DX AHU Control Box NET
DX AHU Control Box NET
WARNING Do not modify the length of the power supply cord or use
of extension cord, and do not share the single outlet with
Be sure only trained and qualified service personnel to other electrical appliances.
install, repair or service the equipment. Otherwise, it will cause fire or electrical shock.
Improper installation, repair, and maintenance may result in
electric shocks, short-circuit, leaks, fire or other damage to Carry out the specified installation work after taking into
the equipment. account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling
Install according to this installation instructions strictly. and causing accidents.
If installation is defective, it will cause water leakage, electric
shocks, fire.
1
If the refrigerant leaks during installation, ventilate the 2. INSTALLATION INFORMATION
area immediately.
Toxic gas may be produced if the refrigerant comes into the
place contacting with fire.
To install properly, please read this "installation manual" at
After completing the installation work, check that the first.
refrigerant does not leak.
Toxic gas may be produced if the refrigerant leaks into the The air conditioner must be installed by qualified persons.
room and comes into contact with a source of fire, such as a
fan heater, stove or cooker. When installing the DX AHU control box or its tubing,
please follow this manual as strictly as possible.
While following the instructions in this installation Install the connecting pipe ;
manual, install drain piping in order to ensure proper
drainage and insulate piping in order to prevent Wiring;
condensation.
Improper drain piping may result in water leakage and Test operation.
property damage.
In buses or cabinets.
2
3. ATTACHED FITTINGS
Please check whether the following fittings are of full scope. If there are some spare fittings , please restore them carefully.
Table.3-1
1. Installation&owner’s manual 1
8. Temp.sensor 3
T2B T2 T1
● This DX AHU control box can be controlled by MIDEA controller and SIEMENS controller. If choose to use MIDEA
controller, operate the wired controller to determine its location in a reception range.
● Keep the wired controller at least 1m apart from the nearest TV set or stereo equipment. (It is necessary to prevent
image disturbances or noise interferences.)
● Do not install the controller in a place exposed to direct sunlight or close to a heatingsource, such as a stove. Note
that the positive and negative poles are in right positions when loading batteries.
3
4. INSTALLATION METHOD & DIMENSION
Units: mm
AHUKZ-01B
AHUKZ-02B Wire passing-hole
AHUKZ-03B
Connect to DX AHU
Install vertically
NOTE
1 The DX AHU control box can not be installed in outdoor occasions, if inevitable, it must increase rainproof
precautions,specific methods please contact the local dealar or technical support engineer.
2 The DX AHU control box operation range as follow,
The temperature of the DX AHU inlet air is 17~43℃ in cooling mode.
The temperature of the DX AHU inlet air is -5~30℃ in heating mode.
The air humidity is less than 80%.
3 As hanging installation please use Screw ST3.9x25 for installation.
4 As hanging installation, the box should be vertical, and the box can not be installed horizontally.
5 Please refer to the foregoing,make sure the laying direction of the refrigerant pipe and the connecting place of the
connecting wire.
6 All the pictures in this manual are for explanation purpose only. They may be slightly different from the control box you
purchased(depend on model).The actual shape shall prevail.
4
5. MATERIAL AND SIZE OF THE PIPING 6-2 Size of joint pipe for 410A DX AHU
Table.6-2
Capacity of Size of main pipe(mm)
CAUTION controller box
A(×100W)
Liquid side(mm) Available branch joint
1 The connecting distance of each control box and DX AHU
should not more than 8 m. 200<A≤450 Φ12.7 FQZHD-01
2 This control box can only connect to R410A refrigerant system. 450<A<660 Φ15.9 FQZHD-02
3 This control box can only connect to VRF system.
4 This control box can not connect heat recovery system. 660≤A<1350 Φ19.1 FQZHD-03
5 During the installation of connecting pipes, do not let air, dust, or 1350≤A<1800 Φ22.2 FQZHD-04
other sundries enter to the piping system.
6 Install the connecting pipe only after the DX AHU control box 1800≤A Φ25.4 FQZHD-04
and outdoor units have been fixed.
7 When installing the connecting pipes, it must be kept dry and do
e.x.1: Refer to Fig.6-1 , the capacity of downstream controller box to L4
not let water enter to the piping system. is 560+280+140=980, the pipe is Φ19.1.
8 The connecting copper pipes must be wrapped with thermal
insulation materials (usually the thickness should be more than 6-3 Example
10mm; in some humid area it should be thicken properly).
Take (56+28+14) kW that composed by three controller
box as an example to clarify the pipe selection.
Table.5-1
Pipe Material Copper Pipe for Air Conditioner Table.6-3
Model AHUKZ-01B AHUKZ-02B AHUKZ-03B Controller box capacity AHUKZ-01B AHUKZ-02B AHUKZ-03B
A(×100W) 90≤A≤200 200<A≤360 360<A≤560
Capacity(kW) 9~20 20~36 36~56
(Liquid in) Φ8 Φ12.7 Φ15.9 Liquld side(mm) Φ9.5 Φ12.7 Φ15.9
Size(mm)
(Liquid out) Φ8 Φ12.7 Φ15.9
A The branch pipe at the controller box.
6. REFRIGERANT PIPE There are a~c branch pipe at the controller box, the branch
pipe diameter should be select as Table. 6-3.The pipe a1/a2
6-1 Pipe classification diameter is Φ15.9,the pipe b1/b2 diameter is Φ12.7,the pipe
c1/c2 diameter is Φ9.5.
Table.6-1
B Main pipe at the controller box (Refer to Table. 6-2)
Pipe name Code(refer to Fig.6-1)
1) The main pipe L1/L2 with N1, N2 downstream controller box that
Controller box main pipe L1, L2,L3, L4 total capacity is 280+140=420, the pipe L1 diameter is Φ12.7,
thus select FQZHD-01 for the branch joint B.
Controller box aux. pipe a1,a2,b1,b2,c1,c2
Controller box branch joint assembly
2) The main pipe L3/L4 with N0 N1 N2 downstream controller
A, B
box that total capacity is 560+280+140=980,the pipe L3/L4
diameter is Φ19.1,that select FQZHD-03 for the branch joint A.
NOTE 3) The branch joint A with N0~N2 downstream controller box that
The connecting distance of each control box and DX AHU total capacity is 560+280+140=980, thus select FQZHN-03 for
the branch joint A.
should not more than 8 m
a2+L4≤8m b2+L2+L4≤8m c2+L2+L4≤8m
Note:1) The pipe L3 diameter is still related to outdoor unit,take the
a1≤10m L1+b1≤10m L1+c1≤10m
large one for your selection.
DX AHU
AHUKZ-03B(56kW)
N0
Liquid pipe a1 a2 Liquid pipe
A A
L3 L1
AHUKZ-02B(28W)
L4
N1 L2
b1 b2
B B
c1 AHUKZ-01B(14kW)
c2
N2
Gas pipe
Fig.6-1
5
7. ELECTRICAL WIRING
T1
CAUTION
1 The outdoor unit and DX AHU control box should use separate
power supply with rated voltage. but all the DX AHU control
box and other DX AHU in the same system shoud be use the
T2
same power.
2 The external power supply to the air conditioner should have
ground wiring, which is linked to the ground wiring of the DX
AHU control box and outdoor unit.
The wiring work should be done by qualified persons according
T2B
3
to circuit drawing.
4 The fixed connecting lines must equip with at lease 3mm (2)
electric shock spacing. Fig.7-2
5 A leakage protector should be installed according to the local
electrical standard.
6 Be sure to properly locate the power wiring and the signal
wrings to avoid cross-disturbance and their contact with
connecting pipe or stop value body. Generally, do not twist two
T1 is DX AHU inlet air temperature sensor, it should be
wiring together unless the joint is soldered well and covered
installed at the air inlet of the DX AHU.
with insulator tape.
T2 is DX AHU evaporator intermediate temperature sensor, it
7 Do not turn on the power until the electrical wiring have been
should be installed at the intermediate pipe of the evaporator.
done correctly.
T2B is DX AHU evaporator outlet sensor, it should be installed
at the outlet pipe of the evaporator.
The installation place of T2 and T2B refer to fig.7-3
7-1 The figure of electric control box
Transformer
T2B T2
T2 sensor
T1
T2B
Relay
Connector
(1)
6
Example of temperature sensor installing and wiring
Outdoor unit If it is needed, user can select the backup function in the dotted line frame.
Pipe
Drainage pump
Fan wire Wire
Water level switch
T1/T2/T2B
High voltage
High voltage
Low voltage
Low voltage
0# Master DX AHU kit
DX AHU
Liquid pipe
A 1# slave DX AHU kit
A
T2
T1 T1(Air-return inlet)
T2(Intermediate se
T2B
B B -ction of evaporator)
Liquid pipe T2B(Gas pipe outlet)
Gas pipe
Fig.7-4
Fig.7-5 shows the terminal bolck for drainage pump and fan. The DX AHU control box only has a control port for single-phase
AC motor, refer to Fig.7-5. it has three different speed (high speed,
medium speed, low speed), the output voltage also will be the same
P1 N1 N H M L as the input power of the box. Fig.7-7 shows the wiring diagram.
High Low P1 N1 N H M L
Drainage
Neutral Medium
pump
control AC fan control
Fig.7-5
The output of P1 and N1 is used to control the drainage pump,
the voltage between P1 and N1 will be the same as the input
power. If the DX AHU has a drainage pump and its rate voltage is fan motor
same as input power, please connect the drainage pump to this
ports, single-phase AC motor
Fig.7-7
The maxium current of fan motor should not exceed value in the
P1 N1 N H M L table 7-1. Please pay attention.
Table.7-1
The sum current of drainage pump and fan motor should not Model The maxium current of AC motor
be greater than 3.5 A in AHUKZ-01B model.
The current of drainage pump should not be greater than 3.5 A AHUKZ-02B~03B 15 A
in AHUKZ-02B and AHUKZ-03B model.
7
If the fan motor is 3-Phase AC motor, please customize the 7-4 wiring signal wires
corresponding software. wiring the motor refer to Fig.7-8
Fig.7-9 shows the terminal bolck for signal wires.
X Y E P Q W1 W2 O 53
P1 N1 N H M L
External 3-Phase power
A1
3-phase AC motor M D4 D3 S Y1 M 14 13 34 44 54 53
Fig.7-8
Note,
1. The rated current of contactor must greater than the current of Alarm Fan AHU
status status on-off
motor. Heat Cool
Defrost Temperature
status set on-off on-off
2. The control power of contactor must be the same as the input
DX AHU run status
power of the DX AHU control box.
3. The software of DX AHU control box must be customized. The communication ports with SIEMENS controller
Fig.7-9
Outdoor unit Signal wire(P、Q、E) The signal wire between outdoor and master DX AHU control box
Signal wire (X、Y、E) The signal wire between master DX AHU control and slave DX AHU control box
OR
Master DX AHU
T1,T2,T2B
L2
Outdoor unit
signal wire Signal wire(P、Q、E)
L1 Signal wire (X、Y、E)
(X、Y、E)
1# slave DX AHU
L4
Signal wire(P、Q、E)
Master DX AHU
Midea T1,T2,T2B
controller
OR
Signal wire (X、Y、E)
SIEMENS controller N# slave DX AHU(N≤3)
L6
2# DX AHU
Fig.7-10
8
Note,
1. The diameter of signal wire should be greater or equal to 0.75mm2, and the XYE and PQE signal wire should be 3-core shielding wire.
2. Maximun wiring length: L1<1200m; L2+L3<1200m; L4+L5<1200m; L6<1200m.
3. If SIEMENS controller is selected to control DX AHU box, the centralized controller can not be connected to the system. Only Midea
controller is selected to control DX AHU box, can the system connect to centralized controller.
4. Please connect the centralized controller to the outdoor unit XYE terminal block. Do not connect the centralized controller to the DX
AHU control box XYE terminal block.
5. Please refer to Fig.9-4 for example of SIEMENS controller signal wiring.
Fig.7-11 shows the terminal bolck for main power cables. Please select main power cable refer to table.7-2 and
table.7-3.
Table.7-2
Model AHUKZ-01B
Phase Single-phase
Power
Voltage and Frequency 220-240V ~ 50Hz
220-240V~ 50Hz
DX AHU Box power wire(mm2) 2.0(<50 m)
Fig.7-11
Table.7-3
Schematic drawing of main power wiring
Model AHUKZ-02B~03B
L N
Breakers for
current leakage
Fuse
CAUTION
DX AHU 1# 3.Be sure to use specified wires for connections and ensure no
external force is imparted to terminal connections. If connections
are not fixed firmly, heating or fire may result.
Pull box
4.The wire size is the minimum value for metal conduit wiring. If the
voltage drops, use a wire that is one rank thicker in diameter. Make
sure the power-supply voltage does not drop more than 10%.
DX AHU 2#
5.Power must unified supply to all DX AHU box in the same system.
DX AHU 3# 7.Do not use anything other than a breaker and fuse with the
correct capacity. Using a fuse or wire of too large capacity may
cause malfunction or fire.
Pull box 8.Never connect the main power source to terminal block of
communication line. If connected, electrical parts will burn out.
DX AHU N#
Fig.7-12
9
Table.8-3
8. APPLICALTION CONTROL DX coil Internal volume reference Max air
8-1 Capacity setting capacity of heat exchanger air volume volume
(kW) (dm³) (m³/h) (m³/h)
Set the dial switch ENC1 on the main board by different usage.
After setting, be sure to turn off the total power switch and then 56~65 9.63~11.56 8200 14000
switch on. The setting function can be carried out when purer up 65~70 11.03~12.54 9400 15100
again.
70~76 11.90~13.30 10200 16400
76~80 12.62~14.01 10800 17200
80~90 13.40~15.26 11800 19400
90~100 15.26~17.80 13400 21600
ENC1 100~112 17.51~19.61 15000 24100
10
8-4-1 Single DX AHU control box 8-4-2 Several DX AHU control boxes parallel
controlling one DX AHU connection controlling one DX AHU
1)For single DX AHU control box control one DX AHU condition, For this product, several DX AHU control boxes are allowed
each DX AHU control box needs to be set an address, this address to parallel connect to control one DX AHU. In this case, there are
is an actual address, when the capacity code ENC1 is selected to three steps to be done. First, it is need to set master DX AHU
be B~D, this DX AHU control box will produce virtual address(es) control box, slave 1 DX AHU control box, slave 2 DX AHU control
with corresponding quantity based on the actual address, please box, and slave 3 DX AHU control box by using SW6. Second, it is
refer to table.8-4. if an address has been an actual address or need to set the quantity of slave DX AHU control boxes by using
virtual address, then this address can not be the actual address or SW1. Third, it is need to set an address on the master DX AHU
virtual address of any other DX AHU control box in the same control box by remote controller or wired controller, this address is
system. an actual address. Virtual addresses will be generated in the
parallel connection system.
For example, if there are two single DX AHU control boxes in
a system,one of the capacity code is D, the setting actual address Shown as Table 8-4, DX AHU control box with capacity dial
is 5,then according to the table.8-4 this control box will produce code from 0 to A occupy 1 address. DX AHU control box with
three virtual addresses as 6, 7 and 8, and then the actual address capacity dial code of B occupies 2 addresses. DX AHU control box
and the virtual address of the other single DX AHU control box can with capacity dial code of C occupies 3 addresses. DX AHU control
not be any one of 5, 6, 7, 8. One address represents a box with capacity dial code of D occupies 4 addresses. The
conventional indoor unit whether it is an actual address or a virtual number of virtual addresses in parallel system equals to the total
address. number of occupied addresses by DX AHU control boxes minus
one. Virtual addresses are based on actual address in the system.
2)The setting actual address should less than or equal to 44. For several DX AHU control boxes parallel connection control one
DX AHU condition, there’s only one actual address and several
virtual addresses.
Table.8-4
quantity of
ENC1 Corresponding virtual addresses for different ENC1 occupied address Take Fig 6-1 for instance, this system is a system that 3 DX
0~A No virtual address 1 AHU control boxes are parallelly connected to control one DX
B Actual / / / / 2 AHU, e.g. 0# DX AHU control box is AHUKZ-03B and it’s capacity
address +1
Actual Actual /
code is D, 1# DX AHU control box is AHUKZ-02B and it’s capacity
C / / 3
address +1 address +2
Actual Actual Actual
code is B, 2# DX AHU control box is AHUKZ-01B and it’s capacity
D address +1 address +2 address +3 / / 4
code is A. So set 0# DX AHU control box as master DX AHU
control box, set 1# DX AHU control box as slave 1 DX AHU control
box, set 2# DX AHU control box as slave 2 DX AHU control box.
The quantity of the addresses occupied by the set of parallel boxes
3) The address quantity of DX AHU control box detected by outdoor is 4+2+1=7. If set address 5 to 0# DX AHU control box , then the
unit will be the sum of the actual address quantity and the virtual parallel DX AHU control boxes occupy address 5,6,7,8,9,10,11.
address quantity, when the capacity code of DX AHU control box is The address 6,7,8,9,10,11 are virtual adresses. The conventional
D, the setting actual address is 5, then it will produce virtual address indoor unit number which is detected by outdoor unit is 7. The
6, 7 and 8, and then the conventional indoor unit number detected states of the seven addresses will be the same.
by outdoor unit will be 4.
If there’re several parallel DX AHU control boxes systems in
4) The outdoor unit can not use auto addressing model to set the one refrigerant system, take fig 7-10 for instance, please calculate
address for the DX AHU control box without address, only the DX the number of occupied virtual addresses for each parallel DX
AHU control box has an address then can the outdoor unit to be AHU control box system, set the actual address of each parallel
setting auto addressing; DX AHU control box system to avoid repetition of actual addresses
and virtual addresses.
5) When the DX AHU control box system connects to the
centralized controller, the actual address and the virtual address will The setting actual address should less than or equal to 44.
be displayed on the centralized controller, when the capacity code
of independent control box is D, the setting actual address is 5, then
the actual address 5 and virtual address 6,7 and 8 will be displayed
on the centralized controller, that is to say, it equals to four
conventional indoor units, and the states of the four addresses will
be keeping in the same;
11
9. CONTROLLER SELECTION 9-2 SIEMENS controller
The DX AHU control box can be controlled by MIDEA controller or When SIEMENS controller has been selected, only SIEMENS
SIEMENS controller. The status of SW3 on the main board will controller can be use to control the DX AHU control box. The signal
decide which controller has been selected. from MIDEA controller will not be responsed except the address
setting and inquiring signal.
SW3
ON
means to connect MIDEA controller Even if SIEMENS controller has been selected, a MIDEA remote
controller or wired controller is need to set address for DX AHU
12
control box,because SIEMENS controller do not have this function.
ON
SW3
Note. Siemens controller should be purchased from market.
means to connect SIEMENS controller
12
Fig.9-1
9-2-1 Wiring figure
Note, After changing the status of any dial switch on the main The wiring figure please refer to figure 9-4, there are three points
board, be sure to turn off the total power switch and then switch need to be pay attention to.
on. The setting function can not be carried out if not to turn off
the total power switch and then switch on. 1.The distance between SIMENS controller and DX AHU control
box should be less than or equal 15 m.
9-1 MIDEA controller 2.If several DX AHU control boxes parallel connection control one
DX AHU, SIEMENS controller only need to be connected with
When MIDEA controller has been selected, the DX AHU control master DX AHU control box.
box can be controlled by wired controller or remote controller.
3.One SIEMENS can not control two or more DX AHU at the same
time.
Analog 0~10VDC
Temp. set Y1-M
voltage please refer to table. 9-3
Remote controller
Dry close means ON
Fig.9-2 ON/OFF 54-53
contact disconnect means OFF
12
M D4 D3 S Y1 M 14 13 34 44 54 53
Terminal block
Power
24V
MP 24V Y1 M Y2 D1 M D2 D3 M D4 D5 M
INFO
Note, the product do not include SIEMENS ALARM
the SIEMENS controller. POL 638.70
ESC
13 14 23 24 33 34 43 44 53 54 63 64
SIEMENS controller
Fig.9-4
Note,
1. The distance between SIMENS controller and DX AHU control box should less than or equal 15 m.
2. If several DX AHU control boxes parallel connection control one DX AHU, SIEMENS controller only need to be connected with master DX
AHU control box.
3. One SIEMENS can not control two or more DX AHU at the same time.
4.All signals between SIEMENS controller and DX AHU control box must be accord with the definition from table.9-1 and table.9-2. It will not
work correctly if the definition of signal in SIEMENS controller has been changed. Table.9-3
13
9-2-3 Operation instruction. SW3 Difinition
Table.10-3
1 means DX AHU capacity requir-
When SIEMENS controller has been selected, DX AHU control SW3
ment recorrection is 80%
ON
box will operate according to the control signal from SIEMENS 0 means DX AHU capacity requir-
controller and output alarm, defrost and run status signal. 12 ment recorrection is 100%
(Default setting)
1 means to connect SIEMENS
10. DEFINITION OF EACH DIAL SWITCH ON
SW3 controller and non-auto restart
function
0 means to connect MIDEA con-
12
SW1 Difinition troller and auto restart function
Note:the quantity of slave DX AHU control box (Default setting)
only need to be setted on master DX AHU control box.
Table.10-1 SW5 Difinition
Table.10-4
SW1
ON 1 means factory test mode
0 means auto addressing mode
SW5
SW 00 means temperature compen-
ON
1234 (Default setting) sation value is 6℃ under heat
12
mode (Default setting)
SW1
ON
000 means the quantity of slave
DX AHU control box is 0 SW5
01 means temperature compen-
1234 ON
sation value is 2℃ under heat
ON
SW1
12
mode
001 means the quantity of slave
DX AHU control box is 1
1234 SW5
ON 10 means temperature compen-
SW1 sation value is 4℃ under heat
ON
010 means the quantity of slave 12
mode
DX AHU control box is 2
1234
SW5
ON
11 means temperature compen-
SW1
ON sation value is 8℃ under heat
011 means the quantity of slave mode
DX AHU control box is 3 12
1234
14
11. TROUBLE SHOOTING
Table.11-1
NO. Type Contents Error code Remarks
M_home non-matching,
2 Alarm The LED display show “H0”
or connect with “MS” device
15
MD14IU-033DW
16126000000187
此页不印刷
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C升级为D:1、第4页的安装示意图更新。
2、按认证要求,去掉第9页的“208-230V~ 60Hz”。