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Process Flow Chart

1) The flow chart outlines the quality assurance process for manufacturing power cables from raw materials to the final product. 2) Key steps include testing the purity of aluminum/copper rods, drawing wires to the required diameter, stranding and shaping the conductor, extruding the core with spark tests, laying the core and checking insulation thickness and resistance. 3) Further steps involve armoring the cable with wires/strips, applying inner and outer PVC sheathing that meets standards, conducting final testing and inspection, and certifying the final product.

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Ankur
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1K views1 page

Process Flow Chart

1) The flow chart outlines the quality assurance process for manufacturing power cables from raw materials to the final product. 2) Key steps include testing the purity of aluminum/copper rods, drawing wires to the required diameter, stranding and shaping the conductor, extruding the core with spark tests, laying the core and checking insulation thickness and resistance. 3) Further steps involve armoring the cable with wires/strips, applying inner and outer PVC sheathing that meets standards, conducting final testing and inspection, and certifying the final product.

Uploaded by

Ankur
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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QUALITY ASSURANCE FLOW CHART

PVC all Type Compound


to IS:5831-84
Purity of Alum./Cu. Wire Drawing to Conductor
Tests: Cond. Dia Width
Aluminium/ Rod quarterly in a Required dia Stranding & Hight Conductor Core Extrusion
Copper Rods calendar year at Shapped Resistance, Weight with Spark Test
Govt.approved Lab

Phy. / Electrical Check


Eccentricity
Core Diameter Physical /Elecrical Check Inner Sheathing Physical Check
Insulation Thickness -Lay Direction Type ST1, ST-2 - I/S. Thickness,
Core Laying
T.S. & Elongation -Insulation Resistance Compound of IS: - T.S.& Elongation before
Specific Gravity -High Voltage 5831-84 Ageing
Thermal Stability -Conductor Resistance - Joints & Repairs
Shrinkage -Core Indelibility - Thermal Stability

Physical Check:- Outer Sheathing All Physical Check


Armouring with - Armour Dimensions Type PVC - O/S Joints Lumps Repairs Etc.
Wires/Strips/DST - Winding / Torsion Compound of IS: - O/S Thickness Sequential Length
- Armouring T.S & Elongation 5831/84 & - O/S. T.S & Elongation Marking at
- Mass of Zinc & Uniformity of Marking./*Embossing -Thermal Stability intervals of every
Zinc Coating one meter

Physical Check:
- SLM Clearity Final Final Inspection as
- Indelibility Testing by per Check List
Quality
- Accuracy ±0.2%
Control

FIRM’s REPRESENTATIVE

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