RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
Elektroniksysteme GmbH
Development and production of electronical systems
Eichelreuth 13
83224 Grassau
Phone: +49 8641 598360
Fax: +49 8641 598364
E-Mail: [email protected]
Internet: http://www.rs-steiner.com
Start-up Instructions
Thyristor controller
Type: Tyco-3Ph, Tyco-3Ph/SP
L1 L2 L3
Tyco-3Ph...
Tyco-3Ph/SP...
Content
Page
1. General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Installation of the thyristor controller Tyco-3Ph, Tyco-3Ph/SP . . . . . . . . . . . 3
3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Meaning of the clamp connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Description of the front side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. Meaning of the control inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7. Basic circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.1 Basic circuit for Tyco-3Ph... or Tyco-3Ph/SP with controlclamps . . . . . . . 11
8. Survey of the individual types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Version: 2015/07/17
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
1.
General information
The situations in which thyristor controllers have to be employed can be found in all the areas where
greater resistor and inductive loads have to be controlled (e.g. industrial heating systems, tems,
plastics processing, transformers, infrared elements, etc.)
Because of its modular, compact assembly and the controlling with a continuous control signal these
power controllers have to be regarded as a perfect final controlling device for the industrial power
controlling.
The power device of the thyristor controllers consists of six thyristor moduls, an isolated heat sink
and the control unit. On account of the use of function modules the adaptation to any application is
one of the largest advantages of these devices.
Type description:
Tyco-1Ph...
Tyco-1Ph/SP...
Tyco-3Ph...
Tyco-3Ph/N...
Tyco-3Ph/SP...
Tyco-3Ph/SP/N...
alternating current power controller, phase
angle control for single phase systems
alternating current power controller for multicycle control
three phase controller, phase angle control
for three phase systems
three phase controller, phase angle control
for three phase systems with neutral point
connnnection (option)
three phase controller for multicycle control
three phase controller for multicycle control
with neutral point connection (option)
Construction:
The thyristor controller agrees with VDE 0558 part 1 and VDE 0160 table 4.
The thyristor controller Tyco-3Ph... is assembled modularly. It consists of three basic elements:
power element with cooling system and thyristor modules
control unit with firing and control board (diagnostic display, control outputs, etc.)
Application of Tyco-3Ph/SP... (Tyco-3Ph...) and Tyco-3Ph/SP/N... (Tyco-3Ph/N...)
When using the load in neutral or delta connection the type: Tyco-3Ph/SP... is used. Here the connectors L3 - T3 are bridged in order to realize a flow of current due to the linked-phase voltage and
the ignition of the semiconductor at zero crossing.
The type: Tyco-3Ph/SP/N... and Tyco-3Ph/N.... is using when the star point of the load is connected
with the neutral wire.
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
2.
Installation of the thyristor controller Tyco-3Ph, Tyco-3Ph/SP
The thyristor controller (IP 40) should be mounted vertically in a housing. The upper and lower
side of the heat sink have to be kept free to allow cooling air to circulate freely. Controllers must
be mounted on a flat surface to ensure that cooling air is channelled to the heat sink. The thyristor
configuration is indifferent to the order of the supply phase rotation. It is the users responsibility to
ensure that the nominal values of the thyristor unit are compatible with the conditions of installation
and operation before commissioning the the thyristor unit.
Additional points must be considered when mounting the unit:
Vibration free environment
Protection against hazardous environments
Protection against dust and humidity
Please avoid to mount other components in distance of 100mm around the controller as the cooling
system can be affected.
The housing design according to IP 54 (Option) can be fixed in places which are not protected from
dust and humidity.
Wiring the device:
The mains connections L1, L2, L3, (N) have to be connected by using a disconnecting switch and
usual fuses.
The connection for mains cable and the connections for controlling have to be laid in channels and
protector tubes.
The electric installation always has to comply with the essential protection requirements of the European Low Voltage Directive 2006/95/EG and
Electromagnetic compatibility Directive 2004/108/EG.
50-100mm
50-100mm
(gn) Betrieb Ready
(rt) Strung Fault
(gn) Start
(or) Run
U Last 100%
U Load 100%
S1
S2
Aussteuerung
Level
Tyco-3Ph
TAnlauf
Tim-e
Ramp up
2,5
0
Sek
7,5
10
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
3.
Operation
To begin with, all electronical connections have to be established according to the circuit diagrammes
L1, L2, L3, (N), T1, T2, T3.
The thyristor control has to be connected to the mains according to the electric regulations (Low
Voltage Directive) so that they can be separeted by disconnecting switches (e.g. load interrupter,
contactor etc.) from the mains. Cabling must be performed by personnel who are qualified to work
low voltage electrical equipment. Before any connection or disconnection, make sure that the power
and control cables and wires are isolated from the voltage sources.
Recommended connection:
The mains connections, the connection to the load and the control connections have to be laid in
separate cables.
In order to avoid faults the electronic control connections should be separated from the power wires
and/or contactor control wires and one should twist the control wires.
In order to reduce risks related to the effects of electromagnetic interference depending on the installation of the product please consider the rules for electromagnetic compatibility.
Fuses:
The net-lateral security depends on the recommended and/or the used cross-section of a wire and
has to be made according to DIN 57100 part 430/VDE 0100 part 430/6.81 (Low Voltage Directive).
Common information:
Thyristor units for phase angle (Tyco-1Ph... and Tyco-3Ph...) are produced to control resister and
inductive loads. The controlling of the devices is achieved by using continuous signals (0-10V or
0-20mA). The phase control angle and/or the switch on-off relation at multicycle control (Tyco-1Ph/
SP... and Tyco-3Ph/SP...) will be continuously controlled by the control unit in order to receive a sufficient linearity between thyristor controller input and power output.
Apart from these series we also produce three-phase thyristor units, which cover the upper current
range to 1600A. These devices are also available within a short time.
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
4.
Meaning of the clamp connections
Clamps
1-2
Function
start
3-4
reset (key)
5-6
PTC-input
State
closed
open
actuated
Description of the functions
controlling activated
stand-by, ready for operation
reset faults (e.g: over-temperature,
PTC-input, phase failure, low voltage)
switch off of power unit on overload
(release of PTC or bridge is open)
connection without PTC-sensor
bridge
7
Ucontrol-input
ground (GND)
9-10
inhibited
11
inverse input
12
13-14-15
16-17-18
PWM-input
fault relay output
relay output S2
19-20-21
relay output S1
22-24
23
auxiliary voltage
not connected
0-10V, 0-20mA, 2,5- input of voltage and current signal
10k
and potentiometer adjustment
(supply: Ground, Cl. 8)
for using of current, voltage, inverse,
PWM and potentiometer input
closed
output voltage on T1, T2 T3
open
inhibit of power unit
10-0V
input of inverse voltage signal (op(supply: Ground, Cl. 8) tion)
5V/5-10kHz
input for impule signal (vt = 0-1)
13-14 closed
switching at fault
16-17 closed
switching at 100% ULoad
19-20 closed
230V/50-60Hz
n.c.
Switch
(Ri)
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
Uref
Start
0 ... 20 mA
0 ... 10 V
Ust
(10VDC)
switching if voltage at T1, T2, T3 >
0V
internal voltage supply
10V-0V PWM
(invers)
Reset
2,5...10kOhm
n.c.
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
Uref
(10VDC)
Start
Ust
Switch Switch
(Ri)
(U)
0...20mA
SP
0...10V
Option: /UM
Switching mode (phase angle or multicycle control) by
the help of Switch (U)
PH
10V-0V PWM
(invers)
Reset
2,5...10kOhm
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
5.
Description of the front side
green
(gn) Betrieb Ready
(rt) Strung Fault
LED 1
(gn) Start
(or) Run
S1
U Last 100%
LED 2
(S1)
S2
U Load 100%
Aussteuerung
Level
Tyco-3Ph
TAnlauf
Time
Ramp up
2,5
0
Sek
green
lights as soon as connection 1-2 (start) are
bridged
orange lights as soon as voltage on
T1, T2, T3 > 0V
LED 3
(S2)
yellow lights as soon as load voltage has reached
100%
LED 4
yellow lights depending on the level of the load voltage
Tramp up
serves for adjusting the ramp-up time 0-10s (on PWMcontrolling: 0-10s)
7,5
10
red
ready for use as soon as auxiliary voltage is on
terminals (22-24)
lights at fault and outputs T1, T2, T3 will be
switched off
Uload
~~
100 %
Start
S1 green
Run
S1 orange
Uload
100%
S2
switching function S1 was accomplished (connectors
S1 and LED 2 (S1) (orange) are activated at the same
time)
switching function S2 was accomplished (connectors
S2 and LED 3 (S2) are activated at the same time)
tan
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green
green
green
green
green
* no change
green
State
auxiliary voltage at ter. 22 and
24
device is ready for use
green *
*
Start is enabled ( ter. 1 and 2
connected)
orange *
yellow device is ready for use
0-100% Start is enabled
ULoad amounts to 0-100%
LED 4 lights depening on the
input voltage 0-100%
orange yellow yellow
device is ready for use
100%
Start is enabled
ULoad is 100%
LED 4 lights 100%
orange yellow yellow
device is ready for use
100%
Start was disabled (ter. 1 and
2 open)
LED 2 (S1) lights red for a
short moment
LED 2, 3, 4 die out
orange *
yellow device is ready for use
100-0% Start was disabled (ter. 1 and
2 open)
LED 2 (S1) lights red for a
short moment
LED 2 and 4 die out
LED 2 LED 3
Pos. LED 1
LED 4
(S1)
(S2)
Indicating LEDs during operation:
0-100%
100%
100%
0-100%
0V
0V
Control
voltage
at the beginning ter. 1617 are closed; as soon
as LED 3 (S2) dies out,
ter.17-18 are closed
ter. 16-17 closed
ter. 17-18 closed
ter. 17-18 closed
S2-relay-output (at
the same time with
LED 3)
ter. 17-18 closed
at the beginning ter. 19-20 ter. 17-18 closed
are closed; as soon as LED
2 (S1) dies out, ter. 20-21 are
closed
at the beginning ter. 19-20
are closed; as soon as LED
2 (S1) dies out, ter. 20-21 are
closed
ter. 19-20 closed
ter. 19-20 closed
ter. 20-21 closed
S1-relay output
(at the same time with
LED 2)
ter. 20-21 closed
RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
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green green *
* no change
red
green *
red
device is ready 0-100%
for use
Start is enabled
fault signal is
flashing
device is ready 0-100%
for use
Start is enabled
LED 2 LED 3
Control
LED 4 State
(S1)
(S2)
voltage
*
*
*
device is ready 0-100%
for use
fault signal is
flashing
Pos. LED 1
Indicating LEDs at fault:
S2-relayFault
output
ter. 17-18 PTC released
closed
ter. 5-6 open
check ter. 5 and 6 for
proper connection (e.g.
bridge,
PTC-sensor,
contacts)
cool down the device
check load
check power input
switch-off temperature threshold is at
approx. 85C
Solution
ter. 20-21 ter. 17-18 no operation
closed
closed
check ter. 9 and 10
(closed)
temperature
exceedance of heat
sink
overload
too high load current
ambient temperature exceedance
one or more phases check connections
are not connected
L1, L2, L3
with the net L1, L2, check mains voltage
L3
device reacts to
undervoltage
mains voltage smaller than 300V
ter. 20-21 ter. 17-18 cf. pos. 7
cf. pos. 7
closed
closed
S1-relayoutput
ter. 20-21
closed
RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
6.
Meaning of the control inputs
Controlling with voltage signal:
Switch (Ri)
Clamp:
set 0-10V (Ri>50k)
7
input signal (0-10V)
8
GND
Controlling with current signal:
Switch (Ri)
Clamp:
set 0-20mA
7
8
input signal (0-20mA )
GND
Controlling with potentiometer 2,5-10k:
Switch (Ri)
Clamp:
set 0-10V (Ri>50k)
2
reference voltage (10V, supply voltage for potentiometer)
7
sliding contact
8
GND
Controlling with inverse signal (option):
Switch (Ri)
Clamp:
set 0-20mA
11
8
signal input 10-0V
GND
Controlling with PWM:
Switch (Ri)
Clamp:
set 0-20mA
12
8
signal input 5V, 5-10kHz
GND
Annotation:
When using PWM controlling the ramp-up time can be set within the interval of 0-10s.
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7.
PE
F2
(N)
L1 L2 L3
or
or
or
T1 T2 T3
Tyco-3Ph...
Tyco-3Ph/SP...
22 24
(L1)
F1
Load
or:
L1
L2
L3
N
PE
F2
(N)
L1 L2 L3
PE
Load
or:
N
(connection for neutral point)
T1 T2 T3
Tyco-3Ph/N...
Tyco-3Ph/SP/N...
22 24
(L1)
F1
Attention!
If the star point of the load is
connected with the neutral wire
the type
Tyco-3Ph/N... and Tyco-3Ph/SP/N...
must used.
* For isolate you can use plug connection, fuses, circuit-breakers, load-breakers
and residual current devices (RCDs). Contactor, however, can be used only
in exceptional cases and due to isolate.
L1
L2
L3
N
PE
Basic circuits
RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
Basic circuit for Tyco-3Ph... or Tyco-3Ph/SP with controlclamps
L1
L2
L3
N
PE
F2
F1
L1 L2 L3
Tyco-3Ph...
Fault Relay
S2
100% Output
S1
Run
(L1)
n.c.
Uref (10VDC)
Controlclamps
PE
Switch
(N) (Ri)
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
0...20mA
0...10V
T1 T2 T3
Ust
or
Lock
Reset
PTCInput
or
10V-0V PWM
(invers)
2,5...10kOhm
Start
or
Load
0...10V 0V
or
0...20mA
*Only if required
Device version: Switchable between Tyco-3Ph... and Tyco-3Ph/SP...
L1
L2
L3
N
PE
F2
F1
L1 L2 L3
Tyco-3Ph...
Tyco-3Ph/SP...
Fault Relay
S2
100% Output
switchable
to SP
S1
Run
(L1)
n.c.
(N)
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
Controlclamps
Uref (10VDC)
7.1
Start
*Only if required
Switch Switch
(Ri) (U)
T1 T2 T3
Ust
or
Lock
Reset
PTCInput
2,5...10kOhm
PE
or
10V-0V PWM
(invers)
or
Load
0...10V 0V
or
0...20mA
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
3
10
16
23
33
Dimensions
WxHxD [mm]
Tyco-3Ph 05
5
10
16
1,5
Tyco-3Ph 15
15
25
25
2,5
Tyco-3Ph 25
25
30
35
4
Tyco-3Ph 35
35
40
50
6
Tyco-3Ph 50
50
60
63
10
Errors and technical modifications excepted (Date: 2012/01)
Weight
[kg]
Max. power
[kW]
Rec. crosssection
[mm2]
Mains fuse
[A]
Rec. semiconductor
fuses [A]
Max. load
current [A]
Survey of the individual types
Type *
8.
1,45
1,65
1,85
1,95
1,95
109x200x140**
139x200x140
139x200x140
139x200x140
139x200x140
The given details also apply to the version with multicycle control Tyco-3Ph/SP...
**
without external fan
The given values refer to the operation voltage of 3x400V AC. The values given for overload refer to
a surrounding temperature exceed of max. 50C and an installation altitude of 1000m. Semiconductor fuses can be ordered optionally.
W
=6
fan
180
200
=6
D
55
fan
109
139
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RS Elektroniksysteme GmbH - Thyristor controller Tyco-3Ph, Tyco-3Ph/SP
9.
Technical data
Tyco-3Ph Tyco-3Ph Tyco-3Ph Tyco-3Ph Tyco-3Ph
05
15
25
35
50
Voltage of power circuit
400V AC +/- 15% (optional: 110V, 230V, 500V)
Rated controller current
5A
15A
25A
35A
50A
Auxiliary voltage
230V AC (optional: internal auxiliary voltage)
Frequency
45-65Hz, self-synchronizing
0-10V
0-20mA
Input
potentiometer: 2,5-10k
10-0V inverse input (option)
5V/5-10kHz input for PWM
Input resistance
switchable input resistance: 500, 50k
phase failure control and temperature exceedance control
Protetction system
(red LED Fault and switch-off)
LED-Display
operation, Start, Run, 100% ULoad, Fault, level
Possible adjustments
ramp-up time: 0-10s, on PWM controlling: 0-10s
fault condition: ter. 13,14 closed; Load: 2A, 230V AC,
AC1;
S1-relay output: ter. 19,20 closed; Load: 2A, 230V AC,
Control outputs
AC1;
S2-relay output: ter. 16,17 closed; Load: 2A, 230V AC,
AC1;
L1, L2, L3 input voltage
Power terminals
T1, T2, T3 output voltage
Kind of controlling
phase angle (optional: multicycle control)
Power loss
1,1W/A
Operating temperature
0-50C
Storage temperature
-10-70C
Humidity
5-95% relative humidity, not condensing
Enviroment
dry and non-conducting environments
Max. altitude
1000m
Weight
1,45kg
1,65kg
1,85kg
1,95kg
1,95kg
Protection
IP 40
Installation
vertically, power terminals below
Dimensions (WxHxD)
109(with fan 139)x200x140mm
Mounting
for screw mounting in a housing
DECLARATION OF CONFORMITY: 2006/95/EC (low voltCE-marking
age directive), EMC Directive: 2004/108/EC for industrial
environments
Regulations
VDE 0160, EN 60204
Errors and technical modifications excepted (Date: 2012/01)
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