General Purpose
High Power PCB Relays
Potter & Brumfield
T92 Series Two-pole 30A PCB or Panel Mount Relay
n 40A, 2
form A (NO) and 2 form C (CO) switching capability
to control compressor loads to 3.5 tons, 110LRA / 25.3FLA
n Meets requirements of UL 508 and UL 873 spacings - 8mm through
air, 9.5mm over surface
n Meets requirements of VDE 8mm spacing, 4kV dielectric coil-tocontact
n Meets requirements of UL Class F construction
n UL approved for 600VAC switching (1.5HP)
n New screw terminal version (consult factory for availability,
ratings)
n Designed
Typical applications
HVAC, residential / commercial appliances, industrial controls.
Approvals
UL E58304 (Recognized and Listed); CSA LR48471; VDE 40019600
Technical data of approved types on request.
Contact Data
Contact arrangement
2 form A (NO), 2 form C (CO)
Rated voltage
277VAC
Max. switching voltage
600VAC
Rated current
30A NO; 3A NC
Limiting continuous current
40A NO; 3A NC
Limiting making current
40A NO; 3A NC
Limiting breaking current
40A NO; 3A NC
Contact material
AgSnOInO, AgCdO
Min. recommended contact load
500ma (NO)/ 100ma (NC), 12VAC
Frequency of operation, with load
360hr
Operate/release time max., including bounce
25/25ms
Contact ratings 1)
Type Load
UL508
AgCdO
NO
40A, 277VAC, resistive
NO
30A, 120/277VAC, resistive
NO
10A, 600VAC, general purpose
NO
1HP, 120VAC
NO
3HP, 240VAC
NO
1.5HP, 480 or 600VAC
NO
110LRA/25.3FLA, 240VAC (DC coil only)
NO
60LRA/14FLA, 240VAC (AC coil only)
NO
3A, 240VAC, pilot duty
NO
20A, 28VDC, resistive
NO
TV10, 120VAC
NC
3A, 277VAC
NC
2A, 480VAC
NC
1A, 600VAC
AgSnOInO
NO
30A, 120/277VAC, resistive (DC coil only)
NO
30A, 120/277VAC, resistive (AC coil only)
NO
20A, 480VAC, resistive
NO
1.5HP, 120VAC, 2 pole making/breaking (Fig.1)
NO
3HP, 240VAC, 3 phase (DC coil only)
NO
3HP, 480VAC, 3 phase (DC coil only)
NO
2HP, 600VAC, 3 phase (DC coil only)
VDE
AgCdO, flange mount relays
NO
20A, 400VAC
NC
3A, 400VAC
CO
20A NO / 3A NC, 400VAC
AgCdO, PC mount relays
NO
30A, 400VAC
NC
3A, 400VAC
CO
30A NO / 3A NC, 400VAC
11-2012, Rev. 1112
www.te.com
2012 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Contact ratings 1) (continued)
ARI 780-86 Endurance Test (section 6.6):
HVAC Definite Purpose Contactor Standard
Normally Open Contacts
Single Phase/Two Pole (Both poles together switching a single load)
110 LRA, 25.3 FLA, 200K operations (DC Coil)
L1
Figure 1
L2
T1
T2
Single Phase Per Pole (Single load per pole)
110 LRA, 18 FLA, 200K operations (DC Coil).
60 LRA, 14 FLA, 200K operations (AC Coil).
L1
Figure 2
L2
T1
T2
Cycles
6x103
100x103
100x103
100x103
1x103
100x103
100x103
100x103
100x103
100x103
100x103
100x103
100x103
100x103
200x103
100x103
100x103
100x103
100x103
100x103
100x103
100x103
30x103
30x103
100x103
30x103
30x103
Catalog and product specification according
to IEC 61810-1 and to be used only together
with the Definitions section.
1) Contact ratings at 25C (unless otherwise noted) with relay properly vented.
FLA, LRA ratings are compatible with 3.5 ton compressor applications.
Mechanical endurance
10x106 ops.
Coil Data
Coil voltage range 5 to 110VDC; 12 to 240VAC
Max. coil power
1.7W; 4.0VA
Max. coil temperature
155C
Coil insulation system according UL
Class F
Coil versions, DC coil
Coil
Rated
Operate
Release
Coil
Rated coil
code voltage voltage voltage
resistance power
VDC VDC VDC
10% W
6 6 4.5 0.6 22 1.7
9
9
6.75
0.9
48
1.7
12
12
9
1.2
86
1.7
18 18 13.5 1.8 197 1.7
24 24 18 2.4 350 1.7
48
48
36
4.8
1390
1.7
110 110 82.5 11 7255 1.7
Coil versions, AC coil
Coil Rated Frequency Operate
Release
Coil
Rated coil
code
voltage voltage
voltage
resistance
power
VAC
Hz
VAC, 60Hz VAC, 60Hz 10%
VA
12
12
60
9.6
1.2
9.1
4
24
24
60
19.2
2.4
36.6
4
120 110/120 50/60
96
12
950
4
240
220/240
50/60
192 24 3800 4
277
250/277
50/60
222 28 5485 4
All figures are given for coil without preenergization, at ambient temperature +23C.
Catalog and product data is subject to the
terms of the disclaimer and all chapters of
the Definitions section, available at
http://relays.te.com/definitions
Catalog product data, Definitions section,
application notes and all specifications are
subject to change.
General Purpose
High Power PCB Relays
Potter & Brumfield
T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued)
Coil Data (continued)
Max. Allowable Ambient Temp. (C)
Ambient temperature vs. coil voltage
Assumptions:
1. Thermal resistance = 35C per Watt (DC only.)
2. Still air.
3. Nominal coil resistance.
4. Max. mean coil temperature = 155C (change of resistance method).
5. Coil temperature rise due to load = 6.3C @ 30 amps.
6. Curves are based on 1.7W at 25C (DC only.).
120
AC
100
AC
80
Coil
Coil
60
0A
30 A
40
DC C
oil 0 A
mp C
ontac
DC C
t Loa
oil 30
d
Amp
Conta
ct Lo
ad
20
0
70
75 80
85
Other Data
Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content
refer to the Product Compliance Support Center at
www.te.com/customersupport/rohssupportcenter
Ambient temperature
DC coil
-55C to 85C
AC coil
-55C to 65C
Category of environmental protection
IEC 61810
RTI - dust protected,
RTII - flux proof, RTIII - wash tight
Vibration resistance (functional)
1.65mm max excursions, 10-55 Hz
Shock resistance (functional)
10g for 11msec
Shock resistance (destructive)
100g
Terminal type PCB-tht or quick connect
Weight
86g
Resistance to soldering heat THT
IEC 60068-2-20
250C
Packaging/unit
tray/30 pcs., box/120 pcs.
90 95 100 105 110 115 120 125 130 135 140 145 150
Applied Coil Voltage (% of Rated Nominal)
Insulation Data
Initial dielectric strength
between open contacts
1500Vrms
between contact and coil
4000Vrms
between adjacent contact
2000Vrms
Initial surge withstand voltage
between contact and coil
6kV
Initial insulation resistance
between insulated elements
1x109
Clearance/creepage
between contact and coil 8mm clearance/9.5mm creepage
Dimensions
T92 Mounting and termination code 1
T92 Mounting and termination code 2, 3 and 4
2.06 MAX.
(52.32)
1.21 MAX.
(30.73)
.585 .005
(14.86 .13)
1.36 MAX.
(34.54)
1.04 MAX.
(26.42)
.156
(3.96)
.630 .005
(16.00 .13)
1.495 MAX.
(37.97)
.250 TYP.
(6.35)
1.618 .020
(41.10 .51)
.309 .005
(7.85 .13)
1.36 MAX.
(34.54)
2.700 MAX.
(68.58)
.032 TYP.
(0.81)
.047 TYP.
(1.19)
1.000 .010
(25.40 .25)
2.05 MAX.
(52.07)
2.345 .005
(59.56 .13)
.585 .005
(14.86 .13)
1.618 TYP.
(41.10 .51)
.309 .005
(7.85 .13)
.090 RAD.
(2.29)
FOR #8 SCREW
.630 TYP.
(16.00)
11-2012, Rev. 1112
www.te.com
2012 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Catalog and product specification according
to IEC 61810-1 and to be used only together
with the Definitions section.
Catalog and product data is subject to the
terms of the disclaimer and all chapters of
the Definitions section, available at
http://relays.te.com/definitions
Catalog product data, Definitions section,
application notes and all specifications are
subject to change.
General Purpose
High Power PCB Relays
Potter & Brumfield
T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued)
Dimensions
Terminal assignment
Bottom view on pins
T92 Mounting and termination code 5
2 form A
2 form C
2.700 MAX.
(68.58)
0
1.36 MAX.
(34.54)
.090 (2.29)
RAD. FOR
#8 SCREW
2.345 .005
(59.56 .13)
2.135 MAX.
(54.23)
8 7
1.431 MAX.
(36.34)
PCB layout
Bottom view on pins
T92 - Mounting and termination code 1
2.010 MAX.
(51.05)
.913 MAX.
(23.19)
.309
(7.85)
.585
(14.86)
1.618
(41.10)
.185
(4.70)
.365
(9.27)
.630
(16.00)
1.000
(25.40)
.203 TYP.
(5.16)
.052 TYP.
(1.32)
.162
(4.12)
.072 TYP.
(1.83)
An alternate PC board layout utilizes .076 .003 (1.93 .076) diameter holes on the same
center-to-center spacing shown above. Use of the rectangular holes is recommended for
improved solderability.
Only necessary terminals are present on single throw models. Consequently, some holes
will be unnecessary for single throw models.
Product code structure
Typical product code
T92 S 11 D 2 2 -24
Type
T92 Printed circuit board / panel mount power relay T92
Enclosure
P
Dust protected plastic case
S
Wash-tight, tape sealed, plastic case (Mounting and termination code 1)
Top sealed, not wash-tight, not tape sealed on bottom (Mounting and termination codes 2, 3 & 4)
Contact arrangement
7
2 form A (2 NO)
11 2 form C (2 CO)
Coil Input
A
AC voltage, 60Hz or 50/60 Hz (consult coil versions table) D DC voltage
Mounting and termination
1
Printed circuit board mount; printed circuit board terminals.
2
Panel mount via flanged cover; .250 (6.35mm) x .032 (.81mm) QC terminal
3
Panel mount via flanged cover; .187 (4.75mm) x .032 (.81mm) QC terminals for coil and .250 (6.35mm) for contacts
4
Panel mount via flanged cover, .187 (4.75mm) x .020 (.51mm) QC terminals for coil and .250 (6.35mm) for contacts.
5
Panel mount via flanged cover, M4 screws w/ captive pressure plates. Requires Enclosure P and Contact arrangement 7.
Contact material
2
AgCdO
4 AgSnOInO
Coil voltage
Coil code: please refer to coil versions table
11-2012, Rev. 1112
www.te.com
2012 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
Catalog and product specification according
to IEC 61810-1 and to be used only together
with the Definitions section.
Catalog and product data is subject to the
terms of the disclaimer and all chapters of
the Definitions section, available at
http://relays.te.com/definitions
Catalog product data, Definitions section,
application notes and all specifications are
subject to change.
General Purpose
High Power PCB Relays
Potter & Brumfield
T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued)
Product Code
Enclosure
Contacts
Coil
Mounting
Contact Material
Coil
Part Number
T92P7A22-24
T92P7A22-120
T92P7A22-240
T92P7A22-277
T92P7A24-240
T92P7A52-120
T92P7A52-240
T92P7D12-12
T92P7D12-24
T92P7D22-12
T92P7D22-24
T92P7D22-48
T92P7D24-12
T92P7D24-24
T92P7D42-24
T92P7D52-12
T92P7D52-24
T92P11A12-120
T92P11A22-12
T92P11A22-24
T92P11A22-120
T92P11A22-240
T92P11A22-277
T92P11A24-240
T92P11A42-120
T92P11D12-12
T92P11D22-12
T92P11D22-24
T92P11D24-12
T92P11D24-24
T92S7A12-24
T92S7A12-120
T92S7A12-240
T92S7A22-24
T92S7A22-120
T92S7A22-240
T92S7D12-12
T92S7D12-24
T92S7D12-48
T92S7D12-110
T92S7D14-24
T92S7D22-12
T92S7D22-18
T92S7D22-24
T92S7D22-110
T92S11A12-24
T92S11A12-120
T92S11A12-240
T92S11A22-12
T92S11A22-24
T92S11A22-120
T92S11A22-240
T92S11D12-12
T92S11D12-24
T92S11D12-48
T92S11D12-110
T92S11D22-12
T92S11D22-24
Plastic dust cover
2 form A, 2 NO
AC
Panel mount + quick connect
AgCdO
Panel mount + screw terminals
AgSnOInO
AgCdO
24 VAC
120 VAC
240 VAC
277 VAC
240 VAC
120 VAC
240 VAC
12 VDC
24 VDC
12VDC
24 VDC
48 VDC
12VDC
24 VDC
6-1393211-0
5-1393211-7
6-1393211-2
6-1393211-3
3-1423008-3
1423008-8
1-1423008-2
6-1393211-5
6-1393211-6
6-1393211-9
7-1393211-1
7-1393211-2
2-1423008-2
1423008-9
7-1393211-5
1-1423008-0
1423967-1
3-1393211-8
3-1393211-9
4-1393211-3
4-1393211-0
4-1393211-4
4-1393211-6
3-1423008-7
4-1393211-8
5-1393211-0
5-1393211-3
5-1393211-4
3-1423008-5
3-1423008-6
9-1393211-8
9-1393211-7
9-1393211-9
1393212-4
1393212-2
1393212-5
1393212-8
1-1393212-0
1-1393212-1
1393212-7
1-1423008-8
1-1393212-4
1-1393212-5
1-1393212-7
1-1393212-3
8-1393211-1
8-1393211-0
8-1393211-2
8-1393211-3
8-1393211-6
8-1393211-4
8-1393211-7
8-1393211-9
9-1393211-0
9-1393211-1
8-1393211-8
9-1393211-3
9-1393211-4
DC
PCB terminals
Panel mount + quick connect
AgSnOInO
AgCdO
Panel mount + screw terminals
2 form C, 2 CO
AC
PCB terminals
Panel mount + quick connect
AgSnOInO
AgCdO
DC
PCB terminals
Panel mount + quick connect
AgSnOInO
Wash tight
2 form A, 2 NO
AC
Top sealed
DC
Top sealed
Top sealed
11-2012, Rev. 1112
www.te.com
2012 Tyco Electronics Corporation,
a TE Connectivity Ltd. company.
PCB terminals
Panel mount + quick connect
2 form C, 2 CO
AC
Top sealed
Wash tight
AgCdO
Panel mount + quick connect
Wash tight
Wash tight
PCB terminals
AgSnOInO
AgCdO
PCB terminals
Panel mount + quick connect
DC
PCB terminals
Panel mount + quick connect
Catalog and product specification according
to IEC 61810-1 and to be used only together
with the Definitions section.
Catalog and product data is subject to the
terms of the disclaimer and all chapters of
the Definitions section, available at
http://relays.te.com/definitions
12 VDC
24 VDC
120 VAC
12 VAC
24 VAC
120 VAC
240 VAC
277 VAC
240 VAC
120VAC
12 VDC
24 VDC
12 VDC
24 VDC
24 VAC
120 VAC
240 VAC
24 VAC
120 VAC
240 VAC
12 VDC
24 VDC
48 VDC
110 VDC
24 VDC
12 VDC
18 VDC
24 VDC
110 VDC
24 VAC
120 VAC
240 VAC
12 VAC
24 VAC
120 VAC
240 VAC
12 VDC
24 VDC
48 VDC
110 VDC
12 VDC
24 VDC
Catalog product data, Definitions section,
application notes and all specifications are
subject to change.
