SL7810E Parts Manual
SL7810E Parts Manual
Form No.
917222
SL7810E Revision C
05/07
(EU)
PARTS MANUAL
Skid-Steer Loaders
Introduction NOTE: The following abbreviations and
symbols may be used herein:
For your safety and continued proper operation, use
only genuine GEHL service parts. When ordering A . . . . . . . . Ampere
service parts, specify the correct part number, full AR . . . . . . . As Required
description, quantity required, the unit model number ASSY . . . . . . Assembly
and serial number. AUX . . . . . . Auxiliary
The model and serial number decal for this unit is CCA . . . . . . Cold Cranking Amperage
located behind the left lift cylinder. “Right” and “left” CYL . . . . . . Cylinder
are determined from a position sitting on the seat and DJS . . . . . . . Dual Joystick
facing forward. FOPS . . . . . . Falling Object Protective Structure
FRT . . . . . . . Front
GEHL Company reserves the right to make changes or
FL. . . . . . . . Flare
improvements in the design or construction of any part
GA . . . . . . . Gauge
of the unit without incurring the obligation to install
such changes on any previously delivered units. HEX . . . . . . Hexagon
HF . . . . . . . High Flow
NOTE: Purchase equivalent-quality tires for HYD . . . . . . Hydraulics
your loader. Contact your dealer for replacement JIC . . . . . . . Joint Industrial Council
tire information.
JS . . . . . . . . Joystick
NOTE: Replacement batteries are not provided kW . . . . . . . Kilowatt
by the GEHL Company. For battery LBS . . . . . . . Pounds
specifications see “Electrical - Chassis” chapter. LT. . . . . . . . Left
ALL REPLACEMENT BATTERIES MUST BE M (m) . . . . . . Meter
PURCHASED LOCALLY. MM (mm) . . . Millimeter
Refer to the abbreviations table located on this page NA . . . . . . . Naturally Aspirated
for the various fastener descriptions. Standard N/A . . . . . . . Not Applicable
attaching hardware torque values are also provided on NEG . . . . . . Negative
the inside back cover. If a part requires lubrication NILN . . . . . . Nylon Insert Lock Nut
or a nonstandard torque value, it will be specified NO . . . . . . . Number
behind the part number description in parenthesis. Nm . . . . . . . Newton Meter
Items shown in the parts list that do not have part NPT . . . . . . . National Pipe Thread
numbers are shown for reference purposes only and OPER . . . . . . Operator
are NOT available for purchase. PN . . . . . . . Part Number
POS . . . . . . . Positive
Dimensions are in inches unless otherwise
PSI . . . . . . . Pounds per Square Inch
specified.
QTY . . . . . . Quantity
REF . . . . . . . Reference
REQ’D . . . . . Required
ROPS . . . . . . Roll Over Protective Structure
RPM . . . . . . Revolutions Per Minute
RT . . . . . . . Right
SAE . . . . . . . Society of Automotive Engineers
SN . . . . . . . Serial Number
SQ . . . . . . . Square
ST. . . . . . . . Straight
TURBO. . . . . Turbocharged
V . . . . . . . . Volt
GEHL is a registered trademark of the Gehl Company.
TABLE OF CONTENTS
DESCRIPTION PAGE
SECTION A: MAIN LOADER COMPONENTS
Chassis and Control Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Cleaner and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Radiator and Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydrostatic System and Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Controls - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
All-Tach™ and Power-A-Tach™ Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . 83
ROPS and Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Seat and Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Electrical - ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Electrical - Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Sound Suppression (EU Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
SECTION D: SCHEMATICS
Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Hydrostatic/Hydraulic Schematic - Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . 198
HVAC Schematic - 810854 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Heater Schematic - 810856 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
ROPS/FOPS Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Chassis Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
80 75 60 12
31 69 26
89 1 67
86 46 37 12
71 18 84 59 11
65 22 1
13 72
58
62 32
88 47
18 65 55 51
84
61
88 7 66
4 17 17 85 6
81 21 9 34
5
17
66
71 50 5 66
15 3 43
52 16 1
13 3 72
86 77 11 22
4 81 36
76 83 40
79
25 39 27
19 86 7
10 20 2
57 7
25 64 28
9 87
64
70
35
51
87
68 8
82 56
70
42
68 82 29
44 49 8
63 45 8 48
24 44
9 66
74 9
38
30
24
79
54 78
73
41 27
14 78 66
5
78 32 33
18 23 14
84
17
53
73
189941_192532
Ref. Part
No. No. Description Quantity
1 064260 NUT/HEX 5/16 3
2 064354 SCREW/CAP WHIZLOCK 5/16 X 1 1
3 067847 NUT/HEX 3/8 2
4 068034 NUT/LOCK 1/2 2
5 070634 NUT/HEX WHIZLOCK 1/4 21
6 070648 NUT/HEX WHIZLOCK 5/16 1
7 076590 SCREW/CAP LOCKING 1/2 X 1 3
8 081380 SCREW/CAP LOCKING 5/16 X 3/4 8
9 092164 SCREW/CAP LOCKING 1/2 X 1-1/4 6
10 114665 SPRING/COMPRESSION 1
11 122485 STUD/BALL 2
12 124078 WASHER/BELLEVILLE 2
13 128015 WASHER/SHIM 2
14 131522 PLUG SAE12 4
15 131797 MOUNT/LATCH 1
16 131799 ROD/LATCH 1
17 131842 NUT/SPIRALOCK™ 5/16 7
18 131913 BUMPER 3
19 131940 BUSHING 1
20 132293 SPRING/GAS 1
21 132366 BRACKET 1
22 132493 CLIP/GAS SPRING 2
23 134345 COVER/TOE PLATE 1
24 134852 NUT/SPIRALOCK™ 3/8 6
25 134853 NUT/SPIRALOCK™ 1/2 12
26 135661 SPACER 1
27 136420 COVER/CHAINCASE 2
28 136453 PLATE/FLOOR 1
29 137591 ASSEMBLY/BAR SUPPORT RIGHT 1
30 137592 ASSEMBLY/BAR SUPPORT LEFT 1
31 137641 HINGE/PIANO 32” 1
32 137805 BREATHER 3/4 NPT 2
33 137807 COVER/FRONT LEFT 1
34 137815 COVER/FRONT RIGHT 1
35 137876 PLATE/COVER 1
36 138245 PLUG 3/8 NPT SOCKET HEAD 1
37 138619 LINK/ENGINE COVER PIVOT 1
38 140844 COVER/FRONT LEFT 1
39 140847 COVER/FRONT RIGHT 1
40 140875 STRIKER 1
41 183146 STEP 1
42 183320 BUMPER 1
43 183627 LATCH/REAR GRILLE 1
44 183648 SEAL/SHROUD 2
45 183729 GRILLE 1
Spiralock is a trademark of H.D. Holmes, licensed to Detroit Tool Industries. License includes
U.S. and foreign patent rights. Loctite is a registered trademark of the Loctite Corporation.
80 75 60 12
31 69 26
89 1 67
86 46 37 12
71 18 84 59 11
65 22 1
13 72
58
62 32
88 47
18 65 55 51
84
61
88 7 66
4 17 17 85 6
81 21 9 34
5
17
66
71 50 5 66
15 3 43
52 16 1
13 3 72
86 77 11 22
4 81 36
76 83 40
79
25 39 27
19 86 7
10 20 2
57 7
25 64 28
9 87
64
70
35
51
87
68 8
82 56
70
42
68 82 29
44 49 8
63 45 8 48
24 44
9 66
74 9
38
30
24
79
54 78
73
41 27
14 78 66
5
78 32 33
18 23 14
84
17
53
73
189941_192532
16 16
6 5
2
1 16
13
13
3
7 3
1
1
19
10
15 1
8 11
12
4
15
14 4
12
9
17
18
17 9
183804
Quantity
Ref. Part T-Bar/Dual Hand
No. No. Description Control Covers
1 067750 NUT/SPEED 8
2 073687 GROMMET 1
3 076590 SCREW/CAP LOCKING 1/2 X 1 4
4 081380 SCREW/CAP LOCKING 5/16 X 3/4 2
5 137454 CONSOLE/LOWER LEFT 1
6 137456 CONSOLE/LOWER RIGHT 1
7 137623 CROSSMEMBER 1
8 137624 MAT/FLOOR 1
9 183249 RETAINER/PANEL 2
10 183613 PLATE/COVER 1
11 183640 COVER/BATTERY 1
12 183802 RECEPTACLE/CLIP-ON 4
13 183803 STUD/BAIL-STYLE 4
14 184904 PLATE/FLOOR 1
15 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 3
16 651308 SCREW/MACHINE PHILLIPS HEAD 1/4 X 3/4 8
17 656047 NUT/HEX M6 2
18 656092 SCREW/CAP M6 X 12 MM 2
19 656128 SCREW/CAP M6 X 30 MM 2
9
7
6
3
11
16 3
16
2 19
1 8 19
15 17
8
17
4
16
1
10 15
18 4
12
14
14
13
13
183805
Quantity
Ref. Part Hand & Foot
No. No. Description Control Covers
1 067750 NUT/SPEED 8
2 073687 GROMMET 1
3 076590 SCREW/CAP LOCKING 1/2 X 1 4
4 081380 SCREW/CAP LOCKING 5/16 X 3/4 2
5 137454 CONSOLE/LOWER LEFT 1
6 137456 CONSOLE/LOWER RIGHT 1
7 137623 CROSSMEMBER 1
8 183249 RETAINER/PANEL 2
9 183259 COVER/BATTERY 1
10 183272 ASSEMBLY/FLOOR PLATE 1
11 183352 MAT/FLOOR 1
12 183372 PLATE/COVER 1
13 183802 RECEPTACLE/CLIP-ON 4
14 183803 STUD/BAIL-STYLE 4
15 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 3
16 651308 SCREW/MACHINE PHILLIPS HEAD 1/4 X 3/4 8
17 656047 NUT/HEX M6 2
18 656092 SCREW/CAP M6 X 12 MM 2
19 656128 SCREW/CAP M6 X 30 MM 2
SN 904920 and Up
28
28
28
8 2
1 5
12
20
26
10 14
25
3
18
17
28 27
3
7
6
22
16
23
11 12
20
3 19
3
13
3
24
24
NOTES:
1. THE TIP OF BOOT 192330 WILL NEED TO
CUT FOR USE ON THE CABLES 24 3 21 12
15
410034
Quantity
Ref. Part Joystick
No. No. Description Control Covers
1 073687 GROMMET 1
2 076590 SCREW/CAP LOCKING 1/2 X 1 4
3 081380 SCREW/CAP LOCKING 5/16 X 3/4 17
4 132271 SEAL/SHROUD 1
5 184497 CROSSMEMBER 1
6 184963 LOWER PLASTIC/LEFT 1
7 184964 COVER/BATTERY 1
8 184965 PLASTIC/UPPER 1
9 184966 COVER/TOWER 2
10 187364 LOWER PLASTIC/RIGHT 1
11 187462 MAT/FLOOR 1
12 192330 BOOT/CABLE 3
13 192565 PLATE/COVER 1
14 192568 COVER/BATTERY 1
15 192576 FOAM/SEAL 1
16 192579 FOAM/SEAL 1
17 192594 FOAM/SEAL 1
18 192678 FOAM/SEAL 1
19 192690 FOAM/SEAL 1
20 192692 PLATE/BOOT 2
21 192696 PLATE/BOOT MOUNT 1
22 192907 PLATE/FLOOR 1
23 193258 PLATE/FILLER 1
24 210-19470 NUT/HEX WHIZLOCK 5/16 9
25 420-36134 GROMMET 1
26 650484 SCREW/CAP 5/16 X 1/2 2
27 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 3
28 651308 SCREW/MACHINE PHILLIPS 1/4 X 3/4 14
14
18
18
18
14
2
18 9 2
13
15
21
18
16 12 4
11 19
17
3 10
17
3
20
8 5
186157
Quantity
Ref. Part Joystick
No. No. Description Control Covers
1 073687 GROMMET 1
2 076590 SCREW/CAP LOCKING 1/2 X 1 4
3 081380 SCREW/CAP LOCKING 5/16 X 3/4 2
4 183249 RETAINER/PANEL 2
5 183613 PLATE/COVER 1
6 183640 COVER/BATTERY 1
7 183802 RECEPTACLE/CLIP-ON 4
8 183803 STUD/BAIL-STYLE 4
9 184497 CROSSMEMBER 1
10 184904 PLATE/FLOOR 1
11 184963 LOWER PLASTIC/LEFT 1
12 184964 COVER/BATTERY 1
13 184965 PLASTIC/UPPER 1
14 184966 COVER/TOWER 2
15 187364 LOWER PLASTIC/RIGHT 1
16 187462 MAT/FLOOR 1
17 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 3
18 651308 SCREW/MACHINE PHILLIPS 1/4 X 3/4 14
19 656047 NUT/HEX M6 2
20 656092 SCREW/CAP M6 X 12 MM 2
21 656128 SCREW/CAP M6 X 30 MM 2
3
6 5
8 7
13
12
1
10 9
5
4
2
1 6 3
2
11
10
9
13
12
14
Assembly Note: 15
1) Press inner seal into casting(500 lbs) 16
2) Press outside bearing cup into casting(6000 lbs) 7
3) Press outer seal into casting(500 lbs)
4) Press inner bearing cup into casting(6000 lbs)
5) Pack bearing with synthetic grease
6) Press bearing cone onto axle(6000 lbs)
7) Assemble axle into housing
8) Pack bearing with synthetic grease
9) Press bearing onto axle and into casting(6000 lbs)
10) Install retaining ring
11) Measure gap between bearing and snap ring
246-26730 12) Remove retaining ring
13) Install special washer of appropiate thickness
14) Install retaining ring and remove pressure
Ref. Part
No. No. Description Quantity
1 067847 NUT/LOCK 3/8 4
2 131609 NUT/SPIRALOCK™ 3/4 32
3 136111 ASSEMBLY/SPROCKET 16T 2
4 136175 WASHER/SPECIAL 2
5 136339 ASSEMBLY/SPROCKET 100-32 4
6 136470 STOP/AXLE SPROCKET 4
7 137065 CHAIN/ROLLER #100 X 68 4
8 137072 BOLT/CARRIAGE 3/4 X 2 32
9 137914 NUT/WHEEL 5/8 32
10 246-26730 ASSEMBLY/AXLE 4
137915 BOLT/WHEEL 32
11 651564 WASHER/FLAT 3/4 32
12 654006 WASHER/FLAT 3/8 4
13 656080 SCREW/CAP M10 X 20MM 4
99.5 HP Engine
38 6 35 1
27
1
CONNECT TO FUEL HOSE 30
SUPPLIED WITH ENGINE 42
MOUNT TO ENGINE
38
1 43 30
34 4
MOUNT TO ENGINE
25 7
31 42
39 36
LOCTITE 242 37 32 MOUNT TO UPPER TAB ON
MOTOR MOUNT (189735)
39 11 8 1
3 23
21 28
13 2 22
9 17
43 9 33
10
43
LOCTITE 242
44 44
14
12
16 LOCTITE 242 39
TRIM 2.5" FROM
12 ENGINE BREATHER HOSE
9
TORQUE TO
19
47 FT LBS LOCTITE 242
40 13
TORQUE TO
35 FT LBS
41 24 LOCTITE 242
15
5
20 43
44
29 12
39 LOCTITE 242
LOCTITE 242
18 9
26
10
LOCTITE 242
44
LOCTITE 242
189704
Ref. Part
No. No. Description Quantity
1 062023 CLAMP/HOSE #M5 4
2 071401 NUT/HEX 1/4 3
3 073024 BUSHING/FUEL TANK 1
4 076147 CLAMP/HOSE 1
5 095955 CLAMP/HOSE 1
6 128007 CLAMP/TUBE 1
7 129567 SPACER 27/32 1
8 131842 NUT/SPIRALOCK™ 5/16 1
9 135427 WASHER/SNUBBING 4
10 136045 ISOLATOR 2
11 136226 CLAMP/TUBE 1
12 136601 NUT/SPIRALOCK 5/8™ 4
13 137063 ISOLATOR 2
14 189735 MOUNT/ENGINE 1
15 189934 MOUNT/ENGINE 1
16 190025 MOUNT/ENGINE 2
17 190493 BRACKET/THROTTLE CABLE 1
18 190812 HOUSING/FLYWHEEL 1
19 190904 COUPLER/14-TOOTH 1
20 191005 VALVE/DRAIN M18 X 1-1/2 1
21 191064 ENGINE/B4.5T/CUMMINS 1
22 191107 ALTERNATOR 1
23 191115 BELT 1
192555 BELT (EU MODELS) 1
24 191116 FILTER/OIL 1
25 191117 FILTER/FUEL 1
26 191133 STARTER 4.8 kW 1
27 191134 STRAINER/FUEL 1
28 191136 THERMOSTAT 1
29 191165 HOSE/DRAIN 1
30 191240 CLAMP/TUBE 9/16 2
31 191243 HOSE/FUEL 23" 1
32 191333 BRACKET/DIPSTICK 1
33 191452 TUBE/FUEL 1
34 191742 PICKUP/FUEL 1
35 191743 HOSE/FUEL 3/8 X 26 1
36 650448 SCREW/CAP 1/4 X 3/4 3
37 650486 SCREW/CAP 5/16 X 3/4 1
38 650491 SCREW/CAP 3/8 X 1-1/4 2
39 651372 SCREW/CAP 5/8 X 4 4
40 651664 SCREW/CAP M10 X 35 MM 12
41 651666 SCREW/CAP 3/8 X 5/8 8
42 653010 NUT/HEX 3/8 2
43 651406 SCREW/CAP M12 X 35 MM 15
44 P471548 WASHER/FLAT 1/2 HARDENED 14
10
13
12
2
7
4
3
18
16 17 3
TO TURBO
OUTLET
8 TO TURBO
17 15
11 INLET 2
9
18
16
14 6
8
5 SERVICE ELEMENTS
137498 PRIMARY
137501 SECONDARY
189606
Ref. Part
No. No. Description Quantity
1 076589 SCREW/CAP FLANGED LOCKING 3/8 X 1 4
2 087849 CLAMP/HOSE #52 2
3 131842 NUT/SPIRALOCK 5/16 2
4 131951 CLAMP/MUFFLER 3" 2
5 136383 CLEANER/AIR 1
137498 ELEMENT/PRIMARY 1
137501 ELEMENT/SAFETY 1
137659 EJECTOR/DUST 1
6 136443 CLAMP/AIR CLEANER 1
7 136686 ELBOW 90°/AIR CLEANER 1
8 184605 CLAMP/T-BOLT 3-1/2 2
9 186907 CLAMP/V-BAND 1
10 192586b MUFFLER 1
190782a MUFFLER 1
11 190820 EXHAUST 1
12 190997 PIPE/EXHAUST/FLEX 1
13 191000 TUBE/INTAKE/AIR 1
14 191067 ELBOW/INTAKE 1
15 191451 INDICATOR/RESTRICTION 1
16 650491 SCREW/CAP 3/8 X 1-1/4 2
17 650745 BOLT/CARRIAGE 5/16 X 1-1/4 2
18 654049 WASHER/FLAT 3/8 2
a) SN 904695 AND BEFORE
b) SN 904696 AND UP
33 1
12
21
10 23
15
2
38 22
18
32
37
41
35
20
39
26 40
36
8 2
37
15
41
43
30 15
13
34
42
6
7
2
10 29
9
42 41
2 14
8
27 24
17
19
NOT USED
WITH AC
25 EQUIPPED
43 31 MACHINES
35
DETAIL B
22 A
36 11
37
33
5
3
32
41
20
4
44
42 B
14 BACK (REAR) VIEW
8
41
35
16
SECTION A-A
189972
Ref. Part
No. No. Description Quantity
1 054818 FITTING/STRAIGHT SAE12 X JIC16 2
2 061166 CLAMP/HOSE 4
3 062023 CLAMP/HOSE M5 1
4 068034 NUT/HEX 1/2 2
5 076590 SCREW/CAP LOCKING 1/2 X 1 1
6 079414 CLAMP/HOSE 1
7 081380 SCREW/CAP LOCKING 5/16 X 3/4 3
8 134852 NUT/SPIRALOCK™ 3/8 26
9 137108 BRACKET/RADIATOR SUPPORT 2
10 137375 SEAL/SHROUD 2
11 183240 PLATE/RADIATOR SUPPORT 1
12 183318 RADIATOR/OIL COOLER 1
13 183384 BRACKET/RADIATOR 1
14 183427 MOUNT/RADIATOR 1
15 183648 SEAL/SHROUD 2
16 183711 PLATE 1
17 183724 TUBE ASSEMBLY/COOLER 1
18 183750 HOSE/LOW PRESSURE 1 X 32 1
19 183765 HOSE/LOW PRESSURE 1 X 45 1
20 183785 BRACKET/COOLER MOUNT 1
21 183800 SEAL/SHROUD 1
22 184296 HOSE/FUEL 5/16 X 25 1
23 184541 CAP/RADIATOR 1
24 184560 CLAMP/TUBE 15/16 2
25 190041 SPACER/FAN DRIVE 1
26 190285 HOSE/RADIATOR/UPPER 1
27 190286 HOSE/RADIATOR/LOWER 1
28 190713 SHROUD/TURBO 1
29 191069 FAN 22" 1
30 191075 HOSE/LOW PRESSURE 1 X 81 1
31 191150 SPACER 1
32 191242 WELDMENT/MOUNT 1
33 191264 LATCH 1
34 191292 PROTECTOR/HOSE 1
35 191501 PAD/RUB 3
36 210-19470 NUT/LOCK FLANGED 5/16 2
37 420-34828 TANK/COOLANT RECOVERY 1
38 420-34829 CAP/RADIATOR OVERFLOW 1
39 650585 SCREW/CAP 1/2 X 2 2
40 650687 BOLT/CARRIAGE 5/16 X 3/4 2
41 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 6
42 651067 BOLT/CARRIAGE 3/8 X 1 26
43 651665 SCREW/CAP M10 X 80 MM 4
44 654009 WASHER/FLAT 1/2 2
12
10 4
4 16
13 5
15
TORQUE 60-65
FT-LBS
6
7
18 3
14
17 2
9
1
11
191096
Ref. Part
No. No. Description Quantity
1 092164 SCREW/CAP LOCKING 1/2 X 1-1/4 2
2 121773 FITTING/45° SAE16 X JIC12 1
3 121774 FITTING/STRAIGHT SAE16 X JIC12 1
4 134853 NUT/SPIRALOCK™ 1/2-13 2
5 193161 WASHER/FLAT M16 HARDENED 2
6 136884 SUPPORT PLATE/PUMP 1
7 137412 KIT/FLANGE 4
8 137465 SUPPORT/PUMP 1
9 137599 HOSE/MEDIUM PRESSURE 3/4 X 26 1
10 183877 PORT/TEST 3/4 2
11 186704 HOSE/SUCTION 3/4 1
12 188073a PUMP TANDEM/REXROTH 1
13 193778ac PUMP/LOAD-SENSING 1
191095ab PUMP/LOAD-SENSING 1
14 650495 SCREW/CAP 1/2 X 1-1/4 2
15 651075 SCREW/CAP 5/8 X 1-3/4 2
16 651123 SCREW/CAP 5/8 X 1 4
17 651549 SCREW/CAP 5/8-11 X 2 2
18 P471548 WASHER/HARD FLATTENED 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 904887 and Before
c) SN 904888 and Up
Joystick Controls
5 10 8
TORQUE 60-65 FT-LBS 15
12 4
10
13
4 16
5
15
TORQUE 60-65
6 FT-LBS
7
18 3
14
17 2
9
1
11
191097
Ref. Part
No. No. Description Quantity
1 092164 SCREW/CAP LOCKING 1/2 X 1-1/4 2
2 121773 FITTING/45° SAE16 X JIC12 1
3 121774 FITTING/STRAIGHT SAE16 X JIC12 1
4 134853 NUT/SPIRALOCK™ 1/2-13 2
5 193161 WASHER/FLAT M16 HARDENED 2
6 136884 SUPPORT PLATE/PUMP 1
7 137412 KIT/FLANGE 4
8 137465 SUPPORT/PUMP 1
9 137599 HOSE/MEDIUM PRESSURE 3/4 X 26 1
10 183877 PORT/TEST 3/4 2
11 186704 HOSE/SUCTION 3/4 1
12 188088a PUMP TANDEM/REXROTH 1
13 193778ac PUMP/LOAD-SENSING 1
191095ab PUMP/LOAD-SENSING 1
14 650495 SCREW/CAP 1/2 X 1-1/4 2
15 651075 SCREW/CAP 5/8 X 1-3/4 2
16 651123 SCREW/CAP 5/8 X 1 4
17 651549 SCREW/CAP 5/8-11 X 2 2
18 P471548 WASHER/HARD FLATTENED 1/2 2
a) For breakdown see “Section B” of this manual.
b) SN 904887 and Before
c) SN 904888 and Up
Single Speed
19
3
25
11
27 4
26
9 14
2 12 24
9 23 5
7 6 16
10
15
22
28
21
17
15
13
4 18
1
8 8
7
28
26
20
27
10
183058
Two Speed
23
3 30
5 15
32 10 14
31 5 29
18
2
APPLY NEAR 13
BATTERY TERMINAL 10 26
6
28
4 7
4 28
8 20
APPLY NEAR 19
AUXILIARY PUMP 11
INLET 33
1
27 25
22
19 16
5
17 21
8 1
9
24 33
12
31
32
191774
75 39
12
13 TO LIFTARM HYD
38
12 4 53 4
70 64
37 10
62 37 37
37 63 12 12
70 75
TO LIFTARM HYD
32
52
3 38
7
33 54
13
6 10
32
6 16
50 69
20
68
2 42
69
55 4
27 53 9
18 31 65 20
26 74
72
TO AUX PUMP 61
4
36 21
24 12
4 45
29 8
71 12 30 4 46
13
49
43
48
67
51
66 41
TO AUX PUMP
51 60
TO BRAKE SOLENOID 44
76 15 69
35 11
57 59
25 22
17
40 47
23 17
60 58
56 14 5 19 76
1 76 73
73 73
190919
23
Ref. Part
No. No. Description Quantity
1 054816 FITTING/90° SAE08 X JIC08 1
2 054994 FITTING/STRAIGHT SAE06 X JIC06 1
3 065415 ELBOW/SWIVEL 90° 7/8 JIC 1
4 067761 FITTING/90° SAE10 XJIC10 6
5 072587 FITTING/STRAIGHT SAE12 X JIC12 2
6 072602 FITTING/STRAIGHT SAE12 X JIC10 3
7 072615 FITTING/90° SAE12 X JIC10 1
8 072807 FITTING/TEE SAE10 X JIC10 X JIC10 2
9 075196 CLAMP/HOSE 1
10 075236 FITTING/CAP JIC10 2
11 076031 FITTING/90° SAE10 XJIC08 1
12 079098 PLATE/TWIN COVER 8
13 079126 CLAMP/TUBE 5/8 4
14 114742 FITTING/TEE SAE08 X JIC08 X JIC08 1
15 114824 FITTING/90° SAE06 X JIC08 1
16 127342 CAP/FILLER 1
17 131522 PLUG SAE12 2
18 131842 NUT/SPIRALOCK™ 5/16 2
19 132049 SWITCH/TEMPERATURE 1
20 134852 NUT/SPIRALOCK™ 3/8 4
21 135367a VALVE/SELF-LEVEL 1
22 137046 FITTING/SUCTION LINE 1
23 137049 CLAMP 2-1/2 2
24 137413 KIT/FLANGE 1
25 137414 KIT/FLANGE 1
26 137511 TUBE/TILT FRONT 1
27 137512 TUBE/TILT REAR 1
28 137514 TUBE/TILT 1
29 137515 TUBE/TILT 1
30 137516 TUBE/TILT 1
31 137531 PLATE/VALVE MATING 1
32 137542 FITTING/90° BULKHEAD JIC10 X JIC10 4
33 137586 HOSE/MEDIUM PRESSURE 5/8 X 41 1
34 137608 HOSE/MEDIUM PRESSURE 3/8 X 35 1
35 137614 HOSE/MEDIUM PRESSURE 3/8 X 18 1
36 137646 FITTING/45° SAE06 X JIC04 1
37 137750 TUBE/RISER 4
38 137783 HOSE/MEDIUM PRESSURE 1/2 X 22 4
39 137811 CLAMP/HOSE 1
40 137816 MANIFOLD 1
a) For breakdown see “Section B” of this manual.
75 39
12
13 TO LIFTARM HYD
38
12 4 53 4
70 64
37 10
62 37 37
37 63 12 12
70 75
TO LIFTARM HYD
32
52
3 38
7
33 54
13
6 10
32
6 16
50 69
20
68
2 42
69
55 4
27 53 9
18 31 65 20
26 74
72
TO AUX PUMP 61
4
36 21
24 12
4 45
29 8
71 12 30 4 46
13
49
43
48
67
51
66 41
TO AUX PUMP
51 60
TO BRAKE SOLENOID 44
76 15 69
35 11
57 59
25 22
17
40 47
23 17
60 58
56 14 5 19 76
1 76 73
73 73
190919
23
3 6
1
4
183278
3
6
7
1
5
186094
9
13
9
15
7
18
20
6 5
23
1
10 2
8
19
2
11
8
22 17
16
21
186278
38
10
11
6
9
5 32 7
9 7 6 1
5 6 34
31 16
9 4
6 13 25
20 27
7 35 17
9
6 5 17
9
5 1
9 26
3 13 4
29 12 35 36 33
C
6
10 7
39 16
6 7 15
21
6 10
25 8
18 18 11 38
19
2 1
19
13 6
7 27
14
17
1 20 7
23 2 6
22 13 34
1 LIFT ARM
10
(REFERENCE) 8
23 39 17
2 30 2
31 6 22
12 28 1
24 1
37
37
30
CHASSIS CYLINDER
28
ANCHOR (REFERENCE)
29
24 3
CHASSIS CYLINDER
ANCHOR (REFERENCE)
183038
Ref. Part
No. No. Description Quantity
1 054816 FITTING/90° SAE08 X JIC08 8
2 064260 NUT/HEX 5/16 6
3 068034 NUT/HEX 1/2 2
4 070648 NUT/HEX WHIZLOCK 5/16 2
5 074395 CLAMP/HOSE 8
6 079098 PLATE/TWIN COVER 12
7 079126 CLAMP/TUBE 5/8 7
8 088904 CLAMP/TUBE 1/2 2
9 131842 NUT/SPIRALOCK™ 5/16 8
10 135773 WASHER/FLAT HARDENED 5/8 4
11 136861 PIN/TILT CYLINDER 2
12 137004 TUBE/OUTSIDE CORNER 2
13 137130 BAR/HOSE PIVOT LINKAGE 4
14 137135 PIVOT/HOSE 1
15 137186 TUBE/CROSSMEMBER REAR 2
16 137573 HOSE/MEDIUM PRESSURE 5/8 X 73 2
17 137574 HOSE/MEDIUM PRESSURE 1/2 X 24 4
18 137576 HOSE/MEDIUM PRESSURE 5/8 X 72 1
19 137577 HOSE/MEDIUM PRESSURE 5/8 X 68 1
20 137672 STUD/THREADED 5/16 X 3-1/4 2
21 137700 STRIP/TRIM 18-3/8” 1
22 137740 TUBE/LIFT CYLINDER BASE 2
23 137741 TUBE/LIFT CYLINDER ROD 2
24 137811 CLAMP/HOSE 2
25 137859 TIE/CLAMP DUAL 2
26 139817 PLATE/COVER 1
27 140768a CYLINDER/TILT WITH CUSHION 2
28 140769a CYLINDER/LIFT WITH CUSHION 2
29 183693 ASSEMBLY/PIN 2
30 189257 PIN/LIFT CYLINDER 2
31 191427 STUD/THREADED 5/16 X 4-3/4 2
32 191492 TUBE/ARM TO UPPER TILT 1
33 191493 TUBE/ARM TO BOTTOM TILT 1
34 650692 SCREW/CAP 5/16 X 1-3/4 2
35 650732 SCREW/CAP 5/16 X 3-3/4 4
36 650741 SCREW/CAP 5/16 X 3-1/4 1
37 650834 BOLT/CARRIAGE 1/2 X 1-1/2 2
38 651167 SCREW/CAP 5/8 X 2 2
39 651645 SCREW/CAP 5/8 X 5 2
a) For breakdown see “Section B” of this manual.
10 6
8 11 9
1
9 12
2
13 12 11
16
10
14
4
9
5 3
15
17 18
183039
Ref. Part
No. No. Description Quantity
1 072602 FITTING/STRAIGHT SAE12 X JIC10 2
2 079098 PLATE/TWIN COVER 1
3 079126 CLAMP/TUBE 5/8 1
4 131952 COUPLER/MALE 1
5 131953 COUPLER/FEMALE 1
6 137003 TUBE/INSIDE CORNER 2
7 137509 TUBE/AUXILIARY FRONT 1
8 137510 TUBE/AUXILIARY REAR 1
9 137573 HOSE/MEDIUM PRESSURE 5/8 X 73 2
10 137576 HOSE/MEDIUM PRESSURE 5/8 X 72 1
11 137577 HOSE/MEDIUM PRESSURE 5/8 X 68 1
12 137859 TIE/DUAL CLAMP 2
13 137891 BLOCK/RUB 1
14 191494 TUBE/ARM TO TOP AUXILIARY 1
15 191502 TUBE/ARM TO BOTTOM AUXILIARY 1
16 191503 BRACKET/AUXILIARY COUPLER 1
17 650485 SCREW/CAP 5/16 X 5/8 2
18 650692 SCREW/CAP 5/16 X 1-3/4 2
19 654002 WASHER/FLAT 1/4 2
Auxiliary Hydraulics - High Flow - T-Bar, Hand/Foot, and Dual Hand Controls
6 21
38 21
9
9 4 5
6
4
6 27
46 9
4
4 7
9
46 6
33 24
9
28
46 33
2 2
25 7
29 6
24
46
31
24 2 30 22
24 23
5 2 6
6 28
35
34 3 43
37
40 5
50 6
41 6 16 47
45
46 8
32
36
39 7
26 1
14 49
44 13
19
48 17
51
10
12
42 52
11
18
20
15
183064
8 18
41 18
12
12 6 7
8
6
8 27
45 12
6
6 9
12
45 8
33 24
12
28
45 33
3 3
25 9
29 8
24
45
31
24 3 30 22
24 23
7 3 8
8 28
35
34 5 43
20 7
8 46 8
19
45 32
36 1
21 9
26
44 2 47
16 48
15 37
49 48 39 10
13 38
10
42 40
17 14
11 4
186092
4
11
10
12
18
8
13
1
14
15
5 6 19
5
3
16
7
16
2 17
137393
3 5 15 13
5 25
21
21 10
1 12
4
19
22
11
1
19
2
8
23 9
18 24
24
16
13
17
14
25
NOTES: 20
6
1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
6
TERMINALS INTO CONNECTORS.
2) INSERT RED WIRE INTO PIN LOCATION 1, GRAY 20 20
INTO 2, BLUE INTO 3, AND BLACK INTO 4.
3) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED. 7
20
16 18
SEE NOTE 3
17
183799
T-Bar Controls
21 6
14
22
15
22
6
22 22
12
19 6
23 3
20
10 11 20
9
9 13
7 23 19
2 10
4
5
8 NOTES:
17 SEE NOTE 3 18
183798
11
5 20
3
5 13 8
2
ATTACH TO LEFT CONTROL HANDLE
1
18 8
4 10
19
18
17
2
17 9
6 ATTACH TO RIGHT CONTROL HANDLE
7
9
11
16
20
12
19
14
SEE NOTE 1 & 2
4 1
17
5 3
18 18
15 SEE NOTE 3
17
NOTES: 6
183796
5
21
18
9
6 21
1 5
8 9
11
1 10
6
5 1
20
17
5
5
19
1 5 17
16 7
13 3
4
1
6
2
6
8
12 3
6 4
1
14
19
1
8
6
15
7
137392
Joystick Controls
SN 904920 and Up
22 5
6 10
2
15
18
13
1
TO ELECTRIC
AUX HYD ENABLE
CONNECTOR ON
CHASSIS WIRE
HARNESS
410047
Joystick Controls
18
7 12
18 4 TO JOYSTICK
12 PORT #4
JOYSTICK PORT T
13
11 TO JOYSTICK
TO JOYSTICK
PORT #3
PORT #2 17
10 16
JOYSTICK PORTS 9
13 TO ELECTRIC
1 14
1, 2, 3, 4 & P TO JOYSTICK AUX HYD. ENABLE
20 REMOVE AND CONNECTOR ON
PORT P DISCARD PLUG
CHASSIS WIRE HARNESS
TO JOYSTICK
8 20 PORT #1
TO JOYSTICK
PORT T
19
15 5
186163
T-Bar Controls
39 39
38 39 39
31
4 6
6 4
32 41
41 36
30
23 8
8
8
28
41 8
24
19 27
3
8
41 11 43
8
1 9 9
29 13
11
8 8
43
43 11
21 11
10
10 16
16
1
43
42 25 2
5 10 2 13
35
37 1
37 8
35 17 8
14
42 10
183797
6
32
32 6 34
4
34 4
30
21
27 36
8 26
22
8
9 34 11
8 14
34
19 9
23 36
16 25
15 11
5 36
1 2
10
24 13
1 8 33 15
7 10 8
18 7 36 24
33
10 8
18
5
13 1
3 8 10 5
1 10
8
8 18
1
29 12 31
20
33
17
28
35 31
12
3
7 29 31
35 28
14
35 20
13 29 33
12
31
13 35
29
14
7 12
137274
Quantity
Ref. Part Dual Hand and
No. No. Description Hand/Foot
1 056937 WASHER/FLAT 23/32 AR
2 072871 SCREW/CAP 3/8 X 2 2
3 074093 BOOT/ CONTROL LEVER 2
4 074868 SPACER 2
5 075288 PIN/ROLL 5/16 X 1-1/4 3
6 079039 ROD END/FEMALE THREAD RIGHT 2
7 079216 ROD END/FEMALE WITH STUD 5/16 4
8 081380 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 15
9 127717 CLEVIS/ASSEMBLY 2
10 128316 BEARING/SINTERED BRONZE 5
11 131842 NUT/SPIRALOCK™ 5/16 4
12 134792 ROD END/ELASTOMERIC 3/8 4
13 134851 NUT/SPIRALOCK™ 5/16 4
14 134852 NUT/SPIRALOCK™ 3/8 6
15 135332 DEVICE/CENTERING 2
16 136602 TUBE/PIVOT 1
17 136611 SHAFT 1
18 136818 WELDMENT/BRACKET CONTROL 3
19 137256 ARM/LEVER 1
20 137404 ROD/CONTROL 2
21 137406 ROD/CONTROL 1
22 137408 ROD/CONTROL 1
23 137428 STOP/TRAVEL 1
24 137432 ASSEMBLY/ARM 2
25 137434 BRACKET/LEFT CENTER DEVICE 1
26 137436 BRACKET/RIGHT CENTER DEVICE 1
27 137727 PLATE/ADAPTER 1
28 137897 LEVER ASSEMBLY/LONG 2
29 650533 SCREW/CAP 3/8 X 1-1/2 4
30 650545 SCREW/CAP 5/16 X 1-1/4 1
31 651125 SCREW/CAP 3/8 X 3/4 4
32 653007 NUT/HEX 5/16 4
33 653036 NUT/JAM HEX 5/16 4
34 653039 NUT/JAM HEX 3/8 4
35 654004 WASHER/FLAT 5/16 4
36 656048 NUT/HEX M8 4
Joystick Controls
SN 904920 and Up
1
8
TO JOYSTICK
PORT #1
TO JOYSTICK
PORT P 6
1
TO JOYSTICK
7 PORT #3
17 11
9
1
TO JOYSTICK
PORT #4
2 7
TO JOYSTICK
PORT #2
5
JOYSTICK PORT T
JOYSTICK PORTS 4
1, 2, 3, 4 & P
13
12
15
10
TO JOYSTICK
14 PORT T
16
410046
Joystick Controls
2
11
TO JOYSTICK
PORT #1
TO JOYSTICK
PORT P 9
2
14
TO JOYSTICK
10 PORT #3
6
12
2
TO JOYSTICK
PORT #4
3 10
TO JOYSTICK
PORT #2
16 16
8
JOYSTICK PORT T
JOYSTICK PORTS 7
1, 2, 3, 4 & P
4
1
17
17
13
TO JOYSTICK
PORT T
15
186164
SN 904663 and Up
6 6 6
6
17
20 2
15
4
29
16 7
13 31
32 2
31 12
27
7 11
19
1
9 9 5
9
18 9 30 30
23 9 9
23 9 3
9 25
28
1
10
8 21
8 22
24
26
26 14
24
26
26
183280e
5 5
5
5
17
15 2
3
28
20
16 6
13 29
2
29 12 31
26 27
6 11
19
24
1 9
8 8 4
8
22 8 18 8 8
8 30
22
8
1
10 21
7
7 30
23
25
25 14
23
25
25
183280
SN 904663 and Up
4 6 6
6
6
16
14
2
7
27
19
29 15
12
2
29
9
7 17
25
11 9 3
9 28
10
1 28
9 26 5
23
1 18
9
8
9 20
21
8 22
22
24
24
13 24
24
183281e
3 5 5
5
5
16
14
2
6
26
27 15
19
12
2
27 9
8 24
6 17 25
11 8
10 8
1 28 22
8
4
1 18 28
8
7
8 20
7 21
21
23
23
13 23
23
183281
Joystick Controls
SN 904663 and Up
15
6
19
2
30
18
4
A
20 32
13
33 2
32 12
7
27
1 7 11
9 9 5
9
23 16 9
9 9 17
3
9
9 31
29 25
28 1
10 21
8
8 22
24
26
26 14
24
SEE NOTE
26
26
NOTE:
ALIGN THE NUT SO THAT THE
EDGES OF THE NUT DO NOT
INTERFERE WITH THE SNAP
DETAIL A
RING GROOVE WHEN THE
NUT IS TIGHTENED.
186153c
Joystick Controls
15
5
SEE NOTE
20
2
28
3
A 18
DETAIL A
21 29
13
31 2
29 12
26 27
6 11
17
24
1 9
8 8 4
8
22 8 16 8 8
8 30
8
6 1
10 19
7
7 30
NOTE: 23
ALIGN THE NUT SO THAT THE
EDGES OF THE NUT DO NOT 25
INTERFERE WITH THE SNAP 25 14
RING GROOVE WHEN THE 23
NUT IS TIGHTENED.
25
25
186153
NOTE 4 8
22
16
21 NOTE 4
7
1
SEE NOTE 3 5 13
1 24
ALSO APPLY TO HUB 12 20 DO NOT TIGHTEN NUT AGAINST
INSIDE DIA. ON CHASSIS. SEE NOTES 1 & 2 FLAG PIN WLDMN'T. FLAG PIN
DO NOT ALLOW ANTI-SEIZE TO 19 WLDMN'T MUST REMAIN LOOSE.
CONTACT COMPOSITE SEE NOTES 1 & 2 (2 PLACES)
BUSHING.
3
NOTES:
140629
Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX 3/8 4
2 079209 NUT/HEX 3/4 2
3 135773 WASHER/FLAT HARDENED 5/8 2
4 136493 WELDMENT/TIMING LINK 2
5 136539 PIN/PIVOT 2
6 136863 PIN/TIMING LINK 2
7 140697 PIN/LOWER REAR LINK 2
8 183226 LINK/REAR TIMING 1
9 184089 PIN/REAR ARM PIVOT 2
10 187890 LIFT ARM 1
11 193587 PIN/FLAG WELDMENT 2
12 191254 ASSEMBLY/SUPPORT 1
13 191430 WASHER/THRUST 2
14 191700 PAD 2
15 220-32679 LYNCH/PIN WITH CHAIN 1
16 570002 FITTING/GREASE 2
17 570003 FITTING/GREASE 45° 2
18 650729 SCREW/CAP 3/8 X 3-3/4 2
19 651167 SCREW/CAP 5/8 X 2 2
20 651537 SCREW/CAP 3/4 X 2 2
21 651594 SCREW/CAP 3/4 X 5 2
22 191384 BUSHING/COMPOSITE 4
23 188946 BUSHING/SPRING 2
24 139521 BUSHING/COMPOSITE 4
Manual All-Tach™
1 4
16
13
19
1 NOTE 3
18
NOTE 2 14
4 3
16 15
2 17 NOTE 1
10
8 20 NOTE 1
5 NOTE 4
14 NOTE 2 6 NOTE 4
18
19 NOTE 3
12 3 20 NOTE 1
NOTES
7 1. APPLY LOCTITE 242
2. GREASE
3. 380 FT-LBS
4. ADD SHIMS 136765 AND 136766
AS REQUIRED TO ACHIEVE A GAP
BETWEEN THE LIFT ARM AND THE
ALL-TACH, OF NO GREATER THEN
11 0.060"
Actuator Group
NOTE 2 9
NOTE 2 9
NOTES
1. APPLY LOCTITE 242 11
2. APPLY LOCTITE 680
6
5
4
137388_139094
3
7 10 NOTE 1
1
Ref. Part
No. No. Description Quantity
1 067847 NUT/HEX 3/8 2
2 079209 NUT/HEX 3/4 2
3 132707 WASHER/FLAT HARDENED 3/8 2
4 136663 PIN 2
5 136765 SHIM AR
6 136766 SHIM AR
7 137168 LINK/PIN 2
8 137169 LINK/LATCH 2
9 137170 PIN/LATCH 2
10 137177 CAP/GREASE 2
11 137386 PIN/SPRING 2
12 137387 PIN/SPRING 2
13 138841 ALL-TACH™ 1
088101 BUSHING/SPRING 2
14 139225 PIN/PIVOT 2
15 570002 FITTING/GREASE 4
16 650629 SCREW/CAP 3/8 X 3-1/4 2
17 651269 SCREW/CAP 1/4 X 7/8 6
18 651564 WASHER/FLAT HARDENED 5/8 2
19 651566 SCREW/CAP 3/4 X 7 2
20 651614 SCREW/CAP 3/8 X 3-1/2 2
Electric Power-A-Tach™
184348
ROPS Structure
13
20
6 15 24
19
18
28
9 26
12
1
22
17 16 8
21
4
7
14
23
27
11
25
10
2
5
191318
Ref. Part
No. No. Description Quantity
1 054626 FITTING/STRAIGHT SAE08 X JIC08 2
2 057557 WASHER/FLAT 17/32 4
3 064260 NUT/HEX 5/16 2
4 067823 NUT/LOCK 5/8 2
5 068034 NUT/LOCK 1/2 2
6 071401 NUT/LOCK 1/4 1
7 072490 ISOLATOR/ROPS 2
8 079026 ELBOW/HYDRAULIC FITTING 45° SAE06 X JIC06 1
9 134852 NUT/SPIRALOCK™ 3/8 6
10 135427 WASHER/SNUBBING 2
11 137405 MOUNT/ISOLATION 2
12 137411 PIVOT/ROPS 1
13 137447 TUBE/HANDLE 1
14 137559 HOSE/LOW PRESSURE 3/8 X 70 1
15 137696 BAR/LOCK LIFT 1
16 137707 PIN/CLEVIS 2
17 140655a CYLINDER/SINGLE ACTING 1
18 140855 ASSEMBLY/LOCK 1
19 183635 WELDMENT/ROPS 1
20 183672a PUMP 1
21 184318 HOSE/LOW PRESSURE 3/8 X 70-1/2 1
22 192182 PLUG/RUBBER 1
23 650354 SCREW/CAP 5/8 X 4-1/2 2
24 650448 SCREW/CAP 1/4 X 3/4 1
25 650490 SCREW/CAP 3/8 X 1 4
26 650725 SCREW/CAP 5/16 X 2-1/4 2
27 651551 SCREW/CAP 1/2 X 4 2
28 655006 PIN/COTTER 2
a) For breakdown see "Section B" of this manual.
29
9
9 29
3
9
16 19 10 26
26
16
14
12
26 1
4 26 29
1
26
26
1
26
26
13 1
26
5 26 18
15 15
11
25 20
26
2 13
11 6
28
26
15 26
11 24 26 16
22
16
21 23 15 15
11 12
15 17
15
26
21 26
11
26
26
27
183031_192548
Ref. Part
No. No. Description Quantity
1 134588 NUT/SPIRALOCK™ 1/4 4
2 135385a SEAL/SHROUD 4
3 137267 WINDOW/REAR 1
4 137348 CLAMP/RIGHT LOWER WINDOW 1
5 137350 WINDOW/LOWER RIGHT 1
6 137351 CLAMP/LEFT LOWER WINDOW 1
7 137352 WINDOW/LOWER LEFT 1
8 137458 WINDOW/SKYLIGHT 1
9 137462 WASHER/SEALING 1/4 11
10 137488 COVER/BOOK BOX 1
11 137502 LOUVRE/ROUND 3” 4
12 137503 LOUVRE/ROLL NOZZLE 2
13 137507 SUPPORT ASSEMBLY/ROPS SIDE 2
14 137532 HINGE/PIANO 1
15 137821 SCREW/MACHINE #6 X 1/2 8
16 137822 SCREW/MACHINE #4 X 1/2 4
17 186033 DUCT/AIR LEFT 1
18 186045 DUCT/AIR RIGHT 1
19 192547 HEADLINER/MOLDED 1
20 192549 COVER/REAR DECK 1
21 192550 PAD/SIDE ROPS SEAL 2
22 192551 PAD/REAR ROPS SEAL 1
23 192552 PAD/FRONT ROPS SEAL 1
24 192594 FOAM/SEAL 1
25 192632 COVER/WIRE 1
26 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 22
27 651648a SCREW/THREAD ROLLING TAP/R 5/16 X 3/4 2
28 651650a SCREW/THREAD ROLLING TAP/4 #10 X 1/2 4
29 651672 SCREW/MACHINE PHILLIPS 1/4 X 1-1/8 13
a) SN 904840 AND UP
Suspension Seat
1 1
183057
4 3
3
1
2 4 1
5 5
4
2
5
1
DETAIL A
183287_289
1 6
1 5
6
1 6
3 5 1
6
EXTEND AND ASSEMBLE VIEW FROM RIGHT
D-RING AS SHOWN
DETAIL C
B
REF DETAIL C
FOR CONNECTION
OUTER FACE
OF ROPS
SIDE PANEL
3 1
REMOVE RETRACTOR
COVER TO INSTALL
5 CAP SCREW & WASHER
6
183288_290
DETAIL D
DETAIL B
22
8
12
6
18
6
10
3 6 22
12
27
12 15 6
6
1 9 8 12
1
6
23
7
11 3
24 27 10
20 5 6 19
6 26 1 6
25 1
12
21 20
9
1 14
6
20
2
7 25
21 26
16
13 11 24 1 20
23
4
6
17
2
140672
Ref. Part
No. No. Description Quantity
1 067950 RING/EXTERNAL RETAINING 6
2 070648 NUT/HEX WHIZLOCK 5/16 2
3 078942 SPRING/COMPRESSION 2
4 193157 MAGNET/SWITCH ACTUATOR 1
5 193156 SWITCH/PROXIMITY 1
6 128316 BEARING/SINTERED BRONZE 12
7 131913 BUMPER 2
8 137035 PIN/PIVOT 2
9 137036 PIVOT/GROOVED PIN 2
10 137043 ROD/SPRING GUIDE 2
11 137061 NUT/HEX NYLON INSERT #4 4
12 137337 CLIP/RETAINING 6
13 192450 BAR/RESTRAINT 1
14 139009 BRACKET/PIVOT 1
15 139010 BRACKET/PIVOT 1
16 139013 BRACKET/PIVOT 1
17 139014 BRACKET/PIVOT 1
18 183121 COVER/RESTRAINT BAR RIGHT 1
19 183122 COVER/RESTRAINT BAR LEFT 1
20 650487 SCREW/CAP 5/16 X 1 4
21 650573 BOLT/CARRIAGE 5/16 X 1 2
22 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 2
23 651529 WASHER/FLAT #4 4
24 653034 NUT/JAM HEX 5/16 2
25 654002 WASHER/FLAT 1/4 2
26 654004 WASHER/FLAT 5/16 2
27 654049 WASHER/FLAT 3/8 4
MICRO RELAY 32 65 44 79
HOUSING
1 53
29
DETAIL B
9
31
31 31
DETAIL C
67
SERVICE PARTS
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
3
3 FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
26
2 30 TO DISCONNECT FUSE/ATM/25 AMP 184628
TO REAR LIGHTS SWITCH FUSE/ATM/30 AMP 184627
TO BACK UP FUSE/MAXI/20 AMP 191332
4 ALARM
FUSE/MAXI/30 AMP 191331
16
FUSE/MAXI/50 AMP 184654
39
FUSE/125AMP/AMG 191329
RELAY/20 AMP/MICRO 183733
15
27 COVER/FUSE 184624
25 COVER/FUSE/MAXI 191268
42
55 COVER/RELAY 184625
20 14 47 LATCH/COVER 184626
49
59 RELAY PANEL DIODE 187347
MOUNTED UNDER
REAR OF ROPS
DETAIL B 23
24
58 8 3
8 43 TO STARTER
72
4
20 52
TO HYDRAULIC 11
21 8 LOCK SOLENOIDS
74 12
69 TO BACK UP
8 ALARM SWITCHES 75 40
71 63 TO HYD OIL
TEMP SWITCH TO RIDE CONTROL 66
41 70 4
SOLENOIDS (3)
8 59 39
33
8 20 4 35 19
46 TO LEFT CONTROL 6
4 4 HANDLE
73
7 13 74
SEE SERVICE PART NOTE 38
FOR REPLACEMENT
57 FUSE PART NUMBERS 28
TO HYDRAULIC
LOCK SOLENOIDS 21 67
68 DETAIL C
29
4 44 37
TO PARK 43
BRAKE
50 ENGINE GRID
TO TWO SPEED HEATER FUSES
SOLENOID 60
RIGHT FRONT 45 TO RIGHT CONTROL
HANDLE
34
59
29
3 10
78
10
5 ATTACH TO
ENGINE FRAME
77 64
29
51
53
TO SOLENOID
SAFETY LOCK
56 76
62 20
24
TO HYDRAULIC
LOCK SOLENOID
17
TO HYDRAULIC
LOCK SOLENOID
22
76
21
22 61
5 ATTACH TO
ENGINE MOUNT
22
48
LEFT REAR ENGINE 48
ATTACH TO 18 72 RIGHT REAR ENGINE
LEFT ENGINE MOUNT
191089
36 54
Ref. Part
No. No. Description Quantity
1 052048 SCREW/THREAD HEX WASHER HEAD SELF-DRILLING #10 X 1/2 2
2 054985 CABLE/SOLENOID 2
3 055648 TIE/WIRE 5
4 058615 CLAMP/INSULATED 10
5 058805 CLAMP/HOSE 3
6 064260 NUT/HEX 5/16 4
7 072343 GASKET/FUEL SENDER 1
8 074091 TIE/NYLON 9
9 076058 RELAY/ISO SPDT 1
10 076147 CLAMP/HOSE 3
11 079097 CLAMP/TUBE 3/4 3
12 079098 PLATE/TWIN COVER 3
13 081380 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 2
14 088467 TIE/NYLON 2
15 091666 SWITCH/DISCONNECT 1
16 091667 PLATE/FACE 1
17 123601 SPACER 1
18 128007 CLAMP/TUBE 3
19 REF BATTERY/12 V DC WET - GROUP 24 2
20 131842 NUT/SPIRALOCK™ 5/16 5
21 134588 NUT/SPIRALOCK™ 1/4 8
22 134852 NUT/SPIRALOCK™ 3/8 4
23 136204 LOOM/BATTERY CABLE 1
24 136226 CLAMP/TUBE 4
25 137425 TERMINAL/REMOTE RED 1
26 137429 TERMINAL/REMOTE BLACK 1
27 137442 CABLE/BATTERY NEGATIVE 1
28 137508 ROD/BATTERY HOLD DOWN 2
29 137797 NUT/SERRATED FLANGE #10 7
30 138849 HARNESS/POWER MULTI-TACH™ 1
31 183429 RELAY/ISO SPST 70 A 3
32 183445 PLATE/MATING 1
33 183547 BRACKET/FUSE 1
34 183814 HORN/WARNING 1
35 184279 TERMINAL/BATTERY 1
36 184327 CONDUIT/BATTERY CABLE 1
37 184894 HOLD DOWN/BATTERY 1
38 184895 HOLD DOWN/BATTERY 1
39 186832 CABLE/NEGATIVE 1
40 186833 CABLE/POSITIVE 1
MICRO RELAY 32 65 44 79
HOUSING
1 53
29
DETAIL B
9
31
31 31
DETAIL C
67
SERVICE PARTS
FUSE/ATM/5 AMP 184633
FUSE/ATM/7.5 AMP 184632
FUSE/ATM/10 AMP 184631
3
3 FUSE/ATM/15 AMP 184630
FUSE/ATM/20 AMP 184629
26
2 30 TO DISCONNECT FUSE/ATM/25 AMP 184628
TO REAR LIGHTS SWITCH FUSE/ATM/30 AMP 184627
TO BACK UP FUSE/MAXI/20 AMP 191332
4 ALARM
FUSE/MAXI/30 AMP 191331
16
FUSE/MAXI/50 AMP 184654
39
FUSE/125AMP/AMG 191329
RELAY/20 AMP/MICRO 183733
15
27 COVER/FUSE 184624
25 COVER/FUSE/MAXI 191268
42
55 COVER/RELAY 184625
20 14 47 LATCH/COVER 184626
49
59 RELAY PANEL DIODE 187347
MOUNTED UNDER
REAR OF ROPS
DETAIL B 23
24
58 8 3
8 43 TO STARTER
72
4
20 52
TO HYDRAULIC 11
21 8 LOCK SOLENOIDS
74 12
69 TO BACK UP
8 ALARM SWITCHES 75 40
71 63 TO HYD OIL
TEMP SWITCH TO RIDE CONTROL 66
41 70 4
SOLENOIDS (3)
8 59 39
33
8 20 4 35 19
46 TO LEFT CONTROL 6
4 4 HANDLE
73
7 13 74
SEE SERVICE PART NOTE 38
FOR REPLACEMENT
57 FUSE PART NUMBERS 28
TO HYDRAULIC
LOCK SOLENOIDS 21 67
68 DETAIL C
29
4 44 37
TO PARK 43
BRAKE
50 ENGINE GRID
TO TWO SPEED HEATER FUSES
SOLENOID 60
RIGHT FRONT 45 TO RIGHT CONTROL
HANDLE
34
59
29
3 10
78
10
5 ATTACH TO
ENGINE FRAME
77 64
29
51
53
TO SOLENOID
SAFETY LOCK
56 76
62 20
24
TO HYDRAULIC
LOCK SOLENOID
17
TO HYDRAULIC
LOCK SOLENOID
22
76
21
22 61
5 ATTACH TO
ENGINE MOUNT
22
48
LEFT REAR ENGINE 48
ATTACH TO 18 72 RIGHT REAR ENGINE
LEFT ENGINE MOUNT
191089
36 54
TO STROBE LIGHT
(ACCESSORY)
TO DOME LIGHT
16
TO RESTRAINT
2 BAR SWITCH
8
14
9 13
6 1
8
22
14 14
14 14
TO SEAT
ACTUATOR 1
4 SWITCH
1
5
21 3
21
15
17
7
7
19
12
21 20
11
10
18
191182
Ref. Part
No. No. Description Quantity
1 067750 NUT/SPEED 4
2 192601 GROMMET 3
3 072340 HOURMETER 1
4 074091 TIE/NYLON 4
5 081380 SCREW/MACHINE HEX WASHER HEAD 5/16 X 3/4 1
6 088040 HOUSING/DISPLAY 2
7 128738 BULB/LAMP WEDGE 8
8 130064 GASKET/HOUSING 2
9 131842 NUT/SPIRALOCK™ 5/16 1
10 137602 CONNECTOR/12 V POWER PORT 1
11 137603 COVER/12 V POWER PORT 1
12 137749 SWITCH/PARK BRAKE 1
13 137753 MODULE/CONTROL INTERLOCK 1
14 137797 NUT/SERRATED FLANGE #10 6
15 183634 GAUGE/FUEL LEVEL 1
16 183732 PANEL/INSTRUMENT LEFT 1
17 187356 GAUGE/TEMPERATURE 1
18 191183 HARNESS/ROPS 1
19 191477 SWITCH/LIGHT 1
20 191635 KNOB/LIGHT SWITCH 1
21 651308 SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4 4
22 654042 WASHER/STAR 3/8 1
3
8
2
TO POS JUMP START
REMOTE TERMINAL GREEN WIRE DOWN
TO ROPS CYLINDER
DISCONNECT
SWITCH 9
TO HYDRAULIC RESERVOIR
184486
10 9
7
4 11
3
5
2
3 4
5
8 1
2 7
3
2
2
8 3
6 2
12
183046
Ref. Part
No. No. Description Quantity
1 055648 TIE/WIRE 4
2 064260 NUT/HEX 5/16 6
3 132285 CLIP/SINGLE 4
4 132286 CLIP/DOUBLE 2
5 137424 LAMP/WORK, NO BEZEL 2
6 137426 LAMP/WORK, BEZEL 2
7 137427 LAMP/TAIL, NO BEZEL 2
8 137463 GROMMET/PANEL FASTENER 8
9 137497 LIGHT/DOME 1
10 137821 SCREW/PHILLIPS FLAT HEAD #6 X 1/2 2
11 139333 CLIP/CORD W/ ADHESIVE BACK 1
12 183839 HARNESS/LIGHTS 1
Ref #5 and #6 - order replacement bulb part number 139529.
Ref #7 - order replacement bulb part number 139530.
2
1
184487
Ref. Part
No. No. Description Quantity
1 128738 BULB/LAMP WEDGE 1
2 137797 NUT/SERRATED FLANGE #10 2
3 184243 MODULE/CONTROL TWO SPEED SHIFT 1
1
4
1
4
191109
Ref. Part
No. No. Description Quantity
1 067750 NUT/SPEED 4
2 090-32025 SWITCH/IGNITION 1
073694 KEYS (SET OF 2) 1
3 183745 ASSEMBLY/RIGHT INSTRUMENT PANEL 1
4 651308 SCREW/PHILLIP PAN HEAD 1/4-20 X 3/4 4
EU Models
1
10 19
5
11 25 5
27
6
12
7
21 9 TAG ATTACHES
TO MUFFLER
3 7
13
8 17 8
18
14
4
13
FRONT LEFT
15
16
26
2
RIGHT REAR - LOWER
24
NOTE:
1) ITEM 192413 PAD
NOT BE USED WHEN
A UNIT IS EQUIPPED WITH
20
HEATER OR AC INSTALLED. 11
191110
Specify left or right side mounting on tire and wheel sets when ordering.
PAINT FINISH
Specific decal part numbers for type of model, Use list below to order paint:
control option and the Gehl logo must be
167788 One Gallon Gehl Yellow
ordered separately. 167789 6-Pack Spray Cans Gehl Yellow
Gehl Decals
Ref. Part Quantity
No. No. Description 7810
27 183963 DECAL/GEHL 3-3/4 X 16 1
28 184043 DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS) 1
29 184069 DECAL/GEHL 6-3/4 X 28-5/8 2
Control Decals
Ref. Part Quantity
No. No. Description T-Bar Hand/Foot Dual Hand Joystick
30 184226 DECAL/T-BAR RIGHT 1 - - -
184228 DECAL/HAND AND FOOT RIGHT - 1 - -
184230 DECAL/DUAL HAND RIGHT - - 1 -
184525 DECAL/JOYSTICK RIGHT - - - 1
31 184227 DECAL/T-BAR LEFT 1 - - -
184229 DECAL/HAND AND FOOT LEFT - 1 - -
184231 DECAL/DUAL HAND LEFT - - 1 -
184526 DECAL/JOYSTICK LEFT - - - 1
41 121030 STRIP/SKID - 2 - -
Option Decals
Ref. Part Quantity
No. No. Description Options
32 138711 DECAL/HYDRAGLIDE™ 2
33 137829 DECAL/HIGH FLOW 1
34 184116 DECAL/TWO-SPEED (SET OF TWO) 1
35 184357 DECAL/POWER-A-TACH™ 1
37 139101 DECAL/POWER-A-TACH™ 1
38 139107 DECAL/LATCHING LEFT 1
39 139109 DECAL/LATCHING RIGHT 1
40 184139 DECAL/HIGH FLOW 1
23
24
10
22
23
33
35
27
13
16
11
20
11
17
34
26
3 29
42
12
6
25 34
42
14
5 7
36
30
31
28
1
2 2
32
43
44
18
19
41 41
21
15
4 37
39
38
47
40
46 9
30
8 31
Single Speed
1
21
20
19
18
16
1
15
17
22
23 34
33
2 29
27
26
24
32
30
31
9
8
7 35
11 28
10 25
7
8
14
6
36, 37
13
5
12
14
4
137099x.cpt
Two Speed 1
1
3
25
24
23
22
20
19
21
26 1
27
38
37
2 33
31
30
28
36
34
35
14
13
15
12
16
7
6 8
37
10 32
9 29
6
7
39, 40
18
5
17
4
11
18
136332x.cpt
1
188088 Tandem Pump for
Joystick Controls
12
5 8
4
1
11
15 16 12
14 3
17
10
7 6
9
13
Ref. Part
No. No. Description Quantity
188073 PUMP/TANDEM - T-BAR, HAND AND FOOT, DUAL HAND 1
1 138968 PUMP/ENGINE END 1
2 138967 PUMP/AUXILIARY END 1
188088 PUMP/TANDEM - JOYSTICK ONLY 1
1 183707 PUMP/ENGINE END 1
2 183709 PUMP/AUXILIARY END 1
Rotary Group
2
5
6
15
7
8
11
14 4
13
8
9
10
12
Quantity
Ref. Part T-Bar, H/F, DH
No. No. Description Rotary Group
138895 GROUP/ROTARY 1
1 138903 GROUP/ROTARY HYDRAULIC SECTION 1
2 138938 RING/SLIDE 1
3 138893 SHAFT/DRIVE 1
4 138932 WIRE 1
5 138935 PIN/JOINT 1
6 138937 WIRE 1
7 138931 ROLLER 2
8 138902 LINER/BEARING (PAIR) 1
9 138926 BEARING/PLAIN ROLLER 1
10 138997 ASSEMBLY/CRADLE BEARING (SET) 1
11 138911 RING/RETAINING 1
12 138904 RING 68 X 2.5 1
13 138908 RING/SHAFT SEAL 1
14 138939 RING/RETAINING 1
15 138958 CRADLE 1
Quantity
Ref. Part Joystick
No. No. Description Rotary Group
138895 GROUP/ROTARY 1
1 138903 GROUP/ROTARY HYDRAULIC SECTION 1
2 138938 RING/SLIDE 1
3 138893 SHAFT/DRIVE 1
4 138932 WIRE 1
5 138935 PIN/JOINT 1
6 138937 WIRE 1
7 138931 ROLLER 2
8 138902 LINER/BEARING (PAIR) 1
9 138926 BEARING/PLAIN ROLLER 1
10 138997 ASSEMBLY/CRADLE BEARING (SET) 1
11 138911 RING/RETAINING 1
12 138904 RING 68 X 2.5 1
13 138908 RING/SHAFT SEAL 1
14 138939 RING/RETAINING 1
15 138958 CRADLE 1
Hydraulic Control
5 4
3
4
2
5
Quantity
Ref. Part T-Bar, H/F, DH
No. No. Description Hyd. Control
138888 CONTROL/HYDRAULIC 1
1 138897 POSITIONING PISTON/ COMP 1
2 138909 SCREW/SOCKET HEAD M8 X 16MM 4
3 138886 NUT/HEXAGON 1
4 138934 PIN/THREADED 2
5 138920 NUT/HEXAGON 2
6 138907 RING/GUIDE 2
7 138905 O-RING 2
Quantity
Ref. Part Joystick
No. No. Description Hyd. Control
190016 CONTROL/HYDRAULIC 1
1 190020 POSITIONING PISTON/ COMP 1
2 138909 SCREW/SOCKET HEAD M8 X 16MM 4
3 138886 NUT/HEXAGON 1
4 138934 PIN/THREADED 2
5 138920 NUT/HEXAGON 2
6 138907 RING/GUIDE 2
7 138905 O-RING 2
8 5
6
4
10
11
13
12
3
14
2
Quantity
Ref. Part T-Bar, H/F, DH
No. No. Description Port Plate
138890 PLATE/PORT WITH VALVES 1
1 138885 VALVE/PRESSURE RELIEF 2
2 138896 VALVE/PRESSURE RELIEF 1
3 138892 PLATE/PORT 1
4 138936 BUSHING/BEARING 1
5 138906 SCREW/SOCKET HEAD M14 X 75MM 4
6 138912 PIN/CYLINDER 2
7 138998 PIN/DOUBLE BREAK-OFF 2
8 138919 SCREW/LOCKING M14 1
9 138923 SCREW/LOCKING M8 1
10 138915 O-RING 2
11 138924 SCREW/LOCKING 7/16-20 2
12 138933 PIN/DOUBLE BREAK-OFF 1
13 138925 BEARING/PLAIN ROLLER 1
14 138999* SHIM 10 X 16 X 1 1
138959* SHIM 10 X 16 X 0.5 2
138960* SHIM 10 X 16 X 0.3 3
* Make own choice of shims to order.
Quantity
Ref. Part Joystick
No. No. Description Port Plate
190017 PORT/PLATE WITH VALVES 1
1 190021 VALVE/PRESSURE RELIEF 2
2 138896 VALVE/PRESSURE RELIEF 1
3 138892 PLATE/PORT 1
4 138936 BUSHING/BEARING 1
5 138906 SCREW/SOCKET HEAD M14 X 75MM 4
6 138912 PIN/CYLINDER 2
7 138998 PIN/DOUBLE BREAK-OFF 2
8 138919 SCREW/LOCKING M14 1
9 138923 SCREW/LOCKING M8 1
10 138915 O-RING 2
11 138924 SCREW/LOCKING 7/16-20 2
12 138933 PIN/DOUBLE BREAK-OFF 1
13 138925 BEARING/PLAIN ROLLER 1
14 138999* SHIM 10 X 16 X 1 1
138959* SHIM 10 X 16 X 0.5 2
138960* SHIM 10 X 16 X 0.3 3
* Make own choice of shims to order.
9
2
12
11
6
7 1
10
13
5
12
Control Module 8 17
7
20
15
14
3
19 18
15
6
11
1 2
9 21
10
13
16
5
25
23
22
Quantity Quantity
Ref. Part T-Bar, H/F, DH Joystick
No. No. Description Internal Pump Internal Pump
138900 ASSEMBLY/INTERNAL GEAR PUMP - ENGINE END 1 -
190018 ASSEMBLY/INTERNAL GEAR PUMP - ENGINE END - 1
138901 ASSEMBLY/INTERNAL GEAR PUMP - AUXILIARY END 1 1
1 138899 FLANGE/INTERMEDIATE - ENGINE END 1 -
190023 FLANGE/INTERMEDIATE - ENGINE END - 1
138961 FLANGE/INTERMEDIATE - AUXILIARY END 1 -
190024 FLANGE/INTERMEDIATE - AUXILIARY END - 1
2 138898 HOUSING 1 1
3 138936 BUSHING/BEARING 1 1
4 138889 DRIVE SHAFT/THROUGH - ENGINE END 1 1
138962 DRIVE SHAFT/THROUGH - AUXILIARY END 1 1
5 138883 SET/WHEEL 1 1
6 138894 KEY/SHAFT - ENGINE END 1 1
138963 KEY/SHAFT - AUXILIARY END 1 1
7 138930 RING/SNAP 1 1
8 138910 SCREW/SOCKET HEAD - ENGINE END 4 4
138964 SCREW/SOCKET HEAD - AUXILIARY END 4 4
9 138916 O-RING 1 1
10 138913 O-RING 1 1
11 138914 O-RING - ENGINE END 1 1
138965 O-RING - AUXILIARY END 1 1
12 138884 PLATE/WEAR 1 1
13 138918 PIN/CYLINDER 1 1
Quantity
Ref. Part T-Bar, H/F, DH
No. No. Description Control Module
138887 MODULE/CONTROL 1
1 138955 HOUSING 1
2 138956 BUSHING/CONTROL 1
3 138957 SHAFT/CONTROL 1
4 138470 BUSHING/SPRING 1
5 138516 SPRING/PRESSURE 1
6 138518 PIN/ECCENTRIC 1
7 138954 LEVER 1
8 138524 COVER 1
9 138928 GASKET 1
10 138940 SCREW/SOCKET HEAD M6 X 65MM 4
11 138941 SCREW/SOCKET HEAD M6 X 50MM 1
12 138942 SCREW/SOCKET HEAD M5 X 20MM 1
13 138943 O-RING 1
14 138944 O-RING 1
15 138945 O-RING 2
16 138946 O-RING 1
17 138947 SCREW/SOCKET HEAD M5 X 10MM 2
18 138948 ROLLER/NEEDLE 1
19 138949 NUT/LOCK SEAL 1
20 138950 SHIM 1
21 138966 PIN/DOUBLE BREAK-OFF 1
22 138951 SCREW/LOCKING M20 1
23 138918 PIN/CYLINDER 1
25 138953 LEVER/FEEDBACK 1
Pump 193778
SN 904888 and Up
Pump 191095
SN 904887 and Before
191095_193778
Ref. Part
No. No. Description Quantity
193778b PUMP/LOAD SENSING 1
191095a PUMP/LOAD SENSING 1
1 189768 SHAFT/DRIVE 1
2 189770 KIT/SHIM CRUSH RING (SET OF THREE) 1
4 193963b ENDCOVER/SIDE PORTED 1
189772a ENDCOVER/SIDE PORTED 1
6 189754 PIN/ROLL 1
8 193964b PLATE/VALVE 1
191444a PLATE/VALVE 1
10 350-32408 O-RING 1
12 189753 O-RING 2
14 189767 HOUSING 1
16 189763 BEARING/FRONT SHAFT 1
18 189764 BEARING/REAR SHAFT 1
22 189760 BEARING/SWASHPLATE 2
23 189761 SCREW/SWASH BEARING 2
24 189759 SPRING/BIAS 1
26 189766 SWASHPLATE 1
28 193965b GROUP/ROTATING 1
191445a GROUP/ROTATING 1
30 189756 SCREW/CAP 4
32 189758 SEAL/'SHAFT 1
33 350-32273 RING/RETAINING INTERNAL 1
36 189771 KIT/COMPENSATOR 1
38 189753 O-RING 3
40 189757 SCREW/CAP 4
42 189769 PISTON/CONTROL 1
44 191447 PLUG 1
45 191448 O-RING 1
52 189755b PLUG 2
230-32736a PLUG 2
54 189755b PLUG 1
230-32736a PLUG 1
56 131577 PLUG 1
a) SN 904887 and Before
b) SN 904888 and Up
8
10
9
7
10
3
4
11 10
10 1
10
5
6
10
6
10
10
135367x.cpt
Ref. Part
No. No. Description Quantity
135367 VALVE/SELF-LEVELING 1
1 080808 PIN 1
2 080809 CAP/ADJUSTMENT 1
3 080810 NUT 1
4 080811 SCREW/SET 1
5 129004 PLUG 1
6 080813 PLUG 2
7 088471 SPRING 2
8 088472 PLUG 2
9 088473 CHECK/LOAD 1
10 129066 KIT/SEAL 1
11 089961 SPRING 1
1
3
135367x.cpt
Ref. Part
No. No. Description Quantity
184110 VALVE/SOLENOID 2
1 REFa VALVE BODY/STEEL 1
2 122840 CARTRIDGE 2
3 184105 COIL 2
4 121897 KIT/SEAL 1
a) Valve body not serviced separately.
184102
3
Two Speed Solenoid
183978
137439x.cpt
6
7
7
4
137698x.cpt
2
Ref. Part
No. No. Description Quantity
183672 ASSEMBLY/PUMP 1
1 131529 PLUG/SAE08 2
2 137433a BLOCK/VALVE 1
3 137437 CARTRIDGE/PUMP 1
4 137438 VALVE/NEEDLE 1
a) Includes orifice.
Ref. Part
No. No. Description Quantity
140655 CYLINDER/HYDRAULIC SINGLE ACTING 1
1 184803 NUT 1
2 184802 HEAD 1
3 184801 PISTON 1
4 184800 RING/SNAP 1
5 184799 SHAFT WITH CLEVIS 1
6 184798 BARREL WITH CLEVIS AND PORTS 1
7 184797 KIT/REPAIR 1
12
11
4
5
6
10 8
140769
Ref. Part
No. No. Description Quantity
140769 CYLINDER/LIFT 2
1 186234 KIT/SEAL 1
2 137220 SCREW/SET 5/16 X 5/16 1
3 137221 NUT/LOCK 1-3/8 1
4 137222 WELDMENT/ROD 1
5 137223 GLAND/HEAD 1
6 186233 PISTON 1
7 137225 CAP/HEAD GLAND 1
8 186232 WELDMENT/TUBE 1
9 188945 BUSHING/SPRING 2
10 570019 FITTING/GREASE 1/4 1
11 183423 BUSHING/COMPOSITE 2
12 651137 PLUG 1
11
10
12
3
6
2
140768
Ref. Part
No. No. Description Quantity
140768 CYLINDER/TILT 2
1 186238 KIT/SEAL 1
2 137228 SCREW/SET 5/16 X 1/4 1
3 186237 WELDMENT/ROD 1
4 137230 GLAND/HEAD 1
5 186236 PISTON 1
6 189142 CAP/HEAD GLAND 1
7 186235 WELDMENT/TUBE 1
8 139520 BUSHING/COMPOSITE 1
9 230-21881 PLUG/HEX HEAD 1/8 1
10 137279 BUSHING/SPRING 1
11 570002 ZERK/GREASE 1
12 L99875 SCREW/SET 5/16 X 5/8 3
T-Bar, Hand/Foot and Dual Hand Controls - Standard and High-Flow Auxiliary
1
2
10 3
8 4
7 9
10
10 15
16
1 12
11 11
5
1 12
2
3 2
187421 3 187420
4
4
15 15 10
9
8 11
1 12 11
13 6 8 5
7 6 1 12
2
3 187419 2
3 187418
4
183416
4
1
2
10 3
8 4
9
7 10
10 14 13
1 12
5 11 5
2
3 2 3
187421 184773
4
10 4
13
9
11
5 8 5
7 6 1 12
2 2
3 3 187418
184774
184161
4
4
2 3
184363
Ref. Part
No. No. Description Quantity
184363 ASSEMBLY/MANIFOLD 1
1 184384 COIL 3
2 184389 CARTRIDGE 2
3 184388 CARTRIDGE 1
SECTION C: KITS
810588 Backup Alarm Kit (Joystick Controls) . . . . . . . . . . . . . . . . . . . . . . 173
Seat Belt Kit 810424 (2" Belt) / 810425 (3" Belt) . . . . . . . . . . . . . . . . . . . . 173
Shoulder Belt System Kit 810426 (2" Belt) / 810427 (3" Belt). . . . . . . . . . . . . . 174
Seat Kits - Standard Seat Kit 810423 / Suspension Seat Kit 810422 . . . . . . . . . . . 174
Cab Heater Kit 810856 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . . . . . . 176
HVAC Kit 810854 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Cab - Heater Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . . . 178, 179
Engine Block Heater Kit 810857 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Radio AM-FM-WB Kit 810897. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Cab Sealing Kit 193443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Pre-Cleaner Kit 192769 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Deluxe Cab Filter Kit 810952 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
15
9
2 8
10
6
14
11 1 055648 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 137719 SWITCH/BACKUP ALARM . . . . . . . . . . . . 2
3 137726 BRACKET/MTG BACKUP ALARM . . . . . 1
4 650448 SCREW/CAP 1/4-20 X 3/4 . . . . . . . . . . . . 2
5 134588 NUT/SPIRALOCK 1/4-20 . . . . . . . . . . . . . 2
6 132291 TUBE/SPACER. . . . . . . . . . . . . . . . . . . . . . 1
7 650833 SCREW/CAP 5/16-18 X 3 G5Z . . . . . . . . 1
8 131842 NUT/SPIRALOCK 5/16-18 . . . . . . . . . . . . 1
9 137888 BRACKET/SWITCH . . . . . . . . . . . . . . . . . . 1
10 650848 WASHER/FLAT #6 AZY . . . . . . . . . . . . . . 2
11 135727 BACKUP ALARM . . . . . . . . . . . . . . . . . . . . 1
12 651544 SCREW/MACHINE 5/16 X 3/4 C2ZY . . . 2
13 13 653007 NUT/HEX 5/16-18 C2ZY . . . . . . . . . . . . . . 2
14 074868 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 184006 SPACER/ALARM BRACKET . . . . . . . . . . 2
16 656013 SCREW/CAP M10 X 60 MM . . . . . . . . . . . 2
1
3
4 10
9
8
6
12
2
11
31
10
5
35
39
30
38
22
11
12
36
2
18
17 32
1
33 28
26
41 11
15
6
4
39
13
27
21
38
24
11
23
25 7
2
40
16
37
20
27
34
29
4
19
42 9
14
9 22
1
16 17
3
10
VIEW-REAR (INSIDE-LOWER RT)
11
DETAIL A 28
29
4
2
24
10
25
23
3
DETAIL B
15 12
31
16
5
19 14
14 8
7
13 DETAIL C
30
6
18
DETAIL B 20
30 21
6
27
DETAIL C
26
5
11
7
9
1
8 2
4
12
3
13
10 6
5 1
1
5
2
1
3 1 5
ELBOW WITH
INDICATOR
5 (REF) INTAKE HOSE TO
TURBO OR INTAKE
MANIFOLD INLET
(REF)
3
3
TO QUICK DISCONNECT
8 ON MOTOR
TO ROPS CYLINDER
DISCONNECT 9
SWITCH
TO HYDRAULIC RESERVOIR
19
11
10
12
19
11
1
1
17
14
18 4 4 6
8 5
13
15 3
16
18
9
2
7
Ref Part
No. No. Description Qty
1 055648 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 067847 NUT/HEX 3/8 NY NC Z . . . . . . . . . . . . . . . 2
3 074091 TIE/NYLON . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 076147 CLAMP/HOSE. . . . . . . . . . . . . . . . . . . . . . . 2
5 131842 NUT/SPIRALOCK 5/16-18 . . . . . . . . . . . . 1
6 138529 LINK TUBE . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 138530 WELD/EXTENSION LINK/RT . . . . . . . . . . 1
8 138535 COVER/ALL-TACH . . . . . . . . . . . . . . . . . . 1
9 138568 ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 138839 ASSY/SWITCH/ELE PWR TACH . . . . . . . 1
11 138848 HARNESS/PWR ALL-TACH . . . . . . . . . . . 1
12 138850 HARNESS/PWR ALL-TACH . . . . . . . . . . . 1
13 139101 DECAL-POWER ALL-TACH . . . . . . . . . . . 1
14 139107 DECAL-LATCHING (LEFT). . . . . . . . . . . . 1
15 139109 DECAL-LATCHING (RIGHT) . . . . . . . . . . 1
16 650579 CS 3/8x1-3/4 C5ZY . . . . . . . . . . . . . . . . . . 2
17 650687 CB 5/16X3/4 C5ZY. . . . . . . . . . . . . . . . . . . 1
18 651168 THWNS TX USL .38 X .75 . . . . . . . . . . . . 6
19 138849 HARNESS/PWR ALL-TACH . . . . . . . . . . . 1
PLUG CONNECTOR
810588 Backup Alarm Kit (Joystick Controls) INTO HARNESS 2
3 1
PLUG CONNECTOR
INTO HARNESS
3
1
5
4
2
1
5
1
4 4 3
3
A
DETAIL A
1
2 4 1
5 5
Quantity Quantity
Ref. Part 810424 810425
No. No. Description 2" Seat Belt 3" Seat Belt
1 081371 NUT/HEX LOCK 7/16 . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 184007 TAB/RETRACTOR MOUNT . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 420-36086 ASSEMBLY/ SEAT BELT 2" . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . -
420-36087 ASSEMBLY/SEAT BELT 3" . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 650630 SCREW/CAP 7/16 X 1 . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 654046 WASHER/FLAT 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BOLT
CAP
NYLON
5 WASHER
6 1
5 6
DETAIL A
DETAIL B
2
B
1 1
REF DETAIL C
FOR CONNECTION 6
D 5
DETAIL C
1 6
4 5 1
6
DETAIL D
Quantity Quantity
Ref. Part 810426 810427
No. No. Description 3-Point 2" Restraint 3-Point 3" Restraint
1 081371 NUT/HEX LOCK 7/16 . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 139340 RESTRAINT ASSEMBLY/3-POINT . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . -
139341 RESTRAINT ASSEMBLY/3-POINT . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 183949 BOLT GROUP/SHOULDER . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 184007 TAB/RETRACTOR MOUNT . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 650630 SCREW/CAP 7/16 X 1 . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 654046 WASHER/FLAT 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 3
Seat Kits
Suspension Seat Kit 810422
Standard Seat Kit 810423
4 5
2
2
2 2 5
2
2 4
2
2
Quantity Quantity
Ref. Part 810422 810423
No. No. Description Suspension Seat Standard Seat
1 040-33761 BRACKET/SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 137836 NUT/HEX WHIZLOCK M8 . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 184017 SEAT/STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 1
184016 SEAT/SUSPENSION. . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . -
4 650630 SCREW/CAP 7/16 X 1 . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 654046 WASHER/FLAT 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SUPPLY
HOSE
31 33
4 28
31
4
ATTACH WHERE ELECTRIC
HARNESS ATTACHES TO SUPPLY PORT 25
REAR OF ENGINE HEAD
RETURN LINE 32
27 5
15 33
4
ATTACH WHERE GRND 5
CABLE IS ATTACHED 33
TO ENGINE TO RETURN PORT 14
ON WATER PUMP 24
3 30
26 7
22 12
23 1
14
5 4
29
20 13
34 19
5 2
5 5
25
25
16
4 18
17
4 10
11
Cab Heater Kit 810856 - Cab - Heater Kit Service Parts 189232
Service Parts Assemblies Heater Housing Assembly
24 9
21
13
24 14
24
3
SEE NOTE
7 TYPICAL ALL
MOUNTING
SURFACES
24
24
22
6
24 15
12
2
2 8
ASSEMBLED VIEW
10 24
11
18
23
1
NOTE:
23
ALL MOUNTING SURFACES TO BE COVERED WITH
5 FOAM TAPE FOR SEALING PURPOSES.
17
16
20
19
48 43
20
34 61 4 23
18 36
3
61 4 53 3
35 15 60 27 41
18
28
7 12 16 9
SUPPLY HOSE 55 27
10 2 12 33
6 9 50
58 16
SUPPLY PORT 21 38
ATTACH WHERE ELEC 42 8 44
RETURN LINE 5 3 14
HARNESS ATTACHES TO 54
39 5 9 49
REAR OF ENGINE HEAD
11 31 6
45
9 9
29
39
19 52 22
RETURN PORT 27
ON WATER PUMP 19 9
ATTACH WHERE GRND 57 39
CABLE IS ATTACHED
TO ENGINE 5
46
30 40
1
13
10 ROUTE HARNES THROUGH CLIPS
26 25 10 ON AC/HEAT BOX. TIE TO EXISTING
HARNESS FROM DRYER TO ALTERNATOR
TO POWER TAP IN 5
USING PLASTIC TIES
LEFT INSTRUMENT 32
PANEL
24
47
29 29 8
26
12
14 29
17 18
29
SEE NOTE
6 TYPICAL ALL
MOUNTING
SURFACES
29
16
15
27
5
7 29 20
11
2
2
4 ASSEMBLED VIEW
29
9 10 13
NOTE:
23 ALL MOUNTING SURFACES TO BE COVERED WITH
FOAM TAPE FOR SEALING PURPOSES.
28
1
28
4
19 22
21
189030 Assembly View
1
25
24
3
6
4
2
3/4-16 UNF
2 (SUCTION)
Cab - HVAC Kit 810854
Service Parts Assemblies
4 1
3
7/8-14 UNF
(RETURN)
2
3
3
6
4 5
7
FUSE IS USED FOR
INSTALLATION IN
7810 OR 2109 ONLY 4
2
13 HOLE TEMPLATE
USE FOR TRIMMING
13 11 HOLES IN HEADLINER
30
11
6
10
27
6
21
7 1
18
23 4
26
25 5
15
29 24
13
2 9
18
2
17
22
2
8 3
2 23
16
12
23 2 19 7 14
20
3 8 7 4
6 1 Pre-Cleaner Kit 192769
5
2
10
2
8
15
17 Deluxe Cab Filter Kit 810952
7
12
16 6
16 LATER MODELS
13
11
EARLIER MODELS
16
3 4
9
AVAILABLE ACCESSORIES
Description Stock #
• Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810023
• High-Flow Hydraulics Coupler Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808630
• Standard Flow Hydraulics Coupler Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 806431
Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
NUMERICAL INDEX
054816 40 1 064260 182 1 072340 104 3 076590 8 3
054818 20 1 064354 2 2 072343 100 7 076590 10 2
054820 26 2 064354 86 2 072490 88 7 076590 12 2
054820 28 2 065415 30 3 072580 26 5 076590 20 5
054885 70 2 067750 6 1 072580 28 6 076880 38 4
054885 72 2 067750 8 1 072587 30 5 078150 166 5
054885 74 2 067750 104 1 072587 44 3 078151 166 7
054885 76 2 067750 112 1 072587 46 5 078504 181 1
054885 78 2 067761 30 4 072602 30 6 078942 98 3
054885 80 2 067823 88 4 072602 42 1 079026 88 8
054985 100 2 067847 2 3 072615 30 7 079039 52 5
054994 26 3 067847 14 1 072806 173 1 079039 62 6
054994 28 3 067847 48 2 072807 30 8 079039 64 6
054994 30 2 067847 70 4 072871 62 2 079097 44 5
055335 175 1 067847 72 3 072871 64 2 079097 46 7
055648 28 4 067847 74 4 073024 16 3 079097 100 11
055648 86 1 067847 76 3 073200 166 6 079098 30 12
055648 100 3 067847 78 4 073687 6 2 079098 40 6
055648 106 1 067847 80 3 073687 8 2 079098 42 2
055648 108 1 067847 82 1 073687 10 1 079098 44 6
055648 165 1 067847 84 1 073687 12 1 079098 46 8
055648 169 1 067847 170 2 073687 166 3 079098 100 12
055648 171 1 067847 172 2 073694 112 2 079126 30 13
055648 175 2 067847 177 4 074091 86 4 079126 40 7
055648 177 1 067950 46 4 074091 100 8 079126 42 3
055648 179 1 067950 98 1 074091 104 4 079209 82 2
055919 166 8 068034 2 4 074091 172 3 079209 84 2
055981 44 1 068034 20 4 074093 52 3 079216 62 7
055981 46 1 068034 40 3 074093 62 3 079216 64 7
056937 52 2 068034 86 3 074093 64 3 079414 20 6
056937 56 1 068034 88 5 074395 40 5 080808 146 1
056937 62 1 068938 26 4 074395 44 4 080809 146 2
056937 64 1 068938 28 5 074395 46 6 080810 146 3
057557 88 2 068938 34 1 074868 52 4 080811 146 4
058615 100 4 068938 36 1 074868 62 4 080813 146 6
058615 175 3 070634 2 5 074868 64 4 081371 94 1
058615 177 2 070634 114 1 074868 165 14 081371 96 1
058615 179 2 070634 182 1 075196 30 9 081371 173 1
058805 100 5 070648 2 6 075236 30 10 081371 174 1
058805 177 3 070648 40 4 075288 56 2 081377 56 3
061166 20 2 070648 98 2 075288 62 5 081377 177 8
062023 16 1 070648 175 4 075288 64 5 081380 2 8
Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
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NUMERICAL INDEX
135727 165 11 136663 84 4 137135 46 25 137408 64 22
135727 173 2 136686 18 7 137147 84 2 137411 88 12
135773 40 10 136765 84 5 137158 84 3 137412 22 7
135773 82 3 136766 84 6 137164 84 4 137412 24 7
135928 26 8 136818 62 19 137167 84 5 137413 30 24
135928 28 9 136818 64 18 137168 84 7 137414 30 25
135940 26 9 136837 70 11 137169 84 8 137424 108 5
135940 28 10 136837 72 11 137170 84 9 137425 100 25
136003 50 7 136837 78 11 137177 84 10 137426 108 6
136011 50 8 136837 80 11 137186 40 15 137427 108 7
136011 54 6 136844 70 12 137205 26 9 137428 62 25
136045 16 10 136844 72 12 137205 28 10 137428 64 23
136111 14 3 136844 74 11 137220 154 2 137429 100 26
136175 14 4 136844 76 11 137221 154 3 137430 44 26
136204 100 23 136844 78 12 137222 154 4 137430 46 26
136226 16 11 136844 80 12 137223 154 5 137432 62 26
136226 100 24 136861 40 11 137225 154 7 137432 64 24
136226 170 4 136863 82 6 137228 156 2 137433 152 2
136304 175 8 136884 22 6 137230 156 4 137434 62 27
136305 175 9 136884 24 6 137251 62 20 137434 64 25
136305 178 1 136903 48 8 137256 62 21 137436 62 28
136314 176 4 136910 70 13 137256 64 19 137436 64 26
136314 178 3 136910 72 13 137267 90 3 137437 152 3
136332 28 11 136910 74 12 137279 156 10 137438 152 4
136332 132 136910 76 12 137308 70 14 137442 100 27
136333 28 12 136910 78 13 137308 72 14 137447 88 13
136333 132 136910 80 13 137308 74 13 137450 62 29
136339 14 5 137003 42 6 137308 76 13 137454 6 5
136383 18 5 137004 40 12 137308 78 14 137454 8 5
136420 2 27 137035 98 8 137308 80 14 137456 6 6
136443 18 6 137036 98 9 137323 56 9 137456 8 6
136453 2 28 137043 98 10 137324 56 10 137458 90 8
136470 14 6 137046 30 22 137326 56 11 137462 90 9
136493 82 4 137049 30 23 137337 98 12 137462 168 4
136539 82 5 137058 44 19 137346 56 12 137463 108 8
136582 70 10 137058 46 16 137347 56 13 137463 180 3
136582 72 10 137059 44 20 137348 90 4 137465 22 8
136582 74 10 137059 46 17 137350 90 5 137465 24 8
136582 76 10 137061 98 11 137351 90 6 137488 90 10
136582 78 10 137063 16 13 137352 90 7 137496 44 27
136582 80 10 137065 14 7 137353 56 14 137496 46 27
136584 34 2 137072 14 8 137372 56 15 137497 108 9
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NUMERICAL INDEX
138222 132 31 138283 168 32 138628 38 11 138752 84 8
138223 130 28 138283 169 16 138649 177 14 138759 14 3
138223 132 32 138284 168 33 138652 170 6 138763 84 9
138224 132 33 138284 169 17 138662 170 7 138768 178 19
138225 130 30 138286 168 34 138669 170 8 138773 26 18
138225 132 34 138286 169 18 138670 170 9 138777 177 16
138226 130 31 138288 168 35 138672 28 21 138778 177 17
138226 132 35 138310 166 11 138673 28 22 138779 177 18
138229 130 32 138313 166 12 138674 26 17 138781 179 1
138229 132 36 138407 130 2 138678 178 14 138820 169 19
138230 130 33 138408 130 4 138682 158 6 138822 169 20
138230 132 37 138409 130 5 138682 160 6 138825 169 21
138232 130 36 138410 130 6 138683 158 1 138834 169 22
138232 132 39 138411 130 10 138683 160 1 138839 86 9
138233 130 37 138413 130 12 138688 158 1 138839 172 10
138233 132 40 138414 130 13 138688 160 1 138841 84 13
138245 2 36 138416 130 23 138689 158 2 138848 86 10
138250 168 5 138418 130 24 138689 160 2 138848 172 11
138250 169 4 138419 130 25 138690 158 3 138849 100 30
138251 168 6 138420 130 29 138690 160 3 138849 172 19
138251 169 5 138421 130 34 138691 158 4 138850 86 11
138252 168 7 138422 130 35 138691 160 4 138850 172 12
138252 169 6 138455 175 10 138692 158 5 138877 32 41
138254 168 8 138455 177 13 138692 160 5 138883 142 5
138257 168 9 138470 142 4 138693 158 6 138884 142 12
138259 168 10 138516 142 5 138693 160 6 138885 140 1
138260 168 11 138518 142 6 138694 158 7 138886 138 3
138260 169 7 138524 142 8 138694 160 7 138886 138 3
138261 168 12 138529 172 6 138695 158 8 138887 134 5
138261 169 8 138530 172 7 138695 160 8 138887 142
138262 168 13 138535 86 7 138696 158 9 138888 134 2
138262 169 9 138535 172 8 138696 160 9 138888 138
138263 168 14 138540 176 6 138698 158 11 138889 142 4
138263 169 10 138540 178 5 138698 160 11 138890 134 3
138264 168 15 138546 176 7 138699 158 12 138890 140
138265 168 16 138546 178 6 138699 160 12 138891 134 6
138266 168 17 138549 176 8 138700 158 13 138892 140 3
138266 169 11 138549 178 7 138703 158 15 138892 140 3
138267 168 18 138552 182 5 138703 160 13 138893 136 3
138268 168 19 138554 176 9 138705 158 16 138893 136 3
138269 168 20 138554 178 8 138705 160 14 138894 142 6
138270 168 21 138555 176 10 138707 158 7 138895 134 1
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NUMERICAL INDEX
183640 12 6 184007 174 4 184363 162 184773 160 4
183648 2 44 184016 92 2 184384 162 1 184774 160 3
183648 20 15 184016 174 3 184388 162 3 184797 152 7
183669 32 48 184017 174 3 184389 162 2 184798 152 6
183670 32 49 184022 92 2 184451 175 13 184799 152 5
183672 88 20 184036 92 2 184451 177 22 184800 152 4
183672 152 184043 120 28 184454 171 3 184801 152 3
183684 32 50 184066 34 5 184466 78 19 184802 152 2
183685 32 51 184069 120 29 184466 80 20 184803 152 1
183691 32 52 184089 82 9 184477 106 3 184816 4 53
183693 40 29 184102 26 19 184477 171 3 184820 4 54
183707 134 1 184102 150 184480 46 38 184842 38 16
183707 134 184104 150 1 184485 106 4 184847 26 20
183709 134 2 184105 148 3 184485 171 4 184847 28 24
183709 134 184110 32 53 184495 46 39 184848 26 21
183711 20 16 184110 148 184497 10 5 184848 28 25
183724 20 17 184114 120 25 184497 12 9 184851 4 55
183729 2 45 184115 120 26 184505 180 5 184867 4 56
183732 104 16 184116 120 34 184507 180 6 184894 100 37
183745 112 3 184117 150 3 184518 106 5 184895 100 38
183748 119 18 184139 120 40 184518 171 5 184904 6 14
183749 119 19 184161 46 37 184525 120 30 184904 12 10
183750 20 18 184162 36 4 184526 120 31 184963 10 6
183765 20 19 184180 50 15 184541 20 23 184963 12 11
183780 4 46 184180 54 13 184560 20 24 184964 10 7
183784 14 4 184190 86 15 184605 18 8 184964 12 12
183785 20 20 184191 86 16 184606 177 23 184965 10 8
183800 20 21 184210 50 16 184613 175 15 184965 12 13
183802 6 12 184210 52 16 184627 86 18 184966 10 9
183802 8 13 184210 54 14 184629 175 16 184966 12 14
183802 12 7 184210 62 33 184629 177 24 186006 171 4
183803 6 13 184211 50 17 184631 38 15 186033 90 17
183803 8 14 184211 52 17 184631 180 7 186045 90 18
183803 12 8 184211 54 15 184634 58 7 186066 175 18
183812 4 47 184211 62 34 184634 66 3 186066 177 26
183814 100 34 184214 119 22 184634 181 6 186151 176 16
183839 108 12 184215 119 23 184643 106 6 186151 178 21
183877 22 10 184226 120 30 184643 171 6 186152 78 20
183877 24 10 184227 120 31 184644 106 7 186152 80 21
183880 58 6 184228 120 30 184644 171 7 186193 175 14
183880 60 7 184229 120 31 184645 60 8 186193 175 19
183882 4 48 184230 120 30 184645 68 4 186193 177 27
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NUMERICAL INDEX
191447 144 44 192450 98 13 192907 181 20 650487 70 24
191448 144 45 192454 180 8 192908 114 24 650487 72 23
191450 102 53 192456 180 9 192916 181 21 650487 74 22
191451 18 15 192503 114 20 192946 182 14 650487 76 21
191452 16 33 192541 4 60 193017 177 49 650487 78 24
191459 175 29 192544 114 21 193093 58 18 650487 80 23
191459 177 45 192547 90 19 193093 60 5 650487 98 20
191477 104 19 192549 90 20 193156 98 5 650487 102 60
191485 119 24 192550 90 21 193157 98 4 650487 182 7
191487 119 21 192551 90 22 193161 22 5 650490 32 69
191488 119 20 192552 90 23 193161 24 5 650490 88 25
191492 40 32 192554 114 22 193258 10 23 650490 102 61
191493 40 33 192555 16 23 193258 181 22 650490 177 53
191494 42 14 192555 114 23 193460 177 50 650491 16 38
191495 44 39 192557 4 63 193587 82 11 650491 18 16
191495 46 21 192565 10 13 193778 22 13 650491 52 18
191496 44 40 192565 181 8 193778 24 13 650492 48 15
191496 46 20 192568 10 14 193778 144 650495 22 14
191497 44 41 192568 181 9 193963 144 4 650495 24 14
191497 46 19 192570 58 16 193964 144 8 650500 4 68
191499 119 46 192570 66 12 193965 144 28 650510 182 8
191500 102 54 192570 181 10 193992 180 10 650518 58 19
191501 20 35 192572 58 17 193993 180 11 650518 60 19
191502 42 15 192572 66 13 570002 82 16 650518 66 14
191503 42 16 192572 181 11 570002 84 15 650518 68 15
191505 177 46 192576 10 15 570002 156 11 650533 34 6
191506 177 47 192576 181 12 570003 82 17 650533 36 6
191507 175 30 192579 10 16 570019 154 10 650533 44 43
191539 179 3 192579 181 13 650225 50 18 650533 46 43
191577 102 55 192586 18 10 650225 54 16 650533 52 19
191635 104 20 192587 182 3 650354 88 23 650533 62 35
191686 28 27 192594 10 17 650419 26 25 650533 64 29
191700 82 14 192594 90 24 650419 28 30 650533 102 62
191705 102 56 192594 181 14 650426 60 18 650542 50 20
191706 119 47 192601 104 2 650426 68 14 650542 102 63
191742 16 34 192605 182 4 650448 16 36 650545 4 69
191743 16 35 192609 182 5 650448 88 24 650545 62 36
191768 4 64 192632 90 25 650448 165 4 650545 64 30
191775 28 28 192632 181 15 650484 10 26 650545 70 25
191868 182 6 192678 10 18 650484 50 19 650545 72 24
191926 70 21 192678 181 16 650484 54 17 650545 74 23
191926 74 20 192689 182 7 650485 42 17 650545 76 22
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NUMERICAL INDEX
654004 64 35 810950 116 2 L99875 156 12
654004 98 26 919010 32 64 P471548 16 44
654004 102 74 010-28854 14 1 P471548 22 18
654004 182 17 010-32401 14 2 P471548 24 18
654006 14 12 040-33761 174 1
654006 178 7 090-30303 56 4
654009 4 86 090-32025 112 2
654009 20 44 210-19470 10 24
654024 102 75 210-19470 20 36
654030 4 87 210-19470 102 57
654042 102 76 210-19470 181 23
654042 104 22 210-19533 4 65
654046 94 5 210-32187 102 58
654046 96 6 220-32679 82 15
654046 173 5 230-21881 156 9
654046 174 6 230-24749 26 24
654046 174 5 230-24749 28 29
654049 18 18 230-30569 38 5
654049 98 27 230-32667 32 68
655006 88 28 230-32736 144 52
656001 102 77 230-32736 144 54
656005 177 58 246-26730 14 10
656006 102 78 310-15859 181 24
656013 165 16 310-32411 4 66
656047 4 88 310-32411 86 19
656047 6 17 320-32692 14 5
656047 8 17 335-32282 14 6
656047 12 19 350-32273 144 33
656048 44 52 350-32408 144 10
656048 62 43 350-32539 14 7
656048 64 36 350-32542 14 8
656048 72 30 400-32513 14 9
656048 76 28 400-32514 14 10
656048 80 30 400-32515 14 11
656049 177 59 400-32521 14 12
656080 14 13 400-32522 14 13
656082 102 79 400-32523 14 14
656092 6 18 400-32555 14 15
656092 8 18 400-32556 14 16
656092 12 20 420-19671 175 31
656128 6 19 420-19671 177 51
656128 8 19 420-34828 20 37
SECTION D: SCHEMATICS
917222/CP0507
PISTON DRIVE MOTOR 4.00 X 2.50 X 16.93
CASE DRAIN LEFT HAND MOTOR SHOWN
WITH 2-SPEED OPTION
64.0 CIR/38.4 CIR
SAFETY LOCK
REXROTH A10VG PORT "R" 2-SPEED SOLENOIDS
3.84 CIR PORT "R" 1-SPEED
5220 PSI
(DIFFERENTIAL) CHARGE PRESSURE
360 PSI (DIFFERENTIAL)
X
REXROTH A10VO
3.84 CIR
A G A 3300 PSI
B B
B A
85 CU IN A
700 PSI
PRECHARGE AC ONE-WAY
SELF LEVEL C D
RETURN OPTIONAL T
S L1 HYDRAGLIDE
MANIFOLD B B SUCTION CASE
197
DRAIN
SUCTION SUCTION LOAD SENSE
HYDROSTATIC/HYDRAULIC SCHEMATIC
STANDBY
PRESSURE 200 PSI OPTIONAL HIGH
50 PSI FLOW WITH DRAIN
RELIEF 40 GPM
PORT "A" 2-SPEED OPTIONAL HIGH
PORT "R" 1-SPEED FLOW SECTION 25 18 30 30
PORT "R" 2-SPEED GPM GPM GPM GPM
PORT "L" 1-SPEED A
B B A B A B A STANDARD AUX
COUPLERS
P 2-29 GPM
Y
OPTIONAL 2-SPEED
CASE DRAIN
HEAT POCLAIN MS11 RADIAL LS
EXCHANGER PISTON DRIVE MOTOR
X RIGHT HAND MOTOR SHOWN T
BRAKE
WITH 2-SPEED OPTION
BRAKE SOLENOID 64.0 CIR/38.4 CIR
(1-SPEED MODELS)
BRAKE AND 2-SPEED SOLENOID 25 PSI
(2-SPEED MODELS ONLY) BYPASS REXROTH MP18 PORT RELIEFS
MAIN CONTROL VALVE 3500 PSI
IN TANK
HYDRAULIC FILTER
RETURN RESTRICTOR
85 PSI CRACKING
25 PSI ELECTRIC
SERVICE INDICATOR
PRINTED IN USA
HYDROSTATIC/HYDRAULIC SCHEMATIC - JOYSTICK CONTROLS
917222/CP0507
TILT
POCLAIN MS11 RADIAL
PISTON DRIVE MOTOR 3.50 X 1.75 X 16.25
BRAKE LEFT HAND MOTOR SHOWN
X WITH 2-SPEED OPTION
64.0 CIR/38.4 CIR LIFT
4.00 X 2.50 X 16.93
CASE DRAIN
PORT "A" 2-SPEED
PORT "L" 1-SPEED P T P T
OPTIONAL 2-SPEED TRAVEL LIFT/TILT
Y JOYSTICK JOYSTICK
PORT "R" 2-SPEED
PORT "R" 1-SPEED 1 3 2 4
REXROTH A10VG 1 3 2 4
SAFETY LOCK
3.84 CIR
SOLENOIDS
5220 PSI
DIFFERNTIAL
CHARGE 85 CU IN
360 PSI X 700 PSI
PRECHARGE
G REXROTH A10VO
A A 3.84 CIR
3300 PSI OPTIONAL
B HYDRAGLIDE
AC A
B
4
ONE-WAY
G
2 SELF LEVEL
1A C D
198
RETURN S L1 A
MANIFOLD B B SUCTION
3
CASE
DRAIN B
SUCTION SUCTION
1
OPTIONAL HIGH
T FLOW WITH DRAIN
LOAD SENSE 40 GPM
50 PSI STANDBY
RELIEF PRESSURE 200 PSI
OPTIONAL HIGH 25 18 30 30
PORT "A" 2-SPEED FLOW SECTION GPM GPM GPM GPM
PORT "R" 1-SPEED
PORT "R" 2-SPEED
PORT "L" 1-SPEED B A B A B A B A
P
Y STANDARD AUX
COUPLERS
2-29 GPM
OPTIONAL 2-SPEED
CASE DRAIN
LS
POCLAIN MS11 RADIAL
BRAKE X PISTON DRIVE MOTOR T
RIGHT HAND MOTOR SHOWN
BRAKE AND 2-SPEED SOLENOID
WITH 2-SPEED OPTION
(2-SPEED MODELS ONLY)
64.0 CIR/38.4 CIR
BRAKE SOLENOID
HEAT (1-SPEED MODELS) 25 PSI
EXCHANGER BYPASS REXROTH MP18 PORT RELIEFS
MAIN CONTROL VALVE 3500 PSI
PRINTED IN USA
RETURN RESTRICTOR IN TANK
85 PSI CRACKING HYDRAULIC FILTER
25 PSI ELECTRIC
SERVICE INDICATOR
HVAC SCHEMATIC FOR 810854 KIT
FAN SPEED
SWITCH
YELLOW
TO 12VDC KEYED RED ORANGE
POWER IN LEFT M
L H AC/HEATER OFF
INSTR PANEL TEMP CONTROL IN
B C LEFT INSTR PANEL
RED RED RED
A A
BLACK BLACK
B B AC HEAT
RED
2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL RED RED
BLACK BLACK
ORANGE ORANGE
WHITE BLUE BLUE BLUE
C ORANGE
BLACK
WHITE
A BLUE
ORANGE
YELLOW
BLACK
BLUE
BLUE
D
RED
B
C
D
A
B
4 PIN WEATHERPACK
CONNECTOR PAIR AT
4 PIN WEATHERPACK HEATER HOUSING
CONNECTOR PAIR AT
HEATER HOUSING
HIGH SPEED
BLOWER FUSE
RED RED TO ALTERNATOR
+ BATTERY TERMINAL
40 AMP
C
BLACK
D
A
B
TO RIGHT SIDE
-
ORANGE
A
B
BLACK
WHITE
BLUE
TERMINAL PAIR AT
ORANGE
RED
BLACK
YELLOW
HEATER HOUSING
COMPRESSOR
BLUE BLUE
MAGNETIC
CLUTCH
RED
PRESET COLD
CONTROL SWITCH
IN HEATER HOUSING 86 87
+ 87a
HIGH SPEED
BLOWER RELAY
85 30
-
BLACK
AC -
RED
BINARY PRESSURE + AC
SWITCH IN
ACCUMULATOR/DRYER YELLOW
RED
BLACK BLACK BRIDGE
B B RECTIFIER BLACK
BLUE RED ORANGE
A A PACKAGE
L M H
2 PIN WEATHERPACK RESISTOR BLOCK BLOWER MOTOR
CONNECTOR PAIR AT IN HEATER HOUSING IN HEATER HOUSING
CONDENSOR HOUSING
WHITE
BLACK
86 87
+ 87a ELECTRIC ENG
CONDENSOR
FAN RELAY NC COOLANT FLOW
BLACK BLUE
85 30 ORANGE CONTROL VALVE
-
BLACK
FAN MOTOR CONDENSOR
IN CONDENSOR FAN FUSE
HOUSING RED RED TO ALTERNATOR
+ BATTERY TERMINAL
40 AMP
BLACK
TO RIGHT SIDE
-
CHASSIS GROUND
L M H FAN SPEED
SWITCH
B C
2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL
ORANGE
YELLOW
BLACK
RED
C
D
A
B
4 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING
HIGH SPEED
BLOWER FUSE
RED RED TO POSITIVE BATTERY
+ SUPPLY SOURCE
40 AMP BLACK
- TO CHASSIS
GROUND STUD
C
D
A
B
ORANGE
RED
QUICK DISCONNECT
BLACK
YELLOW
TERMINAL PAIR AT
HEATER HOUSING
RED
86 87
+ 87a
HIGH SPEED
BLOWER RELAY
85 30
-
AC -
BRIDGE
RED
RECTIFIER
PACKAGE
+ AC
YELLOW
RED
ORANGE BLACK
L M H
AB
87 TN-16 02 RD-14 0 BK-12 0 BK-12 67 PK-16
40 GY-16 67 PK-16 02 RD-14 68 TN-16
40 GY-16 68 TN-16 67 PK-16 33 PK-16
02 RD-14 33 PK-16 68 TN-16 51 RD-14
02 RD-14 51 RD-14 33 PK-16 87 TN-16
15 BR-16
36 BU-14
53 RD-16
53 RD-16
23 OR-16
40 GY-16
37 GN-16
67 PK-16
B
B
A
A
68 TN-16 84 RD-14 B
B
A
A
1
2
3
4
5
6
25 BR-16 60 OR-14
29 YL-16 43 OR-14
LEFT
LIGHT
WORK
FRONT
24 BU-16 34 YL-16
05 RD-14 53 RD-14
42 GN-14 11 RD-12 SPEED BRAKE START
36 BU-14 42 GN-14 TWO PARK COLD
43 OR-14 05 RD-14
0 BK-14
0 BK-14
0 BK-14
20 BR-16
PLUG
55 WH-12
55 WH-12
FLASHER
SAFETY
34 YL-16 02 RD-14
MODULE
CONTROL
ACCESSORY
34 YL-16
0 BK-14
AC/HEAT POWER
31 OR-16
ASSEMBLY
INTERLOCK
56 RD-12
SHUTDOWN
59 RD-14 40 GY-16
AC/HEAT POWER
2
3
SWITCH SWITCH
84 RD-14 32 GN-16
LEFT CONSOLE
9
8
7
6
5
4
3
2
1
53 RD-14 25 BR-16
10
60 OR-14 34 YL-16
POWER ALL-TACH PARK BRAKE
62 RD-12 19 WH-16
56 RD-12 22 GN-16
55 RD-12 50 WH-14
87 TN-16
67 PK-16
24 BU-16
0 BK-14
11 RD-12
53 RD-16
53 RD-16
02 RD-16
59 RD-14
43 0R-14
30 PU-16
FLOOD LAMP
54 RD-16
0 BK-14
4 BU-16
0 BK-12 4 BU-16
14 PU-16
30 PU-16
54 RD-14
40 GY-16
31 OR-16
52 WH-16
10 WH-16
54 RD-14
17 GN-16
BAR
51 RD-14 51 RD-14 54 RD-14
21
22 GN-16 22 GN-16
SWITCH
19 WH-16 19 WH-16
RESTRAINT
33 PK-16 33 PK-16
67 PK-16 67 PK-16
68 TN-16 68 TN-16
ROPS
50 WH-14 25 BR-16
25 BR-16 29 YL-16
GROUND
40 GY-16 24 BU-16
24 BU-16 05 RD-14 0 BK-14
05 RD-14 42 GN-14 0 BK-14
42 GN-14 36 BU-14 10 WH-16
36 BU-14 43 OR-14
SEAT
54 RD-14
21
31 OR-16 32 GN-16
SWITCH
32 GN-16 34 YL-16
34 YL-16
34 YL-16 59 RD-14
34 YL-16 84 RD-14
0 BK-16
AB C
59 RD-14 53 RD-14
54 RD-14 60 OR-14 0 BK-14
53 RD-14 62 RD-12
60 OR-14 56 RD-12
84 RD-14 55 RD-12
11 RD-12 43 OR-14 60 OR-14 60 OR-14
RADIO CONNECTION
42 GN-14
STROBE
05 RD-14
84 RD-14
43 OR-14
1
2 RD-14 20 BR-16
0 BK-14
0 BK-14
0 BK-14
20 BR-16
2
43 OR-14 02 RD-14
3
43 OR-14
4
4 BU-16
5
23 OR-16
6
0 BL-12
02 DR-14
7
62 RD-12
56 RD-12
55 RD-12
11 RD-12
8
0 BK-16
51 14-RD
9
0 BK-16
34 YL-16
11 RD-14
20 BR-16
02 RD-14
05 RD-14
11 RD-14
53 RD-16
53 RD-16
53 RD-16
53 RD-16
53 RD-16
53 RD-16
53 RD-16
53 RD-16
B
42 GN-14
A
43 OR-14
D
48 WH-14
61 GN-16
22 GN-16
C
19 WH-16
33 PK-16
67 PK-16
68 TN-16
50 WH-14
25 BR-16
40 GY-16
3
4
2
1
6
5
ROPS 24 PIN
2 RD 30
CONNECTION
24 BU-16
5 RD AC
(I)
(I)
FILTER AIR FILTER TEMP
34 YL-16
HYDTEMP
ST
05 RD-14
84 RD-14
53 RD-14
54 RD-14
59 RD-14
60 OR-14
34B YL-16
ENG
20 BR 17 ON
HYD
OFF
42 GN-14
ROPS 5 PIN
LIGHT WORK LIGHT
FUEL
36 BU-14
DOME RIGHT FRONT
CONNECTION
87 TN-16
ENG TEMP
S
S
HOURMETER
9
8
7
6
5
4
3
2
1
53 RD-16
12
11
10
31 OR-16
LIGHT SW
ASSEMBLY
11 13 15 17 19 21 23
32 GN-16
10 12 14 16 18 20 22 24
IGNITION SW
RIGHT CONSOLE
34 YL-16
4 BU-16
40 GY-16
25 BR-16
53 RD-16
53 RD-16
53 RD-16
22 GN-16
ROPS 12 PIN
CONNECTION
4 BU-16 4 BU-16
32 GN-16
52 WH-16 14 PU-16 40 GY-16
15 BR-16 40 GY-16 32 GN-16
31 OR-16
40 GY-16 32 GN-16 34 YL-16
14 PU-16
32 GN-16 34 YL-16 31 OR-16
15 BR-16
19 WH-16
25 BR-16 31 OR-16 14 PU-16
34 YL-16 19 WH-16 19 WH-16
19 WH-16 15 BR-16 15 BR-16
0 BK-14
0 BK-14
22 GN-16 22 GN-16 22 GN-16
50 WH-14 25 BR-16 25 BR-16
31 OR-16 50 WH-14 50 WH-14 50 WH-14
AB
59 RD-14 52 WH-16 52 WH-16
59 RD-14 59 RD-14
TO FLASHERS
59 RD-14
52 WH-16
A BC
DOOR SWITCH
TO WIPER/WASHER/
ROPS/FOPS ELECTRICAL SCHEMATIC
917222/CP0507
02L RD-8
29 YL-16
20 BR-14
43 OR-14
04 BU-16
14 PU-16
23 OR-16
02 RD-14
51 RD-16
22 GN-16
19 WH-16
33 PK-16
50 WH-14
25 BR-16
40 GY-16
24 BU-16
05 RD-14
42 GN-14
36 BU-14
87 TN-16
31 OR-16
32 GN-16
02A RD-12
02B RD-12 CHASSIS 5 PIN
CONNECTOR
11 RD-12
56 RD-12
55 WH-12
62 RD-12
60 OR-14
54 RD-14
53 RD-14
84 RD-14
54 RD-14
34 YL-14
34B YL-14
02C RD-14
02G RD-12
02E RD-12
02F RD-12
02H RD-12
02 RD-14
05 RD-14
20 BR-16
29 YL-14
33 PK-16
23 OR-16
24 BU-16
04 BU-16
51 RD-16
87 TN-16
22 GN-16
19 WH-16
43 OR-14
31 OR-16
50 WH-14
25 BR-16
40 GY-16
14 PU-16
42 GN-14
36 BU-14
32 GN-16
0 BK-14
ENGINE
HEATER 30 - 30 - 30 - FUSE PANEL
85 85 85
FUSES MAXI LOCATED IN
CHASSIS ELECTRICAL SCHEMATIC
0 BK-14
0 BK-14
0 BK-14
+ + +
02 RD-14
02 RD-12
02 RD-12
02 RD-12
02 RD-12
ABOVE LOCATED 87 86 87 86 87 86
POWER RELAY
POWER RELAY
ABOVE
START RELAY
BATTERY
11 RD-12
59 RD-14
56 RD-12
55 WH-12
BATTERY 05 RD-14
41 YL-16
60 OR-14
62 RD-12
53 RD-14
84 RD-14
54 RD-14
34 YL-16
34B YL-16
02 RD-14
05 RD-14
30 - 02 RD-14
85
30
50
50
50
20
02 RD-12
125
125
82 WH-12 20 BR-16 02A RD-12 G L O W C O N TR O L
05 RD-14 29 YL-14 02B RD-12 WORK LIGHT 30A SOL LOCKS 20A
+ 20A
87 86 33 PK-16
30
20
20
23 OR-16
POWER RELAY
RIDE/
24 BU-16 2 SPEED 10A AC/HEATER 20A INJ PUMP 20A
05 RD-14 04 BU-16
10
20
20
30A STARTER
SOLENOID
51 RD-16
MICRO RELAY 87 TN-16 HORN 7.5A FAN CLUTCH 7.5A INTERLOCK
20 BR-16 10A
PANEL
7.5
7.5
15
10
90 RD-14
30 - - 74 BU-14 ACCESSORY
85 30 85 RADIO 10A GAUGES 7.5A
75 TN-14 20A
20
10
7.5
+ - RELAY PANEL
+ + ACCESSORY 20A ALL TACH
HORN
LOCATED 87 86 87 86 ELEC 30A
30
20
START SAFETY
0 BK-0
MODULE 38 PU-14 DIODE
06 OR-16 27 GY-16
01 RD-0
08 OR-14 26 WH-16
6 5 4 3 2 1 RIDE CONTROL 33 PK-16 35 BU-14
21 GN-16 51 RD-14
TWO SPEED MODULE 08 OR-14
74 BU-14 06 OR-16
(OPTIONAL) 75 TN-14 82 WH-12
0 BK-14 85 PK-16
86 BR-14
121110 9 8 7 6 5 4 3 2 1 0F BK-14
0RR BK-16
4 BU-16
44 PK-16
0 BK-16
41 YL-16
90 RD-14
30 - 30 -
85 85
+ +
87 86 87 86
34A YL-14
80 YL-14
13 RD-12
83 TN-14
74 BU-14
75 TN-14
90 RD-14
76 OR-14
79 PK-14
SAFETY LOCKS
51 RD-16
INJECTION PUMP
76 OR-14
51 RD-14
38 PU-14
23 OR-16
NA
39 YL-14
86 BR-14
24 BL-16
26 WH-16
79A PK-16
85 PK-16
27 GY-16
87 TN-14
0BB BK-14
79 PK-14
29 YL-16
35 BU-14
41 YL-16
0RR BK-16
4 BU-16
44 PK-16
0 BK-16
90 RD-14
79 PK-14
26 WH-16
27 GY-16
23 OR-16
38 PU-14
24 BU-16
39 YL-14
87 TN-14
85 PK-16 44 PK-16
86 BR-14
0BB BK-14
LEFT CONTROL 90 RD-14 0 BK-14
0 BK-16 0F BK-14
HANDLE SWITCHES 44 PK-16 0BB BK-14
1 4 BU-16 0 BK-16
79 PK-16 0RR BK-16
2 76 OR-16 0RR BK-16
3 O6 OR-16
4 26 WH-16
RIGHT CONTROL
31 OR-16
14 PU-16
32 GN-16
22 GN-16
19 WH-16
43 OR-14
50 WH-14
25 BR-16
40 GY-16
42 GN-14
36 BU-14
82A WH-14
0 BK-14
34A YL-14
80 YL-14
13 RD-12
83 TN-14
39 YL-14
38 PU-14
27 GY-16
26 WH-16
35 BU-14
51 RD-14
08 OR-14
06 OR-16
82 WH-12
85 PK-16
86 BR-14
76 OR-14
79 PK-14
HANDLE SWITCHES
79 PK-16 1
79 PK-16 2
27 GY-16 3
0 BK-14
02L RD-8
44 PK-16
85 PK-16 4
FLOAT A 86 BR-14
CONTROL B 0 BK-14
SOLENOID
80 YL-14 ENGINE HEATER
RIDE A 39 YL-14 -
B
RELAY(SOLENOID) 30 85
83 TN-14
0 BK-14
51 RD-14
31 OR-16
14 PU-16
82A WH-14
38 PU-14 1
08 OR-14
25 BR-16
35 BU-14
36 BU-14
38 PU-14
27 GY-16
79 PK-16
0 BK-14
19 WH-16
82 WH-12
22 GN-16
34A YL-14
CONTROL
13 RD-12
42 GN-14
43 OR-14
80 YL-14
76 OR-16
06 OR-16
26 WH-16
39 YL-14
40 GY-16
32 GN-16
50 WH-14
85 PK-16
86 BR-14
203
CONTROL 36 BU-14 1
0 BK-14 2 BRAKE
SOLENOID BACKUP A 49 GN-14
B 49 GN-14 SOLENOID
ALARM
1 35 BU-14 SWITCH
HYD TILT 2 0 BK-14
35 BU-14 1
81 RD-12
ALL-TACH 35 BU-14 25 BR-16 41 START SIGNAL TO GLOW MOD 86 CONT MOD/RIDE CONT SOL
27 GY-16 42 GREEN REAR WORK LTS. 87 TAN FLOAT LAMP
36 BU-14 HEAD LTS TAIL LTS 88
43 GRAY EXTRA START FUEL SOL
B 38 PU-14 36 BU-14
0 BK-12 44 PINK GLOW MODULE S WHITE SAFETY RELAY/STARTER
A 85 PK-16 38 PU-14
63 WH-12 13 RD-12
27 GY-16
79 PK-16 35 BU-14
ACESSORY 13 RD-12 79 PK-16
KEY POWER
B 0 BK-14
A 13 RD-12
35 BU-14
79 PK-16
80 YL-14
76 OR-16
06 OR-16
26 WH-16
39 YL-14
40 GY-16
32 GN-16
50 WH-14
86 BR-14
80 YL-14
79 PK-16
76 OR-16
06 OR-16
26 WH-16
86 BR-14
39 YL-14
35 BU-14
40 GY-16
81 RD-8
32 GN-16
50 WH-14
0 BK-0
01 RD-0
B+
SWITCH
AIR FILTER ALTERNATOR
AB CD RESTRICT ENGINE
BATTERY
SWITCH (OPT) OIL PRES
DISCONNECT
0 BK-0
SWITCH
SWITCH B A
43 OR-14
42 GN-14
0 BK-14
0 BK-14
0 BK-16
CHASSIS GROUND TO STARTER
B A 31 OR-16
3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60
1/2-13 50 35 75 55 110 80
1/2-20 55 40 90 65 120 90
9/16-12 70 55 110 80 150 110
9/16-18 80 60 120 90 170 130
M6-1 8 6 11 8 13.5 10
M8-1.25 19 14 27 20 32.5 24
M10-1.5 37.5 28 53 39 64 47
*All torque values are in ft-lbs, except those marked with an *, which are in in-lbs.
For metric torque value (N·m) multiply the ft-lbs value by 1.355 or the in-lbs value by 0.113.
®
Gehl Company, 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 USA
www.gehl.com