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SL7810E Parts Manual

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Vanya Arnaudova
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© © All Rights Reserved
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100% found this document useful (1 vote)
3K views210 pages

SL7810E Parts Manual

Uploaded by

Vanya Arnaudova
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 210

SL7810E ®

Form No.
917222

SL7810E Revision C
05/07

(EU)

PARTS MANUAL
Skid-Steer Loaders
Introduction NOTE: The following abbreviations and
symbols may be used herein:
For your safety and continued proper operation, use
only genuine GEHL service parts. When ordering A . . . . . . . . Ampere
service parts, specify the correct part number, full AR . . . . . . . As Required
description, quantity required, the unit model number ASSY . . . . . . Assembly
and serial number. AUX . . . . . . Auxiliary
The model and serial number decal for this unit is CCA . . . . . . Cold Cranking Amperage
located behind the left lift cylinder. “Right” and “left” CYL . . . . . . Cylinder
are determined from a position sitting on the seat and DJS . . . . . . . Dual Joystick
facing forward. FOPS . . . . . . Falling Object Protective Structure
FRT . . . . . . . Front
GEHL Company reserves the right to make changes or
FL. . . . . . . . Flare
improvements in the design or construction of any part
GA . . . . . . . Gauge
of the unit without incurring the obligation to install
such changes on any previously delivered units. HEX . . . . . . Hexagon
HF . . . . . . . High Flow
NOTE: Purchase equivalent-quality tires for HYD . . . . . . Hydraulics
your loader. Contact your dealer for replacement JIC . . . . . . . Joint Industrial Council
tire information.
JS . . . . . . . . Joystick
NOTE: Replacement batteries are not provided kW . . . . . . . Kilowatt
by the GEHL Company. For battery LBS . . . . . . . Pounds
specifications see “Electrical - Chassis” chapter. LT. . . . . . . . Left
ALL REPLACEMENT BATTERIES MUST BE M (m) . . . . . . Meter
PURCHASED LOCALLY. MM (mm) . . . Millimeter
Refer to the abbreviations table located on this page NA . . . . . . . Naturally Aspirated
for the various fastener descriptions. Standard N/A . . . . . . . Not Applicable
attaching hardware torque values are also provided on NEG . . . . . . Negative
the inside back cover. If a part requires lubrication NILN . . . . . . Nylon Insert Lock Nut
or a nonstandard torque value, it will be specified NO . . . . . . . Number
behind the part number description in parenthesis. N­m . . . . . . . Newton Meter
Items shown in the parts list that do not have part NPT . . . . . . . National Pipe Thread
numbers are shown for reference purposes only and OPER . . . . . . Operator
are NOT available for purchase. PN . . . . . . . Part Number
POS . . . . . . . Positive
Dimensions are in inches unless otherwise
PSI . . . . . . . Pounds per Square Inch
specified.
QTY . . . . . . Quantity
REF . . . . . . . Reference
REQ’D . . . . . Required
ROPS . . . . . . Roll Over Protective Structure
RPM . . . . . . Revolutions Per Minute
RT . . . . . . . Right
SAE . . . . . . . Society of Automotive Engineers
SN . . . . . . . Serial Number
SQ . . . . . . . Square
ST. . . . . . . . Straight
TURBO. . . . . Turbocharged
V . . . . . . . . Volt
GEHL is a registered trademark of the Gehl Company.
TABLE OF CONTENTS
DESCRIPTION PAGE
SECTION A: MAIN LOADER COMPONENTS
Chassis and Control Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Cleaner and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Radiator and Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydrostatic System and Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Controls - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
All-Tach™ and Power-A-Tach™ Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . 83
ROPS and Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Seat and Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Electrical - ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Electrical - Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Sound Suppression (EU Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

SECTION B: HYDRAULIC COMPONENTS


Drive Motor and Parking Brake - Single and Two Speed . . . . . . . . . . . . . . . . . . . . . . . 129
Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Load-Sensing Axial Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Self-Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Solenoid Valve - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
ROPS Lift-Assist Pump Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Tilt Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Manifold - Hydraglide™ Ride Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

(continued on next page)

Hydraglide, Power-A-Tach and All-Tach are trademarks of the Gehl Company.


TABLE OF CONTENTS
DESCRIPTION PAGE
SECTION C: KITS
Backup Alarm Kit 810387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Strobe Light Kit 805803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Rear View Mirror Kit 806894 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Cab - Side Window Kit 808403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Cab - Front Door Kit 808624 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Impact Resistant Door Kit 810088 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Single Point Lift Kit 810101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Pre-Cleaner Kit 810863 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Electric ROPS/FOPS Lift Kit 810448 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Power-A-Tach™ Kit 810443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
810588 Backup Alarm Kit (Joystick Controls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Seat Belt Kit 810424 (2" Belt) / 810425 (3" Belt) . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Shoulder Belt System Kit 810426 (2" Belt) / 810427 (3" Belt) . . . . . . . . . . . . . . . . . . . . 174
Seat Kits - Standard Seat Kit 810423 / Suspension Seat Kit 810422 . . . . . . . . . . . . . . . . . 174
Cab Heater Kit 810856 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
HVAC Kit 810854. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 178, 179
Engine Block Heater Kit 810857 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Radio AM-FM-WB Kit 810897 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Cab Sealing Kit 193443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Pre-Cleaner Kit 192769 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Deluxe Cab Filter Kit 810952 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

SECTION D: SCHEMATICS
Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Hydrostatic/Hydraulic Schematic - Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . 198
HVAC Schematic - 810854 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Heater Schematic - 810856 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
ROPS/FOPS Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Chassis Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184


O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover
SECTION A: MAIN LOADER COMPONENTS

SECTION A: MAIN LOADER COMPONENTS


Chassis and Control Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Cleaner and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Radiator and Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydrostatic System and Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hydraulics - Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Controls - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
All-Tach™ and Power-A-Tach™ Attachment Bracket . . . . . . . . . . . . . . . . . . 83
ROPS and Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Seat and Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Electrical - ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Electrical - Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Sound Suppression (EU Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
CHASSIS

80 75 60 12
31 69 26
89 1 67
86 46 37 12
71 18 84 59 11
65 22 1
13 72
58
62 32
88 47
18 65 55 51
84
61
88 7 66
4 17 17 85 6
81 21 9 34
5
17
66
71 50 5 66
15 3 43
52 16 1
13 3 72
86 77 11 22
4 81 36
76 83 40
79
25 39 27
19 86 7
10 20 2
57 7
25 64 28
9 87
64
70
35
51
87
68 8
82 56
70
42
68 82 29
44 49 8

63 45 8 48
24 44
9 66
74 9

38
30
24
79
54 78
73
41 27
14 78 66
5
78 32 33
18 23 14
84
17
53
73

189941_192532

917222/CP0507 1 PRINTED IN USA


CHASSIS

Ref. Part
No. No. Description Quantity
1 064260 NUT/HEX 5/16 3
2 064354 SCREW/CAP WHIZLOCK 5/16 X 1 1
3 067847 NUT/HEX 3/8 2
4 068034 NUT/LOCK 1/2 2
5 070634 NUT/HEX WHIZLOCK 1/4 21
6 070648 NUT/HEX WHIZLOCK 5/16 1
7 076590 SCREW/CAP LOCKING 1/2 X 1 3
8 081380 SCREW/CAP LOCKING 5/16 X 3/4 8
9 092164 SCREW/CAP LOCKING 1/2 X 1-1/4 6
10 114665 SPRING/COMPRESSION 1
11 122485 STUD/BALL 2
12 124078 WASHER/BELLEVILLE 2
13 128015 WASHER/SHIM 2
14 131522 PLUG SAE12 4
15 131797 MOUNT/LATCH 1
16 131799 ROD/LATCH 1
17 131842 NUT/SPIRALOCK™ 5/16 7
18 131913 BUMPER 3
19 131940 BUSHING 1
20 132293 SPRING/GAS 1
21 132366 BRACKET 1
22 132493 CLIP/GAS SPRING 2
23 134345 COVER/TOE PLATE 1
24 134852 NUT/SPIRALOCK™ 3/8 6
25 134853 NUT/SPIRALOCK™ 1/2 12
26 135661 SPACER 1
27 136420 COVER/CHAINCASE 2
28 136453 PLATE/FLOOR 1
29 137591 ASSEMBLY/BAR SUPPORT RIGHT 1
30 137592 ASSEMBLY/BAR SUPPORT LEFT 1
31 137641 HINGE/PIANO 32” 1
32 137805 BREATHER 3/4 NPT 2
33 137807 COVER/FRONT LEFT 1
34 137815 COVER/FRONT RIGHT 1
35 137876 PLATE/COVER 1
36 138245 PLUG 3/8 NPT SOCKET HEAD 1
37 138619 LINK/ENGINE COVER PIVOT 1
38 140844 COVER/FRONT LEFT 1
39 140847 COVER/FRONT RIGHT 1
40 140875 STRIKER 1
41 183146 STEP 1
42 183320 BUMPER 1
43 183627 LATCH/REAR GRILLE 1
44 183648 SEAL/SHROUD 2
45 183729 GRILLE 1

Parts List Continued On Next Page

Spiralock is a trademark of H.D. Holmes, licensed to Detroit Tool Industries. License includes
U.S. and foreign patent rights. Loctite is a registered trademark of the Loctite Corporation.

PRINTED IN USA 2 917222/CP0507


CHASSIS

80 75 60 12
31 69 26
89 1 67
86 46 37 12
71 18 84 59 11
65 22 1
13 72
58
62 32
88 47
18 65 55 51
84
61
88 7 66
4 17 17 85 6
81 21 9 34
5
17
66
71 50 5 66
15 3 43
52 16 1
13 3 72
86 77 11 22
4 81 36
76 83 40
79
25 39 27
19 86 7
10 20 2
57 7
25 64 28
9 87
64
70
35
51
87
68 8
82 56
70
42
68 82 29
44 49 8

63 45 8 48
24 44
9 66
74 9

38
30
24
79
54 78
73
41 27
14 78 66
5
78 32 33
18 23 14
84
17
53
73

189941_192532

917222/CP0507 3 PRINTED IN USA


CHASSIS

Continued from previous page


Ref. Part
No. No. Description Quantity
46 183780 HANDLE/MOULDED GRAB 1
47 183812 SCREEN 1
48 183882 COVER/BUMPER LEFT 1
49 183945 COVER/BUMPER RIGHT 1
50 183997 BRACKET/PUMP MOUNT 1
51 184233 STRIP/TRIM 11-1/2 2
52 184664 PIN/LOCK 1
53 184816 SEAL/SHROUD 2
54 184820 BRACKET 1
55 184851 COVER/SIDE LEFT 1
187011 COVER/SIDE LEFT (EU MODELS) 1
56 184867 COVER/SIDE RIGHT 1
187010 COVER/SIDE RIGHT (EU MODELS) 1
57 189935 MOUNT/ENGINE 1
58 189942 CHASSIS 1
139933 GUIDE/LEFT 1
139935 GUIDE/RIGHT 1
59 189946 COVER/ENGINE 1
60 189956 COVER/UPPER ENGINE 1
192541 COVER/UPPER ENGINE (EU MODELS) 1
61 190768 TANK/FUEL 1
62 190816 BACK-END 1
63 191086 DOOR/REAR 1
192557 DOOR/REAR (EU MODELS) 1
64 191768 MOUNT/ENGINE 1
65 210-19533 NUT/HEX FLANGED CENTERLOCK 3/8 2
66 310-32411 SCREW/SELF-TAPPING 3/8 8
67 420-35589 CAP/FUEL 1
68 650500 SCREW/CAP 3/4 X 1-1/2 4
69 650545 SCREW/CAP 5/16 X 1-1/4 1
70 650569 SCREW/CAP 1/2 X 1-3/4 2
71 650585 SCREW/CAP 1/2 X 2 2
72 650687 BOLT/CARRIAGE 5/16 X 3/4 5
73 650704 BOLT/CARRIAGE 3/8 X 1 6
74 650748 BOLT/CARRIAGE 1/4 X 5/8 2
75 650758 BOLT/CARRIAGE 1/4 X 3/4 8
76 650811 BOLT/CARRIAGE 1/2 X 1-1/2 1
77 650834 BOLT/CARRIAGE 1/2 X 1-1/2 1
78 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 7
79 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 36
80 651308 SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4 11
81 651539 SCREW/CAP BUTTON HEAD 1/2 X 1-1/2 4
82 651564 WASHER/HARDENED 5/8 4
83 651625 SCREW/CAP BUTTON HEAD 3/8 X 1-1/4 2
84 653034 NUT/JAM HEX 5/16 3
85 654004 WASHER/FLAT 5/16 11
86 654009 WASHER/FLAT 1/2 3
87 654030 WASHER/LOCK 1/2 2
88 656047 NUT/HEX M6 2
89 656149 SCREW/CAP M6 X 16 MM 2

PRINTED IN USA 4 917222/CP0507


CHASSIS

Covers - T-Bar and Dual Hand Controls

16 16
6 5
2

1 16
13

13

3
7 3

1
1

19
10
15 1
8 11
12
4

15

14 4

12
9
17
18
17 9

183804

917222/CP0507 5 PRINTED IN USA


CHASSIS

Quantity
Ref. Part T-Bar/Dual Hand
No. No. Description Control Covers
1 067750 NUT/SPEED 8
2 073687 GROMMET 1
3 076590 SCREW/CAP LOCKING 1/2 X 1 4
4 081380 SCREW/CAP LOCKING 5/16 X 3/4 2
5 137454 CONSOLE/LOWER LEFT 1
6 137456 CONSOLE/LOWER RIGHT 1
7 137623 CROSSMEMBER 1
8 137624 MAT/FLOOR 1
9 183249 RETAINER/PANEL 2
10 183613 PLATE/COVER 1
11 183640 COVER/BATTERY 1
12 183802 RECEPTACLE/CLIP-ON 4
13 183803 STUD/BAIL-STYLE 4
14 184904 PLATE/FLOOR 1
15 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 3
16 651308 SCREW/MACHINE PHILLIPS HEAD 1/4 X 3/4 8
17 656047 NUT/HEX M6 2
18 656092 SCREW/CAP M6 X 12 MM 2
19 656128 SCREW/CAP M6 X 30 MM 2

PRINTED IN USA 6 917222/CP0507


CHASSIS

Covers - Hand and Foot Controls

9
7
6
3
11
16 3

16

2 19

1 8 19
15 17
8
17

4
16
1
10 15

18 4
12
14
14

13

13

183805

917222/CP0507 7 PRINTED IN USA


CHASSIS

Quantity
Ref. Part Hand & Foot
No. No. Description Control Covers
1 067750 NUT/SPEED 8
2 073687 GROMMET 1
3 076590 SCREW/CAP LOCKING 1/2 X 1 4
4 081380 SCREW/CAP LOCKING 5/16 X 3/4 2
5 137454 CONSOLE/LOWER LEFT 1
6 137456 CONSOLE/LOWER RIGHT 1
7 137623 CROSSMEMBER 1
8 183249 RETAINER/PANEL 2
9 183259 COVER/BATTERY 1
10 183272 ASSEMBLY/FLOOR PLATE 1
11 183352 MAT/FLOOR 1
12 183372 PLATE/COVER 1
13 183802 RECEPTACLE/CLIP-ON 4
14 183803 STUD/BAIL-STYLE 4
15 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 3
16 651308 SCREW/MACHINE PHILLIPS HEAD 1/4 X 3/4 8
17 656047 NUT/HEX M6 2
18 656092 SCREW/CAP M6 X 12 MM 2
19 656128 SCREW/CAP M6 X 30 MM 2

PRINTED IN USA 8 917222/CP0507


CHASSIS

Covers - Joystick Controls

SN 904920 and Up

28
28
28

8 2

1 5

12
20
26
10 14
25
3
18
17

28 27

3
7
6
22
16
23
11 12
20
3 19
3
13
3
24

24

NOTES:
1. THE TIP OF BOOT 192330 WILL NEED TO
CUT FOR USE ON THE CABLES 24 3 21 12
15

410034

917222/CP0507 9 PRINTED IN USA


CHASSIS

Quantity
Ref. Part Joystick
No. No. Description Control Covers
1 073687 GROMMET 1
2 076590 SCREW/CAP LOCKING 1/2 X 1 4
3 081380 SCREW/CAP LOCKING 5/16 X 3/4 17
4 132271 SEAL/SHROUD 1
5 184497 CROSSMEMBER 1
6 184963 LOWER PLASTIC/LEFT 1
7 184964 COVER/BATTERY 1
8 184965 PLASTIC/UPPER 1
9 184966 COVER/TOWER 2
10 187364 LOWER PLASTIC/RIGHT 1
11 187462 MAT/FLOOR 1
12 192330 BOOT/CABLE 3
13 192565 PLATE/COVER 1
14 192568 COVER/BATTERY 1
15 192576 FOAM/SEAL 1
16 192579 FOAM/SEAL 1
17 192594 FOAM/SEAL 1
18 192678 FOAM/SEAL 1
19 192690 FOAM/SEAL 1
20 192692 PLATE/BOOT 2
21 192696 PLATE/BOOT MOUNT 1
22 192907 PLATE/FLOOR 1
23 193258 PLATE/FILLER 1
24 210-19470 NUT/HEX WHIZLOCK 5/16 9
25 420-36134 GROMMET 1
26 650484 SCREW/CAP 5/16 X 1/2 2
27 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 3
28 651308 SCREW/MACHINE PHILLIPS 1/4 X 3/4 14

PRINTED IN USA 10 917222/CP0507


CHASSIS

Covers - Joystick Controls

SN 904919 and Before

14
18

18

18

14

2
18 9 2
13
15

21

18

16 12 4
11 19
17
3 10

17
3

20
8 5

186157

917222/CP0507 11 PRINTED IN USA


CHASSIS

Quantity
Ref. Part Joystick
No. No. Description Control Covers
1 073687 GROMMET 1
2 076590 SCREW/CAP LOCKING 1/2 X 1 4
3 081380 SCREW/CAP LOCKING 5/16 X 3/4 2
4 183249 RETAINER/PANEL 2
5 183613 PLATE/COVER 1
6 183640 COVER/BATTERY 1
7 183802 RECEPTACLE/CLIP-ON 4
8 183803 STUD/BAIL-STYLE 4
9 184497 CROSSMEMBER 1
10 184904 PLATE/FLOOR 1
11 184963 LOWER PLASTIC/LEFT 1
12 184964 COVER/BATTERY 1
13 184965 PLASTIC/UPPER 1
14 184966 COVER/TOWER 2
15 187364 LOWER PLASTIC/RIGHT 1
16 187462 MAT/FLOOR 1
17 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 3
18 651308 SCREW/MACHINE PHILLIPS 1/4 X 3/4 14
19 656047 NUT/HEX M6 2
20 656092 SCREW/CAP M6 X 12 MM 2
21 656128 SCREW/CAP M6 X 30 MM 2

PRINTED IN USA 12 917222/CP0507


WHEEL DRIVES

3
6 5
8 7

13

12
1

APPLY LOCTITE 242


Threads and Mounting Surface to be free of paint

10 9

11 2 TORQUE TO 240 FT-LBS


136898
TORQUE TO 280 FT-LBS(LUBED HARDWARE)

5
4

2
1 6 3

2
11
10
9
13
12
14
Assembly Note: 15
1) Press inner seal into casting(500 lbs) 16
2) Press outside bearing cup into casting(6000 lbs) 7
3) Press outer seal into casting(500 lbs)
4) Press inner bearing cup into casting(6000 lbs)
5) Pack bearing with synthetic grease
6) Press bearing cone onto axle(6000 lbs)
7) Assemble axle into housing
8) Pack bearing with synthetic grease
9) Press bearing onto axle and into casting(6000 lbs)
10) Install retaining ring
11) Measure gap between bearing and snap ring
246-26730 12) Remove retaining ring
13) Install special washer of appropiate thickness
14) Install retaining ring and remove pressure

917222/CP0507 13 PRINTED IN USA


WHEEL DRIVES

Ref. Part
No. No. Description Quantity
1 067847 NUT/LOCK 3/8 4
2 131609 NUT/SPIRALOCK™ 3/4 32
3 136111 ASSEMBLY/SPROCKET 16T 2
4 136175 WASHER/SPECIAL 2
5 136339 ASSEMBLY/SPROCKET 100-32 4
6 136470 STOP/AXLE SPROCKET 4
7 137065 CHAIN/ROLLER #100 X 68 4
8 137072 BOLT/CARRIAGE 3/4 X 2 32
9 137914 NUT/WHEEL 5/8 32
10 246-26730 ASSEMBLY/AXLE 4
137915 BOLT/WHEEL 32
11 651564 WASHER/FLAT 3/4 32
12 654006 WASHER/FLAT 3/8 4
13 656080 SCREW/CAP M10 X 20MM 4

Ref. Part Quantity


No. No. Description Axle Assembly
1 010-28854 CUP/BEARING 2
2 010-32401 CONE/BEARING 2
3 138759 ASSEMBLY/AXLE 1
4 183784 SEAL/AXLE 1
5 320-32692 ASSEMBLY/AXLE AND BOLT 1
6 335-32282 SEAL/OIL 1
7 350-32539 RETAINING RING/EXTERNAL 1
8 350-32542 O-RING 1
9 400-32513 WASHER/SPECIAL .254 AR
10 400-32514 WASHER/SPECIAL .250 AR
11 400-32515 WASHER/SPECIAL .246 AR
12 400-32521 WASHER/SPECIAL .234 AR
13 400-32522 WASHER/SPECIAL .230 AR
14 400-32523 WASHER/SPECIAL .226 AR
15 400-32555 WASHER/SPECIAL .238 AR
16 400-32556 WASHER/SPECIAL .242 AR

PRINTED IN USA 14 917222/CP0507


ENGINE

99.5 HP Engine

38 6 35 1
27
1
CONNECT TO FUEL HOSE 30
SUPPLIED WITH ENGINE 42
MOUNT TO ENGINE
38
1 43 30
34 4
MOUNT TO ENGINE
25 7
31 42

39 36
LOCTITE 242 37 32 MOUNT TO UPPER TAB ON
MOTOR MOUNT (189735)
39 11 8 1

3 23
21 28
13 2 22
9 17
43 9 33
10
43

LOCTITE 242
44 44
14
12
16 LOCTITE 242 39
TRIM 2.5" FROM
12 ENGINE BREATHER HOSE
9
TORQUE TO
19
47 FT LBS LOCTITE 242
40 13
TORQUE TO
35 FT LBS
41 24 LOCTITE 242

15

5
20 43
44
29 12
39 LOCTITE 242
LOCTITE 242

18 9

26
10
LOCTITE 242

44
LOCTITE 242

ENGINE SPEED SETTINGS


- 950-1,000 IDLE 16
- 2,400-2,450 NO LOAD HIGH IDLE 43
- 2,180-2,210 NO LOAD HIGH IDLE (EU UNITS)
LOCTITE 242
12

189704

917222/CP0507 15 PRINTED IN USA


ENGINE

Ref. Part
No. No. Description Quantity
1 062023 CLAMP/HOSE #M5 4
2 071401 NUT/HEX 1/4 3
3 073024 BUSHING/FUEL TANK 1
4 076147 CLAMP/HOSE 1
5 095955 CLAMP/HOSE 1
6 128007 CLAMP/TUBE 1
7 129567 SPACER 27/32 1
8 131842 NUT/SPIRALOCK™ 5/16 1
9 135427 WASHER/SNUBBING 4
10 136045 ISOLATOR 2
11 136226 CLAMP/TUBE 1
12 136601 NUT/SPIRALOCK 5/8™ 4
13 137063 ISOLATOR 2
14 189735 MOUNT/ENGINE 1
15 189934 MOUNT/ENGINE 1
16 190025 MOUNT/ENGINE 2
17 190493 BRACKET/THROTTLE CABLE 1
18 190812 HOUSING/FLYWHEEL 1
19 190904 COUPLER/14-TOOTH 1
20 191005 VALVE/DRAIN M18 X 1-1/2 1
21 191064 ENGINE/B4.5T/CUMMINS 1
22 191107 ALTERNATOR 1
23 191115 BELT 1
192555 BELT (EU MODELS) 1
24 191116 FILTER/OIL 1
25 191117 FILTER/FUEL 1
26 191133 STARTER 4.8 kW 1
27 191134 STRAINER/FUEL 1
28 191136 THERMOSTAT 1
29 191165 HOSE/DRAIN 1
30 191240 CLAMP/TUBE 9/16 2
31 191243 HOSE/FUEL 23" 1
32 191333 BRACKET/DIPSTICK 1
33 191452 TUBE/FUEL 1
34 191742 PICKUP/FUEL 1
35 191743 HOSE/FUEL 3/8 X 26 1
36 650448 SCREW/CAP 1/4 X 3/4 3
37 650486 SCREW/CAP 5/16 X 3/4 1
38 650491 SCREW/CAP 3/8 X 1-1/4 2
39 651372 SCREW/CAP 5/8 X 4 4
40 651664 SCREW/CAP M10 X 35 MM 12
41 651666 SCREW/CAP 3/8 X 5/8 8
42 653010 NUT/HEX 3/8 2
43 651406 SCREW/CAP M12 X 35 MM 15
44 P471548 WASHER/FLAT 1/2 HARDENED 14

ENGINE IDLE AND HIGH IDLE RPM CHART


TYPE OF ENGINE IDLE (RPM) HIGH IDLE (RPM)
4B4.5T 975±25 2425±25
4B4.5T (EU) 975±25 2180-2210

PRINTED IN USA 16 917222/CP0507


AIR CLEANER AND EXHAUST

10

13

12

2
7
4
3

18
16 17 3

TO TURBO
OUTLET
8 TO TURBO
17 15
11 INLET 2
9
18
16

14 6
8

5 SERVICE ELEMENTS
137498 PRIMARY
137501 SECONDARY

This Page Updated 28 Sept 07

189606

917222/CP0507 17 PRINTED IN USA


AIR CLEANER AND EXHAUST

Ref. Part
No. No. Description Quantity
1 076589 SCREW/CAP FLANGED LOCKING 3/8 X 1 4
2 087849 CLAMP/HOSE #52 2
3 131842 NUT/SPIRALOCK 5/16 2
4 131951 CLAMP/MUFFLER 3" 2
5 136383 CLEANER/AIR 1
137498 ELEMENT/PRIMARY 1
137501 ELEMENT/SAFETY 1
137659 EJECTOR/DUST 1
6 136443 CLAMP/AIR CLEANER 1
7 136686 ELBOW 90°/AIR CLEANER 1
8 184605 CLAMP/T-BOLT 3-1/2 2
9 186907 CLAMP/V-BAND 1
10 192586b MUFFLER 1
190782a MUFFLER 1
11 190820 EXHAUST 1
12 190997 PIPE/EXHAUST/FLEX 1
13 191000 TUBE/INTAKE/AIR 1
14 191067 ELBOW/INTAKE 1
15 191451 INDICATOR/RESTRICTION 1
16 650491 SCREW/CAP 3/8 X 1-1/4 2
17 650745 BOLT/CARRIAGE 5/16 X 1-1/4 2
18 654049 WASHER/FLAT 3/8 2
a) SN 904695 AND BEFORE
b) SN 904696 AND UP

PRINTED IN USA 18 917222/CP0507


RADIATOR AND COOLER

33 1
12
21
10 23
15
2
38 22
18

32
37
41
35
20
39

26 40
36
8 2
37
15
41
43
30 15
13

34

42
6
7
2
10 29
9

42 41
2 14
8
27 24

17

19

NOT USED
WITH AC
25 EQUIPPED
43 31 MACHINES

35

DETAIL B

22 A

36 11
37
33

5
3
32
41
20
4
44
42 B
14 BACK (REAR) VIEW
8
41

35
16

SECTION A-A
189972

917222/CP0507 19 PRINTED IN USA


RADIATOR AND COOLER

Ref. Part
No. No. Description Quantity
1 054818 FITTING/STRAIGHT SAE12 X JIC16 2
2 061166 CLAMP/HOSE 4
3 062023 CLAMP/HOSE M5 1
4 068034 NUT/HEX 1/2 2
5 076590 SCREW/CAP LOCKING 1/2 X 1 1
6 079414 CLAMP/HOSE 1
7 081380 SCREW/CAP LOCKING 5/16 X 3/4 3
8 134852 NUT/SPIRALOCK™ 3/8 26
9 137108 BRACKET/RADIATOR SUPPORT 2
10 137375 SEAL/SHROUD 2
11 183240 PLATE/RADIATOR SUPPORT 1
12 183318 RADIATOR/OIL COOLER 1
13 183384 BRACKET/RADIATOR 1
14 183427 MOUNT/RADIATOR 1
15 183648 SEAL/SHROUD 2
16 183711 PLATE 1
17 183724 TUBE ASSEMBLY/COOLER 1
18 183750 HOSE/LOW PRESSURE 1 X 32 1
19 183765 HOSE/LOW PRESSURE 1 X 45 1
20 183785 BRACKET/COOLER MOUNT 1
21 183800 SEAL/SHROUD 1
22 184296 HOSE/FUEL 5/16 X 25 1
23 184541 CAP/RADIATOR 1
24 184560 CLAMP/TUBE 15/16 2
25 190041 SPACER/FAN DRIVE 1
26 190285 HOSE/RADIATOR/UPPER 1
27 190286 HOSE/RADIATOR/LOWER 1
28 190713 SHROUD/TURBO 1
29 191069 FAN 22" 1
30 191075 HOSE/LOW PRESSURE 1 X 81 1
31 191150 SPACER 1
32 191242 WELDMENT/MOUNT 1
33 191264 LATCH 1
34 191292 PROTECTOR/HOSE 1
35 191501 PAD/RUB 3
36 210-19470 NUT/LOCK FLANGED 5/16 2
37 420-34828 TANK/COOLANT RECOVERY 1
38 420-34829 CAP/RADIATOR OVERFLOW 1
39 650585 SCREW/CAP 1/2 X 2 2
40 650687 BOLT/CARRIAGE 5/16 X 3/4 2
41 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 6
42 651067 BOLT/CARRIAGE 3/8 X 1 26
43 651665 SCREW/CAP M10 X 80 MM 4
44 654009 WASHER/FLAT 1/2 2

PRINTED IN USA 20 917222/CP0507


HYDROSTATICS AND DRIVE MOTORS

T-Bar, Hand/Foot and Dual Hand Controls

TORQUE 60-65 FT-LBS


16 16

TORQUE 60-65 FT-LBS 15 5 10 8

12
10 4

4 16
13 5
15
TORQUE 60-65
FT-LBS
6
7
18 3
14
17 2
9

1
11

191096

917222/CP0507 21 PRINTED IN USA


HYDROSTATICS AND DRIVE MOTORS

Ref. Part
No. No. Description Quantity
1 092164 SCREW/CAP LOCKING 1/2 X 1-1/4 2
2 121773 FITTING/45° SAE16 X JIC12 1
3 121774 FITTING/STRAIGHT SAE16 X JIC12 1
4 134853 NUT/SPIRALOCK™ 1/2-13 2
5 193161 WASHER/FLAT M16 HARDENED 2
6 136884 SUPPORT PLATE/PUMP 1
7 137412 KIT/FLANGE 4
8 137465 SUPPORT/PUMP 1
9 137599 HOSE/MEDIUM PRESSURE 3/4 X 26 1
10 183877 PORT/TEST 3/4 2
11 186704 HOSE/SUCTION 3/4 1
12 188073a PUMP TANDEM/REXROTH 1
13 193778ac PUMP/LOAD-SENSING 1
191095ab PUMP/LOAD-SENSING 1
14 650495 SCREW/CAP 1/2 X 1-1/4 2
15 651075 SCREW/CAP 5/8 X 1-3/4 2
16 651123 SCREW/CAP 5/8 X 1 4
17 651549 SCREW/CAP 5/8-11 X 2 2
18 P471548 WASHER/HARD FLATTENED 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 904887 and Before
c) SN 904888 and Up

PRINTED IN USA 22 917222/CP0507


HYDROSTATICS AND DRIVE MOTORS

Joystick Controls

TORQUE 60-65 FT-LBS


16 16

5 10 8
TORQUE 60-65 FT-LBS 15

12 4
10

13

4 16
5
15
TORQUE 60-65
6 FT-LBS
7
18 3
14
17 2
9

1
11

191097

917222/CP0507 23 PRINTED IN USA


HYDROSTATICS AND DRIVE MOTORS

Ref. Part
No. No. Description Quantity
1 092164 SCREW/CAP LOCKING 1/2 X 1-1/4 2
2 121773 FITTING/45° SAE16 X JIC12 1
3 121774 FITTING/STRAIGHT SAE16 X JIC12 1
4 134853 NUT/SPIRALOCK™ 1/2-13 2
5 193161 WASHER/FLAT M16 HARDENED 2
6 136884 SUPPORT PLATE/PUMP 1
7 137412 KIT/FLANGE 4
8 137465 SUPPORT/PUMP 1
9 137599 HOSE/MEDIUM PRESSURE 3/4 X 26 1
10 183877 PORT/TEST 3/4 2
11 186704 HOSE/SUCTION 3/4 1
12 188088a PUMP TANDEM/REXROTH 1
13 193778ac PUMP/LOAD-SENSING 1
191095ab PUMP/LOAD-SENSING 1
14 650495 SCREW/CAP 1/2 X 1-1/4 2
15 651075 SCREW/CAP 5/8 X 1-3/4 2
16 651123 SCREW/CAP 5/8 X 1 4
17 651549 SCREW/CAP 5/8-11 X 2 2
18 P471548 WASHER/HARD FLATTENED 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 904887 and Before
c) SN 904888 and Up

PRINTED IN USA 24 917222/CP0507


HYDROSTATICS AND DRIVE MOTORS

Single Speed

19
3
25

11
27 4
26
9 14

2 12 24

9 23 5

7 6 16
10
15
22
28

21
17

15
13
4 18
1
8 8
7
28

26
20
27

10

183058

917222/CP0507 25 PRINTED IN USA


HYDROSTATICS AND DRIVE MOTORS

Ref. Part Quantity


No. No. Description Single Speed
1 054626 FITTING/STRAIGHT SAE08 X JIC08 2
2 054820 FITTING/TEE SAE06 X JIC06 X JIC06 1
3 054994 FITTING/STRAIGHT SAE06 X JIC06 1
4 068938 FITTING/90° SAE06 X JIC06 2
5 072580 FITTING/STRAIGHT SAE10 X JIC10 1
6 088044 TEE/BRANCH FITTING 1
7 088442 FITTING/90° SAE08 X JIC08 2
8 135928 FITTING/STRAIGHT SAE12 X FF12 2
9 135940 FITTING/45° SAE12 X FF12 2
137205 O-RING/FACE SEAL #12 1
10 137099a MOTOR/DRIVE SINGLE 2
11 137540 HOSE/6000 PSI 3/4 X 38-1/2 1
12 137604 HOSE/MEDIUM PRESSURE 3/8 X 17 1
13 137611 HOSE/MEDIUM PRESSURE 3/8 X 21 1
14 137613 HOSE/MEDIUM PRESSURE 3/8 X 18-1/2 1
15 137832 HOSE/MEDIUM PRESSURE 5/8 X 18 2
16 137885 VALVE/RELIEF 1
17 138674 HOSE/6000 PSI 3/4 X 25-1/4 1
18 138773 HOSE/6000 PSI 3/4 X 21-1/4 1
19 184102a VALVE/SOLENOID 1
20 184847 TUBE/HYDROSTATIC CASE DRAIN 1
21 184848 TUBE/HYDROSTATIC CASE DRAIN 1
22 188059 HOSE/6000 PSI 3/4 X 26 1
23 188086 HOSE/MP .62 X 22-1/5 1
24 230-24749 FITTING/STRAIGHT SAE08 X JIC06 1
25 650419 SCREW/CAP 1/4 X 1-3/4 2
26 651531 WASHER/FLAT 7/8 HARDENED 16
27 651533 NUT/HEX 7/8 16
28 651534 SCREW/CAP 7/8 X 2-1/2 16
a) For breakdown see “Section B” of this manual.

PRESSURE SETTINGS AMOUNT OF PRESSURE


CHARGE PRESSURE 350-400 PSI @ Full Throttle (24-28 bar)
TANDEM RELIEF 5580±200 PSI (385±14 bar)

PRINTED IN USA 26 917222/CP0507


HYDROSTATICS AND DRIVE MOTORS

Two Speed

23
3 30

5 15
32 10 14
31 5 29
18
2

APPLY NEAR 13
BATTERY TERMINAL 10 26
6
28

4 7

4 28
8 20
APPLY NEAR 19
AUXILIARY PUMP 11
INLET 33
1

27 25

22

19 16
5
17 21
8 1

9
24 33
12

31
32

191774

917222/CP0507 27 PRINTED IN USA


HYDROSTATICS AND DRIVE MOTORS

Ref. Part Quantity


No. No. Description Two Speed
1 054626 FITTING/STRAIGHT SAE08 X JIC08 2
2 054820 FITTING/TEE SAE06 X JIC06 X JIC06 2
3 054994 FITTING/STRAIGHT SAE06 X JIC06 1
4 055648 TIE/WIRE 6
5 068938 FITTING/90° SAE06 X JIC06 4
6 072580 FITTING/STRAIGHT SAE10 X JIC10 1
7 088044 TEE/BRANCH FITTING 1
8 088442 ELBOW/SWIVEL 2
9 135928 FITTING/STRAIGHT SAE12 X FF12 2
10 135940 FITTING/45° SAE12 X FF12 2
137205 O-RING/FACE SEAL #12 1
11 136332a MOTOR/DRIVE RIGHT TWO-SPEED 1
12 136333a MOTOR/DRIVE LEFT TWO-SPEED 1
13 137540 HOSE/6000 PSI 3/4 X 38-1/2 1
14 137604 HOSE/MEDIUM PRESSURE 3/8 X 17 1
15 137605 HOSE/MEDIUM PRESSURE 3/8 X 16-1/2 1
16 137606 HOSE/MEDIUM PRESSURE 3/8 X 23-1/2 1
17 137611 HOSE/MEDIUM PRESSURE 3/8 X 21 1
18 137613 HOSE/MEDIUM PRESSURE 3/8 X 18-1/2 1
19 137832 HOSE/MEDIUM PRESSURE 5/8 X 18 2
20 137885 VALVE/RELIEF 1
21 138672 HOSE/6000 PSI 3/4 X 21-1/4 1
22 138673 HOSE/6000 PSI 3/4 X 26-3/4 1
23 183978a VALVE/MANIFOLD 1
24 184847 TUBE/HYDROSTATIC CASE DRAIN 1
25 184848 TUBE/HYDROSTATIC CASE DRAIN 1
26 188086 HOSE/MEDIUM PRESSURE 5/8 X 22-1/2 1
27 191686 HOSE/6000 PSI 3/4 X 26-3/4 1
28 191775 PROTECTOR/HOSE 2
29 230-24749 FITTING/STRAIGHT SAE08 X JIC06 1
30 650419 SCREW/CAP 1/4 X 1-3/4 2
31 651531 WASHER/FLAT 7/8 HARDENED 16
32 651533 NUT/HEX 7/8 16
33 651534 SCREW/CAP 7/8 X 2-1/2 16
a) For breakdown see “Section B” of this manual.

PRESSURE SETTINGS AMOUNT OF PRESSURE


CHARGE PRESSURE 350-400 PSI @ Full Throttle (24-28 bar)
TANDEM RELIEF 5580±200 PSI (385±14 bar)

PRINTED IN USA 28 917222/CP0507


HYDRAULICS - CHASSIS

75 39
12
13 TO LIFTARM HYD
38
12 4 53 4

70 64
37 10
62 37 37
37 63 12 12
70 75
TO LIFTARM HYD
32
52
3 38
7
33 54
13
6 10
32
6 16

50 69
20
68
2 42
69
55 4
27 53 9
18 31 65 20
26 74
72
TO AUX PUMP 61
4

36 21
24 12
4 45
29 8
71 12 30 4 46
13
49
43

48
67
51
66 41
TO AUX PUMP
51 60
TO BRAKE SOLENOID 44
76 15 69
35 11
57 59
25 22
17
40 47

23 17
60 58
56 14 5 19 76
1 76 73
73 73
190919
23

917222/CP0507 29 PRINTED IN USA


HYDRAULICS - CHASSIS

Ref. Part
No. No. Description Quantity
1 054816 FITTING/90° SAE08 X JIC08 1
2 054994 FITTING/STRAIGHT SAE06 X JIC06 1
3 065415 ELBOW/SWIVEL 90° 7/8 JIC 1
4 067761 FITTING/90° SAE10 XJIC10 6
5 072587 FITTING/STRAIGHT SAE12 X JIC12 2
6 072602 FITTING/STRAIGHT SAE12 X JIC10 3
7 072615 FITTING/90° SAE12 X JIC10 1
8 072807 FITTING/TEE SAE10 X JIC10 X JIC10 2
9 075196 CLAMP/HOSE 1
10 075236 FITTING/CAP JIC10 2
11 076031 FITTING/90° SAE10 XJIC08 1
12 079098 PLATE/TWIN COVER 8
13 079126 CLAMP/TUBE 5/8 4
14 114742 FITTING/TEE SAE08 X JIC08 X JIC08 1
15 114824 FITTING/90° SAE06 X JIC08 1
16 127342 CAP/FILLER 1
17 131522 PLUG SAE12 2
18 131842 NUT/SPIRALOCK™ 5/16 2
19 132049 SWITCH/TEMPERATURE 1
20 134852 NUT/SPIRALOCK™ 3/8 4
21 135367a VALVE/SELF-LEVEL 1
22 137046 FITTING/SUCTION LINE 1
23 137049 CLAMP 2-1/2 2
24 137413 KIT/FLANGE 1
25 137414 KIT/FLANGE 1
26 137511 TUBE/TILT FRONT 1
27 137512 TUBE/TILT REAR 1
28 137514 TUBE/TILT 1
29 137515 TUBE/TILT 1
30 137516 TUBE/TILT 1
31 137531 PLATE/VALVE MATING 1
32 137542 FITTING/90° BULKHEAD JIC10 X JIC10 4
33 137586 HOSE/MEDIUM PRESSURE 5/8 X 41 1
34 137608 HOSE/MEDIUM PRESSURE 3/8 X 35 1
35 137614 HOSE/MEDIUM PRESSURE 3/8 X 18 1
36 137646 FITTING/45° SAE06 X JIC04 1
37 137750 TUBE/RISER 4
38 137783 HOSE/MEDIUM PRESSURE 1/2 X 22 4
39 137811 CLAMP/HOSE 1
40 137816 MANIFOLD 1
a) For breakdown see “Section B” of this manual.

Parts Listing Continued On Next Page

PRINTED IN USA 30 917222/CP0507


HYDRAULICS - CHASSIS

75 39
12
13 TO LIFTARM HYD
38
12 4 53 4

70 64
37 10
62 37 37
37 63 12 12
70 75
TO LIFTARM HYD
32
52
3 38
7
33 54
13
6 10
32
6 16

50 69
20
68
2 42
69
55 4
27 53 9
18 31 65 20
26 74
72
TO AUX PUMP 61
4

36 21
24 12
4 45
29 8
71 12 30 4 46
13
49
43

48
67
51
66 41
TO AUX PUMP
51 60
TO BRAKE SOLENOID 44
76 15 69
35 11
57 59
25 22
17
40 47

23 17
60 58
56 14 5 19 76
1 76 73
73 73
190919
23

917222/CP0507 31 PRINTED IN USA


HYDRAULICS - CHASSIS

(Continued from previous page)


Ref. Part
No. No. Description Quantity
41 138877 FILTER/VENTILATION 1
42 139115 VALVE/RELIEF 1
43 140630 GAUGE/SIGHT 1
44 140756 MANIFOLD/HYDRAULIC 1
45 140863 BREATHER 1
46 140865 TUBE/GAUGE 1
47 183018 ADAPTER 90° MP02 X FP02 1
48 183669 FITTING/STRAIGHT JIC05 X JIC08 1
49 183670 FITTING/STRAIGHT JIC05 X JIC06 1
50 183684 HOSE/LOW PRESSURE 1 X 18-1/2 1
51 183685 CLAMP 2-1/8 2
52 183691 TUBE/HYDRAULIC CROSS 1
53 184110a VALVE/SOLENOID 2
54 184244 TUBE/HYDRAULIC 1
55 184277 HOSE/HYDRAULIC 1 X 20 1
56 188063 HOSE/HYD/LOW PRESSURE 1
57 188066 HOSE/MEDIUM PRESSURE 1/2 X 23-1/2 1
58 189057 FILTER ASSY/HYDRAULIC 1
189742 ELEMENT/FILTER 1
189740 O-RING/COVER 1
59 189196 SWITCH 1
60 190918 TANK/HYDRAULIC 1
61 190965 TUBE/FILL 1
62 190998 TUBE/CROSSOVER 1
63 190999 TUBE/TILT SOLENOID 1
64 191010 TUBE/SOLENOID VALVE 1
65 191144 BRACKET/FILL TUBE 1
66 191145 HOSE 1-1/2 X 3-1/2 1
67 191147 TUBE/GAUGE 1
68 230-32667 FITTING/ELBOW 90° 1-5/16 SAE X 1-7/16 JIC 1
69 650490 SCREW/CAP 3/8 X 1 8
70 650692 SCREW/CAP 5/16 X 1-3/4 2
71 650732 SCREW/CAP 5/16 X 3-3/4 1
72 650784 SCREW/CAP 5/16 X 2-3/4 2
73 650786 BOLT/CARRIAGE 3/8 X 1-1/4 3
74 652040 BOLT/CARRIAGE 5/16 X 2-1/2 2
75 653007 NUT/HEX 5/16 2
76 653010 NUT/HEX 3/8 3
a) For breakdown see “Section B” of this manual.

This Page Updated 21 Sept 07

PRINTED IN USA 32 917222/CP0507


HYDRAULICS - CHASSIS

Main Control Valve - Standard Auxiliary

3 6

1
4

183278

917222/CP0507 33 PRINTED IN USA


HYDRAULICS - CHASSIS

Ref. Part Quantity


No. No. Description Standard Auxiliary
1 068938 FITTING/90° SAE06 X JIC06 1
2 136584 KNOB/ADJUSTMENT 1
3 136619 JOINT/UNIVERSAL 1
4 136627 ROD/FLOW CONTROL 1
5 184066a VALVE/MAIN CONTROL 1
6 650533 SCREW/CAP 3/8 X 1-1/2 4
7 653010 NUT/HEX 3/8 4
a) For breakdown see “Section B” of this manual.

PRESSURE SETTINGS AMOUNT OF PRESSURE


CONTROL VALVE RELIEF 3300±50 PSI @ Full Throttle (228±4 bar)

PRINTED IN USA 34 917222/CP0507


HYDRAULICS - CHASSIS

Main Control Valve - Standard Joystick Auxiliary

3
6
7

1
5

186094

917222/CP0507 35 PRINTED IN USA


HYDRAULICS - CHASSIS

Ref. Part Quantity


No. No. Description Joystick Auxiliary
1 068938 FITTING/90° SAE06 X JIC06 1
2 136584 KNOB/ADJUSTMENT 1
3 136619 JOINT/UNIVERSAL 1
4 184162a VALVE/MAIN CONTROL 1
5 187704 ROD/FLOW CONTROL 1
6 650533 SCREW/CAP 3/8 X 1-1/2 4
7 653010 NUT/HEX 3/8 4
a) For breakdown see “Section B” of this manual.

PRESSURE SETTINGS AMOUNT OF PRESSURE


CONTROL VALVE RELIEF 3500 PSI @ Full Throttle (241,3 bar)

PRINTED IN USA 36 917222/CP0507


HYDRAULICS - CHASSIS

Hydraglide™ Ride Control

9
13

9
15

7
18
20

6 5

23

1
10 2
8
19

2
11
8
22 17
16

21

186278

917222/CP0507 37 PRINTED IN USA


HYDRAULICS - CHASSIS

Ref. Part Quantity


No. No. Description Hydraglide™
1 054626 FITTING/STRAIGHT SAE08 X JIC08 1
2 054816 FITTING/90° SAE08 X JIC08 2
4 076880 FITTING/45° SAE08 X JIC08 1
5 230-30569 FITTING/STRAIGHT SAE08 X JIC10 1
6 114742 FITTING/TEE SAE08 X JIC08 X JIC08 1
7 128738 BULB - LAMP 1
8 131842 NUT/SPIRALOCK™ 5/16 4
9 137797 NUT/SERRATED FLANGE #10 2
10 138627 ACCUMULATOR 1
11 138628 CLAMP/ACCUMULATOR 1
13 184243 MODULE/TWO-SPEED RIDE CONTROL 1
14 184363a MANIFOLD/HYDRAGLIDE 1
15 184631 FUSE 10 A 1
16 184842 BRACKET/ACCUMULATOR 1
17 186710 TUBE/HYDRAULIC 1/2 1
18 186718 TUBE/HYDRAULIC 1/2 1
19 186823 TUBE/HYDRAULIC 1/2 X .065 1
20 187351 HOSE/MEDIUM PRESSURE 1/2 X 61 1
21 650573 BOLT/CARRIAGE 5/16 X 1 2
22 650687 BOLT/CARRIAGE 5/16 X 3/4 2
23 650814 SCREW/CAP 5/16 X 4 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 38 917222/CP0507


HYDRAULICS - LIFTARM

38
10
11
6
9
5 32 7
9 7 6 1
5 6 34
31 16
9 4
6 13 25
20 27
7 35 17
9
6 5 17
9
5 1
9 26
3 13 4
29 12 35 36 33
C
6
10 7
39 16
6 7 15
21
6 10
25 8
18 18 11 38
19
2 1
19
13 6
7 27
14
17
1 20 7
23 2 6
22 13 34

1 LIFT ARM
10
(REFERENCE) 8
23 39 17
2 30 2
31 6 22
12 28 1
24 1
37
37
30
CHASSIS CYLINDER
28
ANCHOR (REFERENCE)
29
24 3

CHASSIS CYLINDER
ANCHOR (REFERENCE)

183038

917222/CP0507 39 PRINTED IN USA


HYDRAULICS - LIFTARM

Ref. Part
No. No. Description Quantity
1 054816 FITTING/90° SAE08 X JIC08 8
2 064260 NUT/HEX 5/16 6
3 068034 NUT/HEX 1/2 2
4 070648 NUT/HEX WHIZLOCK 5/16 2
5 074395 CLAMP/HOSE 8
6 079098 PLATE/TWIN COVER 12
7 079126 CLAMP/TUBE 5/8 7
8 088904 CLAMP/TUBE 1/2 2
9 131842 NUT/SPIRALOCK™ 5/16 8
10 135773 WASHER/FLAT HARDENED 5/8 4
11 136861 PIN/TILT CYLINDER 2
12 137004 TUBE/OUTSIDE CORNER 2
13 137130 BAR/HOSE PIVOT LINKAGE 4
14 137135 PIVOT/HOSE 1
15 137186 TUBE/CROSSMEMBER REAR 2
16 137573 HOSE/MEDIUM PRESSURE 5/8 X 73 2
17 137574 HOSE/MEDIUM PRESSURE 1/2 X 24 4
18 137576 HOSE/MEDIUM PRESSURE 5/8 X 72 1
19 137577 HOSE/MEDIUM PRESSURE 5/8 X 68 1
20 137672 STUD/THREADED 5/16 X 3-1/4 2
21 137700 STRIP/TRIM 18-3/8” 1
22 137740 TUBE/LIFT CYLINDER BASE 2
23 137741 TUBE/LIFT CYLINDER ROD 2
24 137811 CLAMP/HOSE 2
25 137859 TIE/CLAMP DUAL 2
26 139817 PLATE/COVER 1
27 140768a CYLINDER/TILT WITH CUSHION 2
28 140769a CYLINDER/LIFT WITH CUSHION 2
29 183693 ASSEMBLY/PIN 2
30 189257 PIN/LIFT CYLINDER 2
31 191427 STUD/THREADED 5/16 X 4-3/4 2
32 191492 TUBE/ARM TO UPPER TILT 1
33 191493 TUBE/ARM TO BOTTOM TILT 1
34 650692 SCREW/CAP 5/16 X 1-3/4 2
35 650732 SCREW/CAP 5/16 X 3-3/4 4
36 650741 SCREW/CAP 5/16 X 3-1/4 1
37 650834 BOLT/CARRIAGE 1/2 X 1-1/2 2
38 651167 SCREW/CAP 5/8 X 2 2
39 651645 SCREW/CAP 5/8 X 5 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 40 917222/CP0507


HYDRAULICS - AUXILIARY

10 6

8 11 9
1

9 12
2
13 12 11
16
10
14
4
9
5 3
15

17 18

183039

917222/CP0507 41 PRINTED IN USA


HYDRAULICS - AUXILIARY

Ref. Part
No. No. Description Quantity
1 072602 FITTING/STRAIGHT SAE12 X JIC10 2
2 079098 PLATE/TWIN COVER 1
3 079126 CLAMP/TUBE 5/8 1
4 131952 COUPLER/MALE 1
5 131953 COUPLER/FEMALE 1
6 137003 TUBE/INSIDE CORNER 2
7 137509 TUBE/AUXILIARY FRONT 1
8 137510 TUBE/AUXILIARY REAR 1
9 137573 HOSE/MEDIUM PRESSURE 5/8 X 73 2
10 137576 HOSE/MEDIUM PRESSURE 5/8 X 72 1
11 137577 HOSE/MEDIUM PRESSURE 5/8 X 68 1
12 137859 TIE/DUAL CLAMP 2
13 137891 BLOCK/RUB 1
14 191494 TUBE/ARM TO TOP AUXILIARY 1
15 191502 TUBE/ARM TO BOTTOM AUXILIARY 1
16 191503 BRACKET/AUXILIARY COUPLER 1
17 650485 SCREW/CAP 5/16 X 5/8 2
18 650692 SCREW/CAP 5/16 X 1-3/4 2
19 654002 WASHER/FLAT 1/4 2

PRINTED IN USA 42 917222/CP0507


HYDRAULICS - AUXILIARY

Auxiliary Hydraulics - High Flow - T-Bar, Hand/Foot, and Dual Hand Controls

6 21
38 21
9
9 4 5
6
4
6 27
46 9
4
4 7
9
46 6
33 24
9
28
46 33
2 2
25 7
29 6
24
46
31

24 2 30 22

24 23
5 2 6
6 28

35

34 3 43
37
40 5

50 6
41 6 16 47
45
46 8
32

36
39 7
26 1

14 49
44 13
19
48 17
51
10
12
42 52
11

18
20

15

183064

917222/CP0507 43 PRINTED IN USA


HYDRAULICS - AUXILIARY

Ref. Part Quantity


No. No. Description High-Flow
1 055981 FITTING/TEE JIC06 X SAE06 X JIC06 1
2 064260 NUT/LOCK 5/16 6
3 072587 FITTING/STRAIGHT SAE12 X JIC12 2
4 074395 CLAMP/HOSE 4
5 079097 CLAMP/TUBE 3/4 4
6 079098 PLATE/TWIN COVER 12
7 088904 CLAMP/TUBE 1/2 3
8 127717 YOKE 1
9 131842 NUT/SPIRALOCK™ 5/16 6
10 131958 COUPLER/MALE 1
11 134880 CLEVIS M8 1
12 134988 BOX/LEVER PIVOT 1
13 134991 LEVER/HAND 1
14 135007 SPACER 1
15 136584 KNOB/ADJUSTMENT 1
16 136610 ROD/CONTROL HIGH FLOW 1
17 136619 JOINT/UNIVERSAL 1
18 136627 ROD/FLOW CONTROL 1
19 137058 COUPLER/MALE 1
20 137059 COUPLER/FEMALE 1
21 137089 TUBE/HIGH FLOW INTO LIFTARM 2
22 137111 TUBE/HYDRAULIC AUXILIARY CHASSIS 1
23 137112 TUBE/HYDRAULIC AUXILIARY CHASSIS 1
24 137130 BAR/HOSE PIVOT LINKAGE 4
25 137135 PIVOT/HOSE 1
26 137430 BRACKET/COUPLER HIGH FLOW 1
27 137496 TUBE/CASE INTO LIFTARM 1
28 137578 HOSE/MEDIUM PRESSURE 3/4 X 73 2
29 137579 HOSE/MEDIUM PRESSURE 3/4 X 72 1
30 137580 HOSE/MEDIUM PRESSURE 3/4 X 72 1
31 137581 HOSE/MEDIUM PRESSURE 3/8 X 66 1
32 137582 HOSE/MEDIUM PRESSURE 3/8 X 102 1
33 137679 STUD/THREADED 5/16 X 2-1/4 2
34 137700 STRIP/TRIM 18-3/8 1
35 137859 TIE/DUAL CLAMP 1
36 137891 BLOCK/RUB 1
37 183416a VALVE/MAIN CONTROL 1
38 191427 STUD/THREADED 5/16 X 4-3/4 2
39 191495 TUBE/ARM TO DRAIN COUPLER 1
40 191496 TUBE/ARM TO UPPER DX 1
41 191497 TUBE/ARM TO BOTTOM DX 1
42 650485 SCREW/CAP 5/16 X 5/8 2
43 650533 SCREW/CAP 3/8 X 1-1/2 4
44 650692 SCREW/CAP 5/16 X 1-3/4 2
45 650725 SCREW/CAP 5/16 X 2-1/4 2
46 650732 SCREW/CAP 5/16 X 3-3/4 5
47 650741 SCREW/CAP 5/16 X 3-1/4 1
48 653007 NUT/HEX 5/16 2
49 653010 NUT/HEX 3/8 4
50 653039 NUT/JAM 3/8 1
51 654002 WASHER/FLAT 1/4 2
52 656048 NUT/HEX M8 1
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 44 917222/CP0507


HYDRAULICS - AUXILIARY

Auxiliary Hydraulics - High Flow - Joystick Controls

8 18
41 18
12
12 6 7
8
6
8 27
45 12
6
6 9
12
45 8
33 24
12
28
45 33
3 3
25 9
29 8
24
45
31

24 3 30 22

24 23
7 3 8
8 28

35

34 5 43
20 7

8 46 8
19
45 32

36 1
21 9
26

44 2 47
16 48
15 37
49 48 39 10
13 38
10
42 40

17 14

11 4

186092

917222/CP0507 45 PRINTED IN USA


HYDRAULICS - AUXILIARY

Ref. Part Quantity


No. No. Description Joystick HF
1 055981 FITTING/TEE JIC06 X SAE06 X JIC06 1
2 062282 GRIP/FLAT HANDLE 1
3 064260 NUT/LOCK 5/16 6
4 067950 RING/EXTERNAL RETAINING 2
5 072587 FITTING/STRAIGHT SAE12 X JIC12 2
6 074395 CLAMP/HOSE 4
7 079097 CLAMP/TUBE 3/4 4
8 079098 PLATE/TWIN COVER 12
9 088904 CLAMP/TUBE 1/2 3
10 127717 YOKE 2
11 128316 BUSHING/PIVOT 2
12 131842 NUT/SPIRALOCK™ 5/16 6
13 131958 COUPLER/MALE 1
14 136584 KNOB/ADJUSTMENT 1
15 136619 JOINT/UNIVERSAL 1
16 137058 COUPLER/MALE 1
17 137059 COUPLER/FEMALE 1
18 137089 TUBE/HIGH FLOW INTO LIFT ARM 2
19 191497 TUBE/ARM TO BOTTOM DX 1
20 191496 TUBE/ARM TO UPPER DX 1
21 191495 TUBE/ARM TO DRAIN COUPLER 1
22 137111 TUBE/HYDRAULIC AUXILIARY CHASSIS 1
23 137112 TUBE/HYDRAULIC AUXILIARY CHASSIS 1
24 137130 BAR/HOSE PIVOT LINKAGE 4
25 137135 PIVOT/HOSE 1
26 137430 BRACKET/COUPLER HIGH FLOW 1
27 137496 TUBE/CASE INTO LIFT ARM 1
28 137578 HOSE/MEDIUM PRESSURE 3/4 X 73 2
29 137579 HOSE/MEDIUM PRESSURE 3/4 X 72 1
30 137580 HOSE/MEDIUM PRESSURE 3/4 X 72 1
31 137581 HOSE/MEDIUM PRESSURE 3/8 X 66 1
32 137582 HOSE/MEDIUM PRESSURE 3/8 X 102 1
33 137679 STUD/THREADED 5/16 X 2-1/4 2
34 137700 STRIP/TRIM 18-3/8 1
35 137859 TIE/DUAL CLAMP 1
36 137891 BLOCK/RUB 1
37 184161a VALVE/MAIN CONTROL 1
38 184480 HANDLE/HIGH FLOW 1
39 184495 ROD/HIGH FLOW CONTROL 1
40 187704 ROD/FLOW CONTROL 1
41 191427 STUD/THREADED 5/16 X 4-3/4 2
42 650485 SCREW/CAP 5/16 X 5/8 2
43 650533 SCREW/CAP 3/8 X 1-1/2 4
44 650692 SCREW/CAP 5/16 X 1-3/4 2
45 650732 SCREW/CAP 5/16 X 3-3/4 5
46 650741 SCREW/CAP 5/16 X 3-1/4 1
47 653010 NUT/HEX 3/8 4
48 653039 NUT/JAM 3/8 2
49 654002 WASHER/FLAT 1/4 2
a) For breakdown see “Section B” of this manual.

PRINTED IN USA 46 917222/CP0507


CONTROLS - AUXILIARY HYDRAULICS

T-Bar, Dual Hand and Joystick Controls

4
11
10

12

18

8
13
1

14

15
5 6 19
5
3
16
7
16

2 17

137393

917222/CP0507 47 PRINTED IN USA


CONTROLS - AUXILIARY HYDRAULICS

Ref. Part Quantity


No. No. Description T-Bar/DH/Joystick
1 064260 NUT/HEX 5/16 1
2 067847 NUT/LOCK 3/8 1
3 071401 NUT/LOCK 1/4 1
4 127716 PIN/SPRING 1
5 128633 BUSHING/BRONZE 2
6 128634 SPACER 1
7 132372 ROD END/FEMALE 1/4 1
8 136903 ASSEMBLY/AUXILIARY PEDAL 1
9 137530 PIN/CLEVIS 3/8 WITH 1/4 THREAD 1
10 137537 BRACKET/CONTROL CABLE 1
11 137557 U-BOLT/CABLE 1
12 137570 CABLE/CONTROL 66” 1
13 137709 BAR/LOCK AUXILIARY 1
14 650486 SCREW/CAP 5/16 X 3/4 1
15 650492 SCREW/CAP 3/8 X 2-1/2 1
16 650580 WASHER/FLAT 3/16 2
17 650835 SCREW/CAP 1/4 X 1 1
18 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 2
19 654004 WASHER/FLAT 5/16 1

PRINTED IN USA 48 917222/CP0507


CONTROLS - AUXILIARY HYDRAULICS

Hand and Foot Controls

3 5 15 13
5 25

21
21 10
1 12
4
19
22
11

1
19
2
8
23 9

18 24
24

16
13

17

SEE NOTE 1 & 2


SEE NOTE 3

14

25

NOTES: 20
6
1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
6
TERMINALS INTO CONNECTORS.
2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY 20 20
INTO 2, BLUE INTO 3, AND BLACK INTO 4.
3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED. 7
20

16 18

SEE NOTE 1 & 2

SEE NOTE 3
17

183799

917222/CP0507 49 PRINTED IN USA


CONTROLS - AUXILIARY HYDRAULICS

Ref. Part Quantity


No. No. Description Hand/Foot
1 071401 NUT/LOCK 1/4 2
2 127716 PIN/SPRING 1
3 132346 PIVOT/SPACER 1
4 132372 ROD END/FEMALE 1/4 1
5 132373 BEARING/FLANGED 1/2 2
6 134588 NUT/SPIRALOCK™ 1/4 4
7 136003 HANDLE/LOWER LEFT 1
8 136011 HANDLE/LOWER RIGHT 1
9 137522 CABLE/CONTROL 54” 1
10 137530 PIN/CLEVIS 3/8 WITH 1/4 THREAD 1
11 137537 BRACKET/CONTROL CABLE 1
12 137557 U-BOLT/CABLE 1
13 183147 GRIP 2
14 183286 MOUNT/GRIP LEFT 1
15 184180 MOUNT/GRIP RIGHT 1
16 184210 PLUG/FOUR-PIN 2
17 184211 WEDGE/FOUR-PIN 2
18 650225 SCREW/SET SQUARE HEAD 5/16 X 1/2 2
19 650484 SCREW/CAP 5/16 X 1/2 2
20 650542 SCREW/CAP 1/4 X 1/2 4
21 650580 WASHER/FLAT 3/16 2
22 650835 SCREW/CAP 1/4 X 1 1
23 650839 SCREW/CAP 1/4 X 2-1/4 1
24 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 2
25 651467 PIN/ROLL M5 X 30 MM 2

PRINTED IN USA 50 917222/CP0507


CONTROLS - LIFT AND TILT

T-Bar Controls

21 6
14

22

15

22
6

22 22

12

19 6
23 3
20
10 11 20
9
9 13

7 23 19
2 10
4
5
8 NOTES:

16 SEE NOTES 1 & 2 1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING


2 TERMINALS INTO CONNECTORS

2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY


7 INTO 2, BLUE INTO 3, AND BLACK INTO 4
22
4 3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED

17 SEE NOTE 3 18

183798

917222/CP0507 51 PRINTED IN USA


CONTROLS - LIFT AND TILT

Ref. Part Quantity


No. No. Description T-Bar
1 054202 ROD END/FEMALE 3/8 STUDDED 1
2 056937 WASHER 2
3 074093 BOOT/CONTROL LEVER 1
4 074868 SPACER 2
5 079039 ROD END/FEMALE 3/8 1
6 127717 YOKE 2
7 128316 BUSHING/PIVOT 2
8 134327 STOP/T-BAR 1
9 134792 ROD END/ELASTOMERIC 2
10 134852 NUT/SPIRALOCK™ 3/8 2
11 135393 PIVOT 1
12 137642 ROD/TILT CONTROL 1
13 137643 ROD/LIFT CONTROL 1
14 183147 GRIP 1
15 183153 LEVER/RIGHT CONTROL 1
16 184210 PLUG 4-PIN 1
17 184211 WEDGE 4-PIN 1
18 650491 SCREW/CAP 3/8 X 1-1/4 1
19 650533 SCREW/CAP 3/8 X 1-1/2 2
20 651125 SCREW/CAP 3/8 X 3/4 2
21 651467 PIN/ROLL M5 X 30 MM 1
22 653039 NUT/JAM 3/8 5
23 654004 WASHER/FLAT 5/16 2

PRINTED IN USA 52 917222/CP0507


CONTROLS - LIFT AND TILT

Dual Hand Controls

11

5 20
3

5 13 8
2
ATTACH TO LEFT CONTROL HANDLE
1
18 8

4 10
19

18
17
2

17 9
6 ATTACH TO RIGHT CONTROL HANDLE
7

9
11
16

20
12

19
14
SEE NOTE 1 & 2
4 1
17
5 3

18 18
15 SEE NOTE 3

17

NOTES: 6

1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING


TERMINALS INTO CONNECTORS. 16

2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY


INTO 2, BLUE INTO 3, AND BLACK INTO 4.

3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED.

183796

917222/CP0507 53 PRINTED IN USA


CONTROLS - LIFT AND TILT

Ref. Part Quantity


No. No. Description Dual Hand
1 071401 NUT/HEX 1/4 2
2 127716 PIN/SPRING 2
3 132346 SPACER/PIVOT 2
4 132372 ROD END/FEMALE 1/4 2
5 132373 BEARING/FLANGE 1/2 4
6 136011 HANDLE/LOWER 2
7 137522 CABLE/CONTROL 54” 1
8 137530 CLEVIS/M8 2
9 137557 U-BOLT/LIGHT DUTY CABLE 2
10 137570 CABLE/CONTROL 66” 1
11 183147 GRIP 2
12 183273 MOUNT/GRIP LEFT 1
13 184180 MOUNT/GRIP RIGHT 1
14 184210 PLUG/FOUR-PIN 2
15 184211 WEDGE/FOUR-PIN 2
16 650225 SCREW/SET SQUARE HEAD 5/16 X 1/2 2
17 650484 SCREW/CAP 5/16 X 1/2 4
18 650580 WASHER/FLAT 3/16 4
19 650835 SCREW/CAP 1/4 X 1 2
20 651467 PIN/ROLL M5 X 30 MM 2

PRINTED IN USA 54 917222/CP0507


CONTROLS - LIFT AND TILT

Hand and Foot Controls

5
21

18
9
6 21
1 5

8 9

11
1 10
6
5 1
20
17

5
5
19
1 5 17
16 7
13 3
4
1
6
2
6

8
12 3
6 4
1

14
19
1

8
6
15
7

137392

917222/CP0507 55 PRINTED IN USA


CONTROLS - LIFT AND TILT

Ref. Part Quantity


No. No. Description Hand/Foot
1 056937 WASHER/FLAT 25/32 7
2 075288 PIN/ROLL 5/16 X 1-1/4 1
3 081377 SCREW/CAP LOCKING 3/8 X 1-1/4 4
4 090-30303 PEDAL/FOOT CASTING 2
5 127717 CLEVIS/ASSEMBLY 8
6 128316 BEARING/SINTERED BRONZE 8
7 131842 NUT/SPIRALOCK™ 5/16 6
8 134852 NUT/SPIRALOCK™ 3/8 5
9 137323 ROCKER 2
10 137324 SHAFT 1
11 137326 SUPPORT/ROCKER 1
12 137346 ASSEMBLY/PEDAL ROCKER 1
13 137347 ASSEMBLY/LEVER 1
14 137353 ASSEMBLY/PEDAL SHAFT 1
15 137372 BRACKET/PIVOT 1
16 137373 BRACKET/PIVOT 1
17 137376 ROD/CONTROL 2
18 137377 ROD/CONTROL 2
19 650487 SCREW/CAP 5/16 X 1 6
20 650851 SCREW/CAP 3/8 X 4-1/2 1
21 653039 NUT/JAM HEX 3/8 4

PRINTED IN USA 56 917222/CP0507


CONTROLS - LIFT AND TILT

Joystick Controls

SN 904920 and Up

22 5

6 10

JOYSTICK PORT T 4 TO JOYSTICK


PORT #4
9 10
3
11
TO JOYSTICK
TO JOYSTICK PORT #3
8 PORT #2
JOYSTICK PORTS 14
1, 2, 3, 4 & P 11 FLOAT
12 INDICATOR
7 17 TO JOYSTICK
PORT P
LEFT INSTRUMENT PANEL
TO JOYSTICK (REFERENCE)
16 PORT #1
20
TO JOYSTICK
PORT T
7 21 19

2
15
18
13

1
TO ELECTRIC
AUX HYD ENABLE
CONNECTOR ON
CHASSIS WIRE
HARNESS

410047

917222/CP0507 57 PRINTED IN USA


CONTROLS - LIFT AND TILT

Ref. Part Quantity


No. No. Description Joystick
1 087393 FITTING/TEE JIC06 X JIC06 X JIC06 1
2 088046 FITTING/STRAIGHT SAE12 X JIC08 1
3 128738 BULB/LAMP 1
4 129124 FITTING/STRAIGHT SAE04 X JIC06 2
5 137784 FITTING/90° SAE04 X JIC06 2
6 183880 JOYSTICK 1
7 184634 SEAL/BULB 2
8 REF ADAPTER/QD/HD/6MB-4QD 5
9 REF ADAPTER/QD/HD/6MB-6QD 1
10 189352 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 52-1/2 (INCLUDES ITEM #8) 2
11 189353 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 30-1/2 (INCLUDES ITEM #8) 2
12 189355 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 29-1/2 (INCLUDES ITEM #8) 1
13 189356 HOSE AND ADAPTER/LOW PRESSURE 3/8 X 24 (INCLUDES ITEM #9) 1
14 190061 FITTING/STRAIGHT SAE08 X JIC06 W/SCREEN 1
15 190684 ADAPTER/FLOAT ENABLE 1
16 192570 COVER/JOYSTICK 1
17 192572 MOUNT/JOYSTICK 1
18 193093 HOSE/MEDIUM PRESSURE 3/8 X 21 1
19 650518 NUT/LOCK FLANGED 5/16 3
20 651065 BOLT/CARRIAGE 5/16 X 1 3
21 651647 SCREW/TAPPING PAN HEAD THREAD FORMING TORX 1/4 X 1/2 4
22 651660 SCREW/HEX WASHER HEAD TAP/R 1/4 X 1-1/4 4

PRINTED IN USA 58 917222/CP0507


CONTROLS - LIFT AND TILT

Joystick Controls

SN 904919 and Before

18
7 12

18 4 TO JOYSTICK
12 PORT #4
JOYSTICK PORT T
13
11 TO JOYSTICK
TO JOYSTICK
PORT #3
PORT #2 17
10 16
JOYSTICK PORTS 9
13 TO ELECTRIC
1 14
1, 2, 3, 4 & P TO JOYSTICK AUX HYD. ENABLE
20 REMOVE AND CONNECTOR ON
PORT P DISCARD PLUG
CHASSIS WIRE HARNESS
TO JOYSTICK
8 20 PORT #1
TO JOYSTICK
PORT T

19

15 5

186163

917222/CP0507 59 PRINTED IN USA


CONTROLS - LIFT AND TILT

Ref. Part Quantity


No. No. Description Joystick
1 071401 NUT/LOCK 1/4 4
2 087393 FITTING/TEE JIC06 X JIC06 X JIC06 1
3 088046 FITTING/STRAIGHT SAE12 X JIC08 1
4 129124 FITTING/STRAIGHT SAE04 X JIC06 2
5 193093 HOSE/MEDIUM PRESSURE 3/8 X 21 1
6 137784 FITTING/90° SAE04 X JIC06 2
7 183880 JOYSTICK 1
8 184645 BRACKET/JOYSTICK 1
9 184663 PLATE/JOYSTICK 1
10 REF ADAPTER/QD/HD/6MB-4QD 5
11 REF ADAPTER/QD/HD/6MB-6QD 1
12 189352 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 52-1/2 (INCLUDES ITEM #10) 2
13 189353 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 30-1/2 (INCLUDES ITEM #10) 2
14 189355 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 29-1/2 (INCLUDES ITEM #10) 1
15 189356 HOSE AND ADAPTER/LOW PRESSURE 3/8 X 24 (INCLUDES ITEM #11) 1
16 190061 FITTING/STRAIGHT SAE08 X JIC06 W/SCREEN 1
17 190684 ADAPTER/FLOAT ENABLE 1
18 650426 SCREW/CAP 1/4 X 1-1/4 4
19 650518 NUT/LOCK FLANGED 5/16 3
20 651065 BOLT/CARRIAGE 5/16 X 1 3

PRINTED IN USA 60 917222/CP0507


CONTROLS - WHEEL DRIVES

T-Bar Controls

39 39
38 39 39
31
4 6
6 4
32 41
41 36

30
23 8
8
8
28
41 8
24
19 27
3
8
41 11 43
8
1 9 9
29 13
11

8 8
43
43 11
21 11
10
10 16
16
1
43
42 25 2
5 10 2 13
35
37 1
37 8
35 17 8
14
42 10

SEE NOTE 1 & 2 16 35


10 18 19
1 5
14
33 16 26 1
15
34 7
22
SEE NOTE 3 12
8
16 40 15
1 NOTES:
40
1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
10 TERMINALS INTO CONNECTORS
5
7 2) INSERT RED WIRE INTO PIN 1, GRAY INTO 2,
7
BLUE INTO 3, AND BALCK INTO 4.
40
20 22 3) INSERT WEDGE AFTER TERMINALS ARE INSTALLED.
40
15
7
15

183797

917222/CP0507 61 PRINTED IN USA


CONTROLS - WHEEL DRIVES

Ref. Part Quantity


No. No. Description T-Bar
1 056937 WASHER/FLAT 25/32 6
2 072871 SCREW/CAP 3/8 X 2 2
3 074093 BOOT/CONTROL LEVER 1
4 074868 SPACER 2
5 075288 PIN/ROLL 5/16 X 1-1/4 3
6 079039 ROD END/FEMALE THREAD RIGHT 2
7 079216 ROD END/FEMALE WITH STUD 5/16 4
8 081380 SCREW/CAP LOCKING 5/16 X 3/4 12
9 127717 YOKE 2
10 128316 BEARING/SINTERED BRONZE 6
11 131842 NUT/SPIRALOCK™ 5/16 4
12 134327 STOP/T-BAR 1
13 134757 CENTERING DEVICE/DAMPER 2
14 134792 ROD END/ELASTOMERIC 3/8 2
15 187002 NUT/TOP LOCK 5/16 4
16 134852 NUT/SPIRALOCK™ 3/8 5
17 135393 PIVOT/T-BAR 1
18 136602 TUBE/PIVOT 1
19 136818 WELDMENT/BRACKET CONTROL 2
20 137251 WELDMENT/PIVOT 1
21 137256 ARM/LEVER 1
22 137404 ROD/CONTROL 2
23 137406 ROD/CONTROL 1
24 137408 ROD/CONTROL 1
25 137428 STOP/TRAVEL 1
26 137432 ASSEMBLY/ARM 1
27 137434 BRACKET/LEFT CENTER DEVICE 1
28 137436 BRACKET/RIGHT CENTER DEVICE 1
29 137450 SHAFT 1
30 137727 PLATE/ADAPTER 1
31 183147 GRIP 1
32 183149 LEVER/LEFT CONTROL 1
33 184210 PLUG/4-PIN 1
34 184211 WEDGE/4-PIN 1
35 650533 SCREW/CAP 3/8 X 1-1/2 3
36 650545 SCREW/CAP 5/16 X 1-1/4 1
37 651125 SCREW/CAP 3/8 X 3/4 2
38 651467 PIN/ROLL M5 X 30 MM 1
39 653007 NUT/HEX 5/16 4
40 653036 NUT/JAM HEX 5/16 4
41 653039 NUT/JAM 3/8 4
42 654004 WASHER/FLAT 5/16 2
43 656048 NUT/HEX M8 4

PRINTED IN USA 62 917222/CP0507


CONTROLS - WHEEL DRIVES

Dual Hand and Hand and Foot Controls

6
32
32 6 34
4
34 4
30
21
27 36
8 26
22

8
9 34 11
8 14
34
19 9
23 36
16 25
15 11

5 36
1 2
10

24 13
1 8 33 15
7 10 8
18 7 36 24
33

10 8
18
5
13 1

3 8 10 5
1 10
8
8 18
1
29 12 31
20
33
17
28
35 31
12
3
7 29 31
35 28
14
35 20

13 29 33
12
31

13 35
29
14
7 12

137274

917222/CP0507 63 PRINTED IN USA


CONTROLS - WHEEL DRIVES

Quantity
Ref. Part Dual Hand and
No. No. Description Hand/Foot
1 056937 WASHER/FLAT 23/32 AR
2 072871 SCREW/CAP 3/8 X 2 2
3 074093 BOOT/ CONTROL LEVER 2
4 074868 SPACER 2
5 075288 PIN/ROLL 5/16 X 1-1/4 3
6 079039 ROD END/FEMALE THREAD RIGHT 2
7 079216 ROD END/FEMALE WITH STUD 5/16 4
8 081380 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 15
9 127717 CLEVIS/ASSEMBLY 2
10 128316 BEARING/SINTERED BRONZE 5
11 131842 NUT/SPIRALOCK™ 5/16 4
12 134792 ROD END/ELASTOMERIC 3/8 4
13 134851 NUT/SPIRALOCK™ 5/16 4
14 134852 NUT/SPIRALOCK™ 3/8 6
15 135332 DEVICE/CENTERING 2
16 136602 TUBE/PIVOT 1
17 136611 SHAFT 1
18 136818 WELDMENT/BRACKET CONTROL 3
19 137256 ARM/LEVER 1
20 137404 ROD/CONTROL 2
21 137406 ROD/CONTROL 1
22 137408 ROD/CONTROL 1
23 137428 STOP/TRAVEL 1
24 137432 ASSEMBLY/ARM 2
25 137434 BRACKET/LEFT CENTER DEVICE 1
26 137436 BRACKET/RIGHT CENTER DEVICE 1
27 137727 PLATE/ADAPTER 1
28 137897 LEVER ASSEMBLY/LONG 2
29 650533 SCREW/CAP 3/8 X 1-1/2 4
30 650545 SCREW/CAP 5/16 X 1-1/4 1
31 651125 SCREW/CAP 3/8 X 3/4 4
32 653007 NUT/HEX 5/16 4
33 653036 NUT/JAM HEX 5/16 4
34 653039 NUT/JAM HEX 3/8 4
35 654004 WASHER/FLAT 5/16 4
36 656048 NUT/HEX M8 4

PRINTED IN USA 64 917222/CP0507


CONTROLS - WHEEL DRIVES

Joystick Controls

SN 904920 and Up

1
8

TO JOYSTICK
PORT #1
TO JOYSTICK
PORT P 6
1

TO JOYSTICK
7 PORT #3
17 11
9

1
TO JOYSTICK
PORT #4

2 7

TO JOYSTICK
PORT #2

5
JOYSTICK PORT T

JOYSTICK PORTS 4
1, 2, 3, 4 & P

13

12

15
10

TO JOYSTICK
14 PORT T

16

410046

917222/CP0507 65 PRINTED IN USA


CONTROLS - WHEEL DRIVES

Ref. Part Quantity


No. No. Description Joystick
1 137784 FITTING/90° SAE04 X JIC06 4
2 183902 JOYSTICK 1
3 184634 SEAL/BULB 2
4 REF ADAPTER/QD/HD/6MB-4QD 5
5 REF ADAPTER/QD/HD/6MB-6QD 1
6 189358 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 42 (INCLUDES ITEM #4) 1
7 189359 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 33-1/2 (INCLUDES ITEM #4) 2
8 189351 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 45 (INCLUDES ITEM #4) 1
9 189354 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 40 (INCLUDES ITEM #4) 1
10 189357 HOSE AND ADAPTER/LOW PRESSURE 3/8 X 31-1/2 (INCLUDES ITEM #5) 1
11 190061 FITTING/STRAIGHT SAE08 X JIC06 W/SCREEN 1
12 192570 COVER/JOYSTICK 1
13 192572 MOUNT/JOYSTICK 1
14 650518 NUT/LOCK FLANGED 5/16 3
15 651065 BOLT/CARRIAGE 5/16 X 1 3
16 651647 SCREW/TAPPING PAN HEAD THREAD FORMING TORX 1/4 X 1/2 4
17 651660 SCREW/HEX WASHER HEAD TAP/R 1/4 X 1-1/4 3

PRINTED IN USA 66 917222/CP0507


CONTROLS - WHEEL DRIVES

Joystick Controls

SN 904919 and Before

2
11

TO JOYSTICK
PORT #1

TO JOYSTICK
PORT P 9
2
14

TO JOYSTICK
10 PORT #3
6
12

2
TO JOYSTICK
PORT #4

3 10

TO JOYSTICK
PORT #2
16 16

8
JOYSTICK PORT T

JOYSTICK PORTS 7
1, 2, 3, 4 & P

4
1

17
17

13

TO JOYSTICK
PORT T
15

186164

917222/CP0507 67 PRINTED IN USA


CONTROLS - WHEEL DRIVES

Ref. Part Quantity


No. No. Description Joystick
1 071401 NUT/LOCK 1/4 7
2 137784 FITTING/90° SAE04 X JIC06 4
3 183902 JOYSTICK 1
4 184645 BRACKET/JOYSTICK 1
5 184663 PLATE/JOYSTICK 1
6 190061 FITTING/STRAIGHT SAE08 X JIC06 W/SCREEN 1
7 REF ADAPTER/QD/HD/6MB-4QD 5
8 REF ADAPTER/QD/HD/6MB-6QD 1
9 189358 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 42 (INCLUDES ITEM #7) 1
10 189359 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 33-1/2 (INCLUDES ITEM #7) 2
11 189351 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 45 (INCLUDES ITEM #7) 1
12 189354 HOSE AND ADAPTER/LOW PRESSURE 1/4 X 40 (INCLUDES ITEM #7) 1
13 189357 HOSE AND ADAPTER/LOW PRESSURE 3/8 X 31-1/2 (INCLUDES ITEM #8) 1
14 650426 SCREW/CAP 1/4 X 1-1/4 3
15 650518 NUT/LOCK FLANGED 5/16 3
16 650771 BOLT/CARRIAGE 1/4 X 1/2 4
17 651065 BOLT/CARRIAGE 5/16 X 1 3

PRINTED IN USA 68 917222/CP0507


CONTROLS - ENGINE

T-Bar and Dual Hand Controls

SN 904663 and Up

6 6 6
6
17
20 2

15
4
29

16 7

13 31
32 2
31 12
27
7 11
19
1
9 9 5
9
18 9 30 30
23 9 9
23 9 3
9 25
28
1
10
8 21

8 22
24

26
26 14
24
26
26

183280e

917222/CP0507 69 PRINTED IN USA


CONTROLS - ENGINE

Ref. Part Description Quantity


No. No. Description T-Bar/Dual Hand
1 040775 PIN/ROLL 1/4 X 1-1/4 2
2 054885 JOINT/BALL 2
3 064260 NUT/HEX 5/16 1
4 067847 NUT/LOCK 3/8 1
5 121002 NUT/HEX 1/4 1
6 124078 WASHER 4
7 127717 CLEVIS/ASSEMBLY 2
8 128633 BUSHING/BRONZE 2
9 131842 NUT/SPIRALOCK™ 5/16 8
10 136582 ASSEMBLY/PEDAL 1
11 136837 ASSEMBLY/PEDAL 1
12 136844 ASSEMBLY/LEVER 1
13 136910 ROD/THREADED 1
14 137308 BAR/PEDAL SUPPORT 1
15 137703 ROD/HANDLE 1
16 137706 ASSEMBLY/PIVOT WITH FRICTION PAD 1
17 137759 KNOB/TAPERED SMALL 1
18 140217 BRACKET/STOP 1
19 140221 LEVER 1
20 183170 CABLE/THROTTLE 1
21 191926 BRACKET/MTG/CABLE 1
22 192231 SPRING/EXTENSION 4 X 1/2 1
23 650486 SCREW/CAP 5/16 X 3/4 2
24 650487 SCREW/CAP 5/16 X 1 2
25 650545 SCREW/CAP 5/16 X 1-1/4 1
26 650573 BOLT/CARRIAGE 5/16 X 1 4
27 650580 WASHER/FLAT 3/16 1
28 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
29 653010 NUT/HEX 3/8 1
30 653034 NUT/JAM 5/16 2
31 653039 NUT/JAM HEX 3/8 2
32 L69789 PAD/PEDAL 1

PRINTED IN USA 70 917222/CP0507


CONTROLS - ENGINE

T-Bar and Dual Hand Controls

SN 904662 and Before

5 5
5
5
17

15 2
3
28
20
16 6

13 29
2
29 12 31
26 27
6 11
19
24
1 9
8 8 4
8
22 8 18 8 8
8 30
22
8
1
10 21
7

7 30
23

25
25 14
23
25
25

183280

917222/CP0507 71 PRINTED IN USA


CONTROLS - ENGINE

Ref. Part Description Quantity


No. No. Description T-Bar/Dual Hand
1 040775 PIN/ROLL 1/4 X 1-1/4 2
2 054885 JOINT/BALL 2
3 067847 NUT/LOCK 3/8 1
4 121002 NUT/HEX 1/4 1
5 124078 WASHER 4
6 127717 CLEVIS/ASSEMBLY 2
7 128633 BUSHING/BRONZE 2
8 131842 NUT/SPIRALOCK™ 5/16 8
9 134757 CENTERING DEVICE/DAMPER 1
10 136582 ASSEMBLY/PEDAL 1
11 136837 ASSEMBLY/PEDAL 1
12 136844 ASSEMBLY/LEVER 1
13 136910 ROD/THREADED 1
14 137308 BAR/PEDAL SUPPORT 1
15 137703 ROD/HANDLE 1
16 137706 ASSEMBLY/PIVOT WITH FRICTION PAD 1
17 137759 KNOB/TAPERED SMALL 1
18 140217 BRACKET/STOP 1
19 140221 LEVER 1
20 183170 CABLE/THROTTLE 1
21 183227 BRACKET/MATING/CABLE 1
22 650486 SCREW/CAP 5/16 X 3/4 2
23 650487 SCREW/CAP 5/16 X 1 2
24 650545 SCREW/CAP 5/16 X 1-1/4 1
25 650573 BOLT/CARRIAGE 5/16 X 1 4
26 650580 WASHER/FLAT 3/16 1
27 653007 NUT/HEX 5/16 1
28 653010 NUT/HEX 3/8 1
29 653039 NUT/JAM HEX 3/8 2
30 656048 NUT/HEX M8 2
31 L69789 PAD/PEDAL 1

PRINTED IN USA 72 917222/CP0507


CONTROLS - ENGINE

Hand and Foot Controls

SN 904663 and Up

4 6 6
6
6
16

14

2
7
27
19
29 15

12
2

29
9
7 17
25
11 9 3
9 28
10
1 28
9 26 5
23

1 18
9
8
9 20
21
8 22

22
24
24
13 24
24

183281e

917222/CP0507 73 PRINTED IN USA


CONTROLS - ENGINE

Ref. Part Quantity


No. No. Description Hand/Foot
1 040775 PIN/ROLL 1/4 X 1-1/4 2
2 054885 JOINT/BALL 2
3 064260 NUT/HEX 5/16 1
4 067847 NUT/LOCK 3/8 1
5 121002 NUT/HEX 1/4 1
6 124078 WASHER 4
7 127717 CLEVIS/ASSEMBLY 2
8 128633 BUSHING/BRONZE 2
9 131842 NUT/SPIRALOCK™ 5/16 6
10 136582 ASSEMBLY/PEDAL 1
11 136844 ASSEMBLY/LEVER 1
12 136910 ROD/THREADED 1
13 137308 BAR/PEDAL SUPPORT 1
14 137703 ROD/HANDLE 1
15 137706 ASSEMBLY/PIVOT WITH FRICTION PAD 1
16 137759 KNOB/TAPERED SMALL 1
17 140217 BRACKET/STOP 1
18 140221 LEVER 1
19 183170 CABLE/THROTTLE 1
20 191926 BRACKET/MTG/CABLE 1
21 192231 SPRING/EXTENSION 4 X 1/2 1
22 650487 SCREW/CAP 5/16 X 1 2
23 650545 SCREW/CAP 5/16 X 1-1/4 1
24 650573 BOLT/CARRIAGE 5/16 X 1 4
25 650580 WASHER/FLAT 3/16 1
26 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
27 653010 NUT/HEX 3/8 1
28 653034 NUT/HAM 5/16 2
29 653039 NUT/JAM HEX 3/8 2

PRINTED IN USA 74 917222/CP0507


CONTROLS - ENGINE

Hand and Foot Controls

SN 904662 and Before

3 5 5
5
5
16

14

2
6
26

27 15

19
12
2

27 9
8 24
6 17 25
11 8
10 8
1 28 22
8

4
1 18 28
8
7
8 20

7 21

21
23
23
13 23
23

183281

917222/CP0507 75 PRINTED IN USA


CONTROLS - ENGINE

Ref. Part Quantity


No. No. Description Hand/Foot
1 040775 PIN/ROLL 1/4 X 1-1/4 2
2 054885 JOINT/BALL 2
3 067847 NUT/LOCK 3/8 1
4 121002 NUT/HEX 1/4 1
5 124078 WASHER 4
6 127717 CLEVIS/ASSEMBLY 2
7 128633 BUSHING/BRONZE 2
8 131842 NUT/SPIRALOCK™ 5/16 6
9 134757 CENTERING DEVICE/DAMPER 1
10 136582 ASSEMBLY/PEDAL 1
11 136844 ASSEMBLY/LEVER 1
12 136910 ROD/THREADED 1
13 137308 BAR/PEDAL SUPPORT 1
14 137703 ROD/HANDLE 1
15 137706 ASSEMBLY/PIVOT WITH FRICTION PAD 1
16 137759 KNOB/TAPERED SMALL 1
17 140217 BRACKET/STOP 1
18 140221 LEVER 1
19 183170 CABLE/THROTTLE 1
20 183227 BRACKET/MATING/CABLE 1
21 650487 SCREW/CAP 5/16 X 1 2
22 650545 SCREW/CAP 5/16 X 1-1/4 1
23 650573 BOLT/CARRIAGE 5/16 X 1 4
24 650580 WASHER/FLAT 3/16 1
25 653007 NUT/HEX 5/16 1
26 653010 NUT/HEX 3/8 1
27 653039 NUT/JAM HEX 3/8 2
28 656048 NUT/HEX M8 2

PRINTED IN USA 76 917222/CP0507


CONTROLS - ENGINE

Joystick Controls

SN 904663 and Up

15

6
19

2
30
18
4
A

20 32
13
33 2
32 12
7
27
1 7 11

9 9 5
9
23 16 9
9 9 17
3
9
9 31
29 25
28 1
10 21

8
8 22
24

26
26 14
24
SEE NOTE
26
26

NOTE:
ALIGN THE NUT SO THAT THE
EDGES OF THE NUT DO NOT
INTERFERE WITH THE SNAP
DETAIL A
RING GROOVE WHEN THE
NUT IS TIGHTENED.

186153c

917222/CP0507 77 PRINTED IN USA


CONTROLS - ENGINE

Ref. Part Quantity


No. No. Description Joystick
1 040775 PIN/ROLL 1/4 X 1-1/4 2
2 054885 JOINT/BALL 2
3 064260 NUT/HEX 5/16 1
4 067847 NUT/LOCK 3/8 1
5 121002 NUT/HEX 1/4 1
6 124078 WASHER 4
7 127717 CLEVIS/ASSEMBLY 2
8 128633 BUSHING/BRONZE 2
9 131842 NUT/SPIRALOCK™ 5/16 8
10 136582 ASSEMBLY/PEDAL 1
11 136837 ASSEMBLY/PEDAL 1
12 136844 ASSEMBLY/LEVER 1
13 136910 ROD/THREADED 1
14 137308 BAR/PEDAL SUPPORT 1
15 137759 KNOB/TAPERED SMALL 1
16 140217 BRACKET/STOP 1
17 140221 LEVER 1
18 183170 CABLE/THROTTLE 1
19 184466 ROD/HANDLE 1
20 186152 PIVOT W/DISC 1
21 191926 BRACKET/MTG/CABLE 1
22 192231 SPRING/EXTENSION 4 X 1/2 1
23 650486 SCREW/CAP 5/16 X 3/4 2
24 650487 SCREW/CAP 5/16 X 1 2
25 650545 SCREW/CAP 5/16 X 1-1/4 1
26 650573 BOLT/CARRIAGE 5/16 X 1 4
27 650580 WASHER/FLAT 3/16 1
28 652040 BOLT/CARRIAGE 5/16 X 2-1/2 1
29 653007 NUT/HEX 5/16 1
30 653010 NUT/HEX 3/8 1
31 653034 NUT/JAM 5/16 1
32 653039 NUT/JAM HEX 3/8 2
33 L69789 PAD/PEDAL 1

PRINTED IN USA 78 917222/CP0507


CONTROLS - ENGINE

Joystick Controls

SN 904662 and Before

15

5
SEE NOTE
20

2
28
3
A 18
DETAIL A
21 29
13
31 2
29 12
26 27
6 11
17
24
1 9
8 8 4
8
22 8 16 8 8
8 30
8
6 1
10 19
7

7 30
NOTE: 23
ALIGN THE NUT SO THAT THE
EDGES OF THE NUT DO NOT 25
INTERFERE WITH THE SNAP 25 14
RING GROOVE WHEN THE 23
NUT IS TIGHTENED.
25
25

186153

917222/CP0507 79 PRINTED IN USA


CONTROLS - ENGINE

Ref. Part Quantity


No. No. Description Joystick
1 040775 PIN/ROLL 1/4 X 1-1/4 2
2 054885 JOINT/BALL 2
3 067847 NUT/LOCK 3/8 1
4 121002 NUT/HEX 1/4 1
5 124078 WASHER 4
6 127717 CLEVIS/ASSEMBLY 2
7 128633 BUSHING/BRONZE 2
8 131842 NUT/SPIRALOCK™ 5/16 8
9 134757 CENTERING DEVICE/DAMPER 1
10 136582 ASSEMBLY/PEDAL 1
11 136837 ASSEMBLY/PEDAL 1
12 136844 ASSEMBLY/LEVER 1
13 136910 ROD/THREADED 1
14 137308 BAR/PEDAL SUPPORT 1
15 137759 KNOB/TAPERED SMALL 1
16 140217 BRACKET/STOP 1
17 140221 LEVER 1
18 183170 CABLE/THROTTLE 1
19 183227 BRACKET/MATING/CABLE 1
20 184466 ROD/HANDLE 1
21 186152 PIVOT W/DISC 1
22 650486 SCREW/CAP 5/16 X 3/4 2
23 650487 SCREW/CAP 5/16 X 1 2
24 650545 SCREW/CAP 5/16 X 1-1/4 1
25 650573 BOLT/CARRIAGE 5/16 X 1 4
26 650580 WASHER/FLAT 3/16 1
27 653007 NUT/HEX 5/16 1
28 653010 NUT/HEX 3/8 1
29 653039 NUT/JAM HEX 3/8 2
30 656048 NUT/HEX M8 2
31 L69789 PAD/PEDAL 1

PRINTED IN USA 80 917222/CP0507


LIFT ARM

NOTE 4 8

SEE NOTES 1 & 2 20 13


21 2
9

22
16
21 NOTE 4
7

SEE NOTES 1 & 2 18 22


3
19
11 17
4
1 23
18
23
22
17
NOTE 4 16
NOTE 4 6 22 7
6
15
10 24
NOTE 3 4 9
5 24
24 11

1
SEE NOTE 3 5 13
1 24
ALSO APPLY TO HUB 12 20 DO NOT TIGHTEN NUT AGAINST
INSIDE DIA. ON CHASSIS. SEE NOTES 1 & 2 FLAG PIN WLDMN'T. FLAG PIN
DO NOT ALLOW ANTI-SEIZE TO 19 WLDMN'T MUST REMAIN LOOSE.
CONTACT COMPOSITE SEE NOTES 1 & 2 (2 PLACES)
BUSHING.
3

NOTES:

1. APPLY LOCTITE 242


2. TORQUE TO 240 FT-LB
3. APPLY ANTI-SEIZE COMPOUND TO
FLANGE END OF PIN. DO NOT ALLOW .25
ANTI-SEIZE TO CONTACT COMPOSITE
BUSHING. ALSO APPLY TO INSIDE DIAMETER
OF HUB ON CHASSIS.
4) APPLY ANTI-SEIZE TO INSIDE DIAMETER OF HUB
TO PREVENT ANTI-SEIZE FROM CONTACTING
THE BUSHING. 14
14 12.25

140629

917222/CP0507 81 PRINTED IN USA


LIFT ARM

Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX 3/8 4
2 079209 NUT/HEX 3/4 2
3 135773 WASHER/FLAT HARDENED 5/8 2
4 136493 WELDMENT/TIMING LINK 2
5 136539 PIN/PIVOT 2
6 136863 PIN/TIMING LINK 2
7 140697 PIN/LOWER REAR LINK 2
8 183226 LINK/REAR TIMING 1
9 184089 PIN/REAR ARM PIVOT 2
10 187890 LIFT ARM 1
11 193587 PIN/FLAG WELDMENT 2
12 191254 ASSEMBLY/SUPPORT 1
13 191430 WASHER/THRUST 2
14 191700 PAD 2
15 220-32679 LYNCH/PIN WITH CHAIN 1
16 570002 FITTING/GREASE 2
17 570003 FITTING/GREASE 45° 2
18 650729 SCREW/CAP 3/8 X 3-3/4 2
19 651167 SCREW/CAP 5/8 X 2 2
20 651537 SCREW/CAP 3/4 X 2 2
21 651594 SCREW/CAP 3/4 X 5 2
22 191384 BUSHING/COMPOSITE 4
23 188946 BUSHING/SPRING 2
24 139521 BUSHING/COMPOSITE 4

PRINTED IN USA 82 917222/CP0507


ALL-TACHä ATTACHMENT BRACKET

Manual All-Tach™
1 4

16

13

19
1 NOTE 3
18

NOTE 2 14

4 3
16 15

2 17 NOTE 1
10

8 20 NOTE 1
5 NOTE 4
14 NOTE 2 6 NOTE 4
18

19 NOTE 3

12 3 20 NOTE 1

NOTES
7 1. APPLY LOCTITE 242
2. GREASE
3. 380 FT-LBS
4. ADD SHIMS 136765 AND 136766
AS REQUIRED TO ACHIEVE A GAP
BETWEEN THE LIFT ARM AND THE
ALL-TACH, OF NO GREATER THEN
11 0.060"

Actuator Group
NOTE 2 9

NOTE 2 9

NOTES
1. APPLY LOCTITE 242 11
2. APPLY LOCTITE 680

6
5
4

137388_139094
3
7 10 NOTE 1
1

917222/CP0507 83 PRINTED IN USA


ALL-TACHä ATTACHMENT BRACKET

Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX 3/8 2
2 079209 NUT/HEX 3/4 2
3 132707 WASHER/FLAT HARDENED 3/8 2
4 136663 PIN 2
5 136765 SHIM AR
6 136766 SHIM AR
7 137168 LINK/PIN 2
8 137169 LINK/LATCH 2
9 137170 PIN/LATCH 2
10 137177 CAP/GREASE 2
11 137386 PIN/SPRING 2
12 137387 PIN/SPRING 2
13 138841 ALL-TACH™ 1
088101 BUSHING/SPRING 2
14 139225 PIN/PIVOT 2
15 570002 FITTING/GREASE 4
16 650629 SCREW/CAP 3/8 X 3-1/4 2
17 651269 SCREW/CAP 1/4 X 7/8 6
18 651564 WASHER/FLAT HARDENED 5/8 2
19 651566 SCREW/CAP 3/4 X 7 2
20 651614 SCREW/CAP 3/8 X 3-1/2 2

Ref. Part Quantity


No. No. Description Actuator Group
1 088912 WASHER/FLAT HEAVY 1
2 137147 HANDLE 1
3 137158 LINK/SPRING STOP 2
4 137164 LINK/SPRING SLIDE 2
5 137167 LINK/ADJUSTABLE END 2
6 137379 PLATE/PIN 1
7 137385 PIN/SPRING 2
8 138752 PIVOT/HANDLE 1
9 138763 STOP/PIN 2
10 651614 SCREW/CAP 3/8 X 3-1/2 1
11 H8049 SPRING 2

PRINTED IN USA 84 917222/CP0507


POWER-A-TACHä ATTACHMENT BRACKET

Electric Power-A-Tach™

NOTE A: LATCH (LOCK)-UNLATCH (UNLOCK) FUNCTIONS MUST


BE VERIFIED WHEN INSTALLATION IS COMPLETE AND
PRIOR TO LOADER BEING PUT INTO SERVICE.
NOTE B: MINIMUM TIE POINTS AS SHOWN. ALL HARNESS
DETAIL A ASSEMBLIES TO BE ROUTED, TIED AND CLAMPED
TO AVOID SHARP EDGES, WEAR POINTS, AND PIVOT
10 POINTS. TRIM EXCESS/END OF CABLE TIES.
DETAIL A
TYPICAL NOTE C: SWITCH TO BE INSTALLED IN LEFT CONSOLE
CONNECTION TO 138849 BESIDE BRAKE SWITCH. SWITCH ASSEMBLY
IN LIFTARM NOTE C MOUNTED/INSTALLED AS SHOWN WITH SHROUD
9 TYPE CONNECTOR UP. PLUG SWITCH INTO
CONNECTORS BEHIND THE LEFT CONSOLE PANEL.

INSERT 30 AMP FUSE


LOCATION IS SHOWN ON
DECAL LOCATED ON THE 11
FUSE COVER
10
1 NOTE B
HARNESS ROUTING: 6

CONNECTION TO 138849 INSTALL NUT ON


138848: INSIDE FRAME-ALONG HYD. TUBES AND HOSES-ALONG
IN LIFTARM THE INSIDE OF TUBE
TIMING LINK AND TOWER (SEE DETAIL A). 2 NOTE B 1
138849: INSIDE LEFT BEAM OF LIFTARM-CONNECTIONS FRONT AND
REAR AS SHOWN. NOTE ACCESS HOLES IN LIFTARM. 19
5 5 ROUTE 15
138850: ALONG HYD. TUBES DOWN LEFT LIFTARM BEAM (FRONT) 138850
7 7
-OVER TO AND THRU CLAMP ON CROSSTUBE-THRU ALL-TACH PIVOT.
NOTE B
4
20
6 2
8
3
16

DRILL A .343 HOLE


THRU WALL, POSITION
HOLE 6 INCHES FROM THE
EDGE OF TUBE AND APPROX.
2.8 INCHES DOWN FROM THE
TOP OF THE TUBE.

184348

917222/CP0507 85 PRINTED IN USA


POWER-A-TACHä ATTACHMENT BRACKET

Ref. Part Quantity


No. No. Description Power-A-Tach™
1 055648 TIE/WIRE 7
2 064354 SCREW/CAP WHIZLOCK 5/16 X 1 2
3 068034 NUT/HEX 1/2 2
4 074091 TIE/NYLON 1
5 076147 CLAMP/HOSE 2
6 131842 NUT/SPIRALOCK™ 5/16 2
7 138535 COVER/POWER-A-TACH™ 1
8 138568 ACTUATOR 1
9 138839 ASSEMBLY/SWITCH 1
10 138848 HARNESS/POWER 1
11 138850 HARNESS/POWER 1
15 184190 LINK/EXTENSION LEFT 1
16 184191 LINK/EXTENSION RIGHT 1
18 184627 FUSE/ATM 30 A 1
19 310-32411 SCREW/SELF-TAPPING 3/8 5
20 650585 SCREW/CAP 1/2 X 2 2

PRINTED IN USA 86 917222/CP0507


ROPS AND INTERIOR

ROPS Structure

13
20

6 15 24
19
18
28
9 26
12
1

22
17 16 8

21
4
7
14

23

27

11
25
10
2
5

191318

917222/CP0507 87 PRINTED IN USA


ROPS AND INTERIOR

Ref. Part
No. No. Description Quantity
1 054626 FITTING/STRAIGHT SAE08 X JIC08 2
2 057557 WASHER/FLAT 17/32 4
3 064260 NUT/HEX 5/16 2
4 067823 NUT/LOCK 5/8 2
5 068034 NUT/LOCK 1/2 2
6 071401 NUT/LOCK 1/4 1
7 072490 ISOLATOR/ROPS 2
8 079026 ELBOW/HYDRAULIC FITTING 45° SAE06 X JIC06 1
9 134852 NUT/SPIRALOCK™ 3/8 6
10 135427 WASHER/SNUBBING 2
11 137405 MOUNT/ISOLATION 2
12 137411 PIVOT/ROPS 1
13 137447 TUBE/HANDLE 1
14 137559 HOSE/LOW PRESSURE 3/8 X 70 1
15 137696 BAR/LOCK LIFT 1
16 137707 PIN/CLEVIS 2
17 140655a CYLINDER/SINGLE ACTING 1
18 140855 ASSEMBLY/LOCK 1
19 183635 WELDMENT/ROPS 1
20 183672a PUMP 1
21 184318 HOSE/LOW PRESSURE 3/8 X 70-1/2 1
22 192182 PLUG/RUBBER 1
23 650354 SCREW/CAP 5/8 X 4-1/2 2
24 650448 SCREW/CAP 1/4 X 3/4 1
25 650490 SCREW/CAP 3/8 X 1 4
26 650725 SCREW/CAP 5/16 X 2-1/4 2
27 651551 SCREW/CAP 1/2 X 4 2
28 655006 PIN/COTTER 2
a) For breakdown see "Section B" of this manual.

PRINTED IN USA 88 917222/CP0507


ROPS AND INTERIOR

ROPS Interior - Windows

29
9
9 29
3
9

16 19 10 26
26
16
14
12
26 1
4 26 29
1

26
26
1
26
26
13 1
26
5 26 18
15 15
11
25 20

26
2 13

11 6
28
26
15 26
11 24 26 16
22
16
21 23 15 15
11 12
15 17
15
26
21 26

11
26

26

27

183031_192548

917222/CP0507 89 PRINTED IN USA


ROPS AND INTERIOR

Ref. Part
No. No. Description Quantity
1 134588 NUT/SPIRALOCK™ 1/4 4
2 135385a SEAL/SHROUD 4
3 137267 WINDOW/REAR 1
4 137348 CLAMP/RIGHT LOWER WINDOW 1
5 137350 WINDOW/LOWER RIGHT 1
6 137351 CLAMP/LEFT LOWER WINDOW 1
7 137352 WINDOW/LOWER LEFT 1
8 137458 WINDOW/SKYLIGHT 1
9 137462 WASHER/SEALING 1/4 11
10 137488 COVER/BOOK BOX 1
11 137502 LOUVRE/ROUND 3” 4
12 137503 LOUVRE/ROLL NOZZLE 2
13 137507 SUPPORT ASSEMBLY/ROPS SIDE 2
14 137532 HINGE/PIANO 1
15 137821 SCREW/MACHINE #6 X 1/2 8
16 137822 SCREW/MACHINE #4 X 1/2 4
17 186033 DUCT/AIR LEFT 1
18 186045 DUCT/AIR RIGHT 1
19 192547 HEADLINER/MOLDED 1
20 192549 COVER/REAR DECK 1
21 192550 PAD/SIDE ROPS SEAL 2
22 192551 PAD/REAR ROPS SEAL 1
23 192552 PAD/FRONT ROPS SEAL 1
24 192594 FOAM/SEAL 1
25 192632 COVER/WIRE 1
26 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 22
27 651648a SCREW/THREAD ROLLING TAP/R 5/16 X 3/4 2
28 651650a SCREW/THREAD ROLLING TAP/4 #10 X 1/2 4
29 651672 SCREW/MACHINE PHILLIPS 1/4 X 1-1/8 13
a) SN 904840 AND UP

PRINTED IN USA 90 917222/CP0507


SEAT

Suspension Seat

1 1

183057

917222/CP0507 91 PRINTED IN USA


SEAT

Ref. Part Quantity


No. No. Description Suspension Seat
1 137836 NUT/HEX WHIZLOCK M8 4
2 184016 SEAT/SUSPENSION 1
184022 SWITCH/SEAT SUSPENSION 1
184036 RAIL/SLIDE (SET) 1

PRINTED IN USA 92 917222/CP0507


SEAT

Seat Belt Option

4 3
3

1
2 4 1
5 5

4
2
5
1

DETAIL A

183287_289

917222/CP0507 93 PRINTED IN USA


SEAT

Ref. Part Quantity Quantity


No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 3 3
2 184007 TAB/RETRACTOR MOUNT 1 1
3 420-36086 ASSEMBLY/ SEAT BELT 2" 1 -
420-36087 ASSEMBLY/SEAT BELT 3" - 1
4 650630 SCREW/CAP 7/16 X 1 3 3
5 654046 WASHER/FLAT 7/16 3 3

PRINTED IN USA 94 917222/CP0507


SEAT

EXTEND AND ASSEMBLE


D-RING AS SHOWN 1

Seat Belt Option - 3-Point Restraint System


5
6 4

1 6

1 5
6

1 6
3 5 1
6
EXTEND AND ASSEMBLE VIEW FROM RIGHT
D-RING AS SHOWN

DETAIL C

B
REF DETAIL C
FOR CONNECTION

OUTER FACE
OF ROPS
SIDE PANEL
3 1
REMOVE RETRACTOR
COVER TO INSTALL
5 CAP SCREW & WASHER

6
183288_290
DETAIL D
DETAIL B

917222/CP0507 95 PRINTED IN USA


SEAT

3-Point Restraint System


Ref. Part Quantity Quantity
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 5 5
2 139340a RESTRAINT ASSEMBLY/3-POINT 1 -
139341a RESTRAINT ASSEMBLY/3-POINT - 1
3 183949 BOLT GROUP/SHOULDER 1 1
4 184007 TAB/RETRACTOR MOUNT 1 1
5 650630 SCREW/CAP 7/16 X 1 5 5
6 654046 WASHER/FLAT 7/16 5 5
a) Restraint assembly includes all associated hardware, except PN 184007.

PRINTED IN USA 96 917222/CP0507


RESTRAINT BAR

22

8
12
6
18
6

10
3 6 22
12
27
12 15 6
6
1 9 8 12
1
6
23
7
11 3
24 27 10
20 5 6 19
6 26 1 6
25 1
12
21 20
9
1 14

6
20
2
7 25
21 26
16
13 11 24 1 20
23
4
6
17
2

140672

917222/CP0507 97 PRINTED IN USA


RESTRAINT BAR

Ref. Part
No. No. Description Quantity
1 067950 RING/EXTERNAL RETAINING 6
2 070648 NUT/HEX WHIZLOCK 5/16 2
3 078942 SPRING/COMPRESSION 2
4 193157 MAGNET/SWITCH ACTUATOR 1
5 193156 SWITCH/PROXIMITY 1
6 128316 BEARING/SINTERED BRONZE 12
7 131913 BUMPER 2
8 137035 PIN/PIVOT 2
9 137036 PIVOT/GROOVED PIN 2
10 137043 ROD/SPRING GUIDE 2
11 137061 NUT/HEX NYLON INSERT #4 4
12 137337 CLIP/RETAINING 6
13 192450 BAR/RESTRAINT 1
14 139009 BRACKET/PIVOT 1
15 139010 BRACKET/PIVOT 1
16 139013 BRACKET/PIVOT 1
17 139014 BRACKET/PIVOT 1
18 183121 COVER/RESTRAINT BAR RIGHT 1
19 183122 COVER/RESTRAINT BAR LEFT 1
20 650487 SCREW/CAP 5/16 X 1 4
21 650573 BOLT/CARRIAGE 5/16 X 1 2
22 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 2
23 651529 WASHER/FLAT #4 4
24 653034 NUT/JAM HEX 5/16 2
25 654002 WASHER/FLAT 1/4 2
26 654004 WASHER/FLAT 5/16 2
27 654049 WASHER/FLAT 3/8 4

PRINTED IN USA 98 917222/CP0507


ELECTRICAL - CHASSIS

MICRO RELAY 32 65 44 79
HOUSING
1 53

29
DETAIL B
9
31
31 31
DETAIL C
67

SERVICE PARTS
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
3
3 FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
26
2 30 TO DISCONNECT FUSE/ATM/25 AMP 184628
TO REAR LIGHTS SWITCH FUSE/ATM/30 AMP 184627
TO BACK UP FUSE/MAXI/20 AMP 191332
4 ALARM
FUSE/MAXI/30 AMP 191331
16
FUSE/MAXI/50 AMP 184654
39
FUSE/125AMP/AMG 191329
RELAY/20 AMP/MICRO 183733
15
27 COVER/FUSE 184624
25 COVER/FUSE/MAXI 191268
42
55 COVER/RELAY 184625
20 14 47 LATCH/COVER 184626
49
59 RELAY PANEL DIODE 187347
MOUNTED UNDER
REAR OF ROPS
DETAIL B 23
24
58 8 3
8 43 TO STARTER
72
4
20 52
TO HYDRAULIC 11
21 8 LOCK SOLENOIDS
74 12
69 TO BACK UP
8 ALARM SWITCHES 75 40
71 63 TO HYD OIL
TEMP SWITCH TO RIDE CONTROL 66
41 70 4
SOLENOIDS (3)
8 59 39
33
8 20 4 35 19
46 TO LEFT CONTROL 6
4 4 HANDLE
73
7 13 74
SEE SERVICE PART NOTE 38
FOR REPLACEMENT
57 FUSE PART NUMBERS 28
TO HYDRAULIC
LOCK SOLENOIDS 21 67
68 DETAIL C
29
4 44 37
TO PARK 43
BRAKE
50 ENGINE GRID
TO TWO SPEED HEATER FUSES
SOLENOID 60
RIGHT FRONT 45 TO RIGHT CONTROL
HANDLE

34
59

29
3 10
78
10

5 ATTACH TO
ENGINE FRAME
77 64
29
51
53
TO SOLENOID
SAFETY LOCK
56 76
62 20
24
TO HYDRAULIC
LOCK SOLENOID
17
TO HYDRAULIC
LOCK SOLENOID
22

76
21

22 61
5 ATTACH TO
ENGINE MOUNT
22

48
LEFT REAR ENGINE 48
ATTACH TO 18 72 RIGHT REAR ENGINE
LEFT ENGINE MOUNT
191089
36 54

917222/CP0507 99 PRINTED IN USA


ELECTRICAL - CHASSIS

Ref. Part
No. No. Description Quantity
1 052048 SCREW/THREAD HEX WASHER HEAD SELF-DRILLING #10 X 1/2 2
2 054985 CABLE/SOLENOID 2
3 055648 TIE/WIRE 5
4 058615 CLAMP/INSULATED 10
5 058805 CLAMP/HOSE 3
6 064260 NUT/HEX 5/16 4
7 072343 GASKET/FUEL SENDER 1
8 074091 TIE/NYLON 9
9 076058 RELAY/ISO SPDT 1
10 076147 CLAMP/HOSE 3
11 079097 CLAMP/TUBE 3/4 3
12 079098 PLATE/TWIN COVER 3
13 081380 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 2
14 088467 TIE/NYLON 2
15 091666 SWITCH/DISCONNECT 1
16 091667 PLATE/FACE 1
17 123601 SPACER 1
18 128007 CLAMP/TUBE 3
19 REF BATTERY/12 V DC WET - GROUP 24 2
20 131842 NUT/SPIRALOCK™ 5/16 5
21 134588 NUT/SPIRALOCK™ 1/4 8
22 134852 NUT/SPIRALOCK™ 3/8 4
23 136204 LOOM/BATTERY CABLE 1
24 136226 CLAMP/TUBE 4
25 137425 TERMINAL/REMOTE RED 1
26 137429 TERMINAL/REMOTE BLACK 1
27 137442 CABLE/BATTERY NEGATIVE 1
28 137508 ROD/BATTERY HOLD DOWN 2
29 137797 NUT/SERRATED FLANGE #10 7
30 138849 HARNESS/POWER MULTI-TACH™ 1
31 183429 RELAY/ISO SPST 70 A 3
32 183445 PLATE/MATING 1
33 183547 BRACKET/FUSE 1
34 183814 HORN/WARNING 1
35 184279 TERMINAL/BATTERY 1
36 184327 CONDUIT/BATTERY CABLE 1
37 184894 HOLD DOWN/BATTERY 1
38 184895 HOLD DOWN/BATTERY 1
39 186832 CABLE/NEGATIVE 1
40 186833 CABLE/POSITIVE 1

Parts Listing Continued On Next Page

PRINTED IN USA 100 917222/CP0507


ELECTRICAL - CHASSIS

MICRO RELAY 32 65 44 79
HOUSING
1 53

29
DETAIL B
9
31
31 31
DETAIL C
67

SERVICE PARTS
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
3
3 FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
26
2 30 TO DISCONNECT FUSE/ATM/25 AMP 184628
TO REAR LIGHTS SWITCH FUSE/ATM/30 AMP 184627
TO BACK UP FUSE/MAXI/20 AMP 191332
4 ALARM
FUSE/MAXI/30 AMP 191331
16
FUSE/MAXI/50 AMP 184654
39
FUSE/125AMP/AMG 191329
RELAY/20 AMP/MICRO 183733
15
27 COVER/FUSE 184624
25 COVER/FUSE/MAXI 191268
42
55 COVER/RELAY 184625
20 14 47 LATCH/COVER 184626
49
59 RELAY PANEL DIODE 187347
MOUNTED UNDER
REAR OF ROPS
DETAIL B 23
24
58 8 3
8 43 TO STARTER
72
4
20 52
TO HYDRAULIC 11
21 8 LOCK SOLENOIDS
74 12
69 TO BACK UP
8 ALARM SWITCHES 75 40
71 63 TO HYD OIL
TEMP SWITCH TO RIDE CONTROL 66
41 70 4
SOLENOIDS (3)
8 59 39
33
8 20 4 35 19
46 TO LEFT CONTROL 6
4 4 HANDLE
73
7 13 74
SEE SERVICE PART NOTE 38
FOR REPLACEMENT
57 FUSE PART NUMBERS 28
TO HYDRAULIC
LOCK SOLENOIDS 21 67
68 DETAIL C
29
4 44 37
TO PARK 43
BRAKE
50 ENGINE GRID
TO TWO SPEED HEATER FUSES
SOLENOID 60
RIGHT FRONT 45 TO RIGHT CONTROL
HANDLE

34
59

29
3 10
78
10

5 ATTACH TO
ENGINE FRAME
77 64
29
51
53
TO SOLENOID
SAFETY LOCK
56 76
62 20
24
TO HYDRAULIC
LOCK SOLENOID
17
TO HYDRAULIC
LOCK SOLENOID
22

76
21

22 61
5 ATTACH TO
ENGINE MOUNT
22

48
LEFT REAR ENGINE 48
ATTACH TO 18 72 RIGHT REAR ENGINE
LEFT ENGINE MOUNT
191089
36 54

917222/CP0507 101 PRINTED IN USA


ELECTRICAL - CHASSIS

(continued from previous page)


Ref. Part
No. No. Description Quantity
41 187402 SOLENOID/START 1
42 188792 SENDING UNIT/TEMPERATURE 1
43 191137 HARNESS/CHASSIS 1
44 191192 HOLDER/FUSE 2
45 191193 BRACKET/CIRCUIT BREAKER 1
46 191227 SENSOR/FUEL 1
47 191275 PANEL/ELECTRICAL 1
48 191321 CLAMP/HOSE 2
49 191322 SWITCH/TEMPERATURE 1
50 191329 FUSE 125 A 2
51 191330 SPACER 1
52 191352 CLAMP/HOSE 1
53 191450 MODULE/AUTO-GLOW CONTROL 1
54 191500 CLIP/CONDUIT 16 MM 2
55 191577 CABLE/BATTERY 1
56 191705 SHIELD/HEAT 1
57 210-19470 NUT/HEX WHIZLOCK 5/16 1
58 210-32187 NUT/HEX NYLON INSERT M6 2
59 650486 SCREW/CAP 5/16 X 3/4 2
60 650487 SCREW/CAP 5/16 X 1 1
61 650490 SCREW/CAP 3/8 X 1 1
62 650533 SCREW/CAP 3/8 X 1-1/2 1
63 650542 SCREW/CAP 1/4 X 1/2 1
64 650692 SCREW/CAP 5/16 X 1-3/4 1
65 650663 SCREW/CAP 1/4 X 5/8 5
66 650692 SCREW/CAP 5/16 X 1-3/4 3
67 650733 SCREW/CAP 5/16 X 2-1/2 2
68 650936 SCREW/MACHINE #8 X 1/2 1
69 650748 BOLT/CARRIAGE 1/4 X 5/8 2
70 651202 SCREW/MACHINE HEX HEAD #10 X 3/4 1
71 651312 SCREW/MACHINE PHILLIPS HEAD #10 X 1/2 5
72 651668 SCREW/CAP M12 X 30 MM 3
73 653002 NUT/HEX #8 1
74 654004 WASHER/FLAT 5/16 5
75 654024 WASHER/LOCK 5/16 3
76 654042 WASHER/STAR 3/8 8
77 656001 SCREW/CAP M8 X 20 MM 1
78 656006 SCREW/CAP M10 X 20 MM 1
79 656082 SCREW/CAP M6 X 25 MM 1

PRINTED IN USA 102 917222/CP0507


ELECTRICAL - ROPS

TO STROBE LIGHT
(ACCESSORY)

TO DOME LIGHT

16
TO RESTRAINT
2 BAR SWITCH

8
14
9 13
6 1
8
22
14 14

14 14
TO SEAT
ACTUATOR 1
4 SWITCH

1
5

21 3
21
15
17
7
7
19
12
21 20
11
10

18

191182

917222/CP0507 103 PRINTED IN USA


ELECTRICAL - ROPS

Ref. Part
No. No. Description Quantity
1 067750 NUT/SPEED 4
2 192601 GROMMET 3
3 072340 HOURMETER 1
4 074091 TIE/NYLON 4
5 081380 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 1
6 088040 HOUSING/DISPLAY 2
7 128738 BULB/LAMP WEDGE 8
8 130064 GASKET/HOUSING 2
9 131842 NUT/SPIRALOCK™ 5/16 1
10 137602 CONNECTOR/12 V POWER PORT 1
11 137603 COVER/12 V POWER PORT 1
12 137749 SWITCH/PARK BRAKE 1
13 137753 MODULE/CONTROL INTERLOCK 1
14 137797 NUT/SERRATED FLANGE #10 6
15 183634 GAUGE/FUEL LEVEL 1
16 183732 PANEL/INSTRUMENT LEFT 1
17 187356 GAUGE/TEMPERATURE 1
18 191183 HARNESS/ROPS 1
19 191477 SWITCH/LIGHT 1
20 191635 KNOB/LIGHT SWITCH 1
21 651308 SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4 4
22 654042 WASHER/STAR 3/8 1

PRINTED IN USA 104 917222/CP0507


ELECTRICAL - ROPS

Electric ROPS Lift Assist

ENGINE COVER BUMPER 80 AMP FUSE


1 BLUE WIRE UP
5
4
6
TO NEG JUMP START TO QUICK DISCONNECT
REMOTE TERMINAL ON MOTOR
7
10

3
8
2
TO POS JUMP START
REMOTE TERMINAL GREEN WIRE DOWN

TO ROPS CYLINDER
DISCONNECT
SWITCH 9

TO HYDRAULIC RESERVOIR

184486

917222/CP0507 105 PRINTED IN USA


ELECTRICAL - ROPS

Ref. Part Quantity


No. No. Description ROPS Lift Assist
1 055648 TIE/WIRE 2
2 076588 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 2
3 184477 FITTING/90° MAORB4 X MJ8 1
4 184485 BRACKET/ELECTRIC ROPS LIFT 1
5 184518 WIRE HARNESS/ROPS PUMP 1
6 184643 SWITCH/PUSH BUTTON 2
7 184644 BOOT/SWITCH 2
8 184646 PUMP/ROPS LIFT 1
9 184647 PLUG SAE08 1
10 184687 PLUG/HOLLOW HEX #4 1

PRINTED IN USA 106 917222/CP0507


ELECTRICAL - LIGHTS

10 9

7
4 11
3
5
2

3 4
5
8 1
2 7
3

2
2
8 3
6 2
12

183046

917222/CP0507 107 PRINTED IN USA


ELECTRICAL - LIGHTS

Ref. Part
No. No. Description Quantity
1 055648 TIE/WIRE 4
2 064260 NUT/HEX 5/16 6
3 132285 CLIP/SINGLE 4
4 132286 CLIP/DOUBLE 2
5 137424 LAMP/WORK, NO BEZEL 2
6 137426 LAMP/WORK, BEZEL 2
7 137427 LAMP/TAIL, NO BEZEL 2
8 137463 GROMMET/PANEL FASTENER 8
9 137497 LIGHT/DOME 1
10 137821 SCREW/PHILLIPS FLAT HEAD #6 X 1/2 2
11 139333 CLIP/CORD W/ ADHESIVE BACK 1
12 183839 HARNESS/LIGHTS 1
Ref #5 and #6 - order replacement bulb part number 139529.
Ref #7 - order replacement bulb part number 139530.

PRINTED IN USA 108 917222/CP0507


ELECTRICAL - CONTROLS

Two-Speed /Hydraglide™ Ride Control Models

2
1

184487

917222/CP0507 109 PRINTED IN USA


ELECTRICAL - CONTROLS

Ref. Part
No. No. Description Quantity
1 128738 BULB/LAMP WEDGE 1
2 137797 NUT/SERRATED FLANGE #10 2
3 184243 MODULE/CONTROL TWO SPEED SHIFT 1

PRINTED IN USA 110 917222/CP0507


IGNITION SWITCH

1
4

1
4

191109

917222/CP0507 111 PRINTED IN USA


IGNITION SWITCH

Ref. Part
No. No. Description Quantity
1 067750 NUT/SPEED 4
2 090-32025 SWITCH/IGNITION 1
073694 KEYS (SET OF 2) 1
3 183745 ASSEMBLY/RIGHT INSTRUMENT PANEL 1
4 651308 SCREW/PHILLIP PAN HEAD 1/4-20 X 3/4 4

PRINTED IN USA 112 917222/CP0507


SOUND SUPPRESSION

EU Models

1
10 19
5
11 25 5
27
6
12
7

21 9 TAG ATTACHES
TO MUFFLER
3 7

13

8 17 8
18
14
4
13
FRONT LEFT
15
16

26
2
RIGHT REAR - LOWER
24

NOTE:
1) ITEM 192413 PAD
NOT BE USED WHEN
A UNIT IS EQUIPPED WITH
20
HEATER OR AC INSTALLED. 11

2) ITEM 192336 PAD


NOT BE USED WHEN
A UNIT IS EQUIPPED WITH 22
LEFT REAR
JOYSTICK CONTROLS. 23

191110

917222/CP0507 113 PRINTED IN USA


SOUND SUPPRESSION

Ref. Part EU Models


No. No. Description Quantity
1 070634 NUT/HEX WHIZLOCK 1/4 18
2 084175 NUT/HEX #10 2
3 087849 CLAMP/HOSE #52 1
4 137699 PAD/ROPS BOTTOM 1
5 137742 ASSY/SIDE WINDOW 1
6 137959 BOLT/CARRIAGE 1/4 X 1-1/2 4
7 186985 PAD/FOAM 1
8 186986 PAD/FOAM SIDE COVER 1
9 187009 PAD/FOAM 1
10 187014 PAD/HOOD/REAR 1
11 187015 PAD/HOOD/SIDE 2
12 187016 PAD/HOOD/FRONT 1
13 187018 PAD/FOAM SIDE COVER 1
14 192335 PAD/SOUND LEFT 1
15 192336 PAD/SOUND 1
16 192337 PAD/SOUND/TOEPLATE 1
17 192338 PAD/SOUND RIGHT 1
18 192413 PAD/FOAM REAR ROPS 1
19 192438 INLET/AIR 1
20 192503 BLANKET/INSULATION 1
21 192544 HOSE/RISER 1
22 192554 PULLEY/FAN 0.87:1 1
23 192555 BELT/SERPENTINE 0.87:1 1
24 192908 TAG/ID MUFFLER 1
25 650985 SCREW/TAPPING THREAD CUTTING 5/16 X 3/4 2
26 651202 SCREW/MACHINE #10 X 3/4 2
27 651308 SCREW/MACHINE PAN HEAD 1/4 X 3/4 18

PRINTED IN USA 114 917222/CP0507


TIRES

Specify left or right side mounting on tire and wheel sets when ordering.

917222/CP0507 115 PRINTED IN USA


TIRES

Ref. Part Quantity


No. No. Description Tires
1 807728 ASSY/WHEEL 14 X 17.5 12-PLY FLOTATION - HEAVY DUTY WIDE SIDEWALL 1
128508 WHEEL 17.5 X 10.5 8-BOLT 1
REFa TIRE/HEAVY DUTY 14 X 17.5 14-PLY 1
191020 STEM/VALVE 1
1 810046 ASSY/WHEEL 14 X 17.5 12-PLY FLOTATION W/ SOFT-FLEX FOAM FILL 1
128508 WHEEL 17.5 X 10.5 8-BOLT 1
REFa TIRE/HEAVY DUTY 14 X 17.5 14-PLY 1
191020 STEM/VALVE 1
1 810655 ASSY/WHEEL 14 X 17.5 HEAVY DUTY QUICK-GEL 1
128508 WHEEL 17.5 X 10.5 8-BOLT 1
REFa TIRE/HEAVY DUTY 14 X 17.5 14-PLY 1
191020 STEM/VALVE 1
2 810146 ASSY/WHEEL 14 X 17.5 14-PLY H/E SEVERE DUTY 1
128508 WHEEL 17.5 X 10.5 8-BOLT 1
REFa TIRE/SEVERE DUTY 14 X 17.5 1
191020 STEM/VALVE 1
2 810310 ASSY/WHEEL 14 X 17.5 14-PLY H/E SEVERE DUTY W/ SOFT-FLEX FOAM FILL 1
128508 WHEEL 17.5 X 10.5 8-BOLT 1
REFa TIRE/SEVERE DUTY 14 X 17.5 1
191020 STEM/VALVE 1
2 810949 ASSY/WHEEL SOLID FLEX 14 X 17.5 LEFT 1
810950 ASSY/WHEEL SOLID FLEX 14 X 17.5 RIGHT 1
a) Purchase equivalent-quality tires for your loader. Contact your dealer for replacement tire information.

PRINTED IN USA 116 917222/CP0507


SECTION NOTES

917222/CP0507 117 PRINTED IN USA


DECALS

GENERAL INFORMATION illustrated reference number. Find the part number,


description and quantity. Refer to the illustration for
replacement locations. Refer to Safety chapter of the
CAUTION Operator’s Manual for information on the safety
decals.
ALWAYS follow safety precautions on decals.
Replace decals if they become damaged or if
the unit is repainted. If repainting, BE SURE NEW DECAL APPLICATION
that all applicable decals are affixed in their
proper locations. Surfaces MUST be free of dirt, dust, grease and
foreign material before applying the decal. Remove
smaller portion of decal backing paper and apply the
Decal location information assists in the selection
exposed adhesive to the clean surface, maintaining
and application of new decals, in the event the
proper position and alignment. Peel off remaining
original decals become damaged or the machine is
backing paper and apply hand pressure to smooth out
repainted.
the decal surface.
For decal replacement compare the location
photographs to your machine BEFORE starting to
refinish. Check off each required decal using the

PAINT FINISH
Specific decal part numbers for type of model, Use list below to order paint:
control option and the Gehl logo must be
167788 One Gallon Gehl Yellow
ordered separately. 167789 6-Pack Spray Cans Gehl Yellow

167754 One Gallon Gun Metal Gray


167755 6-Pack Spray Cans Gun Metal Gray

167792 One Gallon Red


167793 6 (12 oz. Spray Cans) Red

PRINTED IN USA 118 917222/CP0507


DECALS

Ref. Part Quantity


No. No. Description Domestic EU
1 190646 DECAL/HYDRALOC™ 1 1
2 137545 REFLECTOR/RED 2 2
3 137628 DECAL/WARNING MANUAL 1 -
137842 DECAL/WARNING MANUAL - 1
4 137632 DECAL/HYDRAULIC OIL 2 2
5 137634 DECAL/DIESEL FUEL 1 1
6 137647 DECAL/DANGER WARNING 1 -
137843 DECAL/DANGER WARNING - 1
7 137655 DECAL/DANGER NO RIDERS 2 -
137844 DECAL/DANGER NO RIDERS - 2
8 137657 DECAL/WARNING GENERAL 1 -
137845 DECAL/WARNING GENERAL - 1
9 137658 DECAL/DANGER HOT SURFACE 1 -
137846 DECAL/DANGER HOT SURFACE - 1
10 137660 DECAL/ETHER 1 1
11 137661 DECAL/TIE DOWN 4 4
12 137756 DECAL/DANGER LIFT ARM 1 -
137853 DECAL/DANGER LIFT ARM - 1
13 137806 DECAL/AUXILIARY FLOW 1 1
14 137808 DECAL/EMERGENCY EXIT 1 1
15 137814 DECAL/THROTTLE 1 1
16 137841 DECAL/TORQUE 4 4
17 140516 DECAL/FLAG 1 1
18 183748 DECAL/INSTRUMENT PANEL LEFT 1 1
19 183749 DECAL/INSTRUMENT PANEL RIGHT 1 1
20 191488 DECAL/FUSE 1 1
21 191487 DECAL/RELAY 1 1
22 184214 DECAL/WARNING ROPS 1 -
184711 DECAL/WARNING ROPS - 1
23 184215 DECAL/JACK 2 2
24 191485 DECAL/SERVICE 1 1
36 137755 DECAL/ATTACHMENT BRACKET (ALL-TACH™) 1 -
137852 DECAL/ATTACHMENT BRACKET - 1
43 137863 DECAL/SAFETY SHUTDOWN 1 -
137847 DECAL/SAFETY SHUTDOWN - 1
44 137639 DECAL/WARNING GENERAL 1 -
137849 DECAL/WARNING GENERAL - 1
46 191499 DECAL/COOLANT FILL 1 1
47 191706 DECAL/FUSE 1 1
48 131050 CHAIN/KEY (NOT SHOWN) 1 1

Hydraloc is a trademark of the Gehl Company.

917222/CP0507 119 PRINTED IN USA


DECALS

Model Designation Decals


Ref. Part Quantity
No. No. Description 7810
25 184114 DECAL/7810 RIGHT 1
26 184115 DECAL/7810 LEFT 1
42 191031 DECAL/"E" SERIES 2

Gehl Decals
Ref. Part Quantity
No. No. Description 7810
27 183963 DECAL/GEHL 3-3/4 X 16 1
28 184043 DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS) 1
29 184069 DECAL/GEHL 6-3/4 X 28-5/8 2

Control Decals
Ref. Part Quantity
No. No. Description T-Bar Hand/Foot Dual Hand Joystick
30 184226 DECAL/T-BAR RIGHT 1 - - -
184228 DECAL/HAND AND FOOT RIGHT - 1 - -
184230 DECAL/DUAL HAND RIGHT - - 1 -
184525 DECAL/JOYSTICK RIGHT - - - 1
31 184227 DECAL/T-BAR LEFT 1 - - -
184229 DECAL/HAND AND FOOT LEFT - 1 - -
184231 DECAL/DUAL HAND LEFT - - 1 -
184526 DECAL/JOYSTICK LEFT - - - 1
41 121030 STRIP/SKID - 2 - -

Option Decals
Ref. Part Quantity
No. No. Description Options
32 138711 DECAL/HYDRAGLIDE™ 2
33 137829 DECAL/HIGH FLOW 1
34 184116 DECAL/TWO-SPEED (SET OF TWO) 1
35 184357 DECAL/POWER-A-TACH™ 1
37 139101 DECAL/POWER-A-TACH™ 1
38 139107 DECAL/LATCHING LEFT 1
39 139109 DECAL/LATCHING RIGHT 1
40 184139 DECAL/HIGH FLOW 1

PRINTED IN USA 120 917222/CP0507


DECALS

23

24

10

22

23

33
35

27
13

917222/CP0507 121 PRINTED IN USA


DECALS

16
11

20
11

17
34
26
3 29
42

PRINTED IN USA 122 917222/CP0507


DECALS

12
6

25 34

42
14

5 7

36

917222/CP0507 123 PRINTED IN USA


DECALS

30

31

28
1

2 2

32

43

44

18
19

41 41

PRINTED IN USA 124 917222/CP0507


DECALS

21

15

4 37
39
38

47

40

917222/CP0507 125 PRINTED IN USA


DECALS

46 9
30

8 31

Joystick Controlled Models

PRINTED IN USA 126 917222/CP0507


SECTION NOTES

917222/CP0507 127 PRINTED IN USA


SECTION B: HYDRAULIC COMPONENTS
Drive Motor and Parking Brake - Single and Two Speed . . . . . . . . . . . . . . . . 129
Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

SECTION B: HYDRAULIC COMPONENTS


Load-Sensing Axial Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Self-Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Solenoid Valve - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
ROPS Lift-Assist Pump Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Lift Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Manifold - Hydraglide™ Ride Control . . . . . . . . . . . . . . . . . . . . . . . . . . 161

PRINTED IN USA 128 917222/CP0507


DRIVE MOTOR AND PARKING BRAKE

Single Speed
1

21
20
19
18
16
1
15
17
22

23 34
33
2 29
27
26
24
32
30
31

9
8
7 35
11 28
10 25
7
8

14
6
36, 37
13
5
12
14
4

137099x.cpt

917222/CP0507 129 PRINTED IN USA


DRIVE MOTOR AND PARKING BRAKE

Ref. Part Quantity


No. No. Description Single Speed
137099 MOTOR/DRIVE SINGLE 2
1 138186 BLOCK/CYLINDER 1
2 138407 CAM (includes item #3) 1
3 138191 O-RING 2
4 138408 COMPLETE VALVING COVER (includes items #5-13) 1
5 138409 COVER/VALVING 1
6 138410 SCREW/BOLT 12
7 138195 GASKET 4
8 138196 SCREW/BOLT 4
9 138197 O-RING 1
10 138411 VALVING/DISTRIBUTOR 1
11 138199 KIT/SEAL 1
12 138413 SPRING 9
13 138414 VALVE 1
14 138207 SPOOL/VALVE 1
15 138209 SUPPORT/BEARING 1
16 138210 RING/RUBBER SEAL 1
17 138211 BEARING 1
18 138212 BEARING 1
19 138213 SET OF SPUDS 1
20 138214 RING/THRUST 1
21 138215 RING/SNAP 1
22 138216 SEAL/ENVIRONMENT 1
23 138416 SHAFT 1
24 138418 BODY/BRAKE 1
25 138419 SCREW/BOLT 8
26 138221 O-RING 1
27 138222 PISTON/BRAKE 1
28 138223 WASHER/SPRING 1
29 138420 RING/SNAP 1
30 138225 SHAFT 1
31 138226 ASSEMBLY 1
32 138229 KIT/BRAKE DISCS 1
33 138230 PROTECTOR 1
34 138421 PLUG 1
35 138422 O-RING 1
36 138232 KIT/SEAL 1
37 138233 KIT/SEAL 1

PRINTED IN USA 130 917222/CP0507


DRIVE MOTOR AND PARKING BRAKE

Two Speed 1

1
3

25
24
23
22
20
19
21
26 1

27

38
37
2 33
31
30
28
36
34
35

14
13
15
12
16
7
6 8
37
10 32
9 29
6
7

39, 40
18
5

17
4
11
18
136332x.cpt

917222/CP0507 131 PRINTED IN USA


DRIVE MOTOR AND PARKING BRAKE

Ref. Part Quantity


No. No. Description Two Speed
136332 MOTOR/DRIVE TWO SPEED RIGHT WITH PARKING BRAKE 1
136333 MOTOR/DRIVE TWO SPEED LEFT WITH PARKING BRAKE 1
1 138186 BLOCK/CYLINDER 1
2 138190 CAM 1
3 138191 O-RING 2
4 138193 COVER/VALVING 1
5 138194 SCREW/BOLT 12
6 138195 GASKET 4
7 138196 SCREW/BOLT 4
8 138197 O-RING 1
9 138198 VALVING/DISTRIBUTOR 1
10 138199 KIT/SEAL 1
11 132621 SPRING 9
12 138201 SPOOL/VALVE 1
13 138202 WASHER 1
14 138203 RING/SNAP 1
15 138204 SPRING 1
16 138205 O-RING 1
17 138206 VALVE 1
18 138207 SPOOL/VALVE 1
19 138209 SUPPORT/BEARING 1
20 138210 RING/RUBBER SEAL 1
21 138211 BEARING 1
22 138212 BEARING 1
23 138213 SET OF SPUDS 1
24 138214 RING/THRUST 1
25 138215 RING/SNAP 1
26 138216 SEAL/ENVIRONMENT 1
27 138217 SHAFT 1
28 138219 BODY/BRAKE 1
29 138220 SCREW/BOLT 8
30 138221 O-RING 1
31 138222 PISTON/BRAKE 1
32 138223 WASHER/SPRING 1
33 138224 RING/SNAP 1
34 138225 SHAFT 1
35 138226 SEAL 1
36 138229 KIT/BRAKE DISCS 1
37 138230 PROTECTOR 1
38 132638 PLUG 1
39 138232 KIT/SEAL 1
40 138233 KIT/SEAL 1

PRINTED IN USA 132 917222/CP0507


TANDEM PUMP

1 188073 Tandem Pump for


T-Bar, Hand & Foot, and
Dual Hand Controls

1
188088 Tandem Pump for
Joystick Controls

Single Pump Explosion

12

5 8
4
1
11

15 16 12

14 3
17

10

7 6
9
13

917222/CP0507 133 PRINTED IN USA


TANDEM PUMP

Ref. Part
No. No. Description Quantity
188073 PUMP/TANDEM - T-BAR, HAND AND FOOT, DUAL HAND 1
1 138968 PUMP/ENGINE END 1
2 138967 PUMP/AUXILIARY END 1
188088 PUMP/TANDEM - JOYSTICK ONLY 1
1 183707 PUMP/ENGINE END 1
2 183709 PUMP/AUXILIARY END 1

Ref. Part Quantity


No. No. Description T-Bar, H/F, DH
138968 PUMP/ENGINE END 1
138967 PUMP/AUXILIARY END 1
1 138895a GROUP/ROTARY 1
2 138888a CONTROL/HYDRAULIC 1
3 138890a PLATE/PORT WITH VALVES 1
4 138900a ASSEMBLY/INTERNAL GEAR PUMP - ENGINE END 1
138901a ASSEMBLY/INTERNAL GEAR PUMP - AUXILIARY END 1
5 138887a MODULE/CONTROL 1
6 138891 HOUSING 1
7 139000 PIN/JOINT 1
8 138917 PIN/CYLINDER 1
9 131577 SCREW/LOCKING 7/8-14 1
10 122778 SCREW/LOCKING 9/16-18 2
11 138924 SCREW/LOCKING 7/16-20 4
12 131529 SCREW/LOCKING 3/4-16 2
13 138922 SCREW/LOCKING M10 1
14 138998 PIN/DOUBLE BREAK-OFF 2
15 138927 ORIFICE 2
16 138929 PIN/CLAMPING 2
17 138921 O-RING 1
a) See further parts breakdown on following pages.

Ref. Part Quantity


No. No. Description Joystick
183707 PUMP/ENGINE END 1
183709 PUMP/AUXILIARY END 1
1 138895a GROUP/ROTARY 1
2 190016a CONTROL/HYDRAULIC 1
3 190017a PLATE/PORT WITH VALVES 1
4 190018a ASSEMBLY/INTERNAL GEAR PUMP - ENGINE END 1
138901a ASSEMBLY/INTERNAL GEAR PUMP - AUXILIARY END 1
6 190019 HOUSING 1
7 139000 PIN/JOINT 1
8 138917 PIN/CYLINDER 1
9 131577 SCREW/LOCKING 7/8-14 1
10 122778 SCREW/LOCKING 9/16-18 2
11 138924 SCREW/LOCKING 7/16-20 4
12 131529 SCREW/LOCKING 3/4-16 2
13 138922 SCREW/LOCKING M10 1
14 138998 PIN/DOUBLE BREAK-OFF 2
15 138927 ORIFICE 2
16 138929 PIN/CLAMPING 2
17 138921 O-RING 1
a) See further parts breakdown on following pages.

PRINTED IN USA 134 917222/CP0507


TANDEM PUMP

Rotary Group

2
5

6
15
7
8

11

14 4
13
8
9
10

12

917222/CP0507 135 PRINTED IN USA


TANDEM PUMP

Quantity
Ref. Part T-Bar, H/F, DH
No. No. Description Rotary Group
138895 GROUP/ROTARY 1
1 138903 GROUP/ROTARY HYDRAULIC SECTION 1
2 138938 RING/SLIDE 1
3 138893 SHAFT/DRIVE 1
4 138932 WIRE 1
5 138935 PIN/JOINT 1
6 138937 WIRE 1
7 138931 ROLLER 2
8 138902 LINER/BEARING (PAIR) 1
9 138926 BEARING/PLAIN ROLLER 1
10 138997 ASSEMBLY/CRADLE BEARING (SET) 1
11 138911 RING/RETAINING 1
12 138904 RING 68 X 2.5 1
13 138908 RING/SHAFT SEAL 1
14 138939 RING/RETAINING 1
15 138958 CRADLE 1

Quantity
Ref. Part Joystick
No. No. Description Rotary Group
138895 GROUP/ROTARY 1
1 138903 GROUP/ROTARY HYDRAULIC SECTION 1
2 138938 RING/SLIDE 1
3 138893 SHAFT/DRIVE 1
4 138932 WIRE 1
5 138935 PIN/JOINT 1
6 138937 WIRE 1
7 138931 ROLLER 2
8 138902 LINER/BEARING (PAIR) 1
9 138926 BEARING/PLAIN ROLLER 1
10 138997 ASSEMBLY/CRADLE BEARING (SET) 1
11 138911 RING/RETAINING 1
12 138904 RING 68 X 2.5 1
13 138908 RING/SHAFT SEAL 1
14 138939 RING/RETAINING 1
15 138958 CRADLE 1

PRINTED IN USA 136 917222/CP0507


TANDEM PUMP

Hydraulic Control

5 4

3
4

2
5

917222/CP0507 137 PRINTED IN USA


TANDEM PUMP

Quantity
Ref. Part T-Bar, H/F, DH
No. No. Description Hyd. Control
138888 CONTROL/HYDRAULIC 1
1 138897 POSITIONING PISTON/ COMP 1
2 138909 SCREW/SOCKET HEAD M8 X 16MM 4
3 138886 NUT/HEXAGON 1
4 138934 PIN/THREADED 2
5 138920 NUT/HEXAGON 2
6 138907 RING/GUIDE 2
7 138905 O-RING 2

Quantity
Ref. Part Joystick
No. No. Description Hyd. Control
190016 CONTROL/HYDRAULIC 1
1 190020 POSITIONING PISTON/ COMP 1
2 138909 SCREW/SOCKET HEAD M8 X 16MM 4
3 138886 NUT/HEXAGON 1
4 138934 PIN/THREADED 2
5 138920 NUT/HEXAGON 2
6 138907 RING/GUIDE 2
7 138905 O-RING 2

PRINTED IN USA 138 917222/CP0507


TANDEM PUMP

Port Plate with Valves

8 5

6
4

10

11

13

12

3
14
2

917222/CP0507 139 PRINTED IN USA


TANDEM PUMP

Quantity
Ref. Part T-Bar, H/F, DH
No. No. Description Port Plate
138890 PLATE/PORT WITH VALVES 1
1 138885 VALVE/PRESSURE RELIEF 2
2 138896 VALVE/PRESSURE RELIEF 1
3 138892 PLATE/PORT 1
4 138936 BUSHING/BEARING 1
5 138906 SCREW/SOCKET HEAD M14 X 75MM 4
6 138912 PIN/CYLINDER 2
7 138998 PIN/DOUBLE BREAK-OFF 2
8 138919 SCREW/LOCKING M14 1
9 138923 SCREW/LOCKING M8 1
10 138915 O-RING 2
11 138924 SCREW/LOCKING 7/16-20 2
12 138933 PIN/DOUBLE BREAK-OFF 1
13 138925 BEARING/PLAIN ROLLER 1
14 138999* SHIM 10 X 16 X 1 1
138959* SHIM 10 X 16 X 0.5 2
138960* SHIM 10 X 16 X 0.3 3
* Make own choice of shims to order.

Quantity
Ref. Part Joystick
No. No. Description Port Plate
190017 PORT/PLATE WITH VALVES 1
1 190021 VALVE/PRESSURE RELIEF 2
2 138896 VALVE/PRESSURE RELIEF 1
3 138892 PLATE/PORT 1
4 138936 BUSHING/BEARING 1
5 138906 SCREW/SOCKET HEAD M14 X 75MM 4
6 138912 PIN/CYLINDER 2
7 138998 PIN/DOUBLE BREAK-OFF 2
8 138919 SCREW/LOCKING M14 1
9 138923 SCREW/LOCKING M8 1
10 138915 O-RING 2
11 138924 SCREW/LOCKING 7/16-20 2
12 138933 PIN/DOUBLE BREAK-OFF 1
13 138925 BEARING/PLAIN ROLLER 1
14 138999* SHIM 10 X 16 X 1 1
138959* SHIM 10 X 16 X 0.5 2
138960* SHIM 10 X 16 X 0.3 3
* Make own choice of shims to order.

PRINTED IN USA 140 917222/CP0507


TANDEM PUMP

Internal Gear Pump Assembly

9
2

12

11
6

7 1
10

13
5

12
Control Module 8 17
7
20

15
14
3

19 18

15
6
11
1 2
9 21
10

13

16
5
25
23
22

917222/CP0507 141 PRINTED IN USA


TANDEM PUMP

Quantity Quantity
Ref. Part T-Bar, H/F, DH Joystick
No. No. Description Internal Pump Internal Pump
138900 ASSEMBLY/INTERNAL GEAR PUMP - ENGINE END 1 -
190018 ASSEMBLY/INTERNAL GEAR PUMP - ENGINE END - 1
138901 ASSEMBLY/INTERNAL GEAR PUMP - AUXILIARY END 1 1
1 138899 FLANGE/INTERMEDIATE - ENGINE END 1 -
190023 FLANGE/INTERMEDIATE - ENGINE END - 1
138961 FLANGE/INTERMEDIATE - AUXILIARY END 1 -
190024 FLANGE/INTERMEDIATE - AUXILIARY END - 1
2 138898 HOUSING 1 1
3 138936 BUSHING/BEARING 1 1
4 138889 DRIVE SHAFT/THROUGH - ENGINE END 1 1
138962 DRIVE SHAFT/THROUGH - AUXILIARY END 1 1
5 138883 SET/WHEEL 1 1
6 138894 KEY/SHAFT - ENGINE END 1 1
138963 KEY/SHAFT - AUXILIARY END 1 1
7 138930 RING/SNAP 1 1
8 138910 SCREW/SOCKET HEAD - ENGINE END 4 4
138964 SCREW/SOCKET HEAD - AUXILIARY END 4 4
9 138916 O-RING 1 1
10 138913 O-RING 1 1
11 138914 O-RING - ENGINE END 1 1
138965 O-RING - AUXILIARY END 1 1
12 138884 PLATE/WEAR 1 1
13 138918 PIN/CYLINDER 1 1

Quantity
Ref. Part T-Bar, H/F, DH
No. No. Description Control Module
138887 MODULE/CONTROL 1
1 138955 HOUSING 1
2 138956 BUSHING/CONTROL 1
3 138957 SHAFT/CONTROL 1
4 138470 BUSHING/SPRING 1
5 138516 SPRING/PRESSURE 1
6 138518 PIN/ECCENTRIC 1
7 138954 LEVER 1
8 138524 COVER 1
9 138928 GASKET 1
10 138940 SCREW/SOCKET HEAD M6 X 65MM 4
11 138941 SCREW/SOCKET HEAD M6 X 50MM 1
12 138942 SCREW/SOCKET HEAD M5 X 20MM 1
13 138943 O-RING 1
14 138944 O-RING 1
15 138945 O-RING 2
16 138946 O-RING 1
17 138947 SCREW/SOCKET HEAD M5 X 10MM 2
18 138948 ROLLER/NEEDLE 1
19 138949 NUT/LOCK SEAL 1
20 138950 SHIM 1
21 138966 PIN/DOUBLE BREAK-OFF 1
22 138951 SCREW/LOCKING M20 1
23 138918 PIN/CYLINDER 1
25 138953 LEVER/FEEDBACK 1

PRINTED IN USA 142 917222/CP0507


LOAD-SENSING AXIAL PISTON PUMP

Pump 193778
SN 904888 and Up

Pump 191095
SN 904887 and Before

191095_193778

917222/CP0507 143 PRINTED IN USA


LOAD-SENSING AXIAL PISTON PUMP

Ref. Part
No. No. Description Quantity
193778b PUMP/LOAD SENSING 1
191095a PUMP/LOAD SENSING 1
1 189768 SHAFT/DRIVE 1
2 189770 KIT/SHIM CRUSH RING (SET OF THREE) 1
4 193963b ENDCOVER/SIDE PORTED 1
189772a ENDCOVER/SIDE PORTED 1
6 189754 PIN/ROLL 1
8 193964b PLATE/VALVE 1
191444a PLATE/VALVE 1
10 350-32408 O-RING 1
12 189753 O-RING 2
14 189767 HOUSING 1
16 189763 BEARING/FRONT SHAFT 1
18 189764 BEARING/REAR SHAFT 1
22 189760 BEARING/SWASHPLATE 2
23 189761 SCREW/SWASH BEARING 2
24 189759 SPRING/BIAS 1
26 189766 SWASHPLATE 1
28 193965b GROUP/ROTATING 1
191445a GROUP/ROTATING 1
30 189756 SCREW/CAP 4
32 189758 SEAL/'SHAFT 1
33 350-32273 RING/RETAINING INTERNAL 1
36 189771 KIT/COMPENSATOR 1
38 189753 O-RING 3
40 189757 SCREW/CAP 4
42 189769 PISTON/CONTROL 1
44 191447 PLUG 1
45 191448 O-RING 1
52 189755b PLUG 2
230-32736a PLUG 2
54 189755b PLUG 1
230-32736a PLUG 1
56 131577 PLUG 1
a) SN 904887 and Before
b) SN 904888 and Up

PRINTED IN USA 144 917222/CP0507


SELF-LEVELING VALVE

8
10
9
7

10
3
4

11 10
10 1
10
5
6

10
6

10

10

135367x.cpt

917222/CP0507 145 PRINTED IN USA


SELF-LEVELING VALVE

Ref. Part
No. No. Description Quantity
135367 VALVE/SELF-LEVELING 1
1 080808 PIN 1
2 080809 CAP/ADJUSTMENT 1
3 080810 NUT 1
4 080811 SCREW/SET 1
5 129004 PLUG 1
6 080813 PLUG 2
7 088471 SPRING 2
8 088472 PLUG 2
9 088473 CHECK/LOAD 1
10 129066 KIT/SEAL 1
11 089961 SPRING 1

PRINTED IN USA 146 917222/CP0507


LIFT AND TILT SOLENOID VALVE

1
3

135367x.cpt

917222/CP0507 147 PRINTED IN USA


LIFT AND TILT SOLENOID VALVE

Ref. Part
No. No. Description Quantity
184110 VALVE/SOLENOID 2
1 REFa VALVE BODY/STEEL 1
2 122840 CARTRIDGE 2
3 184105 COIL 2
4 121897 KIT/SEAL 1
a) Valve body not serviced separately.

PRINTED IN USA 148 917222/CP0507


SOLENOIDS - BRAKE

Single Speed Solenoid 3

184102

3
Two Speed Solenoid

183978

917222/CP0507 149 PRINTED IN USA


SOLENOIDS - BRAKE

Ref. Part Quantity


No. No. Description Single Speed Two Speed
184102 VALVE/SOLENOID 1 -
183978 VALVE/DUAL SOLENOID - 1
1 184104 COIL 1 2
2 132199 KIT/SEAL 1 2
3 184117 CARTRIDGE 1 2
4 REFa BODY 1 1
a ) Valve body not serviced separately.

PRINTED IN USA 150 917222/CP0507


LIFT ASSIST PUMP AND CYLINDER

137439x.cpt

6
7

7
4

137698x.cpt
2

917222/CP0507 151 PRINTED IN USA


LIFT ASSIST PUMP AND CYLINDER

Ref. Part
No. No. Description Quantity
183672 ASSEMBLY/PUMP 1
1 131529 PLUG/SAE08 2
2 137433a BLOCK/VALVE 1
3 137437 CARTRIDGE/PUMP 1
4 137438 VALVE/NEEDLE 1
a) Includes orifice.

Ref. Part
No. No. Description Quantity
140655 CYLINDER/HYDRAULIC SINGLE ACTING 1
1 184803 NUT 1
2 184802 HEAD 1
3 184801 PISTON 1
4 184800 RING/SNAP 1
5 184799 SHAFT WITH CLEVIS 1
6 184798 BARREL WITH CLEVIS AND PORTS 1
7 184797 KIT/REPAIR 1

PRINTED IN USA 152 917222/CP0507


LIFT CYLINDER

12

11
4

5
6

10 8

140769

917222/CP0507 153 PRINTED IN USA


LIFT CYLINDER

Ref. Part
No. No. Description Quantity
140769 CYLINDER/LIFT 2
1 186234 KIT/SEAL 1
2 137220 SCREW/SET 5/16 X 5/16 1
3 137221 NUT/LOCK 1-3/8 1
4 137222 WELDMENT/ROD 1
5 137223 GLAND/HEAD 1
6 186233 PISTON 1
7 137225 CAP/HEAD GLAND 1
8 186232 WELDMENT/TUBE 1
9 188945 BUSHING/SPRING 2
10 570019 FITTING/GREASE 1/4 1
11 183423 BUSHING/COMPOSITE 2
12 651137 PLUG 1

PRINTED IN USA 154 917222/CP0507


TILT CYLINDER

11
10

12
3

6
2

140768

917222/CP0507 155 PRINTED IN USA


TILT CYLINDER

Ref. Part
No. No. Description Quantity
140768 CYLINDER/TILT 2
1 186238 KIT/SEAL 1
2 137228 SCREW/SET 5/16 X 1/4 1
3 186237 WELDMENT/ROD 1
4 137230 GLAND/HEAD 1
5 186236 PISTON 1
6 189142 CAP/HEAD GLAND 1
7 186235 WELDMENT/TUBE 1
8 139520 BUSHING/COMPOSITE 1
9 230-21881 PLUG/HEX HEAD 1/8 1
10 137279 BUSHING/SPRING 1
11 570002 ZERK/GREASE 1
12 L99875 SCREW/SET 5/16 X 5/8 3

PRINTED IN USA 156 917222/CP0507


MAIN CONTROL VALVE

T-Bar, Hand/Foot and Dual Hand Controls - Standard and High-Flow Auxiliary

1
2

10 3

8 4
7 9
10

10 15
16
1 12

11 11
5
1 12
2
3 2
187421 3 187420

4
4
15 15 10
9

8 11
1 12 11
13 6 8 5
7 6 1 12
2
3 187419 2
3 187418

4
183416
4

917222/CP0507 157 PRINTED IN USA


MAIN CONTROL VALVE

Control Valve Quantity


Ref. Part 184066 183416
No. No. Description Std. Aux. HF Aux.
1 138683 COVER/END 1 1
2 187418 BODY/HIGH FLOW AUXILIARY ASSEMBLY - 1
3 187419 BODY/LIFT ASSEMBLY 1 1
4 187420 BODY/TILT ASSEMBLY 1 1
5 187421 BODY/STANDARD AUXILIARY ASSEMBLY 1 1
6 138682 COVER/INLET 1 1
7 138707 O-RING 8 10
8 138708 O-RING 4 5
9 138709 O-RING 4 5
10 138710 SHIM/ROUND 12 15

Ref. Part Valve Sections Quantity


No. No. Description 187418 187419 187420 187421
1 138688 O-RING 2 2 2 2
2 138689 HOUSING/PRIMARY ASSEMBLY 1 1 1 1
3 138690 BEARING/BALL 1 1 - 1
4 138691 SEAT/SHUTTLE PLUG ASSEMBLY 1 1 1 1
5 138692 O-RING 2 - - 2
6 138693 O-RING 1 1 - -
7 138694 COUPLING/PIVOT DETENT 1 - - -
8 138695 HOUSING/DETENT ASSEMBLY 1 1 - -
9 138696 SHAFT/DETENT PIVOTED 1 - - -
10 186195 SOLENOID 1 - - 1
11 138698 COVER/DUST 1 1 1 1
12 138699 FILTER 1 1 1 1
13 138700 COUPLING/PIVOT DETENT - 1 - -
15 138703 RELIEF/ANTI-CAVITATION ASSEMBLY - 2 1 -
16 138705 ASSEMBLY/PLUG - - 1 -

PRINTED IN USA 158 917222/CP0507


MAIN CONTROL VALVE

Joystick Controls - Standard and High-Flow Auxiliary

1
2

10 3

8 4
9
7 10

10 14 13
1 12

5 11 5
2
3 2 3
187421 184773

4
10 4
13
9

11
5 8 5
7 6 1 12

2 2
3 3 187418
184774

184161
4
4

917222/CP0507 159 PRINTED IN USA


MAIN CONTROL VALVE

Control Valve Quantity


Ref. Part 184162 184161
No. No. Description Std. Joystick HF Joystick
1 138683 COVER/END 1 1
2 187418 BODY/HIGH FLOW AUXILIARY ASSEMBLY - 1
3 184774 BODY/LIFT ASSEMBLY 1 1
4 184773 BODY/TILT ASSEMBLY 1 1
5 187421 BODY/STANDARD AUXILIARY ASSEMBLY 1 1
6 138682 COVER/INLET 1 1
7 138707 O-RING 8 10
8 138708 O-RING 4 5
9 138709 O-RING 4 5
10 138710 SHIM/ROUND 12 15

Ref. Part Valve Sections Quantity


No. No. Description 187418 184774 184773 187421
1 138688 O-RING 2 - - 2
2 138689 HOUSING/PRIMARY ASSEMBLY 1 1 1 1
3 138690 BEARING/BALL 1 - - 1
4 138691 SEAT/SHUTTLE PLUG ASSEMBLY 1 1 1 1
5 138692 O-RING 2 2 2 2
6 138693 O-RING 1 - - -
7 138694 COUPLING/PIVOT DETENT 1 - - -
8 138695 HOUSING/DETENT ASSEMBLY 1 - - -
9 138696 SHAFT/DETENT PIVOTED 1 - - -
10 186195 SOLENOID 1 - - 1
11 138698 COVER/DUST 1 - - 1
12 138699 FILTER 1 - - 1
13 138703 RELIEF/ANTI-CAVITATION ASSEMBLY - 2 1 -
14 138705 ASSEMBLY/PLUG - - 1 -

PRINTED IN USA 160 917222/CP0507


MANIFOLD - HYDRAGLIDE™

2 3

184363

917222/CP0507 161 PRINTED IN USA


MANIFOLD - HYDRAGLIDE™

Ref. Part
No. No. Description Quantity
184363 ASSEMBLY/MANIFOLD 1
1 184384 COIL 3
2 184389 CARTRIDGE 2
3 184388 CARTRIDGE 1

PRINTED IN USA 162 917222/CP0507


SECTION NOTES

917222/CP0507 163 PRINTED IN USA


SECTION C: KITS

Backup Alarm Kit 810387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165


Strobe Light Kit 805803. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Rear View Mirror Kit 806894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Cab - Side Window Kit 808403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Cab - Front Door Kit 808624 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Impact Resistant Door Kit 810088 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Single Point Lift Kit 810101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Pre-Cleaner Kit 810863 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Electric ROPS/FOPS Lift Kit 810448. . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Power-A-Tach™ Kit 810443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

SECTION C: KITS
810588 Backup Alarm Kit (Joystick Controls) . . . . . . . . . . . . . . . . . . . . . . 173
Seat Belt Kit 810424 (2" Belt) / 810425 (3" Belt) . . . . . . . . . . . . . . . . . . . . 173
Shoulder Belt System Kit 810426 (2" Belt) / 810427 (3" Belt). . . . . . . . . . . . . . 174
Seat Kits - Standard Seat Kit 810423 / Suspension Seat Kit 810422 . . . . . . . . . . . 174
Cab Heater Kit 810856 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . . . . . . 176
HVAC Kit 810854 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . . . 178, 179
Engine Block Heater Kit 810857 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Radio AM-FM-WB Kit 810897. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Cab Sealing Kit 193443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Pre-Cleaner Kit 192769 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Deluxe Cab Filter Kit 810952 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

PRINTED IN USA 164 917222/CP0507


KITS

4 Backup Alarm Kit 810387

3 Spacers used with Perkins engines only


5
2
16

15

9
2 8
10
6

14

12 Ref Part Qty.


No. No. Description Req’d.

11 1 055648 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 137719 SWITCH/BACKUP ALARM . . . . . . . . . . . . 2
3 137726 BRACKET/MTG BACKUP ALARM . . . . . 1
4 650448 SCREW/CAP 1/4-20 X 3/4 . . . . . . . . . . . . 2
5 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
6 132291 TUBE/SPACER. . . . . . . . . . . . . . . . . . . . . . 1
7 650833 SCREW/CAP 5/16-18 X 3 G5Z . . . . . . . . 1
8 131842 NUT/SPIRALOCK 5/16-18 . . . . . . . . . . . . 1
9 137888 BRACKET/SWITCH . . . . . . . . . . . . . . . . . . 1
10 650848 WASHER/FLAT #6 AZY . . . . . . . . . . . . . . 2
11 135727 BACKUP ALARM . . . . . . . . . . . . . . . . . . . . 1
12 651544 SCREW/MACHINE 5/16 X 3/4 C2ZY . . . 2
13 13 653007 NUT/HEX 5/16-18 C2ZY . . . . . . . . . . . . . . 2
14 074868 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 184006 SPACER/ALARM BRACKET . . . . . . . . . . 2
16 656013 SCREW/CAP M10 X 60 MM . . . . . . . . . . . 2

917222/CP0507 165 PRINTED IN USA


KITS

Strobe Light Kit 805803

1
3

4 10
9
8

6
12
2
11

Ref. Part Qty. Ref. Part. Qty.


No. No. Description Req. No. No. Description Req.
805803 KIT/STROBE LIGHT . . . . . . . . . . . . . . . . . 1 7 078151 CONNECTOR/TAP . . . . . . . . . . . . . . . . . . 1
1 088296 STROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 055919 CLIP/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 088297 TERMINAL/RING . . . . . . . . . . . . . . . . . . . . 1 9 122483 HARNESS/STROBE . . . . . . . . . . . . . . . . . 1
3 073687 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 132274 HARNESS/POWER TAP . . . . . . . . . . . . . . 1
4 071105 CONNECTOR/LINE . . . . . . . . . . . . . . . . . . 1 11 138310 TERMINAL/INS FEMALE 1/4 . . . . . . . . . . 1
5 078150 WIRE/BEACON . . . . . . . . . . . . . . . . . . . . . 1 12 138313 TERMINAL/INS MALE 1/4 . . . . . . . . . . . . 1
6 073200 TERMINAL/MALE BULLET . . . . . . . . . . . . 1

REAR VIEW MIRROR KIT 806894

Ref. Part Qty.


No. No. Description Req.
806894 KIT/REAR VIEW MIRROR . . . . . . . . . . . . 1
1 132353 MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 651259 SCREW/CAP THREAD CUTTING
#10 X 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRINTED IN USA 166 917222/CP0507


KITS

Cab - Side Window Kit 808403

Ref. Part Qty. Ref. Part. Qty.


No. No. Description Req. No. No. Description Req.
808403 KIT/SIDE WINDOW . . . . . . . . . . . . . . . . . . 1 7 137744 SCREW/PHILLIPS 8-32 X 38 . . . . . . . . . . 8
1 137735 CHASSIS/RIGHT . . . . . . . . . . . . . . . . . . . . 1 8 137745 NUT/LOCKING 8-32 . . . . . . . . . . . . . . . . . 8
2 137736 TRACK/TOP . . . . . . . . . . . . . . . . . . . . . . . . 2 9 137774 CHASSIS/LEFT . . . . . . . . . . . . . . . . . . . . . 1
3 137737 FASTENER/THUMB . . . . . . . . . . . . . . . . . 4 10 137775 SLIDER/FRONT LEFT ASSEMBLY . . . . . 1
4 137738 SLIDER/FRONT RIGHT ASSEMBLY . . . 1 11 137776 SLIDER/REAR LEFT ASSEMBLY . . . . . . 1
5 137739 SLIDER/REAR RIGHT ASSEMBLY . . . . . 1 12 137923 SPACER/THUMB FASTENER . . . . . . . . . 4
6 137743 PLATE/STRIKER . . . . . . . . . . . . . . . . . . . . 4

917222/CP0507 167 PRINTED IN USA


KITS

Cab - Front Door Kit 808624


11

31

10
5
35

39
30

38

22

11
12
36

2
18

17 32
1

33 28
26

41 11
15
6
4
39

13

27
21

38
24
11
23
25 7
2
40
16
37
20

27

34
29
4
19

42 9

14

Ref Part Qty Ref Part Qty


No No Description Req No No Description Req
REF 808624 KIT/FRONT DOOR. . . . . . . . . . . . . . . . . . . 1 22 138271 TANK/WASHER RESERVOIR . . . . . . . . . 1
1 071401 NUT/HEX 1/4 . . . . . . . . . . . . . . . . . . . . . . . 2 23 138272 CAM LATCH/DOOR . . . . . . . . . . . . . . . . . . 1
2 071703 NUT/LOCKING 3/8-16 . . . . . . . . . . . . . . . . 2 24 138273 LATCH/DOOR HANDLE . . . . . . . . . . . . . . 1
3 122485 STUD/BALL . . . . . . . . . . . . . . . . . . . . . . . . . 2 25 138274 GROMMET/RUBBER. . . . . . . . . . . . . . . . . 1
4 137462 WASHER 1/4 SEALING . . . . . . . . . . . . . . 2 26 138275 SCREW/FLANGE M6 X 20MM . . . . . . . . . 3
5 138250 ASS’Y/TOP HINGE . . . . . . . . . . . . . . . . . . 1 27 138276 SPACER/PLASTIC. . . . . . . . . . . . . . . . . . . 4
6 138251 ASS’Y/BOTTOM HINGE . . . . . . . . . . . . . . 1 28 138278 SCREW/TORX HD 1/4-20 X 2 . . . . . . . . . 1
7 138252 ASS’Y/STRIKER PLATE . . . . . . . . . . . . . . 1 29 138279 SCREW/CAP 1/4-28 X 1 . . . . . . . . . . . . . . 3
8 138254 ASS’Y/DOOR FRAME . . . . . . . . . . . . . . . . 1 30 138281 SPACER/DOOR GLASS MATING . . . . . . 4
9 138257 GLASS PANEL . . . . . . . . . . . . . . . . . . . . . . 1 31 138282 LABEL/ANGUS PALM ID . . . . . . . . . . . . . 1
10 138259 COVER/WIPER/WASHER . . . . . . . . . . . . 1 32 138283 SCREW/PH PAN HD 6-32 X 7/8 . . . . . . . 2
11 138260 SCREW/TORX HD 1/4-20 X 3/4 . . . . . . 10 33 138284 NUT/ACORN/6-32 . . . . . . . . . . . . . . . . . . . 2
12 138261 SCREW/TORX HD 1/4-20 X 1-1/4. . . . . . 2 34 138286 SEAL/BULB/FRONT DOOR . . . . . . . . . . . 1
13 138262 HANDLE/GRAB . . . . . . . . . . . . . . . . . . . . . 1 35 138288 HARNESS/WIRE/FRONT DOOR . . . . . . . 1
14 138263 SPRING/GAS ASSIST . . . . . . . . . . . . . . . . 1 36 139169 PLUG/HOLE . . . . . . . . . . . . . . . . . . . . . . . . 1
15 138264 ASS’Y/WIPER SWITCH . . . . . . . . . . . . . . 1 37 650546 NUT/HEX 1/4-28 . . . . . . . . . . . . . . . . . . . . 1
16 138265 ELBOW/HOSE CONNECTOR . . . . . . . . . 1 38 650851 SCREW/CAP 3/8 X 4-1/2 . . . . . . . . . . . . . 2
17 138266 SWITCH/LIMIT . . . . . . . . . . . . . . . . . . . . . . 1 39 651041 SCREW/MACHINE 3/8-16 X 3/4 . . . . . . . 4
18 138267 BLADE/WIPER . . . . . . . . . . . . . . . . . . . . . . 1 40 651544 SCREW/MACHINE 5/16-18 X 3/4 . . . . . . 2
19 138268 ASS’Y/WIPER ARM . . . . . . . . . . . . . . . . . . 1 41 653005 NUT/HEX 1/4-20 . . . . . . . . . . . . . . . . . . . . 1
20 138269 ASS’Y/PANTOGRAPH PIVOT . . . . . . . . . 1 42 193765 BUSHING/KNURLED TAPER. . . . . . . . . . 1
21 138270 ASS’Y/WIPER MOTOR . . . . . . . . . . . . . . . 1

PRINTED IN USA 168 917222/CP0507


KITS

Impact Resistant Door Kit 810088


DETAIL A

9 22
1

16 17

3
10
VIEW-REAR (INSIDE-LOWER RT)

11

DETAIL A 28

29
4

2
24
10

25

23

3
DETAIL B
15 12
31
16
5
19 14
14 8
7
13 DETAIL C
30
6
18
DETAIL B 20

30 21
6
27
DETAIL C
26

Ref Part Qty Ref Part Qty


No No Description Req No No Description Req
1 055648 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 138284 NUT/ACORN/6-32 . . . . . . . . . . . . . . . . . . . 2
2 071703 LN 3/8 CBZ . . . . . . . . . . . . . . . . . . . . . . . . . 2 18 138286 SEAL/BULB/FRONT DOOR . . . . . . . . . . . 1
3 122485 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 19 138820 PANEL/IMPACT DOOR/LEXAN . . . . . . . . 1
4 138250 ASS'Y-TOP HINGE . . . . . . . . . . . . . . . . . . 1 20 138822 WELD'T/IMPACT DOOR FRAME . . . . . . 1
5 138251 ASS'Y-BOTTOM HINGE . . . . . . . . . . . . . . 1 21 138825 NUT/ACORN 1/4-20. . . . . . . . . . . . . . . . . . 2
6 138252 ASS'Y/STRIKER PLATE . . . . . . . . . . . . . . 1 22 138834 HARNESS/WIRE/IMPACT DOOR . . . . . . 1
7 138260 SCREW/TORX HD/1/4-20X3/4 . . . . . . . . 4 23 139169 PLUG-HOLE (METAL) . . . . . . . . . . . . . . . . 1
8 138261 SCREW/TORX HD/1/4-20X1.25 . . . . . . . 2 24 139170 WASHER-SEALING . . . . . . . . . . . . . . . . . 10
9 138262 HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25 139172 SCREW-HEX MACHINE #10 . . . . . . . . . 10
10 138263 SPRING/GAS ASSIST . . . . . . . . . . . . . . . . 1 26 139218 LABEL-MFG IDENT . . . . . . . . . . . . . . . . . . 1
11 138266 SWITCH/LIMIT . . . . . . . . . . . . . . . . . . . . . . 1 27 650580 FW 3/16 AZ . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 138272 CAM LATCH/DOOR . . . . . . . . . . . . . . . . . . 1 28 650851 CS 3/8x4-1/2 C5ZY . . . . . . . . . . . . . . . . . . 2
13 138273 LATCH/DOOR HANDLE . . . . . . . . . . . . . . 1 29 651041 SCREW/MACHINE HEX FLANGE . . . . . . 4
14 138275 SCREW/HX FLANGE HD/M6X20 . . . . . . 3 30 651544 HWHMS 5/16-18 X 3/4 LG . . . . . . . . . . . . 2
15 138278 SCREW/TORX HD/1/4-20 X 2 . . . . . . . . . 1 31 653005 HN 1/4 C2Z . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 138283 SCREW/PH PAN HD 6-32X7/8 . . . . . . . . 2

917222/CP0507 169 PRINTED IN USA


KITS

Single Point Lift Kit 810101

5
11
7

9
1
8 2

4
12
3
13

10 6

Ref Part Qty


No No Description Req
1 064260 NUT/HEX 5/16 NY NC Z . . . . . . . . . . . . . . 1
2 067847 NUT/HEX 3/8 NY NC Z . . . . . . . . . . . . . . . 2
3 134966 WASHER-1/2" HDN. (FLAT). . . . . . . . . . . 8
4 136226 CLAMP/TUBE . . . . . . . . . . . . . . . . . . . . . . . 1
5 137718 DECAL/LIFT HOOK . . . . . . . . . . . . . . . . . . 2
6 138652 BAR/LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 138662 ASSY/HOOK . . . . . . . . . . . . . . . . . . . . . . . . 1
8 138669 TUBE/LOCKING . . . . . . . . . . . . . . . . . . . . . 2
9 138670 ROD/LIFT SUPPORT . . . . . . . . . . . . . . . . 1
10 138715 PLATE/MOUNTING . . . . . . . . . . . . . . . . . . 2
11 139355 PLATE/NAME . . . . . . . . . . . . . . . . . . . . . . . 1
12 650818 CS 3/8x3 C5ZY. . . . . . . . . . . . . . . . . . . . . . 2
13 651164 CS 1/2x2-1/4 C8 . . . . . . . . . . . . . . . . . . . . . 8

PRINTED IN USA 170 917222/CP0507


KITS

Pre-Cleaner Kit 810863

5 1
1
5

2
1

3 1 5

HOSE CLAMP (REF)

ELBOW WITH
INDICATOR
5 (REF) INTAKE HOSE TO
TURBO OR INTAKE
MANIFOLD INLET
(REF)
3

Ref Part Qty Ref Part Qty


No No Description Req No No Description Req
1 131842 NUT/SPIRALOCK™ 5/16 . . . . . . . . . . . . . 4 4 186006 SLEEVE/RUBBER INSERT . . . . . . . . . . . 1
2 184000 PLATE/FILTER SUPPORT . . . . . . . . . . . . 1 5 650486 SCREW/CAP 5/16 X 3/4 . . . . . . . . . . . . . . 4
3 184328 AIR/PRECLEANER ENGINE AIR . . . . . . 1
184454 FILTER/PRIMARY . . . . . . . . . . . . . . . . . 1
420-35886 FILTER/SAFETY . . . . . . . . . . . . . . . . . . 1

ENGINE COVER BUMPER 80 AMP FUSE


1
BLUE WIRE UP
5
4
6
TO NEG REMOTE TERMINAL 2
Electric ROPS/FOPS Lift Kit 810448 10
7

3
TO QUICK DISCONNECT
8 ON MOTOR

TO POS REMOTE TERMINAL


GREEN WIRE DOWN

TO ROPS CYLINDER
DISCONNECT 9
SWITCH

TO HYDRAULIC RESERVOIR

Ref Part Qty Ref Part Qty


No No Description Req No No Description Req
1 055648 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 184643 SWITCH/PUSH BUTTON . . . . . . . . . . . . . 2
2 076588 SCREW/FLANGE 3/8 X 3/4 . . . . . . . . . . . 2 7 184644 BOOT/SWITCH. . . . . . . . . . . . . . . . . . . . . . 2
3 184477 FITTING/90° MAORB4 X MJ8 . . . . . . . . . 1 8 184646 PUMP/ROPS LIFT . . . . . . . . . . . . . . . . . . . 1
4 184485 BRACKET/ELECTRIC ROPS LIFT . . . . . 1 9 184647 PLUG MJ8 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 184518 WIRE HARNESS/ROPS PUMP . . . . . . . . 1 10 184687 PLUG/HOLLOW HEX #4 . . . . . . . . . . . . . . 1

917222/CP0507 171 PRINTED IN USA


KITS

810443 Power-A-Tach™ Kit

19

11

10

12
19

11
1

1
17
14
18 4 4 6
8 5
13
15 3

16
18
9
2
7

Ref Part
No. No. Description Qty
1 055648 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 067847 NUT/HEX 3/8 NY NC Z . . . . . . . . . . . . . . . 2
3 074091 TIE/NYLON . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 076147 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . 2
5 131842 NUT/SPIRALOCK 5/16-18 . . . . . . . . . . . . 1
6 138529 LINK TUBE . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 138530 WELD/EXTENSION LINK/RT . . . . . . . . . . 1
8 138535 COVER/ALL-TACH . . . . . . . . . . . . . . . . . . 1
9 138568 ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 138839 ASSY/SWITCH/ELE PWR TACH . . . . . . . 1
11 138848 HARNESS/PWR ALL-TACH . . . . . . . . . . . 1
12 138850 HARNESS/PWR ALL-TACH . . . . . . . . . . . 1
13 139101 DECAL-POWER ALL-TACH . . . . . . . . . . . 1
14 139107 DECAL-LATCHING (LEFT). . . . . . . . . . . . 1
15 139109 DECAL-LATCHING (RIGHT) . . . . . . . . . . 1
16 650579 CS 3/8x1-3/4 C5ZY . . . . . . . . . . . . . . . . . . 2
17 650687 CB 5/16X3/4 C5ZY. . . . . . . . . . . . . . . . . . . 1
18 651168 THWNS TX USL .38 X .75 . . . . . . . . . . . . 6
19 138849 HARNESS/PWR ALL-TACH . . . . . . . . . . . 1

PRINTED IN USA 172 917222/CP0507


KITS

PLUG CONNECTOR
810588 Backup Alarm Kit (Joystick Controls) INTO HARNESS 2

Ref Part Qty.


No. No. Description Req’d.
1 072806 Tee/Hyd. Fitting . . . . . . . . . . . . . . . . . . . . . 2
2 135727 Backup Alarm . . . . . . . . . . . . . . . . . . . . . . . 1
3 187045 Switch/Pressure . . . . . . . . . . . . . . . . . . . . . 2
4 651544 HWHMS 5/16x3/4 C2ZY . . . . . . . . . . . . . . 2
5 653007 HN 5/16 C2ZY . . . . . . . . . . . . . . . . . . . . . . 2

3 1

PLUG CONNECTOR
INTO HARNESS

3
1

Seat Belt Kit 810424 (2" Belt) / 810425 (3" Belt)

5
4
2
1
5
1

4 4 3
3

A
DETAIL A

1
2 4 1
5 5

Quantity Quantity
Ref. Part 810424 810425
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 184007 TAB/RETRACTOR MOUNT . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 420-36086 ASSEMBLY/ SEAT BELT 2" . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . -
420-36087 ASSEMBLY/SEAT BELT 3" . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 650630 SCREW/CAP 7/16 X 1 . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 654046 WASHER/FLAT 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 3

917222/CP0507 173 PRINTED IN USA


KITS

EXTEND AND ASSEMBLE


D-RING AS SHOWN Shoulder Belt System Kit 810426 (2" Belt) / 810427 (3" Belt)
REMOVE RETRACTOR
COVER TO INSTALL
CAP SCREW & WASHER
VIEW FROM RIGHT EXTEND AND ASSEMBLE
OUTER FACE A D-RING AS SHOWN
OF ROPS
SIDE PANEL 3

BOLT
CAP
NYLON
5 WASHER

6 1
5 6
DETAIL A
DETAIL B
2
B

1 1
REF DETAIL C
FOR CONNECTION 6

D 5

DETAIL C

1 6
4 5 1
6
DETAIL D

Quantity Quantity
Ref. Part 810426 810427
No. No. Description 3-Point 2" Restraint 3-Point 3" Restraint
1 081371 NUT/HEX LOCK 7/16 . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 139340 RESTRAINT ASSEMBLY/3-POINT . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . -
139341 RESTRAINT ASSEMBLY/3-POINT . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 183949 BOLT GROUP/SHOULDER . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 184007 TAB/RETRACTOR MOUNT . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 650630 SCREW/CAP 7/16 X 1 . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 654046 WASHER/FLAT 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 3

Seat Kits
Suspension Seat Kit 810422
Standard Seat Kit 810423

4 5
2
2

2 2 5
2
2 4
2
2

Quantity Quantity
Ref. Part 810422 810423
No. No. Description Suspension Seat Standard Seat
1 040-33761 BRACKET/SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 137836 NUT/HEX WHIZLOCK M8 . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 184017 SEAT/STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 1
184016 SEAT/SUSPENSION. . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . -
4 650630 SCREW/CAP 7/16 X 1 . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 654046 WASHER/FLAT 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRINTED IN USA 174 917222/CP0507


KITS

Cab Heater Kit 810856

MOUNT TO HOLE #1 SQUARE HOLE #2


MOUNT TO
HOLE #2 SQUARE HOLE #1
29

SUPPLY
HOSE

31 33
4 28
31
4
ATTACH WHERE ELECTRIC
HARNESS ATTACHES TO SUPPLY PORT 25
REAR OF ENGINE HEAD
RETURN LINE 32

27 5

15 33
4
ATTACH WHERE GRND 5
CABLE IS ATTACHED 33
TO ENGINE TO RETURN PORT 14
ON WATER PUMP 24
3 30
26 7
22 12
23 1
14
5 4
29
20 13
34 19
5 2
5 5
25
25
16

4 18

17

TO POWER TAP PLUG 9 8 6 4


21
IN LEFT ROPS PANEL

4 10

11

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d. No. No. Description Req’d.
1 055335 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 18 186066 GRILLE/RECIRCULATION . . . . . . . . . . . . . . . . . . 1
2 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 19 186193 FITTING/ST 1/2 MPT X 5/8 HOSE . . . . . . . . . . . 1
3 058615 CLAMP/INSULATED HOSE . . . . . . . . . . . . . . . . . 1 20 186799 CLAMP 1-1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 070648 NUT/LOCK 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . 10 21 189001 PLENUM/CROSSOVER DUCT . . . . . . . . . . . . . . 1
5 095955 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 22 189004 HOSE/HEATER 5/8 X 16 . . . . . . . . . . . . . . . . . . . 1
6 128007 CLAMP/TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 23 189232 ASSY/HEATER HOUSING . . . . . . . . . . . . . . . . . . 1
7 132504 VALVE/BALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 24 191351 ELBOW/90° 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . 1
8 136304 KNOB/HEATER SWITCH . . . . . . . . . . . . . . . . . . . 1 25 191352 CLAMP/TUBE 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 136305 SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 1 26 191356 HOSE/HEATER 5/8 X 72-1/2 . . . . . . . . . . . . . . . . 1
10 138455 SCREW/MACHINE #10 X 1-1/4 . . . . . . . . . . . . . . 4 27 191368 HOSE/HEATER 5/8 X 33-1/2 . . . . . . . . . . . . . . . . 1
11 138587 HARNESS/HEATER SWITCH . . . . . . . . . . . . . . . 1 28 191369 BRACKET/HEATER HOSE . . . . . . . . . . . . . . . . . . 1
12 170715 FUSE 40 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 29 191459 BRACKET/HARNESS . . . . . . . . . . . . . . . . . . . . . . 1
13 184451 FITTING/90° MP08 XFP08 . . . . . . . . . . . . . . . . . . 1 30 191507 HARNESS/BLOWER . . . . . . . . . . . . . . . . . . . . . . . 1
14 186193 FITTING/STRAIGHT HB12 X MP08 . . . . . . . . . . 2 31 420-19671 CLAMP/TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 184613 BRACKET/HEATER VALVE . . . . . . . . . . . . . . . . . 1 32 650486 SCREW/CAP 5/16 X 3/4 . . . . . . . . . . . . . . . . . . . . 1
16 184629 FUSE 20 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 33 650687 BOLT/CARRIAGE 5/16 X 3/4 . . . . . . . . . . . . . . . . 3
17 184709 FILTER/RECIRCULATION . . . . . . . . . . . . . . . . . . 1 34 650863 WASHER/FLAT 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 1

917222/CP0507 175 PRINTED IN USA


KITS

Cab Heater Kit 810856 - Cab - Heater Kit Service Parts 189232
Service Parts Assemblies Heater Housing Assembly

24 9
21
13
24 14
24
3
SEE NOTE
7 TYPICAL ALL
MOUNTING
SURFACES
24

24

22
6
24 15
12
2
2 8
ASSEMBLED VIEW

10 24
11
18

23
1
NOTE:
23
ALL MOUNTING SURFACES TO BE COVERED WITH
5 FOAM TAPE FOR SEALING PURPOSES.
17

16

20

19

Ref Part Qty. Ref Part Qty.


No. No. Description Req. No. No. Description Req.
1 076058 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 138563 GROMMET 5/8 . . . . . . . . . . . . . . . . . . . . . . 2
2 095955 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . 4 14 138564 PLUG/PLASTIC . . . . . . . . . . . . . . . . . . . . . 1
3 129420 PLUG/PLASTIC . . . . . . . . . . . . . . . . . . . . . 1 15 184709 FILTER/RECIRCULATION AIR . . . . . . . . 1
4 136314 SCREW/THUMB . . . . . . . . . . . . . . . . . . . . . 2 16 186151 BLOWER/DOUBLE . . . . . . . . . . . . . . . . . . 1
5 137797 NUT/SERRATED FLANGE #10 . . . . . . . . 2 17 186203 HARNESS/ELEC/HEATER RELAY . . . . . 1
6 138540 CORE/HEATER . . . . . . . . . . . . . . . . . . . . . 1 18 186936 PACK/RECTIFIER W/ LEADS . . . . . . . . . 1
7 138546 BRACKET/COIL MATING . . . . . . . . . . . . . 1 19 187030 CAP/DRIP . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 138549 PLENUM/AIR INTAKE . . . . . . . . . . . . . . . . 1 20 189015 ASSY/DRIP PAN . . . . . . . . . . . . . . . . . . . . 1
9 138554 ELBOW 90° 5/8 TUBE . . . . . . . . . . . . . . . . 2 21 189058 ASSY/HOUSING BACK PLATE . . . . . . . . 1
10 138555 HOSE/MOLDED . . . . . . . . . . . . . . . . . . . . . 1 22 189065 CLAMP/FILTER . . . . . . . . . . . . . . . . . . . . . 1
11 138556 HOSE/MOLDED . . . . . . . . . . . . . . . . . . . . . 1 23 650815 SCREW/MACHINE #10 X 3/4 . . . . . . . . . 8
12 138562 GROMMET 3/8 . . . . . . . . . . . . . . . . . . . . . . 2 24 651307 SCREW/MACHINE 1/4 X 1/2 . . . . . . . . . 18

PRINTED IN USA 176 917222/CP0507


KITS

HVAC Kit 810854


17 59 37
3 16

48 43
20
34 61 4 23
18 36
3

61 4 53 3
35 15 60 27 41
18
28
7 12 16 9
SUPPLY HOSE 55 27
10 2 12 33
6 9 50
58 16
SUPPLY PORT 21 38
ATTACH WHERE ELEC 42 8 44
RETURN LINE 5 3 14
HARNESS ATTACHES TO 54
39 5 9 49
REAR OF ENGINE HEAD
11 31 6
45
9 9
29
39
19 52 22
RETURN PORT 27
ON WATER PUMP 19 9
ATTACH WHERE GRND 57 39
CABLE IS ATTACHED
TO ENGINE 5

46
30 40
1
13
10 ROUTE HARNES THROUGH CLIPS
26 25 10 ON AC/HEAT BOX. TIE TO EXISTING
HARNESS FROM DRYER TO ALTERNATOR
TO POWER TAP IN 5
USING PLASTIC TIES
LEFT INSTRUMENT 32
PANEL

24

47

Ref Part Qty. Ref Part Qty.


No. No. Description Req’d. No. No. Description Req’d.
1 055648 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 32 189030 ASSY/AC CONTROL MODULE . . . . . . . . . . . . . . 1
2 058615 CLAMP/INSULATED HOSE . . . . . . . . . . . . . . . . . 1 33 190709 V-BELT 44" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 058805 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 34 190892 HOSE/AC/COMP TO COND . . . . . . . . . . . . . . . . . 1
4 067847 NUT/HEX 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 35 190895 HOSE/AC/EVAP TO COND . . . . . . . . . . . . . . . . . 1
5 070648 NUT/LOCK 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 36 191215 COMPRESSOR/AC . . . . . . . . . . . . . . . . . . . . . . . . 1
6 070856 NUT/LOCK 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 37 191339 HOSE/AC/DRYER-COND . . . . . . . . . . . . . . . . . . . 1
7 076058 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 38 191351 ELBOW/90° 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . 1
8 081377 SCREW/CAP LOCKING 3/8 X 1-1/4 . . . . . . . . . . 1 39 191352 CLAMP/TUBE 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . 3
9 095955 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 40 191356 HOSE/HEATER 5/8 X 72-1/2 . . . . . . . . . . . . . . . . 1
10 128007 CLAMP/TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 41 191368 HOSE/HEATER 5/8 X 33-1/2 . . . . . . . . . . . . . . . . 1
11 129567 SPACER .85 LONG . . . . . . . . . . . . . . . . . . . . . . . . 1 42 191369 BRACKET/HEATER HOSE . . . . . . . . . . . . . . . . . . 1
12 137797 NUT/FLANGE SERRATED #10 . . . . . . . . . . . . . . 3 43 191423 ARM/ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 2
13 138455 SCREW/MACHINE #10 X 1-1/4 . . . . . . . . . . . . . . 4 44 191433 PULLEY/AC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 138649 RECEIVER/DRYER/AC . . . . . . . . . . . . . . . . . . . . . 1 45 191459 BRACKET/HARNESS . . . . . . . . . . . . . . . . . . . . . . 1
15 138714 SWITCH/BINARY/AC. . . . . . . . . . . . . . . . . . . . . . . 1 46 191505 HARNESS/AC/CHASSIS. . . . . . . . . . . . . . . . . . . . 1
16 138777 O-RING/AC/#6 FITTING . . . . . . . . . . . . . . . . . . . . 4 47 191506 HARNESS/AC/ROPS . . . . . . . . . . . . . . . . . . . . . . . 1
17 138778 O-RING/AC/#8 FITTING . . . . . . . . . . . . . . . . . . . . 2 48 192212 TUBE/PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 138779 O-RING/AC/#10 FITTING . . . . . . . . . . . . . . . . . . . 2 49 193017 BRACKET/AC DRYER/HTR VALVE . . . . . . . . . . 1
19 139074 DECAL/AC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 50 193460 VALVE/SOLENOID HTR/AC. . . . . . . . . . . . . . . . . 1
20 140614 ASSY/COMPRESSOR AC . . . . . . . . . . . . . . . . . . 1 51 420-19671 CLAMP/TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 184349 HOSE/AC/DRYER . . . . . . . . . . . . . . . . . . . . . . . . . 1 52 650486 SCREW/CAP 5/16 X 3/4 . . . . . . . . . . . . . . . . . . . . 1
22 184451 FITTING/90° MP08 X FP08 . . . . . . . . . . . . . . . . . 1 53 650490 SCREW/CAP 3/8 X 1 . . . . . . . . . . . . . . . . . . . . . . . 3
23 184606 ASSY/CONDENSOR . . . . . . . . . . . . . . . . . . . . . . . 1 54 650687 BOLT/CARRIAGE 5/16 X 3/4 . . . . . . . . . . . . . . . . 1
24 184629 FUSE 20 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 55 650790 BOLT/CARRIAGE 3/8 X 3/4 . . . . . . . . . . . . . . . . . 2
25 184709 FILTER/RECIRCULATION . . . . . . . . . . . . . . . . . . 1 56 650810 WASHER/FLAT 5/16 . . . . . . . . . . . . . . . . . . . . . . . 1
26 186066 GRILLE/RECIRCULATION . . . . . . . . . . . . . . . . . . 1 57 650863 WASHER/FLAT 1/4 . . . . . . . . . . . . . . . . . . . . . . . . 1
27 186193 FITTING/ST 1/2 MPT X 5/8 HOSE . . . . . . . . . . . 3 58 656005 SCREW/CAP M8 X 20 MM . . . . . . . . . . . . . . . . . . 1
28 186799 CLAMP 1-1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 59 656049 NUT/HEX M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 189000 ASSY/AC/HEATER HOUSING . . . . . . . . . . . . . . . 1 60 656141 SCREW/CAP M10 X 25 MM . . . . . . . . . . . . . . . . . 3
30 189001 PLENUM/CROSSOVER DUCT . . . . . . . . . . . . . . 1 61 656173 SCREW/CAP M10 130 MM. . . . . . . . . . . . . . . . . . 2
31 189004 HOSE/HEATER 5/8 X 16 . . . . . . . . . . . . . . . . . . . 1

917222/CP0507 177 PRINTED IN USA


KITS

Cab - HVAC Kit 810854 Service Parts Assemblies

29 29 8
26
12
14 29
17 18
29
SEE NOTE
6 TYPICAL ALL
MOUNTING
SURFACES

29
16
15
27
5
7 29 20
11
2
2
4 ASSEMBLED VIEW
29
9 10 13
NOTE:
23 ALL MOUNTING SURFACES TO BE COVERED WITH
FOAM TAPE FOR SEALING PURPOSES.
28
1
28
4
19 22

21
189030 Assembly View
1

25

24

3
6

4
2

Ref Part Qty. 20 184709 FILTER/RECIRCULATION AIR . . . . . . . . . . . . . . 1


21 186151 BLOWER/DOUBLE . . . . . . . . . . . . . . . . . . . . . . . . 1
No. No. Description Req.
22 186203 HARNESS/HEATER RELAY. . . . . . . . . . . . . . . . . 1
REF 189000 ASSEMBLY/AC-HEATER HOUSING . . . . . . . . . 1 23 186936 PACK/RECTIFIER W/LEADS . . . . . . . . . . . . . . . . 1
1 076058 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 24 187030 CAP/DRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 095955 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 25 189015 ASSY/DRIP PAN . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 136314 SCREW/THUMB . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 26 189058 ASSY/HOUSING BACK PLATE . . . . . . . . . . . . . . 1
4 137797 NUT/SERRATED FLANGE 10-24 . . . . . . . . . . . . 4 27 189065 CLAMP/FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 138540 CORE/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 28 650815 SCREW/MACHINE #10 X 3/4 . . . . . . . . . . . . . . . 8
6 138546 BRACKET/COIL MATING . . . . . . . . . . . . . . . . . . . 1 29 651307 SCREW/PHILLIPS RH 1/4-20 X 1/2 . . . . . . . . . 18
7 138549 PLENUM/AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . 1
8 138554 ELBOW/90° 5/8 TUBE . . . . . . . . . . . . . . . . . . . . . . 2
9 138555 HOSE/MOLDED 5/8 HEATER . . . . . . . . . . . . . . . 1 Ref Part Qty.
10 138556 HOSE/MOLDED 5/8 HEATER . . . . . . . . . . . . . . . 1 No. No. Description Req.
11 138562 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 138563 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 REF 189030 ASSEMBLY/AC CONTROL. . . . . . . . . . . . . . . . . . 1
13 138623 SWITCH/PRESET COLD CONTROL . . . . . . . . . 1 1 136305 SWITCH/HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 138678 CORE/EVAPORATOR - AC . . . . . . . . . . . . . . . . . 1 2 139279 KNOB/AC, HEATER CONTROL . . . . . . . . . . . . . 2
15 138720 PIPE/BULKHEAD AC FITTING . . . . . . . . . . . . . . 1 3 189033 MODULE/AC CONTROL . . . . . . . . . . . . . . . . . . . . 1
16 138723 VALVE/EXPANSION AC . . . . . . . . . . . . . . . . . . . . 1 4 189047 FACEPLATE/AC CONTROL . . . . . . . . . . . . . . . . . 1
17 138728 NUT/JAM 7/8-14. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5 189049 DECAL/AC CONTROL MODULE . . . . . . . . . . . . . 1
18 138729 NUT/JAM 5/8-18. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 189052 CLAMP/AC CONTROL FACEPLATE . . . . . . . . . 1
19 138768 HARNESS/WIRE AC COLD SWITCH . . . . . . . . . 1 7 654006 WASHER/FLAT 3/8 . . . . . . . . . . . . . . . . . . . . . . . . 3

PRINTED IN USA 178 917222/CP0507


KITS

3/4-16 UNF
2 (SUCTION)
Cab - HVAC Kit 810854
Service Parts Assemblies

4 1
3

7/8-14 UNF
(RETURN)

Ref Part Qty. 140614 Compressor Assembly View


No. No. Description Req’d.
REF 140614 ASSY/COMPRESSOR . . . . . . . . . . . . . . . . 1
1 138781 SCREW/MACHINE M10 X 20 MM . . . . . . 1
2 139288 CLUTCH/AC COMPRESSOR . . . . . . . . . . 1
3 140617 MANIFOLD/PUMP A/C . . . . . . . . . . . . . . . 1
4 140780 O-RING SET . . . . . . . . . . . . . . . . . . . . . . . . 1

Engine Block Heater Kit 810857

REPLACEMENT CORD 186032

Ref Part Qty.


No. No. Description Req.
1 055648 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 058615 CLAMP/INSULATED HOSE . . . . . . . . . . . 2
3 191539 HEATER/BLOCK 750 W . . . . . . . . . . . . . . 1

917222/CP0507 179 PRINTED IN USA


KITS

Radio, AM-FM-WB Kit 810897

TO POWER SUPPLY CONNECTOR


ON ROPS WIRE HARNESS

2
3

3
6

4 5

7
FUSE IS USED FOR
INSTALLATION IN
7810 OR 2109 ONLY 4
2

AUX INPUT CABLE 1


SUPPLIED WITH 8
RADIO ASS'Y 192454 12
12
1

RADIO MOUNTING SCREWS


1 M4 X .7 X 8mm WITH
ATTACHED LOCKWASHER (QTY 4)
12 1 SUPPLIED IN HARDWARE BAG
12
10 WITH RADIO ASS'Y 192454

13 HOLE TEMPLATE
USE FOR TRIMMING
13 11 HOLES IN HEADLINER

Ref. Part Qty.


No. No. Description Req.
1 084175 NUT/HEX #10 . . . . . . . . . . . . . . . . . . . . . . . 4
2 119888 GROMMET/RUBBER. . . . . . . . . . . . . . . . . 2
3 137463 GROMMET/PANEL FASTENER . . . . . . . 8
4 137821 SCREW/PHILLIP FH #6 X 1/2 . . . . . . . . 8
5 184505 SPEAKER/RADIO 4" . . . . . . . . . . . . . . . . . 2
6 184507 ANTENNA/RADIO . . . . . . . . . . . . . . . . . . . 1
7 184631 FUSE/ATM/10 A . . . . . . . . . . . . . . . . . . . . . 1
8 192454 RADIO/AM-FM-WB . . . . . . . . . . . . . . . . . . 1
9 192456 HARNESS/WIRE RADIO. . . . . . . . . . . . . . 1
10 193992 PLATE/MATING RADIO MOUNT . . . . . . . 1
11 193993 TEMPLATE/RADIO MOUNT . . . . . . . . . . . 1
12 650584 WASHER/FLAT #10 . . . . . . . . . . . . . . . . . . 4
13 651343 SCREW/MACHINE PH #10 X 1/2 . . . . . . 2

PRINTED IN USA 180 917222/CP0507


KITS

Cab Sealing Kit 193443

30

11
6

10

27
6
21

7 1
18
23 4

26
25 5
15
29 24

13
2 9

18
2

17

22
2

8 3

2 23

16
12

23 2 19 7 14

20

Ref. Part Qty. Ref. Part Qty.


No. No. Description Req. No. No. Description Req.
1 078504 NUT/WELD 1/4 . . . . . . . . . . . . . . . . . . . . . . 2 16 192678 FOAM/SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1
2 081380 HFS 5/16x3/4 C5ZY. . . . . . . . . . . . . . . . . 18 17 192690 FOAM/SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1
3 132271 SEAL-SHROUD . . . . . . . . . . . . . . . . . . . . . 1 18 192692 PLATE/BOOT . . . . . . . . . . . . . . . . . . . . . . . 2
4 135270 WASHER/SEALING 3/8 . . . . . . . . . . . . . . 2 19 192696 PLATE/BOOT MT . . . . . . . . . . . . . . . . . . . . 1
5 135385 SEAL-SHROUD . . . . . . . . . . . . . . . . . . . . . 4 20 192907 FLOOR PLATE/WLDMT . . . . . . . . . . . . . . 1
6 184634 SEAL/BULB . . . . . . . . . . . . . . . . . . . . . . . . . 4 21 192916 FOAM/SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2
7 192330 BOOT/CABLE . . . . . . . . . . . . . . . . . . . . . . . 3 22 193258 FILLER PLATE/WLDMT . . . . . . . . . . . . . . 1
8 192565 PLATE/COVER . . . . . . . . . . . . . . . . . . . . . . 1 23 210-19470 NUT/FLRSUF 5/16 CZ . . . . . . . . . . . . . . 14
9 192568 BATTERY/COVER . . . . . . . . . . . . . . . . . . . 1 24 310-15859 PHIL PAN S 1/4-20 x 3/4 . . . . . . . . . . . . . 2
10 192570 COVER/JOYSTICK . . . . . . . . . . . . . . . . . . 2 25 420-36134 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 192572 WLDT/JOYSTICK MT . . . . . . . . . . . . . . . . 2 26 650485 CS 5/16x5/8 C5ZY . . . . . . . . . . . . . . . . . . . 2
12 192576 FOAM/SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 27 651647 Ptorx HTFMS 1/4x1/2 CBZ . . . . . . . . . . . . 8
13 192579 FOAM/SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 28 651648 HHTFS TAP/R 5/16x3/4 CZY . . . . . . . . . . 2
14 192594 FOAM/SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 29 651650 HHTFS TAP/R 1032x1/2 CZY . . . . . . . . . 4
15 192632 COVER/WIRE . . . . . . . . . . . . . . . . . . . . . . . 1 30 651660 HWHTF 1/4-20x1-1/4 TYPE . . . . . . . . . . . 7

917222/CP0507 181 PRINTED IN USA


KITS

3 8 7 4
6 1 Pre-Cleaner Kit 192769
5
2

Ref. Part Qty. Ref. Part Qty.


No. No. Description Req. No. No. Description Req.
1 064260 NUT/LOCK 5/16 . . . . . . . . . . . . . . . . . . . . . 2 5 192609 TUBE/INTAKE . . . . . . . . . . . . . . . . . . . . . . 1
2 137811 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . 1 6 192704 PIVOT/PRECLEANER . . . . . . . . . . . . . . . . 1
3 192587 PRECLEANER . . . . . . . . . . . . . . . . . . . . . . 1 7 650487 SCREW/CAP 5/16 X 1. . . . . . . . . . . . . . . . 2
4 192605 BRACKET/PRECLEANER . . . . . . . . . . . . 1 8 650510 SCREW/TAPPING 5/16 X 1/2 . . . . . . . . . 2

10
2
8
15
17 Deluxe Cab Filter Kit 810952
7
12
16 6

16 LATER MODELS

13
11

EARLIER MODELS

16
3 4
9

DECAL 137647 IS TO BE USED ON DOMESTIC MACHINES


14 DECAL 137843 IS TO BE USED ON EU MACHINES

Ref. Part Qty. Ref. Part Qty.


No. No. Description Req. No. No. Description Req.
1 070634 NUT/FLLSUF 1/4 CZ . . . . . . . . . . . . . . . . . 6 10 192747 AC INTAKE/WLDMT . . . . . . . . . . . . . . . . . 1
2 071401 HLN INST 1/4 CZY. . . . . . . . . . . . . . . . . . . 4 11 192748 COVER PLATE/FILTER . . . . . . . . . . . . . . 1
3 137647 DECAL/DANGER/WARNING . . . . . . . . . . 1 12 192760 PLATE/RECIRC COVER . . . . . . . . . . . . . . 1
4 137843 DECAL/DANGER/WARNING EU . . . . . . . 1 13 192898 PLATE/AC INTAKE . . . . . . . . . . . . . . . . . . 1
5 138552 SCREW/THUMB KNOB, 1/4-20 . . . . . . . . 1 14 192946 FILTER MT/WLDMT . . . . . . . . . . . . . . . . . 1
6 191868 FLANGE/AIR INTAKE . . . . . . . . . . . . . . . . 1 15 650835 CS 1/4x1 C5ZY. . . . . . . . . . . . . . . . . . . . . . 4
7 192689 PLATE/RECIRC COVER . . . . . . . . . . . . . . 1 16 651308 PHMS SLT 1/4x3/4 ZB . . . . . . . . . . . . . . 11
8 192743 FILTER/AIR . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 654004 FW 5/16 AWZY . . . . . . . . . . . . . . . . . . . . . . 4
9 192744 FILTER/AIR . . . . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN USA 182 917222/CP0507


KITS

AVAILABLE ACCESSORIES

Description Stock #
• Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810023
• High-Flow Hydraulics Coupler Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808630
• Standard Flow Hydraulics Coupler Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 806431

917222/CP0507 183 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

040775 70 1 062023 20 3 070648 177 5 076031 30 11


040775 72 1 062282 46 2 070856 177 6 076058 100 9
040775 74 1 064260 2 1 071105 166 4 076058 176 1
040775 76 1 064260 40 2 071401 16 2 076058 177 7
040775 78 1 064260 44 2 071401 48 3 076058 178 1
040775 80 1 064260 46 3 071401 50 1 076147 16 4
052048 100 1 064260 48 1 071401 54 1 076147 86 5
054202 52 1 064260 70 3 071401 60 1 076147 100 10
054626 26 1 064260 74 3 071401 68 1 076147 172 4
054626 28 1 064260 78 3 071401 88 6 076588 106 2
054626 38 1 064260 88 3 071401 168 1 076588 171 2
054626 88 1 064260 100 6 071401 182 2 076589 18 1
054816 30 1 064260 108 2 071703 168 2 076590 2 7
054816 38 2 064260 170 1 071703 169 2 076590 6 3

NUMERICAL INDEX
054816 40 1 064260 182 1 072340 104 3 076590 8 3
054818 20 1 064354 2 2 072343 100 7 076590 10 2
054820 26 2 064354 86 2 072490 88 7 076590 12 2
054820 28 2 065415 30 3 072580 26 5 076590 20 5
054885 70 2 067750 6 1 072580 28 6 076880 38 4
054885 72 2 067750 8 1 072587 30 5 078150 166 5
054885 74 2 067750 104 1 072587 44 3 078151 166 7
054885 76 2 067750 112 1 072587 46 5 078504 181 1
054885 78 2 067761 30 4 072602 30 6 078942 98 3
054885 80 2 067823 88 4 072602 42 1 079026 88 8
054985 100 2 067847 2 3 072615 30 7 079039 52 5
054994 26 3 067847 14 1 072806 173 1 079039 62 6
054994 28 3 067847 48 2 072807 30 8 079039 64 6
054994 30 2 067847 70 4 072871 62 2 079097 44 5
055335 175 1 067847 72 3 072871 64 2 079097 46 7
055648 28 4 067847 74 4 073024 16 3 079097 100 11
055648 86 1 067847 76 3 073200 166 6 079098 30 12
055648 100 3 067847 78 4 073687 6 2 079098 40 6
055648 106 1 067847 80 3 073687 8 2 079098 42 2
055648 108 1 067847 82 1 073687 10 1 079098 44 6
055648 165 1 067847 84 1 073687 12 1 079098 46 8
055648 169 1 067847 170 2 073687 166 3 079098 100 12
055648 171 1 067847 172 2 073694 112 2 079126 30 13
055648 175 2 067847 177 4 074091 86 4 079126 40 7
055648 177 1 067950 46 4 074091 100 8 079126 42 3
055648 179 1 067950 98 1 074091 104 4 079209 82 2
055919 166 8 068034 2 4 074091 172 3 079209 84 2
055981 44 1 068034 20 4 074093 52 3 079216 62 7
055981 46 1 068034 40 3 074093 62 3 079216 64 7
056937 52 2 068034 86 3 074093 64 3 079414 20 6
056937 56 1 068034 88 5 074395 40 5 080808 146 1
056937 62 1 068938 26 4 074395 44 4 080809 146 2
056937 64 1 068938 28 5 074395 46 6 080810 146 3
057557 88 2 068938 34 1 074868 52 4 080811 146 4
058615 100 4 068938 36 1 074868 62 4 080813 146 6
058615 175 3 070634 2 5 074868 64 4 081371 94 1
058615 177 2 070634 114 1 074868 165 14 081371 96 1
058615 179 2 070634 182 1 075196 30 9 081371 173 1
058805 100 5 070648 2 6 075236 30 10 081371 174 1
058805 177 3 070648 40 4 075288 56 2 081377 56 3
061166 20 2 070648 98 2 075288 62 5 081377 177 8
062023 16 1 070648 175 4 075288 64 5 081380 2 8

PRINTED IN USA 184 917222/CP0507


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

081380 6 4 121030 120 41 128633 74 8 131952 42 4


081380 8 4 121773 22 2 128633 76 7 131953 42 5
081380 10 3 121773 24 2 128633 78 8 131958 44 10
081380 12 3 121774 22 3 128633 80 7 131958 46 13
081380 20 7 121774 24 3 128634 48 6 132049 30 19
081380 62 8 121897 148 4 128738 38 7 132199 150 2
081380 64 8 122483 166 9 128738 58 3 132271 10 4
081380 100 13 122485 2 11 128738 104 7 132271 181 3
081380 104 5 122485 168 3 128738 110 1 132274 166 10
081380 181 2 122485 169 3 129004 146 5 132285 108 3
084175 114 2 122778 134 10 129066 146 10 132286 108 4
084175 180 1 122778 134 10 129124 58 4 132291 165 6
087393 58 1 122840 148 2 129124 60 4 132293 2 20
NUMERICAL INDEX

087393 60 2 123601 100 17 129420 176 3 132346 50 3


087849 18 2 124078 2 12 129567 16 7 132346 54 3
087849 114 3 124078 70 6 129567 177 11 132353 166 1
088040 104 6 124078 72 5 130064 104 8 132366 2 21
088044 26 6 124078 74 6 131050 119 48 132372 48 7
088044 28 7 124078 76 5 131522 2 14 132372 50 4
088046 58 2 124078 78 6 131522 30 17 132372 54 4
088046 60 3 124078 80 5 131529 134 12 132373 50 5
088101 84 13 127342 30 16 131529 134 12 132373 54 5
088296 166 1 127716 48 4 131529 152 1 132493 2 22
088297 166 2 127716 50 2 131577 134 9 132504 175 7
088442 26 7 127716 54 2 131577 134 9 132621 132 11
088442 28 8 127717 44 8 131577 144 56 132638 132 38
088467 100 14 127717 46 10 131609 14 2 132707 84 3
088471 146 7 127717 52 6 131797 2 15 134327 52 8
088472 146 8 127717 56 5 131799 2 16 134327 62 12
088473 146 9 127717 62 9 131842 2 17 134345 2 23
088904 40 8 127717 64 9 131842 16 8 134588 50 6
088904 44 7 127717 70 7 131842 18 3 134588 90 1
088904 46 9 127717 72 6 131842 30 18 134588 100 21
088912 84 1 127717 74 7 131842 38 8 134588 165 5
089961 146 11 127717 76 6 131842 40 9 134757 62 13
091666 100 15 127717 78 7 131842 44 9 134757 72 9
091667 100 16 127717 80 6 131842 46 12 134757 76 9
092164 2 9 128007 16 6 131842 56 7 134757 80 9
092164 22 1 128007 100 18 131842 62 11 134792 52 9
092164 24 1 128007 175 6 131842 64 11 134792 62 14
095955 16 5 128007 177 10 131842 70 9 134792 64 12
095955 175 5 128015 2 13 131842 72 8 134851 64 13
095955 176 2 128316 46 11 131842 74 9 134852 2 24
095955 177 9 128316 52 7 131842 76 8 134852 20 8
095955 178 2 128316 56 6 131842 78 9 134852 30 20
114665 2 10 128316 62 10 131842 80 8 134852 52 10
114742 30 14 128316 64 10 131842 86 6 134852 56 8
114742 38 6 128316 98 6 131842 100 20 134852 62 16
114824 30 15 128508 116 1 131842 104 9 134852 64 14
119888 180 2 128508 116 1 131842 165 8 134852 88 9
121002 70 5 128508 116 1 131842 171 1 134852 100 22
121002 72 4 128508 116 2 131842 172 5 134853 2 25
121002 74 5 128508 116 2 131913 2 18 134853 22 4
121002 76 4 128633 48 5 131913 98 7 134853 24 4
121002 78 5 128633 70 8 131940 2 19 134880 44 11
121002 80 4 128633 72 7 131951 18 4 134966 170 3

917222/CP0507 185 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

134988 44 12 136584 36 2 137089 44 21 137373 56 16


134991 44 13 136584 44 15 137089 46 18 137375 20 10
135007 44 14 136584 46 14 137099 26 10 137376 56 17
135270 181 4 136601 16 12 137099 130 137377 56 18
135332 64 15 136602 62 18 137108 20 9 137379 84 6
135367 30 21 136602 64 16 137111 44 22 137385 84 7
135367 146 136610 44 16 137111 46 22 137386 84 11
135385 90 2 136611 64 17 137112 44 23 137387 84 12
135385 181 5 136619 34 3 137112 46 23 137404 62 22
135393 52 11 136619 36 3 137130 40 13 137404 64 20
135393 62 17 136619 44 17 137130 44 24 137405 88 11
135427 16 9 136619 46 15 137130 46 24 137406 62 23
135427 88 10 136627 34 4 137135 40 14 137406 64 21
135661 2 26 136627 44 18 137135 44 25 137408 62 24

NUMERICAL INDEX
135727 165 11 136663 84 4 137135 46 25 137408 64 22
135727 173 2 136686 18 7 137147 84 2 137411 88 12
135773 40 10 136765 84 5 137158 84 3 137412 22 7
135773 82 3 136766 84 6 137164 84 4 137412 24 7
135928 26 8 136818 62 19 137167 84 5 137413 30 24
135928 28 9 136818 64 18 137168 84 7 137414 30 25
135940 26 9 136837 70 11 137169 84 8 137424 108 5
135940 28 10 136837 72 11 137170 84 9 137425 100 25
136003 50 7 136837 78 11 137177 84 10 137426 108 6
136011 50 8 136837 80 11 137186 40 15 137427 108 7
136011 54 6 136844 70 12 137205 26 9 137428 62 25
136045 16 10 136844 72 12 137205 28 10 137428 64 23
136111 14 3 136844 74 11 137220 154 2 137429 100 26
136175 14 4 136844 76 11 137221 154 3 137430 44 26
136204 100 23 136844 78 12 137222 154 4 137430 46 26
136226 16 11 136844 80 12 137223 154 5 137432 62 26
136226 100 24 136861 40 11 137225 154 7 137432 64 24
136226 170 4 136863 82 6 137228 156 2 137433 152 2
136304 175 8 136884 22 6 137230 156 4 137434 62 27
136305 175 9 136884 24 6 137251 62 20 137434 64 25
136305 178 1 136903 48 8 137256 62 21 137436 62 28
136314 176 4 136910 70 13 137256 64 19 137436 64 26
136314 178 3 136910 72 13 137267 90 3 137437 152 3
136332 28 11 136910 74 12 137279 156 10 137438 152 4
136332 132 136910 76 12 137308 70 14 137442 100 27
136333 28 12 136910 78 13 137308 72 14 137447 88 13
136333 132 136910 80 13 137308 74 13 137450 62 29
136339 14 5 137003 42 6 137308 76 13 137454 6 5
136383 18 5 137004 40 12 137308 78 14 137454 8 5
136420 2 27 137035 98 8 137308 80 14 137456 6 6
136443 18 6 137036 98 9 137323 56 9 137456 8 6
136453 2 28 137043 98 10 137324 56 10 137458 90 8
136470 14 6 137046 30 22 137326 56 11 137462 90 9
136493 82 4 137049 30 23 137337 98 12 137462 168 4
136539 82 5 137058 44 19 137346 56 12 137463 108 8
136582 70 10 137058 46 16 137347 56 13 137463 180 3
136582 72 10 137059 44 20 137348 90 4 137465 22 8
136582 74 10 137059 46 17 137350 90 5 137465 24 8
136582 76 10 137061 98 11 137351 90 6 137488 90 10
136582 78 10 137063 16 13 137352 90 7 137496 44 27
136582 80 10 137065 14 7 137353 56 14 137496 46 27
136584 34 2 137072 14 8 137372 56 15 137497 108 9

PRINTED IN USA 186 917222/CP0507


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

137498 18 5 137604 26 12 137739 167 5 137844 119 7


137501 18 5 137604 28 14 137740 40 22 137845 119 8
137502 90 11 137605 28 15 137741 40 23 137846 119 9
137503 90 12 137606 28 16 137742 114 5 137847 119 43
137507 90 13 137608 30 34 137743 167 6 137849 119 44
137508 100 28 137611 26 13 137744 167 7 137852 119 36
137509 42 7 137611 28 17 137745 167 8 137853 119 12
137510 42 8 137613 26 14 137749 104 12 137859 40 25
137511 30 26 137613 28 18 137750 30 37 137859 42 12
137512 30 27 137614 30 35 137753 104 13 137859 44 35
137514 30 28 137623 6 7 137755 119 36 137859 46 35
137515 30 29 137623 8 7 137756 119 12 137863 119 43
137516 30 30 137624 6 8 137759 70 17 137876 2 35
NUMERICAL INDEX

137522 50 9 137628 119 3 137759 72 17 137885 26 16


137522 54 7 137632 119 4 137759 74 16 137885 28 20
137530 48 9 137634 119 5 137759 76 16 137888 165 9
137530 50 10 137639 119 44 137759 78 15 137891 42 13
137530 54 8 137641 2 31 137759 80 15 137891 44 36
137531 30 31 137642 52 12 137774 167 9 137891 46 36
137532 90 14 137643 52 13 137775 167 10 137897 64 28
137537 48 10 137646 30 36 137776 167 11 137914 14 9
137537 50 11 137647 119 6 137783 30 38 137915 14 10
137540 26 11 137647 182 3 137784 58 5 137923 167 12
137540 28 13 137655 119 7 137784 60 6 137959 114 6
137542 30 32 137657 119 8 137784 66 1 138186 130 1
137545 119 2 137658 119 9 137784 68 2 138186 132 1
137557 48 11 137659 18 5 137797 38 9 138190 132 2
137557 50 12 137660 119 10 137797 100 29 138191 130 3
137557 54 9 137661 119 11 137797 104 14 138191 132 3
137559 88 14 137672 40 20 137797 110 2 138193 132 4
137570 48 12 137679 44 33 137797 176 5 138194 132 5
137570 54 10 137679 46 33 137797 177 12 138195 130 7
137573 40 16 137696 88 15 137797 178 4 138195 132 6
137573 42 9 137699 114 4 137805 2 32 138196 130 8
137574 40 17 137700 40 21 137806 119 13 138196 132 7
137576 40 18 137700 44 34 137807 2 33 138197 130 9
137576 42 10 137700 46 34 137808 119 14 138197 132 8
137577 40 19 137703 70 15 137811 30 39 138198 132 9
137577 42 11 137703 72 15 137811 40 24 138199 130 11
137578 44 28 137703 74 14 137811 182 2 138199 132 10
137578 46 28 137703 76 14 137814 119 15 138201 132 12
137579 44 29 137706 70 16 137815 2 34 138202 132 13
137579 46 29 137706 72 16 137816 30 40 138203 132 14
137580 44 30 137706 74 15 137821 90 15 138204 132 15
137580 46 30 137706 76 15 137821 108 10 138205 132 16
137581 44 31 137707 88 16 137821 180 4 138206 132 17
137581 46 31 137709 48 13 137822 90 16 138207 130 14
137582 44 32 137718 170 5 137829 120 33 138207 132 18
137582 46 32 137719 165 2 137832 26 15 138209 130 15
137586 30 33 137726 165 3 137832 28 19 138209 132 19
137591 2 29 137727 62 30 137836 92 1 138210 130 16
137592 2 30 137727 64 27 137836 174 2 138210 132 20
137599 22 9 137735 167 1 137841 119 16 138211 130 17
137599 24 9 137736 167 2 137842 119 3 138211 132 21
137602 104 10 137737 167 3 137843 119 6 138212 130 18
137603 104 11 137738 167 4 137843 182 4 138212 132 22

917222/CP0507 187 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

138213 130 19 138271 168 22 138555 178 9 138707 160 7


138213 132 23 138272 168 23 138556 176 11 138708 158 8
138214 130 20 138272 169 12 138556 178 10 138708 160 8
138214 132 24 138273 168 24 138562 176 12 138709 158 9
138215 130 21 138273 169 13 138562 178 11 138709 160 9
138215 132 25 138274 168 25 138563 176 13 138710 158 10
138216 130 22 138275 168 26 138563 178 12 138710 160 10
138216 132 26 138275 169 14 138564 176 14 138711 120 32
138217 132 27 138276 168 27 138568 86 8 138714 177 15
138219 132 28 138278 168 28 138568 172 9 138715 170 10
138220 132 29 138278 169 15 138587 175 11 138720 178 15
138221 130 26 138279 168 29 138619 2 37 138723 178 16
138221 132 30 138281 168 30 138623 178 13 138728 178 17
138222 130 27 138282 168 31 138627 38 10 138729 178 18

NUMERICAL INDEX
138222 132 31 138283 168 32 138628 38 11 138752 84 8
138223 130 28 138283 169 16 138649 177 14 138759 14 3
138223 132 32 138284 168 33 138652 170 6 138763 84 9
138224 132 33 138284 169 17 138662 170 7 138768 178 19
138225 130 30 138286 168 34 138669 170 8 138773 26 18
138225 132 34 138286 169 18 138670 170 9 138777 177 16
138226 130 31 138288 168 35 138672 28 21 138778 177 17
138226 132 35 138310 166 11 138673 28 22 138779 177 18
138229 130 32 138313 166 12 138674 26 17 138781 179 1
138229 132 36 138407 130 2 138678 178 14 138820 169 19
138230 130 33 138408 130 4 138682 158 6 138822 169 20
138230 132 37 138409 130 5 138682 160 6 138825 169 21
138232 130 36 138410 130 6 138683 158 1 138834 169 22
138232 132 39 138411 130 10 138683 160 1 138839 86 9
138233 130 37 138413 130 12 138688 158 1 138839 172 10
138233 132 40 138414 130 13 138688 160 1 138841 84 13
138245 2 36 138416 130 23 138689 158 2 138848 86 10
138250 168 5 138418 130 24 138689 160 2 138848 172 11
138250 169 4 138419 130 25 138690 158 3 138849 100 30
138251 168 6 138420 130 29 138690 160 3 138849 172 19
138251 169 5 138421 130 34 138691 158 4 138850 86 11
138252 168 7 138422 130 35 138691 160 4 138850 172 12
138252 169 6 138455 175 10 138692 158 5 138877 32 41
138254 168 8 138455 177 13 138692 160 5 138883 142 5
138257 168 9 138470 142 4 138693 158 6 138884 142 12
138259 168 10 138516 142 5 138693 160 6 138885 140 1
138260 168 11 138518 142 6 138694 158 7 138886 138 3
138260 169 7 138524 142 8 138694 160 7 138886 138 3
138261 168 12 138529 172 6 138695 158 8 138887 134 5
138261 169 8 138530 172 7 138695 160 8 138887 142
138262 168 13 138535 86 7 138696 158 9 138888 134 2
138262 169 9 138535 172 8 138696 160 9 138888 138
138263 168 14 138540 176 6 138698 158 11 138889 142 4
138263 169 10 138540 178 5 138698 160 11 138890 134 3
138264 168 15 138546 176 7 138699 158 12 138890 140
138265 168 16 138546 178 6 138699 160 12 138891 134 6
138266 168 17 138549 176 8 138700 158 13 138892 140 3
138266 169 11 138549 178 7 138703 158 15 138892 140 3
138267 168 18 138552 182 5 138703 160 13 138893 136 3
138268 168 19 138554 176 9 138705 158 16 138893 136 3
138269 168 20 138554 178 8 138705 160 14 138894 142 6
138270 168 21 138555 176 10 138707 158 7 138895 134 1

PRINTED IN USA 188 917222/CP0507


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

138895 134 1 138924 140 11 138964 142 8 140221 74 18


138895 136 138925 140 13 138965 142 11 140221 76 18
138895 136 138925 140 13 138966 142 21 140221 78 17
138896 140 2 138926 136 9 138967 134 2 140221 80 17
138896 140 2 138926 136 9 138967 134 140516 119 17
138897 138 1 138927 134 15 138968 134 1 140614 177 20
138898 142 2 138927 134 15 138968 134 140614 179
138899 142 1 138928 142 9 138997 136 10 140617 179 3
138900 134 4 138929 134 16 138997 136 10 140630 32 43
138900 142 138929 134 16 138998 134 14 140655 88 17
138901 134 4 138930 142 7 138998 134 14 140655 152
138901 134 4 138931 136 7 138998 140 7 140697 82 7
138901 142 138931 136 7 138998 140 7 140756 32 44
NUMERICAL INDEX

138902 136 8 138932 136 4 138999 140 14 140768 40 27


138902 136 8 138932 136 4 138999 140 14 140768 156
138903 136 1 138933 140 12 139000 134 7 140769 40 28
138903 136 1 138933 140 12 139000 134 7 140769 154
138904 136 12 138934 138 4 139009 98 14 140780 179 4
138904 136 12 138934 138 4 139010 98 15 140844 2 38
138905 138 7 138935 136 5 139013 98 16 140847 2 39
138905 138 7 138935 136 5 139014 98 17 140855 88 18
138906 140 5 138936 140 4 139074 177 19 140863 32 45
138906 140 5 138936 140 4 139101 120 37 140865 32 46
138907 138 6 138936 142 3 139101 172 13 140875 2 40
138907 138 6 138937 136 6 139107 120 38 170715 175 12
138908 136 13 138937 136 6 139107 172 14 183018 32 47
138908 136 13 138938 136 2 139109 120 39 183121 98 18
138909 138 2 138938 136 2 139109 172 15 183122 98 19
138909 138 2 138939 136 14 139115 32 42 183146 2 41
138910 142 8 138939 136 14 139169 168 36 183147 50 13
138911 136 11 138940 142 10 139169 169 23 183147 52 14
138911 136 11 138941 142 11 139170 169 24 183147 54 11
138912 140 6 138942 142 12 139172 169 25 183147 62 31
138912 140 6 138943 142 13 139218 169 26 183149 62 32
138913 142 10 138944 142 14 139225 84 14 183153 52 15
138914 142 11 138945 142 15 139279 178 2 183170 70 20
138915 140 10 138946 142 16 139288 179 2 183170 72 20
138915 140 10 138947 142 17 139333 108 11 183170 74 19
138916 142 9 138948 142 18 139340 96 2 183170 76 19
138917 134 8 138949 142 19 139340 174 2 183170 78 18
138917 134 8 138950 142 20 139341 96 2 183170 80 18
138918 142 13 138951 142 22 139341 174 2 183226 82 8
138918 142 23 138953 142 25 139355 170 11 183227 72 21
138919 140 8 138954 142 7 139520 156 8 183227 76 20
138919 140 8 138955 142 1 139521 82 24 183227 80 19
138920 138 5 138956 142 2 139817 40 26 183240 20 11
138920 138 5 138957 142 3 139933 4 58 183249 6 9
138921 134 17 138958 136 15 139935 4 58 183249 8 8
138921 134 17 138958 136 15 140217 70 18 183249 12 4
138922 134 13 138959 140 14 140217 72 18 183259 8 9
138922 134 13 138959 140 14 140217 74 17 183272 8 10
138923 140 9 138960 140 14 140217 76 17 183273 54 12
138923 140 9 138960 140 14 140217 78 16 183286 50 14
138924 134 11 138961 142 1 140217 80 16 183318 20 12
138924 134 11 138962 142 4 140221 70 19 183320 2 42
138924 140 11 138963 142 6 140221 72 19 183352 8 11

917222/CP0507 189 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

183372 8 12 183902 66 2 184231 120 31 184646 106 8


183384 20 13 183902 68 3 184233 4 51 184646 171 8
183416 44 37 183945 4 49 184243 38 13 184647 106 9
183423 154 11 183949 96 3 184243 110 3 184647 171 9
183427 20 14 183949 174 3 184244 32 54 184663 60 9
183429 100 31 183963 120 27 184277 32 55 184663 68 5
183445 100 32 183978 28 23 184279 100 35 184664 4 52
183547 100 33 183978 150 184296 20 22 184687 106 10
183613 6 10 183997 4 50 184318 88 21 184687 171 10
183613 12 5 184000 171 2 184327 100 36 184709 175 17
183627 2 43 184006 165 15 184328 171 3 184709 176 15
183634 104 15 184007 94 2 184349 177 21 184709 177 25
183635 88 19 184007 96 4 184357 120 35 184709 178 20
183640 6 11 184007 173 2 184363 38 14 184711 119 22

NUMERICAL INDEX
183640 12 6 184007 174 4 184363 162 184773 160 4
183648 2 44 184016 92 2 184384 162 1 184774 160 3
183648 20 15 184016 174 3 184388 162 3 184797 152 7
183669 32 48 184017 174 3 184389 162 2 184798 152 6
183670 32 49 184022 92 2 184451 175 13 184799 152 5
183672 88 20 184036 92 2 184451 177 22 184800 152 4
183672 152 184043 120 28 184454 171 3 184801 152 3
183684 32 50 184066 34 5 184466 78 19 184802 152 2
183685 32 51 184069 120 29 184466 80 20 184803 152 1
183691 32 52 184089 82 9 184477 106 3 184816 4 53
183693 40 29 184102 26 19 184477 171 3 184820 4 54
183707 134 1 184102 150 184480 46 38 184842 38 16
183707 134 184104 150 1 184485 106 4 184847 26 20
183709 134 2 184105 148 3 184485 171 4 184847 28 24
183709 134 184110 32 53 184495 46 39 184848 26 21
183711 20 16 184110 148 184497 10 5 184848 28 25
183724 20 17 184114 120 25 184497 12 9 184851 4 55
183729 2 45 184115 120 26 184505 180 5 184867 4 56
183732 104 16 184116 120 34 184507 180 6 184894 100 37
183745 112 3 184117 150 3 184518 106 5 184895 100 38
183748 119 18 184139 120 40 184518 171 5 184904 6 14
183749 119 19 184161 46 37 184525 120 30 184904 12 10
183750 20 18 184162 36 4 184526 120 31 184963 10 6
183765 20 19 184180 50 15 184541 20 23 184963 12 11
183780 4 46 184180 54 13 184560 20 24 184964 10 7
183784 14 4 184190 86 15 184605 18 8 184964 12 12
183785 20 20 184191 86 16 184606 177 23 184965 10 8
183800 20 21 184210 50 16 184613 175 15 184965 12 13
183802 6 12 184210 52 16 184627 86 18 184966 10 9
183802 8 13 184210 54 14 184629 175 16 184966 12 14
183802 12 7 184210 62 33 184629 177 24 186006 171 4
183803 6 13 184211 50 17 184631 38 15 186033 90 17
183803 8 14 184211 52 17 184631 180 7 186045 90 18
183803 12 8 184211 54 15 184634 58 7 186066 175 18
183812 4 47 184211 62 34 184634 66 3 186066 177 26
183814 100 34 184214 119 22 184634 181 6 186151 176 16
183839 108 12 184215 119 23 184643 106 6 186151 178 21
183877 22 10 184226 120 30 184643 171 6 186152 78 20
183877 24 10 184227 120 31 184644 106 7 186152 80 21
183880 58 6 184228 120 30 184644 171 7 186193 175 14
183880 60 7 184229 120 31 184645 60 8 186193 175 19
183882 4 48 184230 120 30 184645 68 4 186193 177 27

PRINTED IN USA 190 917222/CP0507


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

186195 158 10 188073 134 189755 144 54 190997 18 12


186195 160 10 188086 26 23 189756 144 30 190998 32 62
186203 176 17 188086 28 26 189757 144 40 190999 32 63
186203 178 22 188088 24 12 189758 144 32 191000 18 13
186232 154 8 188088 134 2 189759 144 24 191005 16 20
186233 154 6 188792 102 42 189760 144 22 191020 116 1
186234 154 1 188945 154 9 189761 144 23 191020 116 1
186235 156 7 188946 82 23 189763 144 16 191020 116 1
186236 156 5 189000 177 29 189764 144 18 191020 116 2
186237 156 3 189000 178 189766 144 26 191020 116 2
186238 156 1 189001 175 21 189767 144 14 191031 120 42
186704 22 11 189001 177 30 189768 144 1 191064 16 21
186704 24 11 189004 175 22 189769 144 42 191067 18 14
NUMERICAL INDEX

186710 38 17 189004 177 31 189770 144 2 191069 20 29


186718 38 18 189015 176 20 189771 144 36 191075 20 30
186799 175 20 189015 178 25 189772 144 4 191086 4 63
186799 177 28 189030 177 32 189934 16 15 191095 22 13
186823 38 19 189030 178 189935 4 57 191095 24 13
186832 100 39 189033 178 3 189942 4 58 191095 144
186833 100 40 189047 178 4 189946 4 59 191107 16 22
186907 18 9 189049 178 5 189956 4 60 191115 16 23
186936 176 18 189052 178 6 190016 134 2 191116 16 24
186936 178 23 189057 32 58 190016 138 191117 16 25
186985 114 7 189058 176 21 190017 134 3 191133 16 26
186986 114 8 189058 178 26 190017 140 191134 16 27
187002 62 15 189065 176 22 190018 134 4 191136 16 28
187009 114 9 189065 178 27 190018 142 191137 102 43
187010 4 56 189142 156 6 190019 134 6 191144 32 65
187011 4 55 189196 32 59 190020 138 1 191145 32 66
187014 114 10 189232 175 23 190021 140 1 191147 32 67
187015 114 11 189257 40 30 190023 142 1 191150 20 31
187016 114 12 189351 66 8 190024 142 1 191165 16 29
187018 114 13 189351 68 11 190025 16 16 191183 104 18
187030 176 19 189352 58 10 190041 20 25 191192 102 44
187030 178 24 189352 60 12 190061 58 14 191193 102 45
187045 173 3 189353 58 11 190061 60 16 191215 177 36
187351 38 20 189353 60 13 190061 66 11 191227 102 46
187356 104 17 189354 66 9 190061 68 6 191240 16 30
187364 10 10 189354 68 12 190285 20 26 191242 20 32
187364 12 15 189355 58 12 190286 20 27 191243 16 31
187402 102 41 189355 60 14 190493 16 17 191254 82 12
187418 158 2 189356 58 13 190646 119 1 191264 20 33
187418 160 2 189356 60 15 190684 58 15 191275 102 47
187419 158 3 189357 66 10 190684 60 17 191292 20 34
187420 158 4 189357 68 13 190709 177 33 191321 102 48
187421 158 5 189358 66 6 190713 20 28 191322 102 49
187421 160 5 189358 68 9 190768 4 61 191329 102 50
187462 10 11 189359 66 7 190782 18 10 191330 102 51
187462 12 16 189359 68 10 190812 16 18 191333 16 32
187704 36 5 189735 16 14 190816 4 62 191339 177 37
187704 46 40 189740 32 58 190820 18 11 191351 175 24
187890 82 10 189742 32 58 190892 177 34 191351 177 38
188059 26 22 189753 144 12 190895 177 35 191352 102 52
188063 32 56 189753 144 38 190904 16 19 191352 175 25
188066 32 57 189754 144 6 190918 32 60 191352 177 39
188073 22 12 189755 144 52 190965 32 61 191356 175 26

917222/CP0507 191 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

191356 177 40 191926 78 21 192690 10 19 650485 44 42


191368 175 27 192182 88 22 192690 181 17 650485 46 42
191368 177 41 192212 177 48 192692 10 20 650485 181 26
191369 175 28 192231 70 22 192692 181 18 650486 16 37
191369 177 42 192231 74 21 192696 10 21 650486 48 14
191384 82 22 192231 78 22 192696 181 19 650486 70 23
191423 177 43 192330 10 12 192704 182 6 650486 72 22
191427 40 31 192330 181 7 192743 182 8 650486 78 23
191427 44 38 192335 114 14 192744 182 9 650486 80 22
191427 46 41 192336 114 15 192747 182 10 650486 102 59
191430 82 13 192337 114 16 192748 182 11 650486 171 5
191433 177 44 192338 114 17 192760 182 12 650486 175 32
191444 144 8 192413 114 18 192898 182 13 650486 177 52
191445 144 28 192438 114 19 192907 10 22 650487 56 19

NUMERICAL INDEX
191447 144 44 192450 98 13 192907 181 20 650487 70 24
191448 144 45 192454 180 8 192908 114 24 650487 72 23
191450 102 53 192456 180 9 192916 181 21 650487 74 22
191451 18 15 192503 114 20 192946 182 14 650487 76 21
191452 16 33 192541 4 60 193017 177 49 650487 78 24
191459 175 29 192544 114 21 193093 58 18 650487 80 23
191459 177 45 192547 90 19 193093 60 5 650487 98 20
191477 104 19 192549 90 20 193156 98 5 650487 102 60
191485 119 24 192550 90 21 193157 98 4 650487 182 7
191487 119 21 192551 90 22 193161 22 5 650490 32 69
191488 119 20 192552 90 23 193161 24 5 650490 88 25
191492 40 32 192554 114 22 193258 10 23 650490 102 61
191493 40 33 192555 16 23 193258 181 22 650490 177 53
191494 42 14 192555 114 23 193460 177 50 650491 16 38
191495 44 39 192557 4 63 193587 82 11 650491 18 16
191495 46 21 192565 10 13 193778 22 13 650491 52 18
191496 44 40 192565 181 8 193778 24 13 650492 48 15
191496 46 20 192568 10 14 193778 144 650495 22 14
191497 44 41 192568 181 9 193963 144 4 650495 24 14
191497 46 19 192570 58 16 193964 144 8 650500 4 68
191499 119 46 192570 66 12 193965 144 28 650510 182 8
191500 102 54 192570 181 10 193992 180 10 650518 58 19
191501 20 35 192572 58 17 193993 180 11 650518 60 19
191502 42 15 192572 66 13 570002 82 16 650518 66 14
191503 42 16 192572 181 11 570002 84 15 650518 68 15
191505 177 46 192576 10 15 570002 156 11 650533 34 6
191506 177 47 192576 181 12 570003 82 17 650533 36 6
191507 175 30 192579 10 16 570019 154 10 650533 44 43
191539 179 3 192579 181 13 650225 50 18 650533 46 43
191577 102 55 192586 18 10 650225 54 16 650533 52 19
191635 104 20 192587 182 3 650354 88 23 650533 62 35
191686 28 27 192594 10 17 650419 26 25 650533 64 29
191700 82 14 192594 90 24 650419 28 30 650533 102 62
191705 102 56 192594 181 14 650426 60 18 650542 50 20
191706 119 47 192601 104 2 650426 68 14 650542 102 63
191742 16 34 192605 182 4 650448 16 36 650545 4 69
191743 16 35 192609 182 5 650448 88 24 650545 62 36
191768 4 64 192632 90 25 650448 165 4 650545 64 30
191775 28 28 192632 181 15 650484 10 26 650545 70 25
191868 182 6 192678 10 18 650484 50 19 650545 72 24
191926 70 21 192678 181 16 650484 54 17 650545 74 23
191926 74 20 192689 182 7 650485 42 17 650545 76 22

PRINTED IN USA 192 917222/CP0507


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

650545 78 25 650741 40 36 651137 154 12 651647 66 16


650545 80 24 650741 44 47 651164 170 13 651647 181 27
650546 168 37 650741 46 46 651167 40 38 651648 90 27
650569 4 70 650745 18 17 651167 82 19 651648 181 28
650573 38 21 650748 4 74 651168 172 18 651650 90 28
650573 70 26 650748 102 69 651202 102 70 651650 181 29
650573 72 25 650758 4 75 651202 114 26 651660 58 22
650573 74 24 650771 68 16 651259 166 2 651660 66 17
650573 76 23 650784 32 72 651269 84 17 651660 181 30
650573 78 26 650786 32 73 651307 176 24 651664 16 40
650573 80 25 650790 177 55 651307 178 29 651665 20 43
650573 98 21 650810 177 56 651308 4 80 651666 16 41
650579 172 16 650811 4 76 651308 6 16 651668 102 72
NUMERICAL INDEX

650580 48 16 650814 38 23 651308 8 16 651672 90 29


650580 50 21 650815 176 23 651308 10 28 652040 32 74
650580 54 18 650815 178 28 651308 12 18 652040 70 28
650580 70 27 650818 170 12 651308 90 26 652040 74 26
650580 72 26 650833 165 7 651308 98 22 652040 78 28
650580 74 25 650834 4 77 651308 104 21 653002 102 73
650580 76 24 650834 40 37 651308 112 4 653005 168 41
650580 78 27 650835 48 17 651308 114 27 653005 169 31
650580 80 26 650835 50 22 651308 182 16 653007 32 75
650580 169 27 650835 54 19 651312 102 71 653007 44 48
650584 180 12 650835 182 15 651343 180 13 653007 62 39
650585 4 71 650839 50 23 651372 16 39 653007 64 32
650585 20 39 650848 165 10 651406 16 43 653007 72 27
650585 86 20 650851 56 20 651467 50 25 653007 76 25
650629 84 16 650851 168 38 651467 52 21 653007 78 29
650630 94 4 650851 169 28 651467 54 20 653007 80 27
650630 96 5 650863 175 34 651467 62 38 653007 165 13
650630 173 4 650863 177 57 651529 98 23 653007 173 5
650630 174 5 650936 102 68 651531 26 26 653010 16 42
650630 174 4 650985 114 25 651531 28 31 653010 32 76
650663 102 65 651041 4 78 651533 26 27 653010 34 7
650687 4 72 651041 168 39 651533 28 32 653010 36 7
650687 20 40 651041 169 29 651534 26 28 653010 44 49
650687 38 22 651042 4 79 651534 28 33 653010 46 47
650687 172 17 651042 6 15 651537 82 20 653010 70 29
650687 175 33 651042 8 15 651539 4 81 653010 72 28
650687 177 54 651042 10 27 651544 165 12 653010 74 27
650692 32 70 651042 12 17 651544 168 40 653010 76 26
650692 40 34 651042 20 41 651544 169 30 653010 78 30
650692 42 18 651042 48 18 651544 173 4 653010 80 28
650692 44 44 651042 50 24 651549 22 17 653034 4 84
650692 46 44 651065 58 20 651549 24 17 653034 70 30
650692 102 64 651065 60 20 651551 88 27 653034 74 28
650692 102 66 651065 66 15 651564 4 82 653034 78 31
650704 4 73 651065 68 17 651564 14 11 653034 98 24
650725 44 45 651067 20 42 651564 84 18 653036 62 40
650725 88 26 651075 22 15 651566 84 19 653036 64 33
650729 82 18 651075 24 15 651594 82 21 653039 44 50
650732 32 71 651123 22 16 651614 84 20 653039 46 48
650732 40 35 651123 24 16 651614 84 10 653039 52 22
650732 44 46 651125 52 20 651625 4 83 653039 56 21
650732 46 45 651125 62 37 651645 40 39 653039 62 41
650733 102 67 651125 64 31 651647 58 21 653039 64 34

917222/CP0507 193 PRINTED IN USA


INDEX

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.

653039 70 31 656128 12 21 420-34829 20 38


653039 72 29 656141 177 60 420-35589 4 67
653039 74 29 656149 4 89 420-35886 171 3
653039 76 27 656173 177 61 420-36086 94 3
653039 78 32 805803 166 420-36086 173 3
653039 80 29 806894 166 420-36087 94 3
654002 42 19 807728 116 1 420-36087 173 3
654002 44 51 808403 167 420-36134 10 25
654002 46 49 808624 168 420-36134 181 25
654002 98 25 810046 116 1 H8049 84 11
654004 4 85 810146 116 2 L69789 70 32
654004 48 19 810310 116 2 L69789 72 31
654004 52 23 810655 116 1 L69789 78 33
654004 62 42 810949 116 2 L69789 80 31

NUMERICAL INDEX
654004 64 35 810950 116 2 L99875 156 12
654004 98 26 919010 32 64 P471548 16 44
654004 102 74 010-28854 14 1 P471548 22 18
654004 182 17 010-32401 14 2 P471548 24 18
654006 14 12 040-33761 174 1
654006 178 7 090-30303 56 4
654009 4 86 090-32025 112 2
654009 20 44 210-19470 10 24
654024 102 75 210-19470 20 36
654030 4 87 210-19470 102 57
654042 102 76 210-19470 181 23
654042 104 22 210-19533 4 65
654046 94 5 210-32187 102 58
654046 96 6 220-32679 82 15
654046 173 5 230-21881 156 9
654046 174 6 230-24749 26 24
654046 174 5 230-24749 28 29
654049 18 18 230-30569 38 5
654049 98 27 230-32667 32 68
655006 88 28 230-32736 144 52
656001 102 77 230-32736 144 54
656005 177 58 246-26730 14 10
656006 102 78 310-15859 181 24
656013 165 16 310-32411 4 66
656047 4 88 310-32411 86 19
656047 6 17 320-32692 14 5
656047 8 17 335-32282 14 6
656047 12 19 350-32273 144 33
656048 44 52 350-32408 144 10
656048 62 43 350-32539 14 7
656048 64 36 350-32542 14 8
656048 72 30 400-32513 14 9
656048 76 28 400-32514 14 10
656048 80 30 400-32515 14 11
656049 177 59 400-32521 14 12
656080 14 13 400-32522 14 13
656082 102 79 400-32523 14 14
656092 6 18 400-32555 14 15
656092 8 18 400-32556 14 16
656092 12 20 420-19671 175 31
656128 6 19 420-19671 177 51
656128 8 19 420-34828 20 37

PRINTED IN USA 194 917222/CP0507


O-RING TABLE AND TORQUE TABLE

Recommended Coupling & Adapter Installation Torque Specifications

For JIC 37° and 45°


For SAE “0" Ring Boss (Steel) (Machined or Flared)
Size Ft-Lbs Steel
Dash
Fractional
Minimum Maximum Size Ft-Lbs
(In.)
Fractional
-3 3/16 8 10 Dash Minimum Maximum
(In.)
-4 1/4 14 16
-5 5/16 18 20 -4 1/4 10 11
-6 3/8 24 26 -5 5/16 13 15
-8 1/2 50 60 -6 3/8 17 19
-8 1/2 34 38
-10 5/8 72 80 -10 5/8 50 56
-12 3/4 125 135
-14 7/8 160 180 -12 3/4 70 78
-16 1 200 220 -16 1 94 104
-20 1-1/4 210 280 -20 1-1/4 124 138
-24 1-1/2 270 360 -24 1-1/2 156 173
-32 2 219 243

917222/CP0507 195 PRINTED IN USA


SECTION D: SCHEMATICS
Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Hydrostatic/Hydraulic Schematic - Joystick Controls . . . . . . . . . . . . . . . . . . 198
HVAC Schematic - 810854 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Heater Schematic - 810856 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
ROPS/FOPS Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Chassis Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

SECTION D: SCHEMATICS

PRINTED IN USA 196 917222/CP0507


TILT
3.50 X 1.75 X 16.25
BRAKE
X POCLAIN MS11 RADIAL LIFT

917222/CP0507
PISTON DRIVE MOTOR 4.00 X 2.50 X 16.93
CASE DRAIN LEFT HAND MOTOR SHOWN
WITH 2-SPEED OPTION
64.0 CIR/38.4 CIR

PORT "A" 2-SPEED


OPTIONAL 2-SPEED Y PORT "L" 1-SPEED

SAFETY LOCK
REXROTH A10VG PORT "R" 2-SPEED SOLENOIDS
3.84 CIR PORT "R" 1-SPEED
5220 PSI
(DIFFERENTIAL) CHARGE PRESSURE
360 PSI (DIFFERENTIAL)

X
REXROTH A10VO
3.84 CIR
A G A 3300 PSI
B B
B A
85 CU IN A
700 PSI
PRECHARGE AC ONE-WAY
SELF LEVEL C D
RETURN OPTIONAL T
S L1 HYDRAGLIDE
MANIFOLD B B SUCTION CASE

197
DRAIN
SUCTION SUCTION LOAD SENSE
HYDROSTATIC/HYDRAULIC SCHEMATIC

STANDBY
PRESSURE 200 PSI OPTIONAL HIGH
50 PSI FLOW WITH DRAIN
RELIEF 40 GPM
PORT "A" 2-SPEED OPTIONAL HIGH
PORT "R" 1-SPEED FLOW SECTION 25 18 30 30
PORT "R" 2-SPEED GPM GPM GPM GPM
PORT "L" 1-SPEED A
B B A B A B A STANDARD AUX
COUPLERS
P 2-29 GPM
Y

OPTIONAL 2-SPEED

CASE DRAIN
HEAT POCLAIN MS11 RADIAL LS
EXCHANGER PISTON DRIVE MOTOR
X RIGHT HAND MOTOR SHOWN T
BRAKE
WITH 2-SPEED OPTION
BRAKE SOLENOID 64.0 CIR/38.4 CIR
(1-SPEED MODELS)
BRAKE AND 2-SPEED SOLENOID 25 PSI
(2-SPEED MODELS ONLY) BYPASS REXROTH MP18 PORT RELIEFS
MAIN CONTROL VALVE 3500 PSI
IN TANK
HYDRAULIC FILTER

RETURN RESTRICTOR
85 PSI CRACKING

25 PSI ELECTRIC
SERVICE INDICATOR

PRINTED IN USA
HYDROSTATIC/HYDRAULIC SCHEMATIC - JOYSTICK CONTROLS

917222/CP0507
TILT
POCLAIN MS11 RADIAL
PISTON DRIVE MOTOR 3.50 X 1.75 X 16.25
BRAKE LEFT HAND MOTOR SHOWN
X WITH 2-SPEED OPTION
64.0 CIR/38.4 CIR LIFT
4.00 X 2.50 X 16.93
CASE DRAIN
PORT "A" 2-SPEED
PORT "L" 1-SPEED P T P T
OPTIONAL 2-SPEED TRAVEL LIFT/TILT
Y JOYSTICK JOYSTICK
PORT "R" 2-SPEED
PORT "R" 1-SPEED 1 3 2 4
REXROTH A10VG 1 3 2 4
SAFETY LOCK
3.84 CIR
SOLENOIDS
5220 PSI
DIFFERNTIAL
CHARGE 85 CU IN
360 PSI X 700 PSI
PRECHARGE
G REXROTH A10VO
A A 3.84 CIR
3300 PSI OPTIONAL
B HYDRAGLIDE
AC A
B
4
ONE-WAY
G
2 SELF LEVEL
1A C D

198
RETURN S L1 A
MANIFOLD B B SUCTION
3
CASE
DRAIN B
SUCTION SUCTION
1
OPTIONAL HIGH
T FLOW WITH DRAIN
LOAD SENSE 40 GPM
50 PSI STANDBY
RELIEF PRESSURE 200 PSI
OPTIONAL HIGH 25 18 30 30
PORT "A" 2-SPEED FLOW SECTION GPM GPM GPM GPM
PORT "R" 1-SPEED
PORT "R" 2-SPEED
PORT "L" 1-SPEED B A B A B A B A
P
Y STANDARD AUX
COUPLERS
2-29 GPM
OPTIONAL 2-SPEED
CASE DRAIN
LS
POCLAIN MS11 RADIAL
BRAKE X PISTON DRIVE MOTOR T
RIGHT HAND MOTOR SHOWN
BRAKE AND 2-SPEED SOLENOID
WITH 2-SPEED OPTION
(2-SPEED MODELS ONLY)
64.0 CIR/38.4 CIR
BRAKE SOLENOID
HEAT (1-SPEED MODELS) 25 PSI
EXCHANGER BYPASS REXROTH MP18 PORT RELIEFS
MAIN CONTROL VALVE 3500 PSI

PRINTED IN USA
RETURN RESTRICTOR IN TANK
85 PSI CRACKING HYDRAULIC FILTER
25 PSI ELECTRIC
SERVICE INDICATOR
HVAC SCHEMATIC FOR 810854 KIT

FAN SPEED
SWITCH
YELLOW
TO 12VDC KEYED RED ORANGE
POWER IN LEFT M
L H AC/HEATER OFF
INSTR PANEL TEMP CONTROL IN
B C LEFT INSTR PANEL
RED RED RED
A A
BLACK BLACK
B B AC HEAT
RED
2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL RED RED
BLACK BLACK
ORANGE ORANGE
WHITE BLUE BLUE BLUE
C ORANGE
BLACK

WHITE
A BLUE

ORANGE
YELLOW

BLACK
BLUE
BLUE
D

RED
B

C
D

A
B

4 PIN WEATHERPACK
CONNECTOR PAIR AT
4 PIN WEATHERPACK HEATER HOUSING
CONNECTOR PAIR AT
HEATER HOUSING

HIGH SPEED
BLOWER FUSE
RED RED TO ALTERNATOR
+ BATTERY TERMINAL
40 AMP
C

BLACK
D

A
B

TO RIGHT SIDE
-
ORANGE

QUICK DISCONNECT CHASSIS GROUND


C
D

A
B
BLACK

WHITE
BLUE

TERMINAL PAIR AT
ORANGE
RED

BLACK
YELLOW

HEATER HOUSING
COMPRESSOR
BLUE BLUE
MAGNETIC
CLUTCH
RED

PRESET COLD
CONTROL SWITCH
IN HEATER HOUSING 86 87
+ 87a
HIGH SPEED
BLOWER RELAY
85 30
-
BLACK
AC -
RED

BINARY PRESSURE + AC
SWITCH IN
ACCUMULATOR/DRYER YELLOW
RED
BLACK BLACK BRIDGE
B B RECTIFIER BLACK
BLUE RED ORANGE
A A PACKAGE
L M H
2 PIN WEATHERPACK RESISTOR BLOCK BLOWER MOTOR
CONNECTOR PAIR AT IN HEATER HOUSING IN HEATER HOUSING
CONDENSOR HOUSING
WHITE

BLACK
86 87
+ 87a ELECTRIC ENG
CONDENSOR
FAN RELAY NC COOLANT FLOW
BLACK BLUE
85 30 ORANGE CONTROL VALVE
-

BLACK
FAN MOTOR CONDENSOR
IN CONDENSOR FAN FUSE
HOUSING RED RED TO ALTERNATOR
+ BATTERY TERMINAL
40 AMP
BLACK
TO RIGHT SIDE
-
CHASSIS GROUND

917222/CP0507 199 PRINTED IN USA


HEATER SCHEMATIC - 810856 KIT

L M H FAN SPEED
SWITCH
B C

RED #16 RED TO 12VDC


A A KEYED POWER
BLACK GROUND (CIRCUIT
B B
BREAKER 3)

2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL
ORANGE
YELLOW

BLACK
RED

C
D

A
B

4 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING
HIGH SPEED
BLOWER FUSE
RED RED TO POSITIVE BATTERY
+ SUPPLY SOURCE
40 AMP BLACK
- TO CHASSIS
GROUND STUD
C
D

A
B
ORANGE
RED

QUICK DISCONNECT
BLACK
YELLOW

TERMINAL PAIR AT
HEATER HOUSING
RED

86 87
+ 87a
HIGH SPEED
BLOWER RELAY
85 30
-

AC -
BRIDGE
RED

RECTIFIER
PACKAGE
+ AC

YELLOW
RED

ORANGE BLACK
L M H

RESISTOR BLOCK BLOWER MOTOR


IN HEATER HOUSING IN HEATER HOUSING

PRINTED IN USA 200 917222/CP0507


This Page Intentionally Left Blank

917222/CP0507 201 PRINTED IN USA


917222/CP0507 202 PRINTED IN USA
87 TN-16 63 WH-12 63 WH-12 02 RD-14 02 RD-14

AB
87 TN-16 02 RD-14 0 BK-12 0 BK-12 67 PK-16
40 GY-16 67 PK-16 02 RD-14 68 TN-16
40 GY-16 68 TN-16 67 PK-16 33 PK-16
02 RD-14 33 PK-16 68 TN-16 51 RD-14
02 RD-14 51 RD-14 33 PK-16 87 TN-16

POWER ALL TACH


31 OR-16 50 WH-14 51 RD-14 15 BR-16
31 OR-16 29 YL-16 50 WH-14 29 YL-16
50 WH-14 36 BU-14 29 YL-16 36 BU-14
50 WH-14 23 OR-16 36 BU-14 23 OR-16
14 PU-16 24 BU-16 23 OR-16 24 BU-16
23 OR-16 62 RD-12 24 BU-16 63 WH-12
20 BR-16 56 RD-12 62 RD-12 0 BL-12
4 BU-16 55 WH-12 87 TN-16 62 RD-12
51 RD-14 54 RD-14
29 YL-16
33 PK-16

15 BR-16
36 BU-14

22 GN-16 15 BR-16 50 WH-14


51 RD-14
37 GN-16

19 WH-16 0 BK-12 48 WH-14 48 WH-14


33 PK-16 31 OR-16
68 TN-16

53 RD-16
53 RD-16

23 OR-16

40 GY-16
37 GN-16

67 PK-16
B
B

A
A

68 TN-16 84 RD-14 B
B

A
A
1
2
3
4
5
6

25 BR-16 60 OR-14
29 YL-16 43 OR-14
LEFT

LIGHT
WORK
FRONT

24 BU-16 34 YL-16
05 RD-14 53 RD-14
42 GN-14 11 RD-12 SPEED BRAKE START
36 BU-14 42 GN-14 TWO PARK COLD
43 OR-14 05 RD-14

0 BK-14
0 BK-14
0 BK-14

RIDE CTL FLOATCTL


32 GN-16
[ OPT. ]

20 BR-16

PLUG
55 WH-12
55 WH-12
FLASHER
SAFETY

34 YL-16 02 RD-14
MODULE
CONTROL

ACCESSORY
34 YL-16

0 BK-14
AC/HEAT POWER
31 OR-16
ASSEMBLY

INTERLOCK

56 RD-12
SHUTDOWN

59 RD-14 40 GY-16

AC/HEAT POWER
2
3
SWITCH SWITCH

84 RD-14 32 GN-16
LEFT CONSOLE

9
8
7
6
5
4
3
2
1

53 RD-14 25 BR-16
10

60 OR-14 34 YL-16
POWER ALL-TACH PARK BRAKE

62 RD-12 19 WH-16
56 RD-12 22 GN-16
55 RD-12 50 WH-14
87 TN-16
67 PK-16

24 BU-16
0 BK-14

11 RD-12
53 RD-16
53 RD-16
02 RD-16

59 RD-14
43 0R-14

30 PU-16
FLOOD LAMP

54 RD-16
0 BK-14

4 BU-16

0 BK-12 4 BU-16
14 PU-16
30 PU-16
54 RD-14

40 GY-16
31 OR-16
52 WH-16
10 WH-16

54 RD-14
17 GN-16

14 PU-16 56 RD-12 56 RD-12


55 WH-12 55 WH-12
54 RD-14 54 RD-14 53 RD-16
54 RD-14 0 BK-12 4 BU-16
31 OR-16 52 WH-16
40 GY-16 14 PU-16
31 OR-16
4 BU-16 40 GY-16
14 PU-16
52 WH-16 17 GN-16
53 RD-16 10 WH-16
43 OR-14 54 RD-14
0 BK-14 43 OR-14
10 WH-16 0 BK-12 0 BK-12
17 GN-16 0 BK-14
40 GY-16 0 BK-14
40 GY-16 0 BK-14 0 BK-14
02 RD-14 0 BK-14 0 BK-14
02 RD-14 0 BK-14
40 GY-16 31 OR-16 0 BK-14
87 TN-16 02 RD-14 31 OR-16
29 YL-16 31 OR-16 50 WH-14
20 BR-16 50 WH-14 50 WH-14
43 OR-14 14 PU-16 14 PU-16
14 PU-16 87 TN-16
23 OR-16 23 OR-16
02 RD-14 20 BR-16
4 BU-16 4 BU-16 17 GN-16

BAR
51 RD-14 51 RD-14 54 RD-14

21
22 GN-16 22 GN-16

SWITCH
19 WH-16 19 WH-16

RESTRAINT
33 PK-16 33 PK-16
67 PK-16 67 PK-16
68 TN-16 68 TN-16

ROPS
50 WH-14 25 BR-16
25 BR-16 29 YL-16

GROUND
40 GY-16 24 BU-16
24 BU-16 05 RD-14 0 BK-14
05 RD-14 42 GN-14 0 BK-14
42 GN-14 36 BU-14 10 WH-16
36 BU-14 43 OR-14

SEAT
54 RD-14

21
31 OR-16 32 GN-16

SWITCH
32 GN-16 34 YL-16
34 YL-16
34 YL-16 59 RD-14
34 YL-16 84 RD-14
0 BK-16
AB C

59 RD-14 53 RD-14
54 RD-14 60 OR-14 0 BK-14
53 RD-14 62 RD-12
60 OR-14 56 RD-12
84 RD-14 55 RD-12
11 RD-12 43 OR-14 60 OR-14 60 OR-14
RADIO CONNECTION

0 BK-12 53 RD-14 61 GN-16


62 RD-12 54 RD-14 48 WH-14 84 RD-14
56 RD-12 54 RD-14 54 RD-14 84 RD-14
55 RD-12 54 RD-14 43 OR-14 84 RD-14
11 RD-12 84 RD-14 43 OR-14 43 OR-14
0 BK-12 60 OR-14 0 BK-14 0 BK-14
43 OR-14 34 YL-16
34 YL-16 53 RD-14
53 RD-14 53 RD-14
11 RD-12 48 WH-14
42 GN-14 11 RD-12
(OPT)
LIGHT

42 GN-14
STROBE

05 RD-14
84 RD-14
43 OR-14

29 YL-16 20 BR-16 5 RD-14

1
2 RD-14 20 BR-16

0 BK-14
0 BK-14
0 BK-14
20 BR-16

2
43 OR-14 02 RD-14

3
43 OR-14

4
4 BU-16

5
23 OR-16

6
0 BL-12
02 DR-14

7
62 RD-12
56 RD-12
55 RD-12
11 RD-12

8
0 BK-16
51 14-RD

9
0 BK-16
34 YL-16

11 RD-14

20 BR-16
02 RD-14
05 RD-14
11 RD-14
53 RD-16
53 RD-16
53 RD-16
53 RD-16
53 RD-16
53 RD-16
53 RD-16
53 RD-16

B
42 GN-14

A
43 OR-14

D
48 WH-14

61 GN-16
22 GN-16

C
19 WH-16
33 PK-16
67 PK-16
68 TN-16
50 WH-14
25 BR-16
40 GY-16

3
4
2
1

6
5

ROPS 24 PIN
2 RD 30

CONNECTION
24 BU-16

5 RD AC
(I)

(I)
FILTER AIR FILTER TEMP

34 YL-16
HYDTEMP

ST
05 RD-14

84 RD-14
53 RD-14
54 RD-14
59 RD-14

60 OR-14
34B YL-16
ENG

20 BR 17 ON
HYD

OFF
42 GN-14

ROPS 5 PIN
LIGHT WORK LIGHT

GLOW BATT SEAT BELT OIL PSI

FUEL
36 BU-14
DOME RIGHT FRONT

CONNECTION
87 TN-16

ENG TEMP
S
S
HOURMETER

9
8
7
6
5
4
3
2
1
53 RD-16

12
11
10
31 OR-16

LIGHT SW
ASSEMBLY

11 13 15 17 19 21 23
32 GN-16

10 12 14 16 18 20 22 24
IGNITION SW
RIGHT CONSOLE

34 YL-16

4 BU-16

40 GY-16
25 BR-16

53 RD-16
53 RD-16
53 RD-16
22 GN-16

ROPS 12 PIN
CONNECTION
4 BU-16 4 BU-16

32 GN-16
52 WH-16 14 PU-16 40 GY-16
15 BR-16 40 GY-16 32 GN-16

31 OR-16
40 GY-16 32 GN-16 34 YL-16

14 PU-16
32 GN-16 34 YL-16 31 OR-16

15 BR-16
19 WH-16
25 BR-16 31 OR-16 14 PU-16
34 YL-16 19 WH-16 19 WH-16
19 WH-16 15 BR-16 15 BR-16

0 BK-14
0 BK-14
22 GN-16 22 GN-16 22 GN-16
50 WH-14 25 BR-16 25 BR-16
31 OR-16 50 WH-14 50 WH-14 50 WH-14

AB
59 RD-14 52 WH-16 52 WH-16
59 RD-14 59 RD-14

TO FLASHERS
59 RD-14
52 WH-16

A BC
DOOR SWITCH
TO WIPER/WASHER/
ROPS/FOPS ELECTRICAL SCHEMATIC
917222/CP0507
02L RD-8

CHASSIS 24 PIN 1 34B YL-14


2 34 YL-14
ELECTRICAL - CHASSIS SCHEMATIC ELECTRIC CONNECTOR 3 59 RD-14
4 54 RD-14
ALL-TACH 5 53 RD-14
2 4 6 8 10 12 14 16 18 20 22 24 6 60 OR-14
1 3 5 7 9 11 13 15 17 19 21 23 7 84 RD-14
63 WH-12 A 8
0 BK-12 B 1 2 3 4 5 6 7 8 9 101112131415161718192021222324 9
E 0 BL-12 10
D 11 RD-12 11
C 55 RD-12 12
B 56 RD-12
A 62 RD-12 CHASSIS 12 PIN
CONNECTOR
02 RD-12

29 YL-16
20 BR-14
43 OR-14
04 BU-16
14 PU-16
23 OR-16
02 RD-14
51 RD-16
22 GN-16
19 WH-16
33 PK-16
50 WH-14
25 BR-16
40 GY-16
24 BU-16
05 RD-14
42 GN-14
36 BU-14
87 TN-16
31 OR-16
32 GN-16
02A RD-12
02B RD-12 CHASSIS 5 PIN
CONNECTOR
11 RD-12
56 RD-12
55 WH-12
62 RD-12
60 OR-14
54 RD-14
53 RD-14
84 RD-14
54 RD-14
34 YL-14
34B YL-14

02C RD-14
02G RD-12
02E RD-12
02F RD-12
02H RD-12

02 RD-14
05 RD-14
20 BR-16
29 YL-14
33 PK-16
23 OR-16
24 BU-16
04 BU-16
51 RD-16
87 TN-16
22 GN-16
19 WH-16
43 OR-14
31 OR-16
50 WH-14
25 BR-16
40 GY-16
14 PU-16
42 GN-14
36 BU-14
32 GN-16
0 BK-14
ENGINE
HEATER 30 - 30 - 30 - FUSE PANEL
85 85 85
FUSES MAXI LOCATED IN
CHASSIS ELECTRICAL SCHEMATIC

LOCATED FUSES ROPS

0 BK-14

0 BK-14
0 BK-14
+ + +

02 RD-14

02 RD-12
02 RD-12
02 RD-12
02 RD-12
ABOVE LOCATED 87 86 87 86 87 86

POWER RELAY
POWER RELAY
ABOVE

START RELAY
BATTERY
11 RD-12
59 RD-14
56 RD-12
55 WH-12

BATTERY 05 RD-14
41 YL-16
60 OR-14
62 RD-12
53 RD-14
84 RD-14
54 RD-14
34 YL-16
34B YL-16

02 RD-14
05 RD-14
30 - 02 RD-14
85

30
50
50
50
20
02 RD-12

125
125
82 WH-12 20 BR-16 02A RD-12 G L O W C O N TR O L
05 RD-14 29 YL-14 02B RD-12 WORK LIGHT 30A SOL LOCKS 20A
+ 20A
87 86 33 PK-16
30
20
20

23 OR-16

POWER RELAY
RIDE/
24 BU-16 2 SPEED 10A AC/HEATER 20A INJ PUMP 20A
05 RD-14 04 BU-16
10
20
20

30A STARTER
SOLENOID
51 RD-16
MICRO RELAY 87 TN-16 HORN 7.5A FAN CLUTCH 7.5A INTERLOCK
20 BR-16 10A

125A HEATER RELAY


50A MAIN POWER

50A MAIN POWER

125A HEATER RELAY


50A MAIN POWER
20A KEY SWITCH
POWER
10

PANEL
7.5
7.5

76 OR-14 WIPER/ DOME/


0 BK-14 WASHER 15A BACK UP ALARM 5A STROBE 10A
5

15
10

90 RD-14
30 - - 74 BU-14 ACCESSORY
85 30 85 RADIO 10A GAUGES 7.5A
75 TN-14 20A
20
10
7.5

+ - RELAY PANEL
+ + ACCESSORY 20A ALL TACH

HORN
LOCATED 87 86 87 86 ELEC 30A
30

20

BATTERY GLOW UNDER REAR ROPS 39 YL-41

START SAFETY

0 BK-0
MODULE 38 PU-14 DIODE
06 OR-16 27 GY-16

01 RD-0
08 OR-14 26 WH-16
6 5 4 3 2 1 RIDE CONTROL 33 PK-16 35 BU-14
21 GN-16 51 RD-14
TWO SPEED MODULE 08 OR-14
74 BU-14 06 OR-16
(OPTIONAL) 75 TN-14 82 WH-12
0 BK-14 85 PK-16
86 BR-14
121110 9 8 7 6 5 4 3 2 1 0F BK-14

0RR BK-16
4 BU-16
44 PK-16
0 BK-16
41 YL-16
90 RD-14
30 - 30 -
85 85

+ +
87 86 87 86
34A YL-14
80 YL-14
13 RD-12
83 TN-14
74 BU-14
75 TN-14
90 RD-14

76 OR-14
79 PK-14

SAFETY LOCKS
51 RD-16

INJECTION PUMP
76 OR-14
51 RD-14

38 PU-14
23 OR-16
NA
39 YL-14
86 BR-14
24 BL-16
26 WH-16
79A PK-16
85 PK-16
27 GY-16
87 TN-14
0BB BK-14
79 PK-14
29 YL-16
35 BU-14

41 YL-16

0RR BK-16
4 BU-16
44 PK-16
0 BK-16
90 RD-14
79 PK-14
26 WH-16
27 GY-16
23 OR-16
38 PU-14
24 BU-16
39 YL-14
87 TN-14
85 PK-16 44 PK-16
86 BR-14
0BB BK-14
LEFT CONTROL 90 RD-14 0 BK-14
0 BK-16 0F BK-14
HANDLE SWITCHES 44 PK-16 0BB BK-14
1 4 BU-16 0 BK-16
79 PK-16 0RR BK-16
2 76 OR-16 0RR BK-16
3 O6 OR-16
4 26 WH-16
RIGHT CONTROL
31 OR-16
14 PU-16

32 GN-16
22 GN-16
19 WH-16
43 OR-14
50 WH-14
25 BR-16
40 GY-16
42 GN-14
36 BU-14

82A WH-14
0 BK-14
34A YL-14
80 YL-14
13 RD-12
83 TN-14

39 YL-14
38 PU-14
27 GY-16
26 WH-16
35 BU-14
51 RD-14
08 OR-14
06 OR-16
82 WH-12
85 PK-16
86 BR-14
76 OR-14
79 PK-14

HANDLE SWITCHES
79 PK-16 1
79 PK-16 2
27 GY-16 3
0 BK-14

02L RD-8
44 PK-16

85 PK-16 4
FLOAT A 86 BR-14
CONTROL B 0 BK-14

SOLENOID
80 YL-14 ENGINE HEATER
RIDE A 39 YL-14 -
B
RELAY(SOLENOID) 30 85
83 TN-14

0 BK-14
51 RD-14
31 OR-16
14 PU-16
82A WH-14

38 PU-14 1
08 OR-14
25 BR-16
35 BU-14
36 BU-14
38 PU-14
27 GY-16
79 PK-16
0 BK-14
19 WH-16
82 WH-12
22 GN-16
34A YL-14

CONTROL
13 RD-12
42 GN-14
43 OR-14

80 YL-14
76 OR-16
06 OR-16
26 WH-16
39 YL-14
40 GY-16
32 GN-16
50 WH-14

85 PK-16
86 BR-14

BACKUP A 80 YL-14 0 BK-14 2 2 SPEED LOCATED RIGHT


SOLENOID B 49 GN-14 +
ALARM SOLENOID SIDE OF ENGINE 87 86
SWITCH COMPARTMENT
RIDE A 39 YL-14
B 0 BK-14 PARK

203
CONTROL 36 BU-14 1
0 BK-14 2 BRAKE
SOLENOID BACKUP A 49 GN-14
B 49 GN-14 SOLENOID
ALARM
1 35 BU-14 SWITCH
HYD TILT 2 0 BK-14
35 BU-14 1
81 RD-12

SOLENOID 0 BK-14 2 AUX HYD


A 49 GN-14 SPOOL LOCK
BACKUP B 0 BK-14
HYD TILT 1 35 BK-14 ALARM
2 0 BK-14
35 BU-14 1 HIGH FLOW
SOLENOID 0 BK-14 2
SPOOL LOCK

WIRE FUNCTION WIRE FUNCTION


0 BLACK GROUND 45 PULL COIL TIMER
1 RED BATT POWER DIRECT 46 PURPLE PULL COIL TIMER
35 BU-14 1 BATT POWER FUSED 47
2 HYD LIFT 2 RED WHITE PULL COIL RELAY/FUEL SOL
0 BK-14 GLOW COIL 48
3 BLUE WHITE LIGHT SW/FLASHER
SOLENOID 4 BLUE GLOW CONTROL LAMP 49 GREEN BACK UP ALARM
5 RED IGN SW/PWR RELAY 50 WHITE FLASHER/CONNECTOR
A 40 GY-16 6 HORN BUTTON/RELAY 51 RED FUEL SOL (HOLD)
HYD TEMP 7 RED PWR RELAY/CIRCUIT BREAKERS 52 WHITE DOOR SWITCH/SAFETY MOD
8 HORN RELAY/HORN 53 RED GAUGE POWER
SWITCH 35 BU-14 1 HYD LIFT 9 NA NA 54 RED INTERLOCK POWER
0 BK-14 2 10 WHITE SEAT SW 55 WHITE AC/HEAT POWER
SOLENOID 11 RED LIGHTS POWER(KEYED) 56 RED ACCESSORY POWER
12 RED IGN (KEYED) PWR 57 FAN CLUTCH
13 RED CHASSIS POWER (KEYED) 58 GLOW RELAY SIGNAL
14 PURPLE OIL PRESSURE SW 59 RED WIPER/WASH POWER
15 BROWN SEAT BELT LAMP 60 RADIO POWER
FORWARD_HORN RIGHT SIDE CHASSIS 16 RED ROPS POWER (KEYED) 61 GREEN RADIO MEMORY
32 GN-16 LEFT SIDE CHASSIS 17 GREEN RESTRAINT BAR SW 62 RED ALL TACH POWER (SWITCH)
HYD FILTER GROUND. LOCATED NEAR 18 SAFETY RELAY/ALTERNATOR 63 WHITE ALL TACH POWER
GROUND STUD 0 BK-14
RESTRICT 19 WHITE AIR FILTER RESTRICTION SW 64 BLACK GLOW RELAY GRND TO ECM
0 BK-16 FUEL FILTER/LIFT PUMP 20 IGN SW/START RELAY 1 65 BLUE INJ PUMP RELAY GRND TO ECM
LOACTED NEAR 08 OR-14
SWITCH 21 GREEN START RELAY/SAFETY RELAY 66 PURPLE LIFT PUMP RELAY GRND TO ECM
22 GREEN ENG TEMP SENDER 67 PINK
STARTER 23 2 SPEED LAMP 68 TAN WARN/COLD INDICATOR - ECM
FUEL 24 BLUE RIDE CONTROL LAMP 69 WHITE THROTTLE SENSOR GRND
25 BROWN FUEL SENDER 70 RED THROTTLE SENSOR POWER
SENDER 26 WHITE 2 SP SW/CONTROL MODULE 71 BLACK THROTTLE SENSOR SIGNAL
TO FLASHERS 27 GRAY RIDE CONT SW/MODULE 72 BLUE THROTTLE SWITCH SIGNAL
25 BR-16 28 GRAY 73 THROTTLE SWITCH POWER
B 50 WH-14 29 INTERLOCK MOD/ RELAY 1 2 74 BLUE SOLENOID LOCK POWER
A 0 BK-14 30 PURPLE BRAKE SW/INTERLOCK MOD 75 TAN INJ PUMP POWER
0 BK-14 31 ENG TEMP SW 76 HORN POWER
32 GREEN HYD FILTER SW 77 GRAY LIFT PUMP POWER
33 PINK CONTROL MOD/START RELAY 78 GRAY POWER TO LIFT PUMP
34 ALTERNATOR/HOUR METER 79 PINK RIDE/2 SPEED MODULE POWER
START RELIEF 2 0 BK-14 35 HYD SOLENOIDS 80 BACK UP ALARM POWER
1 BLUE
82A WH-14 36 BLUE PARK BRAKE SOLENOID 81 RED GLOW PLUG POWER
(OPT) 37 82 WHITE
13 RD-12

GREEN PARK BRAKE LITE


85 PK-16
08 OR-14
25 BR-16
27 GY-16
36 BU-14
38 PU-14
35 BU-14
79 PK-16

38 PURPLE CONTROL MOD/2 SP SOL. 83 TAN FAN CLUTCH POWER


ELECTRIC 08 OR-14 85 PK-16 39 84 RED DOME/STROBE POWER
25 BR-16 08 OR-14 40 GRAY HYD TEMP SW 85 PINK FLOAT SW/CONT MOD
CHASSIS GROUND TO STARTER

ALL-TACH 35 BU-14 25 BR-16 41 START SIGNAL TO GLOW MOD 86 CONT MOD/RIDE CONT SOL
27 GY-16 42 GREEN REAR WORK LTS. 87 TAN FLOAT LAMP
36 BU-14 HEAD LTS TAIL LTS 88
43 GRAY EXTRA START FUEL SOL
B 38 PU-14 36 BU-14
0 BK-12 44 PINK GLOW MODULE S WHITE SAFETY RELAY/STARTER
A 85 PK-16 38 PU-14
63 WH-12 13 RD-12
27 GY-16
79 PK-16 35 BU-14
ACESSORY 13 RD-12 79 PK-16

KEY POWER
B 0 BK-14
A 13 RD-12
35 BU-14
79 PK-16
80 YL-14
76 OR-16
06 OR-16
26 WH-16
39 YL-14
40 GY-16
32 GN-16
50 WH-14
86 BR-14

80 YL-14
79 PK-16
76 OR-16
06 OR-16
26 WH-16
86 BR-14
39 YL-14
35 BU-14
40 GY-16
81 RD-8

32 GN-16
50 WH-14
0 BK-0
01 RD-0

POSITIVE ENGINE STARTER 82A WH-14


82 WH-12
REMOTE TEMP GROUND STARTER 34A YL-14
01 RD-0
BATTERY SENDER TERMINAL 22 GN-16
19 WH-16 INJECTION PUMP
POST 22 GN-16 31 OR-16
0 BK-16
COLD START
14 PU-16 ADVANCE SWITCH
NEGATIVE 51 RD-14
REMOTE ENGINE
BATTERY GROUND
01 RD-0
POST 01 RD-0 ENGINE
01 RD-10 51 RD-14 INJECTION PUMP
14 PU-16 FUEL SOLENOID HEATER
ENGINE
WATER TEMP (DUAL GRID)
L
43 OR-14
42 GN-14
0 BK-14
0 BK-14

B+
SWITCH
AIR FILTER ALTERNATOR
AB CD RESTRICT ENGINE
BATTERY
SWITCH (OPT) OIL PRES
DISCONNECT
0 BK-0

SWITCH
SWITCH B A
43 OR-14
42 GN-14
0 BK-14
0 BK-14

0 BK-16
CHASSIS GROUND TO STARTER

B A 31 OR-16

REAR REAR FAN CLUTCH (OPT)


TAIL TAIL 0 BK-14 19 WH-16 ENGINE
WORK WORK A 57 BR-14
LIGHT LIGHT LIGHT B 0 BK-14
LIGHT
PRINTED IN USA
Torque Specifications
Use these torque values when tightening hardware (excluding: locknuts, and self-tapping,
thread-forming, and sheet metal screws) unless otherwise specified.

Unified Grade 2 Grade 5 Grade 8


National
Thread
Dry Lubed Dry Lubed Dry Lubed

8-32 19* 14* 30* 22* 41* 31*


8-36 20* 15* 31* 23* 43* 32*
10-24 27* 21* 43* 32* 60* 45*
10-32 31* 23* 49* 36* 68* 51*

1/4-20 66* 50* 9 75* 12 9


1/4-28 76* 56* 10 86* 14 10
5/16-18 11 9 17 13 25 18
5/16-24 12 9 19 14 25 20

3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60

1/2-13 50 35 75 55 110 80
1/2-20 55 40 90 65 120 90
9/16-12 70 55 110 80 150 110
9/16-18 80 60 120 90 170 130

5/8-11 100 75 150 110 220 170


5/8-18 110 85 180 130 240 180
3/4-10 175 130 260 200 380 280
3/4-16 200 150 300 220 420 320

7/8-9 170 125 430 320 600 460


7/8-14 180 140 470 360 660 500
1-8 250 190 640 480 900 680
1-12 270 210 710 530 1000 740

Metric Grade 8.8 Grade 10.9 Grade 12.9


Coarse
Thread
Dry Lubed Dry Lubed Dry Lubed

M6-1 8 6 11 8 13.5 10
M8-1.25 19 14 27 20 32.5 24
M10-1.5 37.5 28 53 39 64 47

M12-1.75 65 48 91.5 67.5 111.5 82


M14-2 103.5 76.5 145.5 108 176.5 131
M16-2 158.5 117.5 223.5 165.5 271 200

*All torque values are in ft-lbs, except those marked with an *, which are in in-lbs.
For metric torque value (N·m) multiply the ft-lbs value by 1.355 or the in-lbs value by 0.113.
®

Gehl Company, 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 USA
www.gehl.com

917222/CP0507 © 2007 GEHL COMPANY PRINTED IN USA


All Rights Reserved.

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