AV15062
New Molykote G-3407
Caliper Pin Grease
Reduce fretting corrosion and wear on caliper guide pins at high brake temperatures
Customer: Tier 1 supplier manufacturing
disc brakes for a global OEM small-car
platform.
Problem: Excessive corrosion and wear
of caliper pins in vehicle durability testing
is traced to improper metal-to-metal
lubrication using a silicone grease with
PTFE (polytetrafluoroethylene) from a
Dow Corning competitor.
Solution: Dow Corning application
engineering developed a new hightemperature PAG (polyalkylene glycol)
grease. Tests proved superior corrosion
and wear performance over the previous
lubricant.
Product: Molykote G-3407 Caliper Pin
Grease is OEM-approved and specified
as the caliper-pin lubricant for the highvolume global vehicle program.
Caliper Pin Fretting Test
100
Force (N)
80
Silicone with PTFE
Molykote
60
Silicone with MoS
20
0
10
Time (minutes)
Todays automotive braking systems are precisely matched to each vehicle application.
Disc brake calipers are integrated and work in harmony with other brake-system
components to:
Optimize pedal feel and braking performance
Limit abnormal pad and rotor wear
Control NVH (noise, vibration, harshness)
Prevent brake sticking or unbalanced
application
Each caliper has two guide pins in a
slide mechanism that applies and releases
the brake pads. Durable caliper-pin
lubrication helps reduce or eliminate
these potential problems:
Fretting corrosion and possible
sticking, binding or grabbing
Excessive pin wear and resulting
noise and operation issues
High-temperature seizure and loss
of braking power
Fretting Corrosion
Excessive fretting corrosion and wear on
caliper guide pins can result from using the
improper guide pin lubricant.
Get the advantages of Molykote G-3407
Caliper Pin Grease
G-3407 fixed
40
Braking performance relies on durable
caliper-pin lubrication
15
Caliper-pin fretting tests showed that Molykote
G-3407 Caliper Pin Grease maintained lower
frictional force than either a silicone with PTFE
or a silicone with molybdenum disulfide (MoS2).
Molykote G-3407 Caliper Pin Grease is especially formulated for durable metal/metal
lubrication. This PAG-based grease can help reduce fretting corrosion and wear on
caliper guide pins exposed to high braking temperatures. It offers disc-brake designers
these proven advantages:
Enhanced thermal stability at high temperatures
Wide service temperature range, from -40 to 200C (-40 to 392F)
Good corrosion resistance
Excellent anti-fretting performance
Enhanced elastomer compatibility at 150C (302F)
OEM-specified for global vehicle platform
Molykote G-3407 Caliper Pin Grease maintains low frictional force between the
caliper pin and its bore in the anchor bracket. Very quick micro-sliding movements
are prevented from causing fretting corrosion and excessive wear. It also is an
effective lubricant for caliper pins with elastomeric boots or sleeves.
AV15166
Proven performance
Typical Properties
Specification Writers: These values are not intended for use in preparing specifications. Please contact your
local Dow Corning Sales Application Engineer or Dow Corning Customer Service before writing specifications
on this product.
Standards
CTM*
Property
ASTM
Color
Light green
Composition
Polyalkylene glycol (PAG)
base oil with lithium
complex thickener
Temperature Range
0191
D 217
0044
Molykote G-3407
Caliper Pin Grease
Unit
C
(F)
-40 to 200C
(-40 to 392F)
Penetration, Unworked
Penetration, Worked
mm/1
mm/1
260 - 310
260 - 310
Specific Gravity @ 25C (77F)
g/ml
1.00 0.10
Bleed, 24 hr. @ 150C (302F)
<5
Evaporation, 24 hr. @ 150C (302F)
<5
AV15167
D 6184
0033A
0130
D 566
Dropping Point
B 117
Corrosion Protection, 120 hr.
D 1748
Low Temperature Torque
-20C (-4F), Starting
-20C (-4F), Running
D 1264
Water Washout @ 80C (176F)
D 4289
Elastomer Compatibility,
72 hr. @ 150C (302F)
EPDM, Volume Change
EPDM, Hardness Change
C (F)
> 250C (482F)
No rust
gf-cm
gf-cm
%
%
Shore A
2000 max.
800 max.
<5
8 max.
8 max.
*CTM: Corporate Test Method; copies of CTMs are available upon request.
Proper Lubricant Use
Molykote G-3407 Caliper Pin Grease can be easily applied using a clean brush or
automated dispensing equipment.
Product Packaging
Molykote G-3407 Caliper Pin Grease is available in 18 kg (40 lb) pails and 180 kg
(400 lb) drums. Test samples can be provided.
Learn More: Contact Us
To learn more about using Molykote G-3407 Caliper Pin Grease in
automotive brake-system applications, contact your Dow Corning
Technical Representative, visit dowcorning.com/auto or send an
e-mail via
[email protected].
ONE COMPANY
MANY AUTOMOTIVE
SOLUTIONS
AV14952
LIMITED WARRANTY INFORMATION PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate.
However, because conditions and methods of use of our products are beyond our
control, this information should not be used in substitution for customers tests to ensure
that our products are safe, effective and fully satisfactory for the intended end use.
Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Cornings sole warranty is that our products will meet the sales specifications in
effect at the time of shipment.
Your exclusive remedy for breach of such warranty is limited to refund of purchase price
or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES.
Dow Corning and Molykote are registered trademarks of Dow Corning Corporation.
We help you invent the future and Smart Lubrication are trademarks of Dow Corning
Corporation.
2010 Dow Corning Corporation. All rights reserved.
Printed in USA
AGP11072
Form No. 80-3507-01
