ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
ATO-P-V540Z Vertical Form Fill and Seal Machine
Film Width: up to 540mm
Bag Length (Single Pull): 50 to 340mm (1.9 to 13.4in)
Bag Width: 80 to 260mm (3.1 to 10.3in)
Speed: 30-90 bag per min (up to dosing
system co-working & film material)
Dosing System:
full synchronization for
multi heads combination weigher,
liner weigher, auger filler, piston filler etc
Principal Features:
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Full Synchronization for most kinds of dosing units, like Volumetric Cup, Multi heads Combination Scale, Liner
Scale, Auger Filler, Piston Filler etc to reach dosing, forming, filling, sealing, marking/coding swiftly, accurately, and
reliably.
Omron PLC (Option for system have more than 2 servo) & 5.7" 256 Color Touch-Screen with simple menu-based
interface. Up to 100 Programs storage and retrieval function.
With Engineer Level and Worker Level program setup, avoid the setting be overwrite by mistake.
Dual servo driven film transport system with pneumatic film pulling wheel locking system.
Adjustable horizontal dwell time for better seal for different film materials.
Film length registered by photo sensor or encoder; ensure accuracy for each pull
Simple and fast bag size changeover with one-piece forming sets.
Independent temperature adjustment to suit different film materials.
Safety guard to stop machine in case of the hurting risks.
Full configuration for heat-seal materials (PE/BOPP, CPP/BOPP, CPP/PET, PE/NYLON), option for single layer
Polyethylene (PE) or both heat-seal material and single layer Polyethylene (PE)
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Standard with white powdered electrostatic baked paint and stainless steel S/S304 for all product contact parts,
for special request S/S316 stainless steel for products contact parts, or whole S/S304 or S/S316 Stainless Steel and
Aluminum Parts Construction
Standard with EPC system
Optional Features:
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Whole S/S304 or 316 Stainless Steel and Aluminum Parts Construction
Gusset Device
Nitrogen Gas-Flushing
Servo driven for horizontal jaws motion
Vacuum film transport system
Technical Specification:
Bag type
Pillow type bag; Gusseted bag (Option)
Operation Mode
Intermittent
Speed
30 to 90 bags/min
Bag Length
50 to 340mm (2.0 to 13.4")
Bag Width
80 to 260mm (3.1 to 10.3")
Reel Film Width
540mm (21.2")
Film thickness
0.04-0.12mm (40-120mic.)
Reel Outer Dia.
400mm (15.7")
Reel Inner Dia.
75mm (2.9")
Voltage
AC220V/50Hz, 1phase or Per customer specification
Power Consumption
3KW
Compressed Air Requirement
0.6 MPa 0.36 CBM / min
Machine Size
L1650mm x W1140mm x H1650mm (L65.1" X W44.9" X H64.9")
Shipment Packing Size
L1850mm x W1400mm x H2000mm (L72.8" X W44.9" X H64.9")
Machine Weight
800kg (1763.7lb.)
Above parameters are able to be customized properly as requests.
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Installation:
Pillow Pack Sample:
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Gusseted Bag Sample:
Flat/Bottom Bag Sample:
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Euro-Slot Feature and Round-Hole Perforation Bag Sample:
Carrying hole perforation feature:
A:
B:
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
VFFS ELECTRICS CONFIGURATION LIST
ART.NAME
HIGH COSTS CONFIGURATION
TOUCH SCREEN
SIEMENS (GERMANY)
PLC
SIEMENS (GERMANY)/OMRON (JAPAN)
SERVO MOTOR
PANASONIC (JAPAN)
HORIZONTAL-SEAL CYLINDER
SMC (JAPAN)
VERTICAL-SEAL CYLINDER
SMC (JAPAN)
FILM TRANSPORTATION CYLINDER
SMC (JAPAN)
CUTTER CYLINDER
SMC (JAPAN)
SOLENOID VALVE
SMC (JAPAN)
PHOTOELECTRIC EYE
SUNX (JAPAN)
POWER SWITCH
OMRON (JAPAN)
SOLID-STATE RELAY
OMRON (JAPAN)
TRIPLET-UNITS
SMC (JAPAN)
AUXILIARY RELAY
SCHNEIDER (FRANCE)
TEMPERATURE CONTROLLER
OMRON (JAPAN)
PROXIMITY SWITCH
OMRON (JAPAN)
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
ATO-P-V1 INTERMITTENT VERTICAL FORM FILL SEAL
(VFFS) BAGGER
Introduction
The fully automatic vertical packaging machine ATO-P-V1 is the ultimate solution for forming, filing and
sealing the bags with different shapes, sizes and materials. It enjoys the art of design master-slave servo
mechanism with scheduled forming, filing and sealing tasks. The speed would be up to 90 bags per minute
depending on the amount of filling material, and bags specification. The machine uses PLC technology
with a user friendly touch screen and can be equipped with different types of dosing and weighing systems
such as auger filler and multi-headed weighers.
Equipment Name
Vertical packaging machine , Model: ATO-P-V1
Type: Intermittent Vertical Form Fill Seal (VFFS) bagger
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Main Features
High Speed Vertical Machine
Up to 90 Bags per Minute Depending on the Bag size and Filing Material
Synchronized Film Feeding , Filling, and Sealing Actions
Variety of Packaging Styles (Pillow, Gusset, Block Bottom, Side Folding, Hole Punch, and any custom
designed packaging style and material)
Mitsubishi Programmable Logic Controller (PLC)
User Friendly Human Machine Interface (HMI) or Touch Screen
Art of Design Master-Slave Servo Mechanism
Robust Mechanical Design
High Quality Stainless Steel Forming Tube
Original Modular Design
Secured User Access Control
Alarm System (Time and Date Stamped)
Cost Effective Performance and Design
Easy to Run and Maintain
Front Guard Door with Security Interlock
Cabinet Door with Security Interlock
Hot Sealing Mechanism for Thermoplastic Coated Packaging Film
Pulse Welding Mechanism for Non-coated Mono-plastic Packaging Film
PID Temperature Control Heating System
Fast Cooling System
CE Standard Critical Components
Automatic Film Roll Detect Mechanism
Automatic Film Left-Right Orientation Adjustment
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Colour Views of Vertical Packaging Machine
Front View
Rear View
ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Technical Specifications
Characteristic
1.
Dimensions (LWH)
2.
Speed of Packaging
Description
(160011801560)mm
Up to 90 Bags/ minute (Depending on bag size
filling material, and filing system)
3.
Standard Weight
1000Kg
4.
Machine Structure
Carboloy Steel Q235-A Structure and Fasteners
5.
Power Supply
AC380V 5%, 60/50Hz
6.
Forming Tube
High Quality Stainless Steal with Cylindrical shape,
but can be customized to other shapes like Cubical.
7.
Power Consumption
5 KW
8.
Protection Class
IP54
Compressed Air
0.6MPa
9.
Pressure
10.
Air Consumption
0.4 L/per cycle
11.
Bag Width
95~245mm
12.
Bag Length
100~450mm
13.
Bag Types
Pillow , gusset , and block bottom
14.
Film Width
Max 520mm
15.
Film External Diameter
Max 400mm
16.
Film Inner Diameter
76.2mm
Laminated Film: OPP/ CPP, OPP/ PE, MST/ PE,
PET/ PE, N/ PE, OPP/ EVA, EVA/ PE,
17.
Film Roll Types
BOPP/ LDPE, BOPP/ AL / LDPE, PET/ LDPE,
PET/ AL / LDPE
18.
Film Thickness
0.04~0.15mm
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ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Electrical Specifications
Component
Model
QTY
Manufacturer
Cross Sealer Open-Close Driver
MDDDT3530
Panasonic
Japan
Cross Sealer Open-Close Motor
MDMA102PIC
Panasonic
Japan
Pulling Belt Driver
Pulling Belt Motor
Touch Screen
PLC CPU Module
Film Mark Detect Photo Sensor
Panasonic
Japan
MHMD082PIC
Panasonic
Japan
GT1155-QSBD-C
Mitsubishi
Japan
FX2N-64MT
Mitsubishi
Japan
TL-011
Sick-Germany
MCDDT3520003
Printer Specification
Characteristic
Description
Printer Type
Hot Foil Printer
Manufacturer and Model
Operating Speed
Tane HP-501
Synchronized with ATO-P-V1
Printing Area
3515 mm
Printing Position
Adjustable
Note: Printer can be customized to user defined specification
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ATopOne E&M Ltd.
Tel: 1-416-296-7032 Fax: 1-866-705-4770(Toll Free),
www.atopone.com
Email: [email protected]
Optional Systems or Accessories
Gas Flushing (Air or Nitrogen Gas)
Gusseted/ Block bottom
Tear Notch
Air Expeller
Hole Punch Device
Material Stopper
Bag Support
Polyethylene Sealing System
CONTACT US:
ATOPONE E&M LTD.
BILL QIU
ATopOne E&M Ltd.
68 Corporate Dr.,
Suite 2032
TORONTO, ON
CANADA M1H 3H3
Tel: 1-416-296-7032
E-mail: [email protected],
[email protected]
www.atopone.com
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