Some time ago I was offered a chance to go to Dragon*Con with some fantastic cosplay pals. I wanted to make it a secret to my brother, so I built a Claptrap robot from Borderlands in secret. Here's the result. I started with a papercraft model of Claptrap. You can find the model here. I used MATH to scale him up to a size that would fit into a suitcase. The challenge was the I would have to be able to assemble him in a hotel room. I made templates out of card stock and cut the body pieces...