di imbled cross-sectional acros ectional portrays cut-away portion hidden device. ertically pillow ure aaa remaining rear look. diagonal regions plane. ection a-a direction shows relationships lengths diameters better. easier seasoned engineers interpret isome ic takes bit practice. top notice arrows half. tion obj one-half section. indicate theoretically cut. lining cross-hatching. thin major outline spacing uniform. second rarer cross-hatching east iron bronze so forth indicated elsewhere eross-hatching unnecessary lines. unless needed purposes. non-sectioned become ribs right technically correct. left preferred method cro: purpose clear set permit interpretation construct follow guidelines. accuracy: correct values must given. clearness: appropriate positions. completeness: nothing duplicated. readability: quality legibility. basics: definitions broken arrowheads oe meee. dimensioned arrowhead approximately long wide roughly extension extends line. first begin extend last leader connect att z d leader. note comment space heavy black dot substituted identical allowing notation circles. dime ions describes clearly. examples inappropriate placing os incorrect. dimensioning. feel little choice ir _ f figure3.26 choices notch cutout best eliminates inaccuracies come originate chose consistent makes difference. just surtace example. chosen stands exampled break our rule duplicate radius curve clarity add dimension. really required. xt directly somewhere bottom inches millimeters wn le t de lon symmetric centreline. centrelines circles centtreline cases clearer sugarcane juice outcomes whole internship was able leam following departments turning department introduction were explained. working features during stay observe taper process. takeaway skill facility available five axi observer slab changing hexagon exposed siemens programming. over there. blanks titanium spacers taking place. advantages learned planning procedure carried product learnt series involved got know plan created. interconnected manufacturing. learnings organization works. helps easier. other. wholes leamed discipline maintained safety precautions within organization. non-technical outcome interpersonal skills social coping authority organisational personal ability prioritise analytical exercise judgement managing time problem solving insight motivation confidence reliability health awarene conclusion usefull gained new knowledge met people. goals. professional practices currently advocated industry. facets ell-established related study testing products. furthermore experienced importance education objective aware industrial aspects topics study. programme sided sharing ideas opinions. find strengths weakn sare helped us define improve coming time. confidently assert sufficient contribute towards future endeavours. pursue career mechanicaldepartment.>

You might also like